TECHNICAL FIELD
[0001] The present disclosure relates to a printing apparatus and a storage medium.
BACKGROUND
[0002] In a printing apparatus that performs printing by ejecting ink onto a print medium,
energy is generated within each ejection port in a print head, thereby ejecting ink
from each ejection port. Systems for generating the energy include a system of pressurizing
ink using an electrothermal conversion element such as a piezoelectric element, and
a system of heating ink to generate bubbles using an electrothermal conversion element
equipped with a heating resistor.
[0003] In such a printing apparatus, in a case images (especially high-duty images) are
continuously printed, the humidity may increase in the space between a print medium
and a surface of a print head in which ejection ports for ejecting ink are formed
(the ejection port plane), causing condensation to occur on the ejection port plane.
If condensation occurs near the ejection ports, the ink ejection performance from
the ejection ports deteriorates, resulting in a decrease in the printing quality.
Japanese Patent Laid-Open No. 2005-022160 discloses a technology for suppressing the occurrence of such condensation by heating
a print head, using a heating unit.
SUMMARY
[0004] However, condensation on the ejection port plane selectively occurs depending on
a relationship between a temperature distribution on the ejection port plane and an
airflow flowing over the surface of the ejection port plane. Therefore, with the technology
disclosed in
Japanese Patent Laid-Open No. 2005-022160, in which the entire ejection port plane is uniformly heated, it has been sometimes
impossible to eliminate a temperature distribution that occurs on the ejection port
plane along with printing, and thus the occurrence of condensation cannot be suppressed.
[0005] The present disclosure has been made in view of the above-described problems, and
provides a technology capable of suppressing the occurrence of condensation.
[0006] The present disclosure provides a printing apparatus as specified in claim1. Optional
features are specified in claim 2 to 16.
[0007] According to the present disclosure, it is possible to suppress the occurrence of
condensation.
[0008] Features of the present disclosure will become apparent from the following description
of embodiments with reference to the attached drawings. The following description
of embodiments is described by way of example.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
Fig. 1 is a schematic configuration diagram of a printing apparatus;
Fig. 2A and Fig. 2B are configuration diagrams of a control system of the printing
apparatus;
Fig. 3 is a schematic configuration diagram of the ejection port plane of a print
head;
Fig. 4A to Fig. 4C are schematic configuration diagrams of a printing element substrate;
Fig. 5 is a perspective view of a cross section taken along line V-V in Fig. 4A;
Fig. 6A and Fig. 6B are diagrams for describing a configuration relating to temperature
control of the printing element substrate;
Fig. 7A and Fig. 7B are diagrams for describing the occurrence of condensation and
a concern that may arise from the condensation;
Fig. 8A to Fig. 8C are diagrams for describing the mechanism by which condensation
occurs within the printing element substrate;
Fig. 9A and Fig. 9B are diagrams for describing a technology for suppressing condensation
from occurring within the printing element substrate;
Fig. 10 is a flowchart illustrating the details of processing of an update process
in the first embodiment;
Fig. 11A and Fig. 11B are tables illustrating offset temperatures for the respective
temperature control areas;
Fig. 12A to Fig. 12C are diagrams for describing the occurrence and suppression of
condensation on adjacent printing element substrates;
Fig. 13 is a flowchart illustrating the details of processing of an update process
in the second embodiment;
Fig. 14A and Fig. 14B are diagrams for describing how condensation is suppressed from
occurring on adjacent printing element substrates between print heads; and
Fig. 15 is a flowchart illustrating the details of processing of an update process
in the third embodiment.
DESCRIPTION OF THE EMBODIMENTS
[0010] Hereinafter, with reference to the accompanying drawings, detailed descriptions are
given of examples of an embodiment of a printing apparatus and a storage medium. Note
that the following embodiments are not intended to limit the present disclosure, and
all combinations of the characteristics described in the present embodiments are not
necessarily essential to the solutions provided in the present disclosure. Further,
the positions, shapes, etc., of the constituent elements described in the embodiments
are merely examples, and are not intended to limit the scope of this disclosure thereto.
(First Embodiment)
[0011] First, with reference to Fig. 1 to Fig. 11B, a detailed description is given about
the printing apparatus according to the first embodiment.
<Configuration of the Printing Apparatus>
[0012] Fig. 1 is a schematic configuration diagram of a printing apparatus according to
the present embodiment. The printing apparatus 10 in Fig. 1 is a sheet-fed full-line
type printing apparatus equipped with print heads, in each of which ejection ports
for ejecting ink are arranged into arrays over an area corresponding to the printable
widthwise length of the print medium M.
[0013] The printing apparatus 10 is equipped with the printing part 12 that performs printing
on the print medium M being conveyed, the feeding part 14 that feeds the print medium
M to the printing part 12, and the stacking part 16 onto which the print medium M
printed in the printing part 12 is discharged and stacked. Note that, between the
printing part 12 and the stacking part 16, a configuration that has functions such
as drying ink, fixing ink, cooling the print medium M, and reversing the print medium
M may be arranged. Further, the printing apparatus 10 is equipped with the control
part 200 (see Fig. 2A) that controls the overall operation of the printing apparatus
10.
[0014] The printing part 12 is equipped with the conveyance part 18 that conveys the print
medium M fed by the feeding part 14, and the print heads 20 that perform printing
by ejecting ink onto the print medium M conveyed by the conveyance part 18. In the
present embodiment, ink ejected from the print heads 20 is not limited to ink containing
coloring materials such as pigments and dyes, but also includes ink that does not
contain coloring materials, treatment liquid for performing a predetermined process
on the ink ejected onto the print medium M, etc. The conveyance part 18 conveys the
print medium M in the X direction. The print heads 20 are configured to be capable
of printing in the Y direction within a range corresponding to the printable maximum
widthwise (Y direction) length of the print medium M.
<Configuration of the Control System of the Printing Apparatus>
[0015] Next, a description is given about the configuration of the control system of the
printing apparatus 10. Fig. 2A and Fig. 2B are diagrams illustrating the configuration
of the control system of the printing apparatus 10, where Fig. 2A is a diagram illustrating
the configuration centered on the control part in the printing apparatus, and Fig.
2B is a diagram illustrating the configuration of the control part. The printing apparatus
10 is equipped with the control part 200, the print data generating part 202, the
operation part 204, the conveyance part 18, and the print heads 20 (see Fig. 2A).
[0016] The print data generating part 202 generates print data, which is the data of an
image to be printed. The generated print data is output to the control part 200. The
print data generating part 202 is not limited to such a form installed in the printing
apparatus 10, but may be a form configured by, for example, an external server or
external computer connected to the printing apparatus 10.
[0017] The operation part 204 receives operations by a user or a service staff, and notifies
the user or the service staff of various kinds of information. The operation part
204 may be equipped with, for example, a display part that displays various kinds
of information, buttons that can be pressed by the user, etc., or may be a touch panel
on which displayed buttons can be selected. Further, the operation part 204 may be
a form configured by, for example, an external computer or the like connected to the
printing apparatus 10.
[0018] The control part 200 controls the overall operation of the printing apparatus 10,
including printing onto the print medium M. The control part 200 includes the CPU
212, the ROM 214, the RAM 216, the ASIC 218, and the head control part 220. The CPU
212 loads various control programs stored in the ROM 214 into the RAM 216 and controls
each component of the printing apparatus 10. The ROM 214 stores various kinds of data
such as control programs for the CPU 212 and parameters necessary for printing operation.
The RAM 216 is used as a work area for the CPU 212 and also temporarily stores various
kinds of data. The ASIC 218 is an integrated circuit for specific applications with
a built-in network controller, serial interface controller, head data generation controller,
motor controller, etc. The head control part 220 generates ejection data to be used
by the print heads 20, based on input print data. Further, the head control part 220
generates driving voltages for the printing elements 510 (described later) and sub-heaters
604 (described later) installed on each printing element substrate 304 (see Fig. 3)
in the print heads 20.
<Configuration of the Print Heads>
[0019] Next, a description is given about the configuration of the print heads 20. Fig.
3 is a diagram illustrating an ejection port plane of the print heads 20. The print
head 20 is a full-line head that extends in the width direction (the Y direction)
of the print medium M. On the plane (ejection port plane) 20a of the print head 20
that faces the print medium M being conveyed, multiple printing element substrates
304 each of which has multiple ejection ports 302 formed therein are arranged into
an array along the Y direction. In the printing apparatus 10, during printing on the
print medium M, the ejection port plane 20a of the print head 20 is fixed with respect
to the conveyance part 18 with a minute clearance of about 1 mm from the print medium
M being conveyed. Further, in the printing apparatus 10, a plurality of the multiple
print heads 20 is arranged along the conveyance direction (the X direction).
[0020] In the present embodiment, each print head 20 is configured to eject a different
ink (see Fig. 1). The print head 20Ye that ejects yellow (Ye) ink, the print head
20Ma that ejects magenta (Ma) ink, the print head 20Cy that ejects cyan (Cy) ink,
and the print head 20Bk that ejects black (Bk) ink are arranged side by side in this
order in the +X direction. Note that the colors and the number of inks that can be
ejected by the printing apparatus 10 are not limited to the colors and the number
of inks described above. The print heads 20 are each connected to an ink tank (not
illustrated in the drawings) storing the corresponding ink via a tube (not illustrated
in the drawings), so that ink is supplied from the ink tank via the tube.
[0021] The ejection port plane 20a of each print head 20 is equipped with the positioning
parts 306 for positioning and fixing the print head 20 with respect to the conveyance
part 18, near both ends in the Y direction where the printing element substrates 304
are not arranged. The positioning parts 306 are configured so that a corresponding
positioning member (not illustrated in the drawings) formed on the conveyance part
18 can be fitted thereto, for example. The positioning member is fitted into the positioning
parts 306, thereby defining the distance between the print medium M conveyed by the
conveyance part 18 and the ejection port plane 20a of the print head 20. The electrical
terminal parts of the printing element substrates 304 are sealed with the sealing
agent 308.
