Technical Field
[0001] The invention relates to the field of plate heat exchangers. More particularly, it
is related to heat exchanger plate for a plate heat exchanger, a permeation barrier
gasket arrangement for a plate heat exchanger and a plate arrangement for a plate
heat exchanger comprising such a heat exchanger plate and permeation barrier gasket
arrangement. The invention also relates to a heat exchanger cassette for a plate heat
exchanger comprising such heat exchanger plate.
Background Art
[0002] Plate heat exchangers, PHEs, are used in numerous applications where heat is to be
transferred from one fluid to another or vice versa. A typical plate heat exchanger
includes two end plates between which plurality of heat exchanger plates or heat transfer
plates are arranged in a stacked configuration so as to form a plate stack or plate
pack. Generally, a number of heat exchanger plates and gaskets are stacked in an alternating
fashion. In this way first plate interspaces and second plate interspaces are alternately
formed between the heat exchanger plates. The first plate interspaces and the second
plate interspaces are typically separated from each other and are designed to receive
a respective fluid between which fluids heat is to be exchanged. Thus, the first plate
interspaces and the second plate interspaces form channels for the respective fluids.
Further, respective inlet and outlet ports are typically provided to the first plate
interspaces and to the second plate interspaces. The inlet and outlet ports are typically
formed by aligned portholes extending through the plate stack.
[0003] In a common type of PHE gaskets are used between each heat exchanger plate to seal
the fluids from each other and to define fluid channels for the respective fluids.
Such PHEs are generally referred to as gasketed PHEs.
[0004] In another type of common PHE two adjoining heat exchanger plates are welded to each
other to form what is generally referred to as a heat exchanger cassette or simply
a cassette. The cassettes are in turn stacked with gaskets in between. Such PHEs are
generally referred to as semi-welded PHEs. Thus, in semi-welded PHEs, the plate interspaces
formed between the heat exchanger plates making up a cassette are sealed off by a
weld, whereas the plate interspaces formed between the cassettes are sealed off by
gaskets. In other words, a semi-welded PHE includes a combination of welded plate
interspaces (welded fluid channels) and gasketed plate interspaces (gasketed fluid
channels). However, in semi-welded PHEs, the fluid attributable to the welded pate
interspaces of the cassettes is typically sealed off by a ring gasket around the inlet
port and a ring gasket around the outlet port in between the cassettes. Thus, even
if a fluid is fed through welded plate interspaces it is still sealed off by two gaskets
for each cassette.
[0005] Some fluids used in heat exchangers are capable of permeating gaskets meaning that
although a generally speaking tight gasket is in place, the fluid will still permeate
through the material of the gasket and escape e.g. to the ambient. Although a semi-welded
PHE may significantly reduce the permeation through gaskets owing to the welded palate
interspaces or channels, problems related to permeation through the ring gaskets can
still be outspoken. For instance, in ammonia applications problems related to permeation
through the ring gaskets of a semi-welded PHE can lead to work environment problems
and health issues since ammonia e.g. has a pungent smell. Problems related to permeation
through gaskets are for natural reasons more pronounced in gasketed PHEs. Given the
problems associated with fluids permeating the gaskets of a PHEs, it desirable to
handle permeated fluid in a safe way.
[0006] To this end, it has been suggested to surround relevant gaskets by another gasket
to capture the permeated fluid between the gaskets. It has further been suggested
to provide the heat exchanger plates or cassettes with an opening located between
the gaskets to be able to lead away the permeated fluid in a safe way via the opening.
[0007] Although such solutions have proved efficient when it comes to handling permeated
fluid, such as ammonia, the provision of an opening through the heat exchanger plates
or cassettes can result in several drawbacks. For instance, the flow of the fluid
may be disturbed e.g. with an increased pressure drop and lower efficiency as a result.
Moreover, the provision of an opening through the heat exchanger plates or cassettes
which affects the flow of one or more of the fluids results in that additional gaskets
for surrounding the opening have to be used between the heat exchanger plates or cassettes.
Another drawback resides in that the heat exchanger plates and correspondingly the
cassettes may be become weaker and more prone to leakage owing form the presence of
such an opening.
[0008] Hence, there is room for improvement when it comes to handling fluid having permeated
through gaskets of a PHE.
Summary
[0009] With the above in mind, it is an objective of the present invention to provide an
improved heat exchanger plate for a plate heat exchanger, an improved permeation barrier
gasket arrangement for a plate heat exchanger, an improved plate arrangement for a
plate heat exchanger as well as an improved heat exchanger cassette for a plate heat
exchanger.
[0010] Another objective is to provide such a heat exchanger plate which is capable of evacuating
permeated fluid in a safe way.
[0011] Another objective is to provide such a heat exchanger plate which is capable of evacuating
permeated fluid in a safe way while not negatively affecting the heat transfer performance.
[0012] Another objective is to provide such a heat exchanger plate which is capable of evacuating
permeated fluid while not negatively affecting the flow of the fluids between which
heat is to be exchanged.
[0013] Another objective is to provide such a heat exchanger plate which is less prone to
cracking or breaking.
[0014] Another objective is to provide such a heat exchanger plate which is more cost-effective.
[0015] Another objective is to provide such a permeation barrier gasket arrangement which
is capable of evacuating permeated fluid in a safe way.