[0022] Each printing element substrate 304 has a plurality of ejection ports formed into
arrays along the Y direction. In the following description, an array formed by the
ejection ports 302 so as to extend in the Y direction is referred to as an "ejection
port array." Further, in each printing element substrate 304, a plurality of such
ejection port arrays is arranged side by side in the X direction. In the present embodiment,
in each printing element substrate 304, one ejection port array is formed by 512 ejection
ports 302 arranged into an array with an interval of 600 dpi between adjacent ejection
ports 302, and 16 such ejection port arrays are formed. Adjacent ejection port arrays
are arranged with a shift of 1200 dpi in the Y direction. Note that the number of
ejection ports 302 to form one ejection port array in each printing element substrate
304, the number of ejection port arrays formed in each printing element substrate
304, the interval between adjacent ejection ports 302, the displacement amount of
adjacent ejection port arrays in the Y direction, etc., are not limited to the values
described above.
[0023] As described above, on the ejection port plane 20a, a plurality of the printing element
substrates 304 is arranged side by side along the Y direction. As a result, the ejection
port arrays formed in the respective printing element substrates 304 are connected,
so that a plurality of ejection port arrays extending over substantially the entire
area in the extending direction of the ejection port plane 20a is arranged side by
side in the X direction. The ejection port arrays extending over substantially the
entire extending direction of the ejection port plane 20a extend in the direction
(the Y direction) that intersects (orthogonally in the present embodiment) with the
conveyance direction of the print medium M (the X direction).
<Configuration of the Printing Element Substrates>
[0024] Next, a description is given about the outline of the configuration of the printing
element substrates 304. Fig. 4A to Fig. 4C are schematic diagrams of the printing
element substrate 304, where Fig. 4A is a diagram seen from the plane on which the
ejection ports are formed, Fig. 4B is an enlarged view within frame IVB in Fig. 4A,
and Fig. 4C is a diagram illustrating a cover plate. Fig. 5 is a perspective view
of the vicinity of a cut part, which is obtained by cutting along line V-V in Fig.
4A. Note that, in Fig. 4A and Fig. 4B, for ease of understanding, the liquid supply
paths, the liquid recovery paths, and the openings formed in the printing element
substrate 304 are illustrated in a transparent manner. Note that, in the present specification,
"temperature adjustment" is also referred to as "temperature control."
[0025] As illustrated in Fig. 5, in the printing element substrate 304, the ejection port
forming member 504 in which the ejection ports 302 are formed is installed on one
plane of the substrate 502, and the cover plate 506 is bonded to the other plane of
the substrate 502. The substrate 502 is made of silicon (Si). The ejection port forming
member 504 is formed by laminating a photosensitive resin on one plane of the substrate
502. The ejection port forming member 504 has a plurality of the ejection ports 302
arranged along the Y direction to form ejection port arrays, and a plurality of these
ejection port arrays is arranged side by side in the X direction (see Fig. 4B and
Fig. 5). In the ejection port forming member 504, the pressure chambers 508 are formed
at positions corresponding to the respective ejection ports 302, and each pressure
chamber 508 is sectioned by the partition 402 (see Fig. 4B).
[0026] In the cover plate 506, opening arrays Oo (described later) and opening arrays Oe
(described later), which are arrays of multiple openings 420 arranged at an angle
with respect to the X direction, are alternately arranged side by side along the Y
direction (see Fig. 4A and Fig. 4C). In adjacent opening arrays, the openings 420
are formed so as to be shifted by a predetermined amount in the X direction. The cover
plate 506 preferably has sufficient corrosion resistance against ink, and the openings
420 are required to have a high degree of accuracy in their shapes and positions.
Therefore, it is preferable to use a photosensitive resin material or a silicon plate
to form the cover plate 506, and to form the openings 420 by a photolithography process.
[0027] On one plane of the substrate 502, in each pressure chamber 508, at a position corresponding
to each ejection port 302, the printing element 510 capable of generating energy for
ejecting ink from the ejection port 302 is installed (see Figs. 4B and 5). In the
present embodiment, heating elements that utilize thermal energy to cause the ink
inside the pressure chambers 508 to bubble are used as the printing elements 510.
The printing elements 510 are not limited to heating elements, and various known elements
capable of ejecting ink from ejection ports, such as piezoelectric elements, can be
used. Further, the liquid supply paths 512 and the liquid recovery paths 514 are formed
in the substrate 502 along the extending direction of the ejection port arrays, at
positions corresponding to the respective ejection port arrays. Specifically, along
each ejection port array, the liquid supply path 512 is formed on one side of the
ejection port array in the X direction, and the liquid recovery path 514 is formed
on the other side of the ejection port array in the X direction.
[0028] The liquid supply path 512 is connected to the pressure chambers 508 formed by the
ejection port forming member 504 on one plane of the substrate 502 via the supply
ports 516, and the liquid recovery path 514 is connected to the pressure chambers
508 on one plane of the substrate 502 via the recovery ports 518. The liquid supply
path 512 and the liquid recovery path 514 communicate with the openings 420 in the
state where the cover plate 506 is bonded to the substrate 502. In the present embodiment,
the liquid supply path 512 communicates with the openings 420 of the opening arrays
Oo, which are odd-numbered arrays with respect to the Y direction of the cover plate
506, and the liquid recovery path 514 communicates with the openings 420 of the opening
arrays Oe, which are even-numbered arrays. Therefore, four openings 420 communicate
with each liquid supply path 512, and three openings 420 communicate with each liquid
recovery path 514. Note that the number of openings 420 communicating with the liquid
supply path 512 and the number of openings 420 communicating with the liquid recovery
path 514 are not limited to the above-mentioned numbers, and may be more or less than
the above-mentioned numbers.
[0029] The liquid supply path 512 is connected to a common supply flow path (not illustrated
in the drawings), and the liquid recovery path 514 is connected to a common recovery
flow path (not illustrated in the drawings), so that a pressure difference occurs
between the liquid supply path 512 and the liquid recovery path 514. Therefore, in
each ejection port 302 that does not eject ink while printing is being performed by
ejecting ink, this pressure difference causes ink to flow from the liquid supply path
512 to the liquid recovery path 514 through the supply port 516, the pressure chamber
508, and the recovery port 518 (see the arrows in Fig. 5).
[0030] This flow of ink allows thickened ink, bubbles, foreign matters, and the like in
the ejection ports 302 that are not ejecting ink as well as in the corresponding pressure
chambers 508 to be collected into the liquid recovery paths 514. Further, it is possible
to suppress the ink from thickening in the ejection ports 302 and the pressure chambers
508, and suppress the concentration of the coloring materials from increasing. The
ink transferred to the liquid recovery paths 514 joins together in the common recovery
path and is collected into a buffer tank (not illustrated in the drawings). Further,
ink pumped up from the buffer tank by a pump (not illustrated in the drawings) is
supplied to the liquid supply paths 512 via the common supply path. In this way, an
ink circulation system is formed in the printing apparatus 10. In the present embodiment,
a heat exchanger (not illustrated in the drawings) is installed in the common supply
flow path, so that the ink transferred to the liquid supply paths 512 is controlled
to 25 °C.
[0031] The printing elements 510 utilize thermal energy to cause ink to bubble, and the
resulting bubble pressure causes the ink in the pressure chambers 508 to be ejected
from the corresponding ejection ports 302. Specifically, the printing elements 510
are electrically connected to the terminals 520 installed near the end of the substrate
502 by electrical wiring (not illustrated in the drawings) installed on the printing
element substrate 304. Further, the printing elements 510 generate heat based on pulse
signals input from the head control part 220 to boil the ink, and the pressure of
the bubbles generated by this boiling causes the ink in the pressure chambers 508
to be ejected from the ejection ports 302.
<Temperature Adjustment Control on the Printing Element Substrate>
[0032] Next, a description is given about temperature control in the printing element substrates
304. Fig. 6A and Fig. 6B are diagrams illustrating the configuration for temperature
control in the printing element substrate 304, where Fig. 6A illustrates the temperature
control areas on the printing element substrate 304, and Fig. 6B illustrates the temperature
sensors and sub-heaters installed in the respective temperature control areas. Note
that the numbers illustrated in the temperature control areas in Fig. 6A are serial
numbers assigned to the respective temperature control areas, which are described
later.
[0033] The printing element substrate 304 has a plurality of temperature control areas 600,
each of which is capable of individually executing temperature control, as illustrated
in Fig. 6A. In the present embodiment, 40 temperature control areas 600 are formed.
Each temperature control area 600 has the temperature sensor 602 and the sub-heaters
604 (see Fig. 6B). In the printing apparatus 10, the control part 200 uses the temperature
sensors 602 and the sub-heaters 604 to perform temperature control for each temperature
control area, based on the temperatures that are set for the respective temperature
control areas. Specifically, the control part 200 drives the sub-heaters 604 for each
temperature control area 600 whose temperature detected by the temperature sensor
602 is equal to or lower than the set target temperature. The driving energy of the
sub-heaters 604 is adjusted according to the difference between the output value of
the temperature sensor 602 and the target temperature. This allows for more accurate
adjustment to the target temperatures. In this way, in the present embodiment, the
temperature sensors 602 and the sub-heaters 604 function as a temperature adjustment
part that executes temperature control for the temperature control areas 600 (the
printing element substrate 304) based on target temperatures. This temperature adjustment
part may be configured to include the control part 200.
[0034] As the temperature sensors 602, for example, diode sensors or aluminum sensors may
be used. Alternatively, it is also possible to use the printing elements 510 to heat
the printing element substrate 304 without installing the sub-heaters 604 for heating
the printing element substrate 304. In this case, the printing element substrate 304
is heated by applying a voltage that is not strong enough to cause bubbles to the
printing elements 510. Note that the printing apparatus 10 may be configured to use
both the sub-heaters 604 and the printing elements 510 to heat the printing element
substrates 304.
[0035] The main purpose of the temperature adjustment control is to keep the amount of ink
ejected from each printing element 510 constant. It is known that the ink ejection
amount varies depending on the temperature of the printing element substrate 304 at
the time the ink is ejected. This is because the viscosity of the ink changes depending
on the temperature of the printing element substrate 304, resulting in a change in
the size of the bubbles formed upon boiling of the ink on the printing elements 510.