[0016] Another objective is to provide such a permeation barrier gasket arrangement which
is capable of evacuating permeated fluid in a safe way while not negatively affecting
the heat transfer performance.
[0017] Another objective is to provide such a permeation barrier gasket arrangement which
is capable of evacuating permeated fluid while not negatively affecting the flow of
the fluids between which heat is to be exchanged.
[0018] Another objective is to provide such a permeation barrier gasket arrangement which
is more cost-effective.
[0019] To achieve at least one of the above objects and also other objects that will be
evident from the following description, heat exchanger plate for a plate heat exchanger,
having the features defined in claim 1, is provided according to the present inventive
concept. A permeation barrier gasket arrangement for a plate heat exchanger is provided
according to claim 8. A plate arrangement for a plate heat exchanger comprising a
heat exchanger plate and a permeation barrier gasket arrangement is provided according
to claim 13. A heat exchanger cassette for a plate heat exchanger, comprising a heat
exchanger plate is provided according to claim 14.
[0020] More specifically, according to a first aspect, there is provided a heat exchanger
plate for a plate heat exchanger, comprising:
a first plate pattern on a first side of the heat exchanger plate and a second plate
pattern on a second side of the heat exchanger plate opposite to the first side,
a port hole,
a port hole gasket seat defined on the first side by the first plate pattern, the
port hole gasket seat circumscribing the port hole and being adapted to receive a
port hole gasket,
a permeation barrier seat defined on the first side by the first plate pattern, the
permeation barrier seat at least partially circumscribing the port hole gasket seat
and being adapted to receive a permeation barrier gasket arrangement such that a permeation
space is defined at the first side of the heat exchanger plate between the permeation
barrier seat and the port hole gasket seat,
an evacuation hole arranged outside of the permeation barrier seat,
a first abutment surface defined on the first side by the first plate pattern, the
first abutment surface being adapted to abut a corresponding abutment surface of a
first adjoining heat exchanger plate,
an evacuation space defined on the first side of the heat exchanger plate by a portion
of the first plate pattern being recessed relative to the first abutment surface such
that the first abutment surface partially circumscribes the evacuation space, the
evacuation space circumscribing the evacuation hole and extending to the permeation
barrier seat, wherein the permeation space is fluidly connected to the evacuation
hole via the evacuation space, and
a second abutment surface defined on the second side by the second plate pattern and
circumscribing the evacuation hole, the second abutment surface being adapted to abut
a corresponding abutment surface of a second adjoining heat exchanger plate.
[0021] Hereby an improved heat exchanger plate for a plate heat exchanger is provided.
[0022] The heat exchanger plate is designed for, and hence suitable to be used with, gasketed
PHEs and semi-welded PHEs.
[0023] The present invention is based on the realization that by providing an evacuation
space in the pattern of a heat exchanger plate at an evacuation hole in combination
with abutment surfaces at the evacuation hole on both sides of the heat exchanger
plate, where the evacuation hole, and hence the evacuation space, are located outside
of a permeation space, allows for efficient evacuation of permeated fluid with no
or minimal impact on the performance of the PHE at hand. In this regard, the evacuation
hole and the evacuation space may in practice be located outside of any area forming
part of any fluid channel of the heat exchanger plate. That is, the evacuation hole
and the evacuation space may not align with any fluid channel of the heat exchanger
plate as seen in a normal direction to a major side surface of the heat exchanger
plate. Thus, in practice the evacuation hole and the evacuation space may be located
in an edge region or a peripheral region, such as a corner region, of the heat exchanger
plate. Moreover, the evacuation hole, and hence the evacuation space may be formed
with no additional manufacturing steps as compared to a standard heat exchanger plate.
In practice, the evacuation hole may be cut when cutting the plate and the evacuation
space may be defined or formed when pressing the pattern on the first side of the
heat exchanger plate. Further, by the first and second abutment surfaces being adapted
to abut corresponding abutment surfaces of adjoining heat exchanger plates, the need
for any additional gaskets at the evacuation hole may be eliminated. In this regard,
the first and second abutment surfaces may to advantage be adapted to directly abut
corresponding abutment surfaces of adjoining heat exchanger plates.
[0024] By the heat exchanger plate comprising a first plate pattern on a first side of the
heat exchanger plate and a second plate pattern on a second side of the heat exchanger
plate opposite to the first side properties of the heat exchanger plate may be tailored.
In practice, the first plate pattern and the second plate pattern may be pressed at
the same time using the same manufacturing step meaning that the first plate pattern
and the second plate pattern may generally speaking be complementary patterns or patterns
which "mirror" each other. Further, as is known in the art, by rotating, flipping
or turning identical or similar heat exchanger plates, the heat exchanger plates may
interact with each other to define fluid channels having desired properties.
[0025] By the heat exchanger plate comprising a port hole gasket seat defined on the first
side by the first plate pattern, a port hole gasket, also known as a ring gasket,
may be received and retained at the porthole seat.
[0026] By the heat exchanger plate comprising a permeation barrier seat defined on the first
side by the first plate pattern, a permeation barrier gasket arrangement may be received
and retained at the permeation barrier seat. In this way, a permeation space may be
defined at the first side of the heat exchanger plate between the permeation barrier
seat and the port hole gasket seat. In practice, the permeation space will be formed
when a port hole gasket is received and retained at the porthole seat and a permeation
barrier gasket arrangement is received in the permeation barrier seat.
[0027] The so formed permeation space will then become fluidly connected to the to the evacuation
hole via the evacuation space. As a result, fluid having permeated through a porthole
gasket may be evacuated through the evacuation hole, via the permeation space and
the evacuation space. In this regard, it is to be understood that the so formed permeation
space and the evacuation space will be open in a normal direction of the first side
of the heat exchanger plate unless arranged in a stack of heat exchanger plates or
a stack of cassettes. However, when the heat exchanger plate is arranged in a stack
of heat exchanger plates with relevant gaskets in between a gasketed or sealed permeation
space will in practice be formed along the first side of the heat exchanger plate
between the port hole gasket seat and the permeation barrier seat. Correspondingly,
a sealed evacuation space will be formed when the first abutment surface abuts a corresponding
abutment surface of a first adjoining heat exchanger plate.
[0028] It should be noted that within the context of this application the term "port hole
gasket seat" may here mean any area, groove, set of grooves or similar which is adapted
to receive a port hole gasket.
[0029] It should be noted that within the context of this application the term "permeation
barrier seat" may here mean any area, groove, set of grooves or similar which is adapted
to receive a permeation barrier gasket arrangement, gasket, seal or similar so as
to define a permeation space at the first side of the heat exchanger plate between
the permeation barrier seat and the port hole gasket seat.
[0030] It should be noted that within the context of this application the term "evacuation
hole" may here mean any hole or opening extending through the heat exchanger plate.
[0031] At least a portion of the evacuation space may be located directly opposite to the
second abutment surface. By at least a portion of the evacuation space being located
directly opposite to the second abutment surface, the second abutment surface may
abut a corresponding abutment surface of a second adjoining heat exchanger plate in
direct proximity of the evacuation hole. Thus, a seal may be provided between the
second abutment surface and the corresponding abutment surface.
[0032] The first plate pattern may define a wall section defining a sidewall of the evacuation
space, the wall section extending from a first position at the permeation barrier
seat, about the evacuation hole, and to a second position of the permeation barrier
seat, thereby encircling the evacuation space. In this way, the evacuation space may
be defined by the material of the heat exchanger plate. Further, in this way, the
evacuation space may be defined via a single manufacturing step. In practice, the
evacuation space may be defined when pressing the first pattern in the heat exchanger
plate.
[0033] The permeation barrier gasket seat may comprise a seat outlet connecting to the evacuation
space, wherein the first and second positions are on opposite sides of the seat outlet.
In this way, fluid may enter into the evacuation space via the seat outlet. Further,
in this way, the seat outlet and the evacuation space may be defined via a single
manufacturing step. In practice, the seat outlet and the evacuation space may be defined
when pressing the first pattern in the heat exchanger plate.
[0034] The wall section may connect the first abutment surface and a bottom surface of the
evacuation space. In this way, the evacuation space may be defined by the material
of the heat exchanger plate. Further, in this way, the evacuation space may be defined
via a single manufacturing step. In practice, the evacuation space may be defined
when pressing the first pattern in the heat exchanger plate.
[0035] The first abutment surface may be a flat surface configured to seal against the corresponding
abutment surface of the first adjoining heat exchanger plate, and/or the second abutment
surface may be a flat surface configured to seal against the corresponding abutment
surface of the second adjoining heat exchanger plate.
[0036] The first abutment surface may be a flat surface configured to seal against the corresponding
abutment surface of the first adjoining heat exchanger plate. In this way, a seal
between the first abutment surface and the corresponding abutment surface of the first
adjoining heat exchanger plate may be realized in a simple yet reliable manner.
[0037] The second abutment surface may be a flat surface configured to seal against the
corresponding abutment surface of the second adjoining heat exchanger plate. In this
way, a seal between the second abutment surface and the corresponding abutment surface
of the second adjoining heat exchanger plate may be realized in a simple yet reliable
manner.
[0038] The port hole gasket seat may comprise a groove configured to retain the port hole
gasket, and/or the permeation barrier seat may comprise a groove configured to retain
the permeation barrier gasket arrangement.
[0039] The port hole gasket seat may comprise a plurality of groove sections defined by
the first plate pattern.
[0040] The port hole gasket seat may comprise a plurality of groove sections defined by
protruding portions of the first plate pattern.
[0041] The permeation barrier seat may comprise a plurality of groove sections defined by
the first plate pattern.
[0042] The permeation barrier seat may comprise a plurality of groove sections defined by
protruding portions of the first plate pattern.
[0043] The first plate pattern and the second plate pattern may be complementary patterns.
[0044] The heat exchanger plate may be integrally formed by being cut and pressed from sheet
metal, such as stainless steel sheet metal. Thus, the heat exchanger plate may be
formed in a single piece.
[0045] The first abutment surface may be located in a top plane of the heat exchanger plate.
[0046] The first abutment surface may be located in an uppermost plane of the heat exchanger
plate.
[0047] The first abutment surface may be located in an upper extreme plane of the heat exchanger
plate.
[0048] The second abutment surface may be located in a base plane of the heat exchanger
plate.
[0049] The second abutment surface may be located in a bottom plane of the heat exchanger
plate.