If the temperature of the printing element substrate 304 rises by 1 °C, the ejection
amount increases by approximately 1%. That is, variation in temperature on the printing
element substrate 304 result in variation in ejection amount, which causes a decrease
in the printing quality as uneven density of images on the print medium M. Further,
another purpose of the temperature adjustment control is to maintain the temperature
of the printing element substrate 304 at a certain level or higher. The printing element
substrate 304 has a predetermined lower limit value defined as the temperature at
which ejection operation and ink circulation can be performed favorably, and the target
temperatures of the printing element substrate 304 are set to be equal to or higher
than the lower limit value. In the present embodiment, the lower limit value is set
to 38.0 °C, and this is set as the lower limit value of the target temperatures.
[0036] By performing temperature adjustment control, temperature variation in the printing
element substrate 304 and temperature variation between multiple printing element
substrates 304 can be suppressed within a predetermined range, thereby reducing the
variation in ejection amount caused by these temperature variations. Further, by reducing
the variation in ejection amount, it is possible to suppress uneven density in printed
images. Note that the "temperature variation in the printing element substrate 304
(temperature variation)" refers to the temperature variation occurring on the XY plane
of the printing element substrate 304.
[0037] The temperature variation in the printing element substrate 304 occurs because the
temperature rise characteristics and heat dissipation characteristics differ for each
temperature control area 600 of the printing element substrate 304, and the higher
the printing duty, the greater the temperature variation tends to be. Further, the
temperature variation in the printing element substrate 304 becomes even more pronounced
in a configuration where ink is constantly flowing in the printing element substrate
304 due to ink circulation.
[0038] Therefore, in order to suppress variation in temperature of the printing element
substrate 304 during printing operation, the temperature of each temperature control
area 600 is adjusted as described below. Specifically, the target temperature of the
entire printing element substrate 304 is periodically updated (set again) in accordance
with the outputs of the temperature sensors 602 in the respective temperature control
areas 600 of the printing element substrate 304 during printing operation, so that
the range of temperature variation in the printing element substrate 304 is equal
to or lower than a predetermined value. Note that the "range of temperature variation"
indicates the spread of the temperature distribution, in other words, the difference
between the maximum temperature and the minimum temperature. Hereinafter, a description
is given about a method for setting the target temperature.
[0039] For setting the target temperature, first, the temperatures of the respective temperature
control areas 600 on the printing element substrate 304 during printing operation
are acquired. Since the temperature sensors 602 are arranged on a plane of the printing
element substrate 304, it is possible to grasp the temperature distribution in the
XY plane of the printing element substrate 304 during the printing operation by acquiring
the temperatures of the respective temperature control areas 600. Next, the temperature
that is -2.0 °C lower than the acquired maximum temperature among the temperature
control areas 600 is acquired, and the target temperature of the printing element
substrate 304 is updated to the acquired temperature. Note that, since the lower limit
value is set for the target temperature, in a case where the acquired temperature
is lower than the lower limit value, the target temperature is updated to the lower
limit value.
[0040] As a result, the temperature control areas 600 that deviate by 2 °C or more from
the maximum temperature among the temperature control areas 600 of the printing element
substrate 304 (i.e., the temperature control areas 600 whose temperature is relatively
low within the printing element substrate 304) are considered to be equal to or lower
than the target temperature, and are selectively heated by the sub-heaters 604. On
the other hand, the portions whose temperature is relatively high within the printing
element substrate 304 are not heated by the sub-heaters 604 because their temperatures
are higher than the target temperature that has been set again. Therefore, in the
printing element substrate 304, the spread of the temperature distribution is suppressed
to about 2 °C. Furthermore, if the maximum temperature within the printing element
substrate 304 decreases, the target temperature of the printing element substrate
304 is also set again to a decreased value accordingly. Therefore, in a case where
there is no (or almost no) temperature variation in the printing element substrate
304, the lower limit value of the target temperature (38 °C, in the present embodiment)
is maintained.
[0041] By executing the above-described processes at intervals of 25 msec during printing
operation, the target temperature is dynamically set in response to temperature change
in the printing element substrate 304 caused by printing operation, and the spread
of temperature distribution of the printing element substrate 304 is suppressed. For
example, in a case where an image having a low duty of about 50% or less is printed,
the amount of heat generated by the printing element substrate 304 is small, and the
amount of supply of ink, which has a relatively low temperature (25 °C, in the present
embodiment), is also small. Thus, in this case, there is almost no temperature variation
in the printing element substrate 304. Therefore, the target temperature of the entire
printing element substrate 304 is set to 38.0 °C.
[0042] On the other hand, in a case where an image having a high duty of 100% is printed,
the amount of heat generated by the printing element substrate 304 is large, and the
amount of supply of ink, which has a relatively low temperature, is also large. This
causes temperature variation in the printing element substrate 304, and the range
of the temperature variation also becomes larger. At this time, if the temperature
adjustment control through the above-described processes is not executed, the maximum
temperature of the printing element substrate 304 will rise to approximately 44.0
°C while the minimum temperature will be approximately 40.0 °C, and thus the range
of temperature variation in the printing element substrate 304 will be approximately
4 °C. However, if the temperature adjustment control is executed through the above-described
processes, even though the printing element substrate 304 reaches that maximum temperature,
the target temperature is set to 42 °C (44 °C - 2 °C), and thus the range of temperature
variation in the printing element substrate 304 is suppressed to approximately 2 °C.
[0043] Further, for example, in a case where an image having a duty of 100% is printed on
half the area of the printing element substrate 304 and an image having a duty of
0% is printed on the other half, the range of temperature variation in the printing
element substrate 304 will become even greater. However, by executing the temperature
adjustment control through the above-described processes, the range of temperature
variation in the printing element substrate 304 can be suppressed to approximately
2 °C.
[0044] The temperature adjustment control through the above-described processes is feedback
control according to output values of the temperature sensors 602 on the printing
element substrate 304, and thus it is possible to obtain stable effects without being
affected by variation in heat generation of the printing elements 510, variation in
ink circulation flow velocity, or the like. In this way, by periodically setting the
target temperature again according to the temperature state of the printing element
substrate 304, it is possible to suppress temperature variation and obtain good printing
quality with suppressed density unevenness in finished products.
[0045] Note that, since the printing element substrate 304 is made of Si, which has a relatively
high thermal conductivity, heat can be mutually transferred between the temperature
control areas 600. Assume that the target temperature is set even higher in order
to reduce the range of temperature variation of the printing element substrate 304
to 2 °C or less. In this case, control may be unstable in which the maximum temperature
of the printing element substrate 304 increases due to the influence of heat from
adjacent temperature control areas 600, resulting in an increase in target temperature,
and thus it is difficult to completely eliminate the range of temperature variation.
The control parameters, etc., shown in the above description are merely examples,
and are set appropriately depending on the apparatus configuration to be adopted.
<Possible Concerns Caused by Prior Art>
[0046] However, in known printing apparatuses, even if the temperature adjustment control
described above is executed, if high-duty images are continuously printed, the printing
quality gradually deteriorates. Hereinafter, a description is given about the occurrence
of such a decrease in printing quality. Fig. 7A and Fig. 7B are diagrams for describing
a decrease in printing quality caused by continuous printing of high-duty images.
Fig. 7A is a diagram illustrating the printing element substrate 304 of interest and
a print pattern formed by the printing element substrates 304 including that printing
element substrate 304, and illustrates areas where condensation occurs. Fig. 7B is
a diagram for describing a change in ejection performance due to condensation.
[0047] Assume that an image having a duty of 100% is allocated to the entire area of the
printing element substrate 304. In the present embodiment, a duty of 100% indicates
a situation in which 7 g/m
2 of ink is applied to the print medium M. During printing of a high-duty image, the
amount of ink droplets ejected from the ejection ports 302 is large, and the amount
of ink adhering to the print medium M is large. Therefore, due to the influence of
the liquid component of the ink that evaporate from the ejected ink droplets and the
adhering ink, the relative humidity in the space between the ejection port plane 20a
and the print medium M facing the ejection port plane 20a becomes close to 100%. Furthermore,
at this time, if the number of times the printing element 510 is driven is large and
the temperature of the printing element substrate 304 is heated to approximately 42
°C, the amount of saturated vapor in the space between the ejection port plane 20a
and the print medium M increases, resulting in a state where the amount of liquid
component is even larger in that space.
[0048] Since the print medium M is conveyed in the +X direction, a conveyance airflow in
the +X direction is generated in the space between the ejection port plane 20a and
the print medium M. In the present embodiment, the conveyance speed of the print medium
M is 0.7 m/sec. The airflow in the space between the ejection port plane 20a and the
print medium M follows the Couette flow. Couette flow refers to the phenomenon in
which a viscous fluid flows as a laminar flow between two parallel flat planes. This
phenomenon is observed in a case where the lower flat plate moves at a constant speed
and the upper flat plate is stationary. The fluid has a linear velocity distribution
that varies in proportion to the velocity of the lower flat plate, and the velocity
decreases in the fluid closer to the upper flat plate.
[0049] This velocity distribution can be obtained by solving the Navier-Stokes equations.
Specifically, if the lower flat plate moves at a velocity U, the velocity u(y) of
the fluid is expressed by the following equation.

Note that y is the position between the flat plates in the vertical direction, and
h is the distance between the flat plates. This linear velocity distribution is caused
by the internal friction force due to the viscosity of the fluid.
[0050] According to this phenomenon, the airflow on the surface of the print medium M about
1 mm away from the ejection port plane 20a has a speed of about 0.7 m/sec in the +X
direction, which is almost the same as the conveyance speed. On the other hand, the
flow velocity gradually decreases as the distance from the surface of the print medium
M approaches the ejection port plane 20a, and the airflow near the surface of the
ejection port plane 20a is theoretically considered to have a flow velocity of 0 msec.
That is, during printing operation, air with a humidity of approximately 100% continues
to stagnate near the surface of the ejection port plane 20a without being moved by
the conveyance airflow.
[0051] In the process where this air containing a large amount of liquid component of ink
moves relatively slowly from the upstream side to the downstream side in the conveyance
direction along the Couette flow over the ejection port plane 20a, the liquid component
in the air is cooled and the saturated vapor pressure decreases at the time the air
comes into contact with a member having a temperature lower than the temperature of
the air. Accordingly, the liquid component that can no longer be retained in the air
forms liquid droplets as condensation on the member in contact.