[0050] The second abutment surface may be located in a lowermost plane of the heat exchanger
plate.
[0051] The second abutment surface may be located in a lower extreme-plane of the heat exchanger
plate.
[0052] The heat exchanger plate, may further comprise:
a further evacuation hole arranged outside of the permeation barrier seat,
a further first abutment surface defined on the first side by the first plate pattern,
the further first abutment surface being adapted to abut a further corresponding abutment
surface of the first adjoining heat exchanger plate,
a further evacuation space defined on the first side by a portion of the first plate
pattern being recessed relative to the further first abutment surface such that the
further first abutment surface partially circumscribes the further evacuation space,
the further evacuation space circumscribing the further evacuation hole and extending
to the permeation barrier seat, wherein the permeation space is fluidly connected
to the further evacuation hole via the further evacuation space, and
a further second abutment surface defined on the second side by the second plate pattern
and circumscribing the further evacuation hole, the further second abutment surface
being adapted to abut a further corresponding abutment surface of the second adjoining
heat exchanger plate.
[0053] According to a second aspect of the invention, there is provided a permeation barrier
gasket arrangement for a plate heat exchanger, adapted to be arranged on a first side
of a heat exchanger plate and to circumscribe a port hole gasket circumscribing a
port hole of the heat exchanger plate such that a permeation space is defined at the
first side of the heat exchanger plate between the permeation barrier gasket arrangement
and the port hole gasket, wherein the permeation barrier gasket arrangement comprises
an outlet opening extending therethrough, the outlet opening being adapted to fluidly
connect the permeation space and an evacuation space fluidly connected to an evacuation
hole of the heat exchanger plate.
[0054] Hereby an improved permeation barrier gasket arrangement for a plate heat exchanger
is provided.
[0055] The permeation barrier gasket arrangement is designed for, and hence suitable to
be used with, gasketed PHEs and semi-welded PHEs. In particular, the permeation barrier
gasket arrangement is designed to be used with a heat exchanger plate according to
first aspect. Thus, the permeation barrier gasket arrangement is designed to interrelate
with a heat exchanger plate according to the first aspect.
[0056] In general, features of this aspect provide similar advantages as discussed above
in relation to the first aspect. Consequently, said advantages will not be repeated
in order to avoid undue repetition.
[0057] However, by the permeation barrier gasket arrangement comprising an outlet opening
extending therethrough, where the outlet opening is adapted to fluidly connect the
permeation space and an evacuation space fluidly connected to an evacuation hole of
the heat exchanger plate, the barrier gasket arrangement may provide a fluid communication
between the permeation space and an evacuation hole of a heat exchanger plate such
that fluid having permeated through a port hole gasket may be evacuated through the
evacuation hole via an evacuation space defined at a first side of the heat exchanger
plate, i.e. as have been described above in relation to the first aspect.
[0058] The outlet opening may be formed by a notch in the permeation barrier gasket arrangement.
By the outlet opening being formed by a notch in the permeation barrier gasket arrangement,
fluid may efficiently exit through the outlet opening while at the same time the integrity
of the permeation barrier gasket arrangement may be not be affected or may be minimally
affected. Further, it may become easier to arrange the permeation barrier gasket arrangement
in the permeation barrier gasket seat of a heat exchanger plate, thereby reducing
a time needed to e.g. assemble a PHE.
[0059] The outlet opening may be formed by an interruption of the permeation barrier gasket
arrangement. By the outlet opening being formed by an interruption of the permeation
barrier gasket arrangement, a cross-sectional area of the outlet opening may be optimized
or maximized.
[0060] At least a portion of a length extension of the permeation barrier gasket arrangement
may have a generally L-shaped, C-shaped, I-shaped or inverted T-shaped cross section
so as to from a passageway along said at least a portion of the length extension of
the permeation barrier gasket arrangement. In this way, a flow of permeated fluid
may be promoted or facilitated along said at least a portion of the length extension
of the permeation barrier gasket arrangement. Thus, a flow of permeated fluid may
be more easily reach the outlet opening of the permeation barrier gasket arrangement.
In practice, the permeation space may be a narrow space allowing only a limited fluid
flow therethrough. In such a situation, the provision of a passageway along at least
a portion of the length extension of the permeation barrier gasket arrangement may
significantly improve how efficiently permeated fluid may be evacuated.
[0061] The permeation barrier gasket arrangement may further comprise an inlet opening extending
therethrough, the inlet opening being adapted to fluidly connect the permeation space
with the ambient. By the permeation barrier gasket arrangement comprising an inlet
opening extending therethrough, a forced flow of fluid through the permeation space
may be achieved. Such forced flow may significantly improve how efficiently permeated
fluid may be evacuated.
[0062] The permeation barrier gasket arrangement may comprise a material selected from the
group consisting of polymer materials, elastomer materials, hydrated nitrile materials,
chloroprene materials, ethylene propylene diene monomer materials, nitrile butadiene
rubber materials and fluoroelastomer materials.
[0063] The permeation barrier gasket arrangement may be integrally formed.
[0064] The permeation barrier gasket arrangement may comprise a first part and a separate
second part.
[0065] A first portion of the permeation barrier gasket arrangement may be adapted to form
a barrier between the permeation space and a heat exchange area at the first side
of the heat exchanger plate. Thus, the permeation barrier gasket arrangement may in
part be common to what is commonly referred to as a field gasket.
[0066] The permeation barrier gasket arrangement may integrally formed with a gasket member
adapted to define a gasketed heat exchange area at the first side of the heat exchanger
plate.
[0067] The permeation barrier gasket arrangement may integrally formed with a field gasket.
[0068] The inlet opening through the permeation barrier gasket arrangement may be formed
of a hole in the permeation barrier gasket arrangement.
[0069] The inlet opening through the permeation barrier gasket arrangement may be formed
by a notch in the permeation barrier gasket arrangement.
[0070] The inlet opening through the permeation barrier gasket arrangement may be formed
by an interruption of the permeation barrier gasket arrangement.
[0071] According to a third aspect of the invention, there is provided a plate arrangement
for a plate heat exchanger, comprising:
a heat exchanger plate according to the first aspect, and
a permeation barrier gasket arrangement according to the second aspect, wherein the
permeation barrier gasket arrangement is received in the permeation barrier seat.
[0072] In general, features of this third aspect provide similar advantages as discussed
above in relation to the first aspect and the second aspect. Consequently, said advantages
will not be repeated in order to avoid undue repetition.
[0073] According to a fourth aspect of the invention, there is provided a heat exchanger
cassette for a plate heat exchanger, comprising a heat exchanger plate according to
the first aspect and the second adjoining heat exchanger plate, wherein the second
adjoining heat exchanger plate is welded to the second side of the heat exchanger
plate, and wherein the second abutment surface abuts the corresponding abutment surface
of the second adjoining heat exchanger plate.
[0074] In general, features of this fourth aspect provide similar advantages as discussed
above in relation to the first aspect, the second aspect and the third aspect. Consequently,
said advantages will not be repeated in order to avoid undue repetition.
[0075] However, by the second abutment surface abutting the corresponding abutment surface
of the second adjoining heat exchanger plate, the evacuation hole may fluidly connect
to a corresponding evacuation hole of the second adjoining heat exchanger plate.
[0076] The second abutment surface may welded to the corresponding abutment surface of the
of the second adjoining heat exchanger plate by a weld circumscribing the evacuation
hole. In this way, leakage of fluid at the interface between the second abutment surface
and the corresponding abutment surface of the of the second adjoining heat exchanger
plate may be prevented or counteracted. Moreover, the second abutment surface may
be welded to the corresponding abutment surface of the of the second adjoining heat
exchanger plate by a weld circumscribing the evacuation hole when providing other
welds of the heat exchanger cassette. Thus, a leakage of fluid at the interface between
the second abutment surface and the corresponding abutment surface of the of the second
adjoining heat exchanger plate may be prevented or counteracted with no or only limited
additional work when fabrication the heat exchanger cassette.
[0077] A gasketed plate heat exchanger comprising a plurality of heat exchanger plates according
to the first aspect and a plurality of permeation barrier gasket arrangement according
to the second aspect alternatingly stacked.
[0078] In general, features of such gasketed plate heat exchanger provide similar advantages
as discussed above in relation to the first aspect, the second aspect and the third
aspect. Consequently, said advantages will not be repeated in order to avoid undue
repetition.
[0079] A semi-welded plate heat exchanger comprising a plurality heat exchanger cassettes
according to the fourth aspect and a plurality permeation barrier gasket arrangements
according to the second aspect alternatingly stacked.
[0080] In general, features of such semi-welded plate heat exchanger provide similar advantages
as discussed above in relation to the first aspect, the second aspect and the fourth
aspect. Consequently, said advantages will not be repeated in order to avoid undue
repetition.
[0081] A further scope of applicability of the present invention will become apparent from
the detailed description given below. However, it should be understood that the detailed
description and specific examples, while indicating preferred embodiments of the invention,
are given by way of illustration only, since various changes and modifications within
the scope of the invention will become apparent to those skilled in the art from this
detailed description.
[0082] Hence, it is to be understood that this invention is not limited to the particular
component parts of the device described as such device may vary. It is also to be
understood that the terminology used herein is for purpose of describing particular
embodiments only and is not intended to be limiting. It must be noted that, as used
in the specification and the appended claim, the articles "a," "an," "the," and "said"
are intended to mean that there are one or more of the elements unless the context
clearly dictates otherwise. Thus, for example, reference to "a unit" or "the unit"
may include several devices, and the like. Furthermore, the words "comprising", "including",
"containing" and similar wordings does not exclude other elements or steps.
Brief Description of the Drawings
[0083] The above and other aspects of the present inventive concept will now be described
in more detail, with reference to appended figures showing variants. The figures should
not be considered limiting, instead, they are used for explaining and understanding.
[0084] As illustrated in the figures, the sizes of layers and regions may be exaggerated
for illustrative purposes and, thus, are provided to illustrate the general structures
of variants. Like reference numerals refer to like elements throughout.
Fig. 1 is a is a schematic front view of a plate heat exchanger in which the present
invention may be employed.
Fig. 2 is a schematic side view of the plate heat exchanger in Fig. 1.
Fig. 3 is a schematic perspective view of a portion of a pack of heat exchanger plates
and associated gaskets which may be used in the plate heat exchanger of Figs. 1 and
2.