[0052] That is, the condition for condensation to occur on the ejection port plane 20a is
a case in which the surface of the printing element substrates 304 on the downstream
side in the conveyance direction during printing at a high duty is lower than the
dew-point temperature of the air that has moved from the upstream side in the conveyance
direction. Assuming that the relative humidity of the air that has moved from the
upstream side in the conveyance direction is 100%, the dew-point temperature is the
temperature of that air itself. Therefore, if there is temperature variation on the
ejection port plane 20a, condensation will occur selectively in areas having relatively
low temperatures.
[0053] If high-duty images are continuously printed by the printing apparatus 10 without
taking any measures against such condensation, condensation will occur selectively
in such partial areas A of the printing element substrate 304 as illustrated in Fig.
7A. Further, if printing is performed in a state where condensation has occurred on
the printing element substrates 304 on the ejection port plane 20a, the printing quality
of the finished products will deteriorate.
[0054] Specifically, if condensation occurs on the printing element substrates 304 arranged
on the ejection port plane 20a, the droplets generated by the condensation gradually
combine to form such wet areas B over a relatively broad range (see Fig. 7B). If these
wet areas B come close to ejection ports 302, they affect the trajectory of the ink
droplets ejected from the ejection ports 302. Specifically, the trajectories of the
ink droplets may be biased toward the wet areas B, for example, and may deviate from
the proper trajectories. Such changes in the trajectories of the ink droplets reduce
the accuracy of positions at which the ink is applied to the print medium M, resulting
in uneven density, reduced line quality, reduced character quality, and the like in
the printed images.
[0055] For this reason, in the prior art, in a case where a printing apparatus continuously
prints high-duty images, it is necessary to temporarily suspend printing operation
and execute a cleaning process on the ejection port plane before condensation causes
a decrease in printing quality. However, executing such a cleaning process significantly
reduces user convenience, such as reducing productivity and causing downtime.
<Characteristic Technology of the Present Embodiment>
[0056] Therefore, in the present embodiment, the target temperature of each temperature
control area 600 is periodically updated (set again) in order to suppress the occurrence
of condensation on the printing element substrates 304. Hereinafter, a description
is given about a technology for periodically updating the target temperature of each
temperature control area 600 in order to suppress the occurrence of condensation on
the printing element substrates 304.
=Mechanism of the Occurrence of Condensation=
[0057] First, a description is given about the mechanism by which condensation occurs on
the printing element substrates 304. Fig. 8A to Fig. 8C are diagrams for describing
the mechanism by which condensation selectively occurs on the surface of the printing
element substrates 304. Fig. 8A is a diagram illustrating locations where condensation
occurs on the printing element substrate 304. Fig. 8B is a diagram illustrating the
positional relationship between the temperature control areas 600 on the printing
element substrate 304 and the openings 420 formed in the cover plate 506. Fig. 8C
is a diagram illustrating the temperature change (the solid line) on line a-a' and
the temperature change (the dotted line) on line b-b' in Fig. 8B at the time the entire
printing element substrate 304 is printing an image at a duty of 100%.
[0058] The cover plate 506 is equipped with the opening arrays Oo formed by the openings
420 communicating with the liquid supply paths 512 and the opening arrays Oe formed
by the openings 420 communicating with the liquid recovery paths 514 (see Fig. 8B).
Since the ink supplied from each opening 420 of the opening arrays Oo is controlled
to 25 °C, the temperature near the opening arrays Oo tends to become relatively low
on the printing element substrate 304 whose lower limit value of the target temperature
is 38 °C. On the other hand, ink that is not ejected from the printing element substrate
304 is heated by the heat generated by driving the printing elements 510 and the heat
from the sub-heaters 604 that are driven to suppress temperature variation, and gathers
at the openings 420 of the opening arrays Oe. Therefore, the temperature near the
opening arrays Oe on the printing element substrate 304 tends to become relatively
high. That is, in the printing element substrate 304 that has a configuration in which
ink is circulated, a temperature distribution is likely to occur on its surface.
[0059] Here, the target temperature of the printing element substrate 304 is set to 42.0
°C. This is a value adjusted in accordance with the outputs of the temperature sensors
602 on the printing element substrate 304. Even if the target temperature is increased
to 42.0 °C or higher, the temperature distribution does not improve (i.e., the range
of temperature variation does not reduce) and the maximum temperature increases, and
thus 42.0 °C is considered to be the optimal target temperature for the printing element
substrates 304.
[0060] In the temperature distributions on line a-a' located on the upstream side in the
conveyance direction and line b-b' located on the downstream side in the conveyance
direction, they both have temperatures change at the positions corresponding to the
opening arrays Oo and opening arrays Oe (see Fig. 8C). Specifically, the temperature
change on the respective lines are due to the circulation of ink, resulting in temperature
differences of approximately ±1 °C, and there are temperature drops near the openings
420 of the opening arrays Oo and there are temperature rises near the openings 420
of the opening arrays Oe.
[0061] Here, the areas A on the printing element substrate 304 where condensation has occurred
are associated with the positions of the openings 420 in the cover plate 506 (see
Fig. 8A and Fig. 8B). Then, the areas A are located near the openings 420 of the opening
arrays Oo, which have relatively low temperatures, and the vicinities of the openings
420 of the opening arrays Oe, which have relatively high temperatures, are located
on the upstream side of the areas A in the conveyance direction.
[0062] From this, it is considered that condensation selectively occurs in a portion of
the printing element substrates 304 where the temperature on the downstream side in
the conveyance direction is lower than the temperature on its upstream side. In other
words, it is considered that the possibility of condensation occurring increases in
an area on the downstream side in the conveyance direction, where the temperature
on its upstream side in the conveyance direction is relatively high. Therefore, during
printing operation, the air heated near the openings 420 of the opening arrays Oe
moves to the downstream side in the conveyance direction as the print medium M is
conveyed. Further, at the time the air passes through a portion having a relatively
low temperature near the openings 420 of the opening arrays Oo, condensation occurs
on the surface of the printing element substrate 304 corresponding to that portion.
[0063] Note that the humidity in the space between the ejection port plane 20a and the print
medium M during continuous printing varies depending on the distance between the ejection
port plane 20a and the print medium M, the airflow around the print heads 20, etc.
Therefore, even if the humidity in the space described above is approximately 100%
and the temperature on the downstream side in the conveyance direction can be lower
than that on its upstream side, condensation does not necessarily occur. This is because
the humidity in the space described above may become lower than 100%, resulting in
a decrease in dew-point temperature.
=Outline of the Characteristic Technology According to the Present Embodiment=
[0064] Therefore, in the present embodiment, the difference between the temperature of the
downstream side in the conveyance direction and the temperature of the upstream side
in the conveyance direction on the printing element substrates 304 is suppressed to
a value that does not cause condensation. Specifically, a target temperature higher
than the target temperature of the printing element substrate 304 is set for the temperature
control areas 600 on the downstream side in the conveyance direction whose temperatures
are relatively low, thereby preventing the air flowing over the surface of the printing
element substrate 304 from falling below the dew-point temperature.
[0065] Note that, as described above, each printing element substrate 304 is divided into
40 temperature control areas 600, each of which can individually execute temperature
control. For this reason, it is possible to set a target temperature for each temperature
control area, but in the present embodiment, a target temperature is set for the entire
printing element substrate, and, based on that target temperature and the offset temperatures
of the target temperature that are set for the temperature control areas, the target
temperatures of the respective temperature control areas are updated.
[0066] Fig. 9A and Fig. 9B are diagrams for describing an outline of the technology for
suppressing condensation according to the present embodiment. Fig. 9A is a diagram
illustrating temperature control areas in which offset temperatures are set, and Fig.
9B is a diagram illustrating the temperature change (the solid line) on line a-a'
in Fig. 9A and the temperature change (the dotted line) on line b-b'.
[0067] In the present embodiment, the offset temperature value is set to "+1.5 °C" for the
temperature control areas 600 (see the hatched portions in Fig. 9A) including the
openings 420 of the opening arrays Oo in the areas A where condensation occurs. Further,
no offset temperature is set for the other temperature control areas 600, that is,
"0 °C" is set. Note that the target temperature of the printing element substrate
304 is set to 42.0 °C.
[0068] By executing temperature control for each temperature control area 600 based on the
target temperatures updated according to such settings, the temperature rises in the
portions corresponding to the temperature control areas 600 where the offset temperature
is set (see the dotted line and the one-dot chain line in Fig. 9B). This reduces the
difference in temperature between the areas A where condensation has occurred and
the area on the upstream side of the areas A in the conveyance direction (see the
arrowed portions in Fig. 9B). Therefore, it is possible to suppress the air flowing
from the upstream side of the areas A in the conveyance direction from falling below
the dew-point temperature in the areas A, thereby making condensation less likely
to occur.
[0069] By suppressing the occurrence of condensation in this way, even if high-duty images
are printed continuously for three hours, the printing quality does not deteriorate.
Note that, in a case where the update of the target temperatures according to the
present embodiment is not executed, the printing quality will deteriorate after about
one hour of continuous printing of high-duty images, and thus it has been necessary
to execute a cleaning process each time. Note that, by updating the target temperature
of the temperature control areas 600 corresponding to the areas A where condensation
occurs using the offset temperature, the maximum temperature of the printing element
substrate 304 increases by about 0.6 °C. However, by setting a necessary offset temperature
at a necessary location, it is possible to minimize the temperature rise of the entire
printing element substrate 304 while condensation is suppressed reliably.
[0070] The temperature control areas 600 for which an offset temperature is set and a value
of the offset temperature are set to appropriate values depending on the configuration
of the printing element substrates 304, the configuration of the ink circulation paths
in the printing element substrates 304, and the like. Note that the offset temperature
is not limited to a positive value, but may be set to a negative value. In this case,
an offset temperature that is a negative value is set for the temperature control
areas 600 including the openings 420 of the opening arrays Oe, which are located on
the upstream side in the conveyance direction of the areas A where condensation occurs.
In the present embodiment, the offset temperature is set for at least one of the temperature
control areas that overlap in the conveyance direction, where the temperature of the
temperature control area located on the downstream side in the conveyance direction
can be lower by a predetermined value or more than the temperature of the temperature
control area located on the upstream side in the conveyance direction. The predetermined
value is set to, for example, 2.0 °C.