Fig. 4 is a schematic perspective view of a portion of a pack of heat exchanger cassettes
and associated gaskets which may be used in the plate heat exchanger of Figs. 1 and
2.
Fig. 5 is a plane view of a short end portion of a heat exchanger plate which may
be used in the plate heat exchanger of Figs. 1 and 2.
Fig. 6 is a detailed plane view of a corner region of the heat exchanger plate of
Fig. 5.
Fig. 7 is a partial perspective view of the heat exchanger plate of Figs. 5 and 6
employed with gaskets including a permeation barrier gasket arrangement.
Fig. 8 is a perspective view of a permeation barrier gasket arrangement.
Detailed Description
[0085] The present inventive concept will now be described more fully hereinafter with reference
to the accompanying drawings, in which currently preferred variants or embodiments
of the inventive concept are shown. This inventive concept may, however, be implemented
in many different forms and should not be construed as limited to the variants set
forth herein; rather, these variants are provided for thoroughness and completeness,
and fully convey the scope of the present inventive concept to the skilled person.
[0086] Figs. 1 and 2 show a plate heat exchanger 2 or PHE, 2. The PHE 2 comprises a frame
plate 4 and a pressure plate 6. A pack 8 of heat exchanger plates 100 is sandwiched
between the frame plate 4 and the pressure plate 6. At least a majority of the heat
exchanger plates 100 or plates 100 of the pack 8 are all similar, which is common
practice in PHEs. The frame plate 4 is provided with fluid inlets and fluid outlets
10. The fluid inlets and fluid outlets 10 are, as is known in the art, configured
to receive and eject fluids between which heat is to be transferred. In the depicted
PHE 2, one fluid inlet and one fluid outlet 10 are configured to receive and eject
a first fluid, whereas another fluid inlet and another fluid outlet 10 are configured
to receive and eject a second fluid. In this way, heat may be transferred between
the first fluid and the second fluid. In the depicted PHE 2, the fluid inlet and the
fluid outlet 10 to the left in Fig. 1 may be configured to receive and eject a first
fluid. Similarly, in the depicted PHE 2, the fluid inlet and the fluid outlet 10 to
the right in Fig. 1 may be configured to receive and eject a second fluid. Further,
as is known in the art, porthole channels are formed through the pack 8 of heat transfer
plates 100 for each one of the fluid inlets and the fluid outlets 10. Generally speaking,
the porthole channels are formed by aligned portholes of the heat exchanger plates
100 of the pack 8. The depicted PHE further comprises tightening means 12, an upper
bar 14 and a lower bar 16.
[0087] Fig. 3 schematically illustrates how the plates 100 of the pack 8 may be alternately
stacked with gaskets 13a in between. Thus, in case the plates 100 of the pack 8 are
stacked like in Fig. 3 with gaskets 13a in between each plate 100, the depicted PHE
2 of Figs. 1 and 2 is a so-called gasketed PHE. The plates 100 of Fig. 3 are schematically
illustrated. It is, however, to be understood that the design of the plates 100 may
vary greatly e.g. depending on application, fluid type, size etcetera. Fig. 3 illustrates
how eleven plates 100 are alternately stacked with gaskets 13a in between. However,
in practice, the number of plates 100 in the pack 8 may vary greatly.
[0088] Fig. 4 illustrates how the plates 100 of the pack 8 may be welded in pairs, back
side to back side, to form fluid tight heat exchanger cassettes 200 or cassettes 200.
In other words, each cassette 200 comprises a first heat exchanger plate 100 and a
second adjoining heat exchanger plate 100 wherein the second adjoining heat exchanger
plate 100 is welded to the first heat exchanger plate 100. In yet other words, each
cassette 200 comprises two plates 100 which are welded to each other. The cassettes
200 of Fig. 4 are alternately stacked with gaskets 13b in between. Hence, gaskets
13b are provided between adjoining cassettes 200. Thus, in case the plates 100 are
welded in pairs to form cassettes 200, where the cassettes are stacked like in Fig.
4, the depicted PHE 2 of Figs. 1 and 2 is a so-called semi-welded PHE. The cassettes
200 of Fig. 4 are schematically illustrated. It is, however, to be understood that
the design of the cassettes 200 may vary greatly e.g. depending on application, fluid
type, size etcetera. Fig. 4 illustrates how fourteen cassettes 200, each comprising
two plates 100 welded to each other, are alternately stacked with gaskets 13b in between.
However, in practice, the number of cassettes 200 in the pack 8 may vary greatly.
[0089] Since gasketed PHEs 2 and semi-welded PHEs 2 are similar in many ways, the following
description is generally applicable to both gasketed PHEs 2 and semi-welded PHEs 2.
However, whenever appropriate, e.g. reasons of clarity, refence may be made to a gasketed
PHE 2 or a semi-welded PHE 2. Despite this, it is to be noted that the herein described
inventive concept is generally applicable to both gasketed PHEs 2 and semi-welded
PHEs 2.
[0090] Further, the frame plate 4 and pressure plate 6 may be moved or pressed towards each
other by tightening the tightening means 12. As a result, the pack 8 may be pressed
between the frame plate 4 and pressure plate 6 by tightening the tightening means
12.
[0091] Thus, in the case of a gasketed PHE 2, the plates 100 of the pack 8 may be pressed
against each other, whereby the gaskets 13a seal between the plates 100.