[0071] In the present embodiment, an offset temperature of a predetermined value is set
for specific temperature control areas in accordance with the temperature distribution
that occurs due to the configuration of the circulation paths for the ink flowing
through the printing element substrates 304; however, there is no such limitation.
For example, a temperature distribution may occur in the printing element substrates
304 depending on the presence or absence of an adhesive agent used to fix the printing
element substrates 304, the material of a support member that supports the printing
element substrates 304, etc. Therefore, it is also possible that an offset temperature
of a predetermined value is set for specific temperature control areas in accordance
with the temperature distribution caused by the presence or absence of such an adhesive
agent or the temperature distribution caused by the material of such a support member.
=Update Process=
[0072] Next, a description is given about the update process for updating the target temperatures
of the respective temperature control areas 600. Fig. 10 is a flowchart illustrating
the details of processing of the update process for updating the target temperatures
of the respective temperature control areas 600. Note that the update process in Fig.
10 is executed at intervals of a predetermined time, e.g., at intervals of 25 msec,
during printing operation. Further, each print head 20 is equipped with a plurality
of printing element substrates 304. Therefore, the update process of Fig. 10 is to
be executed for each of the printing element substrates 304.
[0073] The series of these processes illustrated in the flowchart of Fig. 10 is performed
by the CPU 212 loading a program code stored in the ROM 214 into the RAM 216 and executing
it. Alternatively, part or all of the functions in the steps of Fig. 10 may be executed
by hardware such as an ASIC or an electronic circuit. In the present specification,
the sign "S" in the description of each process in a flowchart indicates that it is
a step in the flowchart.
[0074] If the update process is started, first, in S1002, the CPU 212 acquires the maximum
temperature Tmax within the target printing element substrate 304 and the target temperature
Ttar of the printing element substrate 304. In S1002, the highest temperature among
the temperatures detected in the 40 temperature control areas 600 of the target printing
element substrate 304 is acquired as the maximum temperature Tmax. Further, the target
temperature Ttar of the printing element substrate 304, which is stored in a storage
area of the control part 200 such as the ROM 214 or the RAM 216 at the point in time
where this process is executed, is acquired.
[0075] Next, in S1004, the CPU 212 determines whether or not the value obtained by subtracting
the target temperature Ttar from the maximum temperature Tmax is equal to or higher
than a predetermined value, i.e., +2.0 °C. If it is determined in S1004 that the value
obtained by subtracting the target temperature Ttar from the maximum temperature Tmax
is equal to or higher than +2.0 °C, the process proceeds to S1006. In S1006, the CPU
212 updates the target temperature Ttar of the printing element substrate 304 stored
in the memory area of the control part 200 to a value obtained by adding 0.2 °C to
the target temperature Ttar acquired in S1002, and proceeds to S1014, which is described
later.
[0076] Further, if it is determined in S1004 that the value obtained by subtracting the
target temperature Ttar from the maximum temperature Tmax is less than +2.0 °C, the
process proceeds to S1008. In S1008, the CPU 212 determines whether or not the value
obtained by subtracting the target temperature Ttar from the maximum temperature Tmax
is equal to or higher than +1.0 °C (half the value of the predetermined value). If
it is determined in S1008 that the value obtained by subtracting the target temperature
Ttar from the maximum temperature Tmax is equal to or higher than +1.0 °C, the process
proceeds to S1010. In S1010, the CPU 212 updates the target temperature Ttar of the
printing element substrate 304, which is stored in the storage area of the control
part 200, to the target temperature Ttar acquired in S1002, and proceeds to S1014,
which is described later. That is, in S1010, the target temperature Ttar stored in
the storage area of the control part 200 is maintained at the value before the update,
and is not substantially updated.
[0077] Further, if it is determined in S1008 that the value obtained by subtracting the
target temperature Ttar from the maximum temperature Tmax is less than +1.0 °C, the
process proceeds to S1012. In S1012, the CPU 212 updates the target temperature Ttar
of the printing element substrate 304, which is stored in the memory area of the control
part 200, to a value obtained by subtracting 0.2 °C from the target temperature Ttar
acquired in S1002, and proceeds to S1014, which is described later. In this way, in
the present embodiment, the CPU 212 functions as an update part that updates a target
temperature that is set for temperature control.
[0078] In S1014, the CPU 212 acquires the target temperatures of the respective temperature
control areas 600, based on the updated target temperature Ttar of the printing element
substrate 304 and the offset temperatures that are set for the respective temperature
control areas 600. In S1014, the offset temperatures for the respective temperature
control areas 600 stored in the memory area of the control part 200 at the point in
time where this process is executed is added to the target temperature Ttar of the
printing element substrate 304 stored in the memory area, thereby acquiring the target
temperatures of the respective temperature control areas 600.
[0079] Fig. 11A and Fig. 11B are examples of a table stored in the memory area of the control
part 200, in which the offset temperatures for the respective temperature control
areas 600 are shown. Fig. 11A is a table illustrating the offset temperatures associated
with the serial numbers from "0" to "39" assigned to the 40 temperature control areas
600 of the printing element substrate 304. Fig. 11B is a table in which the offset
temperatures associated with the serial numbers assigned to the respective temperature
control areas 600 change according to the target temperatures of the printing element
substrate 304. In the present embodiment, the table of Fig. 11A or the table of Fig.
11B is stored in the ROM 214.
[0080] The serial numbers from "0" to "39" are assigned to the 40 temperature control areas
600 on the printing element substrate 304 (see Fig. 6A). In a case where the table
of Fig. 11A is stored in ROM 214, an offset temperature of +1.5 °C is set for the
temperature control areas 600 numbered 2, 3, 14, 15, 26, and 27 in which the openings
420 in the opening arrays Oo within the areas A where condensation occurs are located.
For the temperature control areas 600 with other numbers, no offset temperature is
set, that is, 0 °C is set.
[0081] Accordingly, the target temperatures of the temperature control areas 600 numbered
2, 3, 14, 15, 26, and 27 are set higher than the target temperatures of the temperature
control areas 600 with other numbers. Therefore, the temperatures of the temperature
control areas 600 numbered 2, 3, 14, 15, 26, and 27, which are relatively low due
to the presence of the openings 420 communicating with the liquid supply paths 512,
can be increased. That is, the offset temperature is set so that the temperatures
become closer to the temperature of the area on the upstream side in the conveyance
direction. This reduces the temperature difference between the areas A and the area
on the upstream side in the conveyance direction, preventing the air flowing from
the upstream side to the downstream side in the conveyance direction from falling
below the dew-point temperature, thereby preventing condensation from occurring in
the areas A.
[0082] Note that the offset temperature that is set for each temperature control area 600
is not limited to a fixed value, but may be changed according to the updated target
temperature Ttar of the printing element substrate 304, for example. For example,
in a case where the table of Fig. 11B is stored in the ROM 214, if the target temperature
Ttar of the printing element substrate 304 is 38.0°C, no offset temperature is set
for any of the temperature control areas 600, that is, 0 °C is set. Further, in a
case where the target temperature Ttar of the printing element substrate 304 is 38.5
°C to 42.5 °C, the offset temperatures are set to 0.1 °C to 1.0 °C for the temperature
control areas 600 numbered 2, 3, 14, 15, 26, and 27 (see Fig. 11B).
[0083] Furthermore, if the target temperature Ttar of the printing element substrate 304
is 43.0 °C to 47.0 °C, the offset temperatures for the temperature control areas 600
numbered 2, 3, 14, 15, 26, and 27 are set to 1.2 °C to 1.5 °C. Moreover, in this case,
the offset temperatures for the temperature control areas 600 numbered 4, 5, 16, 17,
28, and 29, which correspond to the areas located on the upstream side of the areas
A in the conveyance direction, are set to -0.1 °C to -0.9 °C (see Fig. 11B). The higher
the temperature of the printing element substrate 304, the higher the risk of condensation
occurring. Therefore, the target temperatures of the temperature control areas 600
corresponding to the area having relatively high temperatures, which is on the upstream
side of the areas A in the conveyance direction, are set to low temperatures; in other
words, the offset temperatures of the temperature control areas 600 are set to be
closer to the temperature of the areas A, thereby reducing the risk of condensation
occurring. As a result, the occurrence of condensation can be more reliably suppressed.
[0084] Returning to Fig. 10, the explanation is continued. If the target temperatures of
the respective temperature control areas 600 are acquired in S1014, the CPU 212 sets
the acquired target temperatures of the respective temperature control areas 600 as
the target temperatures of the respective temperature control areas 600 in S1016,
and ends this update process. The set target temperatures of the respective temperature
control areas 600 are stored in the storage area of the control part 200. Thereafter,
the control part 200 performs temperature control for each temperature control area
600, based on the target temperatures that are set in S1016. Note that the various
parameters used in the above description are merely examples, and will be set appropriately
in accordance with the configurations of the printing element substrates 304 and the
print heads 20, etc.
<Functional Effect>
[0085] In the present embodiment, the target temperature of a printing element substrate
is updated so that the difference between the target temperature of the printing element
substrate and the highest temperature among a plurality of temperature control areas
in the printing element substrate does not exceed a predetermined value (2.0 °C).
Then, the target temperatures of the respective temperature control areas are set
based on the updated target temperature and the offset temperatures that are set for
the temperature control areas.
[0086] Accordingly, in the present embodiment, a target temperature higher than the target
temperature of the printing element substrate is set for the temperature control areas
included in the second area on the downstream side, in which temperatures are lower
than in the first area on the upstream side in the conveyance direction. Further,
a target temperature lower than the target temperature of the printing element substrate
is set for the temperature control areas included in the first area on the upstream
side, in which temperatures are higher than in the second area on the downstream side
in the conveyance direction.
[0087] Therefore, in the present embodiment, it is possible to prevent the temperature of
the air flowing over the surface of the printing element substrates from falling below
the dew-point temperature during printing operation. Accordingly, in the present embodiment,
it is possible to suppress the occurrence of condensation on the printing element
substrates 304 arranged into an array on the ejection port plane 20a of each print
head 20, thereby suppressing the number of times a cleaning process is executed and
suppressing a decrease in productivity and a decrease in usability.
(Second Embodiment)
[0088] Next, with reference to Fig. 12A to Fig. 13, a description is given of a printing
apparatus according to the second embodiment. In the following description, configurations
that are the same or equivalent to those of the printing apparatus according to the
above-described first embodiment are assigned the same signs as those used in the
above-described first embodiment, thereby omitting a detailed description thereof.
[0089] The first embodiment described above is a technology for suppressing condensation
that occurs on a surface of one printing element substrate, which is caused by a temperature
difference that occurs within the printing element substrate. On the other hand, the
second embodiment is a technology for suppressing condensation that occurs on the
surface of a portion of a printing element substrate that overlaps with an adjacent
printing element substrate in the conveyance direction, which is caused by a temperature
difference that occurs between the adjacent printing element substrates.
<Characteristic Technology of the Present Embodiment>
[0090] A description is given about a technology for suppressing condensation that occurs
on the surface of an overlapping portion between adjacent printing element substrates
in the conveyance direction. Fig. 12A to Fig. 12C are diagrams for describing an overview
of the technology for suppressing condensation from occurring on the surface of an
overlapping portion between adjacent printing element substrates in the conveyance
direction. Fig. 12A is a diagram illustrating an area where condensation may occur
due to adjacent printing element substrates, and a print pattern at the time condensation
occurs. Fig. 12B is a diagram illustrating the temperature change (the solid line)
on line a-a' on the upstream side in the conveyance direction and the temperature
change (the dotted line) on line b-b' on the downstream side in the conveyance direction
in Fig. 12A in a case where the technology according to the present embodiment is
not applied. Fig. 12C is a diagram illustrating the temperature change (the solid
line) on line a-a' on the upstream side in the conveyance direction and the temperature
change (the dotted line) on line b-b' on the downstream side in the conveyance direction
in Fig. 12A in a case where the technology according to the present embodiment is
applied.
=Mechanism of the Occurrence of Condensation=
[0091] First, with reference to Fig. 12A and Fig. 12B, a description is given of the mechanism
by which condensation selectively occurs in the overlapping portions between adjacent
printing element substrates in the conveyance direction.
[0092] For ease of understanding, the printing element substrate on which condensation occurs
is referred to as the printing element substrate 304
N, and the printing element substrate that overlaps with a portion of the printing
element substrate 304
N from the upstream side in the conveyance direction is referred to as the printing
element substrate 304
N+1. Assume that a high-duty print pattern is input to the entire printing element substrate
304
N+1, and that the print pattern is input to only a part of the printing element substrate
304
N (see Fig. 12A). Note that, regarding the printing element substrate 304
N+1, it is assumed that the occurrence of condensation on the printing element substrate
304
N+1 is suppressed, using the technology described in the first embodiment.
[0093] A part of printing element substrate 304
N, including the portion that overlaps with the printing element substrate 304
N+1 in the conveyance direction, performs printing of a high-duty image, but the printing
elements 510 are not driven in the other portion, and thus there is almost no temperature
change (see Fig. 12B). Therefore, the target temperature of the printing element substrate
304
N is set to the lower limit value, i.e., 38.0 °C. This is because the heat generated
from some of the printing elements 510 that are driven diffuses immediately.
[0094] As described above, the printing element substrate 304
N+1 and the printing element substrate 304
N partially overlap in the conveyance direction. Further, at this overlapping portion,
the printing element substrate 304
N+1 which performs printing of a high-duty image over the entire area is located on the
upstream side in the conveyance direction, and the printing element substrate 304
N which performs printing of a high-duty image in a partial area is located on the
downstream side in the conveyance direction. Therefore, in the portion where the printing
element substrate 304
N and the printing element substrate 304
N+1 overlap, the upstream side in the conveyance direction has a relatively higher temperature
than the downstream side in the conveyance direction.
[0095] Therefore, condensation occurs in the area A of the printing element substrate 304
N, which includes the portion overlapping with the printing element substrate 304
N+1 in the conveyance direction. Specifically, the temperature is 38.0 °C in the area
A of the printing element substrate 304
N (see the dotted line in Fig. 12B), and 42.0 °C in the area on the upstream side of
the area A in the conveyance direction (see the solid line in Fig. 12B). In this way,
the temperature difference between the area A and the area on its upstream side in
the conveyance direction is about 4 °C, making it very likely that condensation occurs.
[0096] Note that, in the overlapping portion between the printing element substrate 304
N+1 and the printing element substrate 304
N+2 located to the right of it, there is a temperature difference of about 4 °C between
the area on the upstream side in the conveyance direction and the area on the downstream
side in the conveyance direction. However, in this overlapping portion, the area on
the upstream side in the conveyance direction has a relatively lower temperature than
the area on the downstream side in the conveyance direction, making it unlikely that
condensation occurs.
=Outline of the Characteristic Technology According to the Present Embodiment=
[0097] Therefore, in the present embodiment, in a case where the temperature of an area
located on the downstream side within an overlapping portion in the conveyance direction
is lower than the temperature of an area located on the upstream side within the overlapping
portion in the conveyance direction, the temperatures of these two areas are set so
that they have a temperature difference that does not cause condensation. Specifically,
in the overlapping portion, the target temperature of the printing element substrate
304
N, which includes the area having a relatively low temperature, is set higher, thereby
suppressing the air flowing over the surfaces of the printing element substrates 304
from falling below the dew-point temperature.
[0098] In the present embodiment, the target temperature of the printing element substrate
304
N is updated (set again) in accordance with the target temperature of the printing
element substrate 304
N+1. Specifically, at the time of updating the target temperature of the printing element
substrate 304
N, which includes the area on the downstream side within the overlapping portion in
the conveyance direction, the target temperature of the printing element substrate
304
N+1, which includes the area on the upstream side within the overlapping portion in the
conveyance direction, is monitored. Upon detecting that the target temperature of
the printing element substrate 304
N+1 exceeds the target temperature of the printing element substrate 304
N by a predetermined value or more, the target temperature of the printing element
substrate 304
N is increased in accordance with the target temperature of the printing element substrate
304
N+1.
[0099] Accordingly, the temperature of the area on the downstream side within the overlapping
portion in the conveyance direction follows the temperature of the area on the upstream
side within the overlapping portion in the conveyance direction while maintaining
a predetermined temperature difference (see Fig. 12C), thereby suppressing the occurrence
of condensation. However, if the temperature of the area on the downstream side in
the conveyance direction is raised indiscriminately, the occurrence of condensation
can be suppressed, but it may also promote the evaporation of the liquid component
from the ejection ports 302 located in that area, which increases the possibility
of ejection failure. Therefore, the temperature of the area on the downstream side
within the overlapping portion in the conveyance direction does not need to exceed
the temperature of the upstream side in the conveyance direction, and it is preferable
that the temperature difference between the two areas does not cause the air flowing
over the surfaces of the printing element substrates to fall below the dew-point temperature,
and that the temperatures of the two areas are set as lower as possible. Further,
if the target temperature of the printing element substrate 304
N+1 is lowered, the target temperature of the printing element substrate 304
N is also lowered accordingly.
[0100] Note that, in the present embodiment, the target temperature of the printing element
substrate 304
N is updated in accordance with the target temperature of the printing element substrate
304
N and the target temperature of the printing element substrate 304
N+1; however, there is no such limitation. For example, the target temperature of the
printing element substrate 304
N may be updated in accordance with a local temperature of the printing element substrate
304
N+1 in the area on the upstream side within the overlapping portion in the conveyance
direction. Alternatively, the target temperature of the printing element substrate
304
N may be updated in accordance with the average temperature of the temperature control
areas 600 in the printing element substrate 304
N+1 corresponding to the area on the upstream side within the overlapping portion in
the conveyance direction. Note that, in the overlapping portion, the target temperature
of the printing element substrate 304
N may be set in any way as long as the air flowing over the surface of the printing
element substrates 304 from the upstream side in the conveyance direction does not
fall below the dew-point temperature on the downstream side in the conveyance direction.
=Update Process=
[0101] Next, a description is given about an update process in which the target temperature
of a printing element substrate including an area on the downstream side within an
overlapping portion in the conveyance direction is updated in accordance with the
target temperature of a printing element substrate including an area on the upstream
side within the overlapping portion in the conveyance direction. Fig. 13 is a flowchart
illustrating the details of processing of the update process in which the target temperature
of a printing element substrate including an area on the downstream side within an
overlapping portion in the conveyance direction is updated in accordance with the
target temperature of a printing element substrate including an area on the upstream
side within the overlapping portion in the conveyance direction.
[0102] Note that the update process in Fig. 13 is executed at intervals of a predetermined
time, e.g., at intervals of 25 msec, during printing operation. Further, each print
head 20 is equipped with a plurality of printing element substrates 304. Therefore,
the update process in Fig. 13 is executed for each printing element substrate 304
that overlaps with its adjacent printing element substrate 304 and includes therein
an area on the downstream side within the overlapping portion in the conveyance direction.
[0103] The series of these processes illustrated in the flowchart of Fig. 13 is performed
by the CPU 212 loading a program code stored in the ROM 214 into the RAM 216 and executing
it. Alternatively, part or all of the functions in the steps of Fig. 13 may be executed
by hardware such as an ASIC or an electronic circuit.
[0104] If the update process is started, first, in S1302, the CPU 212 acquires the target
temperature Ttar
N of the target printing element substrate 304
N and the target temperature Ttar
N+1 of the adjacent printing element substrate 304
N+1. Note that the printing element substrate 304
N+1 is a printing element substrate that overlaps with the printing element substrate
304
N and includes the area on the upstream side within the overlapping portion in the
conveyance direction. The target temperatures of the respective printing element substrates
304 are stored in a memory area of the control part 200, and thus in S1302, the target
temperatures of the printing element substrates 304
N and 304
N+1 stored in the control part 200 are acquired.
[0105] Next, in S1304, the CPU 212 determines whether or not the value obtained by subtracting
the target temperature Ttar
N from the target temperature Ttar
N+1 is +2.0 °C or more. If it is determined in S1304 that the value obtained by subtracting
the target temperature Ttar
N from the target temperature Ttar
N+1 is +2.0 °C or more, the process proceeds to S1306. In S1306, the CPU 212 adds 0.2
°C to the target temperature Ttar
N acquired in S1302, and proceeds to S1312, which is described later.