[0092] Correspondingly, in case of semi-welded PHE 2, the cassettes 200 of the pack 8 may
be pressed against each other, whereby the gaskets 13b seal between the cassettes
200.
[0093] In this way parallel fluid channels are formed between the heat exchanger plates
100 of the pack 8. More specifically, one fluid channel is formed between each pair
of adjacent heat exchanger plates 100. As a result, a first fluid and a second fluid
of initially different temperatures, may be fed to/from the PHE 2 through the fluid
inlets and outlets 10, and flow alternately through every second fluid channel for
transferring heat from the first fluid to the second fluid or vice versa.
[0094] Now referring to Fig. 5. Fig. 5 illustrates a portion of a heat exchanger plate 100.
More specifically, a region at a short end of a heat exchanger plate 100 is illustrated.
Thus, Fig. 5 illustrates a portion of a plate 100 corresponding to a top region of
a plate 100 in Figs. 1-4. In practice, a bottom region at an opposite short end of
the plate 100 may have a corresponding design. The depicted plate 100 of Fig. 5 may
be used in a PHE 2 of the above described type. Thus, the plate 100 may be used in
a gasketed PHE 2 or in a in a semi-welded PHE 2. In case the plate 100 of Fig. 5 is
used in a semi-welded PHE 2 it will in practice be welded back side to back side with
another plate 100, to form part of a fluid tight heat exchanger cassette 200 of the
type generally illustrated in Fig. 4.
[0095] Further, as is known in the art, a pack 8 of a gasketed PHE 2 or a semi-welded PHE
may be formed of plates 100 of corresponding design. However, in order to establish
desired fluid channels for a first fluid and a second fluid, the plates 100 may be
rotated, turned or flipped in relation to each other as is known in the art. In this
way, a pack 8 may be realized with a single type of plate 100. However, plates of
different designs may be used in the pack 8 of the PHE 2.
[0096] The depicted plate 100 of Fig. 5 may in practice be formed by being cut from sheet
metal which is pressed to become generally speaking corrugated or patterned. The depicted
plate of 100 may be formed of an essentially rectangular sheet of stainless steel.
Other materials are, however, conceivable as is known in the art.
[0097] By the plate 100 being pressed to become corrugated, the plate 100 comprises a first
plate pattern 102. The first plate pattern 102 is pressed into the material of plate
100 on a first side 104 of plate 100, i.e. the side visible in Fig. 5. The first plate
pattern 102 may, as illustrated in Fig. 5, comprise a patterned heat exchange area
106 and a patterned distribution area 108. In practice, a distribution area 108 is
typically provided at each end of the heat exchange area 106. Heat exchange areas
106 and a distribution areas 108 are as such known in the art and will not be discussed
in greater detail herein.
[0098] As a result of the first plate pattern 102 being pressed into the material of the
plate 100, a second plate pattern 110 may typically be formed simultaneously on a
second side 112 of the heat exchanger plate opposite to the first side 104. The second
plate pattern 110 may thus generally speaking be complementary to the first plate
pattern 104 since the material of the plate 100 has been pressed so as to form the
first plate pattern 102 and the second plate pattern 110. In Fig. 5, the second plate
pattern 110 and the second side 112 of the plate 100 are indicted by hatched arrows
to show that these element are present on the backside of the plate 100 which per
se is not visible in Fig. 5.
[0099] Further, the short end region of the plate 100 illustrated in Fig. 5 comprises a
porthole 114 to the right and porthole 116 to the left. The porthole 114 is for receiving
or ejecting a first fluid, whereas the porthole 116 is for receiving or ejecting a
second fluid, between which fluids heat is to be transferred. The function of the
portholes 114, 116 are as such known in the art and will not be discussed in further
detail herein. In the following, the porthole 114 to the right will however be discussed
to some extent.
[0100] The porthole 114 of the depicted plate 100 is, as illustrated in Fig. 5, circumscribed
by a port hole gasket seat 118. The port hole gasket seat 118 is defined on the first
side 104 by the first plate pattern 102. The port hole gasket seat 118 is adapted
to receive a port hole gasket 350 as illustrated in Fig. 7. Further, the port hole
gasket seat 118 may typically be adapted to retain the port hole gasket 350 so as
to keep the port hole gasket 350 in its intended position in the port hole gasket
seat 118. The port hole gasket seat 118 depicted in Fig. 5 is generally speaking a
groove 118. The port hole gasket seat 118 depicted in Fig. 5 is generally speaking
circular and is adapted to receive a port hole gasket 350 in form of a ring gasket
350. It is, however, to be understood the port hole gasket seat 118 may be formed
in any suitable way and may have any suitable shape. The port hole gasket seat 118
may for instance comprise a surface or area at least partially surrounded by a set
of protrusions for retaining the port hole gasket 350. When considering the porthole
116 to the left of Fig. 5, it is clear that the porthole 116 has a shape diverting
form the circular shape of the porthole 114. As a result, the porthole 116 is in practice
to be surrounded by a port hole gasket not being strictly speaking ring shaped.