[0106] Further, if it is determined in S1304 that the value obtained by subtracting the
target temperature Ttar
N from the target temperature Ttar
N+1 is less than +2.0 °C, the process proceeds to S1308. In S1308, the CPU 212 determines
whether or not the value obtained by subtracting the target temperature Ttar
N from the target temperature Ttar
N+1 is +1.0 °C or more. If it is determined in S1308 that the value obtained by subtracting
the target temperature Ttar
N from the target temperature Ttar
N+1 is +1.0 °C or more, the process proceeds to S1312, which is described later.
[0107] Further, if it is determined in S1308 that the value obtained by subtracting the
target temperature Ttar
N from the target temperature Ttar
N+1 is less than +1.0 °C, the process proceeds to S1310 In S1310, the CPU 212 subtracts
0.2 °C from the target temperature Ttar
N acquired in S1302, and proceeds to S1312, which is described later.
[0108] In S1312, the CPU 212 updates the target temperature Ttar
N of the printing element substrate 304
N stored in the storage area of the control part 200, and ends this update process.
Specifically, if S1312 is executed via S1306, in S1312, the target temperature Ttar
N of the printing element substrate 304
N stored in the control part 200 is updated to the value acquired in S1306. Further,
if S1312 is executed after it is determined in S1308 that the value obtained by subtracting
the target temperature Ttar
N from the target temperature Ttar
N+1 is +1.0 °C or more, in S1312, the target temperature Ttar
N of the printing element substrate 304
N stored in the control part 200 is maintained. That is, the target temperature is
updated to Ttar
N acquired in S1302. That is, in this case, no update is actually performed. Furthermore,
if S1312 is executed via S1310, in S1312, the target temperature Ttar
N of the printing element substrate 304
N stored in the control part 200 is updated to the value acquired in S1310.
[0109] Thereafter, the control part 200 performs temperature control for the printing element
substrate 304
N, based on the target temperature updated in S1312. Note that the various parameters
used in the above descriptions are merely examples, and will be set appropriately
in accordance with the configuration of the printing element substrates 304, the configuration
of the print heads 20, the arrangement of the printing element substrates 304, etc.
[0110] The printing apparatus 10 is not limited to executing only the update process of
Fig. 13, but may also execute the update process of Fig. 10 in parallel. In this case,
in the update process of Fig. 10 for the printing element substrate 304
N, for example, in S1002, the target temperature updated in the update process of Fig.
13 is acquired as the target temperature of the printing element substrate 304.
[0111] In the present embodiment, a print head in which parallelogram-shaped printing element
substrates are arranged into an array in a direction intersecting with the conveyance
direction so that they have overlapping areas in the conveyance direction is described
as an example, but the shape of the printing element substrates and the arrangement
thereof are not limited to this. The technology according to the present embodiment
can be applied to printing element substrates of any shape and can be applied to printing
element substrates of any arrangement as long as the printing element substrates have
overlapping areas in the conveyance direction. Specifically, the technology according
to the present embodiment can also be used for, for example, rectangular printing
element substrates that are arranged into an array in staggered arrangement extending
in the width direction (the Y direction) of the print medium and that are arranged
so that adjacent printing element substrates partially overlap in the array direction.
<Functional Effect>
[0112] In the present embodiment, for a printing element substrate that overlaps with an
adjacent printing element substrate and includes an area on the downstream side within
the overlapping portion in the conveyance direction, the target temperature is determined
so that the difference from the target temperature of the adjacent printing element
substrate does not exceed a predetermined value (2.0 °C). Therefore, in the present
embodiment, it is possible to prevent the temperature of the air flowing over the
surface of the printing element substrates from falling below the dew-point temperature
during printing operation. Accordingly, in the present embodiment, it is possible
to suppress the occurrence of condensation on the printing element substrates 304
arranged into an array on the ejection port plane 20a of each print head 20, thereby
suppressing the number of times a cleaning process is executed and suppressing a decrease
in productivity and a decrease in usability.
(Third Embodiment)
[0113] Next, with reference to Fig. 14A to Fig. 15, a description is given about a printing
apparatus according to the third embodiment. In the following description, configurations
that are the same or equivalent to those of the printing apparatus according to the
above-described first embodiment are assigned the same signs as those used in the
above-described first embodiment, thereby omitting a detailed description thereof.
[0114] The second embodiment described above is a technology for suppressing the occurrence
of condensation on printing element substrates arranged adjacent to each other into
an array in the width direction of the print medium M while overlapping with each
other in the conveyance direction in one print head. On the other hand, the third
embodiment is a technology for suppressing the occurrence of condensation on a printing
element substrate that overlaps in the conveyance direction with a printing element
substrate installed on another print head.
<Characteristic Technology of the Present Embodiment>
[0115] Hereinafter, a description is given about a technology for suppressing condensation
that occurs on a printing element substrate that overlaps in the conveyance direction
with a printing element substrate installed on an adjacent print head. =Mechanism
of the Occurrence of Condensation=
[0116] First, a description is given of the mechanism by which condensation occurs on a
printing element substrate that overlaps in the conveyance direction with a printing
element substrate installed on an adjacent print head. Fig. 14A and Fig. 14B are diagrams
for describing the mechanism by which condensation occurs on a printing element substrate
that overlaps in the conveyance direction with a printing element substrate installed
on an adjacent print head. Fig. 14A is a diagram illustrating a situation in which
print patterns are input to multiple print heads, i.e., a print pattern with a duty
of 100% is input to the print head Ye and a print pattern with a duty of 70% is input
to the print head Me. Fig. 14B is a diagram illustrating the target temperatures that
are set for each printing element substrate of the respective print heads in a case
where the target temperatures of the printing element substrates on the downstream
side in the conveyance direction are determined according to the target temperatures
of the printing element substrates located on the upstream side in the conveyance
direction. Note that, in Fig. 14A, above the print head 20Bk, serial numbers 1 to
8 are given to the printing element substrates installed on each print head in order
from the left.
[0117] In a case where the interval between print heads is large, the vapor generated at
a position corresponding to a printing element substrate of a print head located on
the upstream side in the conveyance direction is diffused to the surrounding area
as it moves to the downstream side in the conveyance direction. Therefore, condensation
is unlikely to occur on the printing element substrates of a print head located on
the downstream side in the conveyance direction. However, in recent years, printing
apparatuses have become downsized, and there is a tendency for print heads to be arranged
close to each other. If print heads are close to each other, the vapor of ink ejected
from printing element substrates of a print head located on the upstream side in the
conveyance direction is less likely to diffuse to the surrounding area, which may
cause condensation to occur on the printing element substrates of a print head located
on the downstream side in the conveyance direction.
[0118] The printing elements 510 are driven due to the printing based on the print patterns
of Fig. 14A, and thus the temperature of the second and third printing element substrates
304 in the print head 20Ye rise to approximately 44.0 °C (see the solid line in Fig.
14B). Further, the printing elements 510 are driven due to the printing based on the
print patterns, and thus the temperature of the fifth, sixth, and seventh printing
element substrates 304 in the print head 20Ma rise to an average of approximately
42.0 °C (see the one-dot chain line in Fig. 14B).
[0119] That is, in the printing based on the print patterns of Fig. 14A, the second and
third printing element substrates 304 of the print head 20Ye and the fifth, sixth,
and seventh printing element substrates 304 of the print head 20Ma are used. The vapor
heated by the printing element substrates 304 used for the printing is carried by
the conveyance airflow to the printing element substrates 304 on the other print heads
located on the downstream side in the conveyance direction of the printing element
substrates 304 used for the printing. If this vapor is carried by the conveyance airflow
and comes into contact with any printing element substrate 304 whose temperature is
lower than the dew-point temperature, condensation occurs there.
=Outline of the Characteristic Technology According to the Present Embodiment=
[0120] Therefore, in the present embodiment, regarding a print head adjacent on the downstream
side in the conveyance direction to a print head equipped with a printing element
substrate used for printing, the target temperature is increased for the printing
element substrate located on the downstream side in the conveyance direction of the
printing element substrate used for the printing, so as to suppress the occurrence
of condensation.
[0121] The vapor generated by heat from the printing element substrates 304 used for printing
diffuses to the surrounding area while moving to the print head 20 on the downstream
side in the conveyance direction. Therefore, by the time the vapor reaches the printing
element substrates 304 on the downstream side in the conveyance direction, the dew-point
temperature has dropped, and thus a temperature equal to or higher than the target
temperature of the printing element substrates 304 on the upstream side in the conveyance
direction is not necessarily required.
[0122] In the present embodiment, the target temperature is updated (set again) for the
printing element substrates 304 which are installed on a print head 20 located on
the downstream side in the conveyance direction of the print head 20 equipped with
the printing element substrates 304 used for printing and are located on the downstream
side in the conveyance direction of the printing element substrates 304 used for printing.
[0123] Specifically, the target temperatures of the printing element substrates 304 located
on the downstream side in the conveyance direction are set so that the differences
from the target temperatures of the printing element substrates 304 used for printing
do not exceed a predetermined value. In the present embodiment, the predetermined
value is set to, for example, 2.5 °C.
[0124] Note that, depending on the arrangement pattern, shape, etc., of the print heads
20, the target temperatures may be further updated (set again) for the printing element
substrates 304 which are located on the downstream side in the conveyance direction
of the printing element substrates 304 used for printing and are installed on the
print head 20 located on the downstream side in the conveyance direction. Further,
the above-described predetermined temperature is determined, for example, through
experiments in accordance with the configurations of the printing element substrates
304 and the print heads 20, the arrangement of the printing element substrates 304
and the print heads 20, etc. Specifically, images may be obtained in advance at several
predetermined temperature settings, and the highest value at which no condensation
occurs on the printing element substrates can be set as the predetermined temperature.
By adopting such a configuration, it is possible to obtain the effect without increasing
the temperatures of the printing element substrates as much as possible.
[0125] In this way, the target temperatures of the printing element substrates 304 located
on the downstream side in the conveyance direction of the printing element substrates
304 used for printing are set to be higher than the dew-point temperature of the air
containing the vapor generated by heat from the printing element substrates 304 used
for printing. This makes it possible to suppress condensation from occurring on the
printing element substrates 304 located on the downstream side in the conveyance direction,
and to suppress a decrease in printing quality.
=Update Process=
[0126] Next, a description is given about an update process for updating the target temperature
of a printing element substrate which is installed on a print head located on the
downstream side in the conveyance direction of the print head equipped with the printing
element substrates used for printing and is located on the downstream side in the
conveyance direction of the printing element substrate used for printing. Fig. 15
is a flowchart illustrating details of processing of the update process. Note that
the update process in Fig. 15 is executed at intervals of a predetermined time, e.g.,
at intervals of 25 msec, during printing operation. Further, the update process of
Fig. 15 is executed for all the printing element substrates 304 except for the printing
element substrates 304 of the print head 20 located at the most upstream position
in the conveyance direction.
[0127] The series of these processes illustrated in the flowchart of Fig. 15 is performed
by the CPU 212 loading a program code stored in the ROM 214 into the RAM 216 and executing
it. Alternatively, part or all of the functions in the steps of Fig. 15 may be executed
by hardware such as an ASIC or an electronic circuit.
[0128] If the update process is started, first, in S1502, the CPU 212 acquires the target
temperature Ttar
M·N of the target printing element substrate (the N-th printing element substrate 304
M·N) in the target print heat (the M-th print head 20
M·N). Further, the N-th printing element substrate 304
M-1·N in the (M-1)-th print head 20
M-1 located on the upstream side in the conveyance direction of the print heads 20
M·N is acquired. In the present embodiment, for ease of understanding, it is assumed
that the print heads 20 are assigned serial numbers in order from the upstream side
to the downstream side in the conveyance direction. Note that the target temperatures
of the respective printing element substrates 304 installed in each print head 20
are stored in a storage area of the control part 200.
[0129] Next, in S1504, the CPU 212 determines whether or not the value obtained by subtracting
the target temperature Ttar
M·N from the target temperature Ttar
M-1·N is +2.5 °C or more. If it is determined in S1504 that the value obtained by subtracting
the target temperature Ttar
M·N from the target temperature Ttar
M-1·N is +2.5 °C or more, the process proceeds to S1506. In S1506, the CPU 212 adds 0.2
°C to the target temperature Ttar
M·N acquired in S1502, and proceeds to S1512, which is described later.
[0130] Further, if it is determined in S1504 that the value obtained by subtracting the
target temperature Ttar
M·N from the target temperature Ttar
M-1·N is less than +2.5 °C, the process proceeds to S1508. In S1508, the CPU 212 determines
whether or not the value obtained by subtracting the target temperature Ttar
M·N from the target temperature Ttar
M-1·N is +1.0 °C or more. If it is determined in S1508 that the value obtained by subtracting
the target temperature Ttar
M·N from the target temperature Ttar
M-1·N is +1.0 °C or more, the process proceeds to S1512, which is described later.
[0131] Further, if it is determined in S1508 that the value obtained by subtracting the
target temperature Ttar
M·N from the target temperature Ttar
M-1·N is less than +1.0 °C, the process proceeds to S1510. In S1510, the CPU 212 subtracts
0.2 °C from the target temperature Ttar
M·N acquired in S1502, and proceeds to S1512, which is described later.
[0132] In S1512, the CPU 212 updates the target temperature Ttar
M·N of the printing element substrate 304
M·N stored in the storage area of the control part 200, and ends this update process.
Specifically, if S1512 is executed via S1506, in S1512, the target temperature Ttar
M·N of the printing element substrate 304
M·N stored in the control part 200 is updated to the value acquired in S1506. Further,
if S1512 is executed after it is determined in S1508 that the value obtained by subtracting
the target temperature Ttar
M·N from the target temperature Ttar
M-1·N is +1.0 °C or more, the target temperature Ttar
M·N of the printing element substrate 304
M·N stored in the control part 200 is maintained. That is, the target temperature is
updated to Ttar
M·N obtained in S1502. That is, in this case, no update is actually performed in S1512.
Furthermore, if S1512 is executed via S1510, in S1512, the target temperature Ttar
M·N of the printing element substrate 304
M·N stored in the control part 200 is updated to the value acquired in S1510.
[0133] Thereafter, the control part 200 preforms temperature control for the printing element
substrate 304, based on the target temperature updated in S1512. Note that the various
parameters used in the above descriptions are merely examples, and will be set appropriately
in accordance with the configurations of the printing element substrates 304 and the
print heads 20, the arrangement of the printing element substrates 304 and the print
heads 20, etc.
[0134] The printing apparatus 10 is not limited to executing only the update process of
Fig. 15, but may also execute the update process of Fig. 10 in parallel. In this case,
in the update process of Fig. 10 for the printing element substrate 304
M·N, for example, in S1002, the target temperature updated in the update process of Fig.
15 is acquired as the target temperature of the printing element substrate 304.
<Functional Effect>
[0135] In the present embodiment, a target temperature of a given printing element substrate
is set based on the target temperature of the printing element substrate which is
installed on the upstream side in the conveyance direction of the given printing element
substrate and is located in a print head on the upstream side in the conveyance direction
of the print head equipped with the given printing element substrate. Accordingly,
in the present embodiment, it is possible to suppress the occurrence of condensation
on the printing element substrates 304 arranged into an array on the ejection port
plane 20a, thereby suppressing the number of times the cleaning process is executed
and suppressing a decrease in productivity and a decrease in usability.
(Fourth Embodiment)
[0136] In the first to third embodiments, as examples of the occurrence of condensation
on a printing element substrate, descriptions are given of the mechanisms by which
condensation occurs in three situations and the technologies for suppressing the occurrence
of condensation. Further, with reference to Fig. 10, a description is given also of
the update process that can suppress condensation without increasing the temperatures
of the printing element substrates as much as possible. On the other hand, in the
present embodiment, a description is given about a configuration for suppressing the
occurrence of condensation without using the update processes.
[0137] As described above, with the update process illustrated in Fig. 10, the target temperature
of an entire printing element substrate is updated in accordance with the temperature
rise of the printing element substrate caused by printing, thereby making it possible
to keep the temperature distribution of the printing element substrate within a predetermined
range at all times. However, the method for keeping the temperature distribution of
printing element substrates within a predetermined range is not limited to this.
[0138] For example, assume that, in a case where images are continuously printed at a duty
of 100%, the maximum temperature reached by a printing element substrate is 45 °C.
In this case, as a method for suppressing the temperature distribution of the printing
element substrate within a predetermined value, the target temperature of the printing
element substrate is set to the maximum temperature or higher at all time, such as
to 46 °C. As a result, even if images with high image duties are printed for a long
period of time, the set target temperature will not be exceeded, and thus the temperature
distribution of the printing element substrate can be kept within a predetermined
value at all time. In this state, as illustrated in Fig. 11A and Fig. 11B, condensation
can be suppressed by setting an offset temperature so that the temperature of an area
on the downstream side in the conveyance direction has a temperature difference from
the temperature of an area on the upstream side in the conveyance direction to prevent
condensation from occurring. However, since the temperature is kept being controlled
to a temperature equal to or higher than the maximum temperature that can be reached
by the printing element substrate at all time regardless of the duty of the images
to be printed, the first to third embodiments are more preferable in terms of power
consumption. However, in the present embodiment, the effect of suppressing the occurrence
of condensation can be obtained as in the first to third embodiments.
(Other Embodiments)
[0139] Note that the above-described embodiments may be modified as shown in the following
(1) through (4).
- (1) In the above-described embodiments, the printing apparatus 10 is a line type printing
apparatus that uses print heads whose length in the Y direction corresponds to the
printable widthwise length of a print medium; however, there is no such limitation.
The printing apparatus may be what is termed as a serial scan type printing apparatus
in which print heads perform printing by ejecting ink onto the print medium while
scanning in the width direction of the print medium being conveyed.
In this case, the print heads 20 reciprocally move in the Y direction, and the printing
element substrates 304 in the print heads 20 are arranged side by side along the X
direction so that adjacent printing element substrates 304 partially overlap in the
Y direction. Further, in this case, printing is performed by ejecting ink onto the
printing area of the print medium M conveyed by the conveyance part 18 while moving
the print heads 20 in the X direction. Further, in this case, the actual positions
of upstream and downstream sides of the temperature control areas, the printing element
substrates, and the print heads change in accordance with the movement direction (the
forward direction or the backward direction) of the print heads 20 in the Y direction
at the time of ejecting ink. That is, in a case where the print heads perform scanning,
the printing element substrates on the side toward the traveling direction is the
downstream side, and the printing element substrates on the opposite side to the traveling
direction is the upstream side, and they are switched between the forward direction
and the backward direction.
- (2) In the above-described embodiments, the print medium M is conveyed in the X direction
while the print heads 20 are in fixed positions with respect to the conveyance part
18; however, there is no such limitation. For example, the print heads 20 may be configured
to move in the X direction relative to the print medium M, and any configuration may
be used as long as the print heads 20 and the print medium M move relatively in the
X direction.
- (3) Embodiment(s) of the present invention can also be realized by a computer of a
system or apparatus that reads out and executes computer executable instructions (e.g.,
one or more programs) printed on a storage medium (which may also be referred to more
fully as a 'non-transitory computer-readable storage medium') to perform the functions
of one or more of the above-described embodiment(s) and/or that includes one or more
circuits (e.g., application specific integrated circuit (ASIC)) for performing the
functions of one or more of the above-described embodiment(s), and by a method performed
by the computer of the system or apparatus by, for example, reading out and executing
the computer executable instructions from the storage medium to perform the functions
of one or more of the above-described embodiment(s) and/or controlling the one or
more circuits to perform the functions of one or more of the above-described embodiment(s).
The computer may comprise one or more processors (e.g., central processing unit (CPU),
micro processing unit (MPU)) and may include a network of separate computers or separate
processors to read out and execute the computer executable instructions. The computer
executable instructions may be provided to the computer, for example, from a network
or the storage medium. The storage medium may include, for example, one or more of
a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of
distributed computing systems, an optical disk (such as a compact disc (CD), digital
versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
- (4) The above-described embodiments and the various forms shown in (1) through (3)
may be combined as appropriate.
[0140] Various embodiments have been described in detail above but it will be understood
that the present disclosure is not limited to these embodiments and encompasses all
modifications, variants, alternatives and equivalents falling within the scope of
the appended claims.