[0101] The plate 100 of Fig. 5, further comprises a permeation barrier seat 120. The permeation
barrier seat 120 is, like the port hole gasket seat 118, defined on the first side
104 by the first plate pattern 102. The permeation barrier seat 120 circumscribes
the port hole gasket seat 118. The permeation barrier seat 120 is adapted to receive
a permeation barrier gasket arrangement 300 as illustrated in Fig. 7. In order to
more clearly conceive the extent of the permeation barrier seat 120, reference is
also made to Fig. 7 and 8. A permeation space 130 will be defined at the first side
104 of the plate 100 between the permeation barrier seat 120 and the port hole gasket
seat 118, when a port hole gasket 350 is received in the port hole gasket seat 118
and a permeation barrier gasket arrangement is received in the permeation barrier
gasket seat 120, i.e. as illustrated in Fig. 7.
[0102] Further, the depicted permeation barrier seat 120 is adapted to retain the permeation
barrier gasket arrangement 300 so as to keep the permeation barrier gasket arrangement
300 in its intended position in the permeation barrier seat 120. The permeation barrier
seat 120 depicted in Fig. 5 is generally speaking a groove 120 surrounded by the first
plate pattern 102. It is, however, to be understood the permeation barrier seat 120
may be formed in any suitable way. The permeation barrier seat 120 may for instance
comprise a surface or area at least partially surrounded by a set of protrusions of
the first plate pattern 102 for retaining permeation barrier gasket arrangement 300.
[0103] Further, as best illustrated in Fig. 5, a portion 120a of the permeation barrier
seat 120 may extend essentially along a perimeter of the plate 100 outside of the
porthole gasket seat 118 and serve the purpose of receiving a portion of permeation
barrier gasket arrangement 300. However, another portion 120b of the barrier gasket
seat 120 may be defined by a groove 120b adapted to receive a portion of permeation
barrier gasket arrangement 300 which also serves the purpose of sealing against the
patterned distribution area 108 and the patterned heat exchange area 106. Thus, such
portion 120b may be adapted to receive a portion of permeation barrier gasket arrangement
300 which also forms part of what is generally referred to as a field gasket.
[0104] The function of permeation space 130 will be discussed in detail further below.
[0105] The plate 100 further comprises an evacuation hole 140. The evacuation hole 140 is
as clearly illustrated in Fig. 5 arranged or located outside of the permeation barrier
seat 120. That is, the evacuation hole 140 is located outside of the permeation barrier
seat 120 as seen from the evacuation space 130 and the port hole 114. As illustrated
in Fig. 5, the evacuation hole 140 is located in an edge region or a peripheral region
of the plate 100. More specifically, the evacuation hole 140 is located in a corner
region of the plate 100. Importantly, the evacuation hole 140 of the plate 100 is
located outside of any area where a first fluid or a second fluid is flowing when
the plate 100 forms part of a pack 8 of a PHE 2. As a result, the evacuation hole
140 will not influence the flow of the first fluid and will also not influence the
flow of the second fluid. Thus, the presence of the evacuation hole may not influence
or hamper the performance of a PHE 2 in which the plate 100 is used.
[0106] A detailed view of the corner region of the plate 100 of Fig. 5 is illustrated in
Fig. 6 to which reference is also made. In other words, Fig. 6 illustrates a region
of the plate 100 of Fig. 5 around the evacuation hole 140.
[0107] As best illustrated in Fig. 6 and 7, a first abutment surface 122 is defined on the
first side 104 of the plate 100 by the first plate pattern 102. The first abutment
surface 122 is adapted to abut a corresponding abutment surface of a first adjoining
heat exchanger plate 100. Thus, the first abutment surface 122 is adapted to abut
a corresponding abutment surface of a first adjoining heat exchanger plate 100 when
the plate 100 and the first adjoining plate 100 are arranged in a pack 8 or stack
8 of plates 100 as illustrated in Figs. 3 and 4. Put differently, the first abutment
surface 122 is adapted to abut an abutment surface of an adjoining plate arranged
on the first side 104 of the depicted plate 100. To advantage, the corresponding abutment
surface of such adjoining plate 100 may be of a design corresponding to the design
of the first abutment surface 122. In practice, the first abutment surface 122 may
to advantage be adapted to directly abut a corresponding abutment surface of a first
adjoining heat exchanger plate 100. In this way, the first abutment surface 122 may
seal directly against a corresponding abutment surface of a first adjoining heat exchanger
plate 100. However, a seal a caulking compound or similar may be arranged between
the first abutment surface 122 and the corresponding abutment surface of a first adjoining
heat exchanger plate 100. Moreover, as best illustrated in Figs. 6 and 7, the first
abutment surface 122 may be a flat surface configured to seal against the corresponding
abutment surface of the first adjoining heat exchanger plate 100.
[0108] It is to be noted that the corresponding abutment surface of the first adjoining
heat exchanger plate 100 will for natural reasons face in a direction opposite to
the direction in which the first abutment surface 122 faces.
[0109] In practice, the first abutment surface 122 may be located in a top plane or uppermost
plane of the heat exchanger plate 100. I other words, the first abutment surface 122
may in practice be located in an upper extreme plane of plate 100. In this way abutment
with the corresponding abutment surface of the first adjoining heat exchanger plate
100 may be facilitated.
[0110] Further, as best illustrated in Fig. 6 and 7, an evacuation space 150 is defined
on the first side 104 of the heat exchanger plate 100 by a portion 102a of the first
plate pattern 102 being recessed relative to the first abutment surface 122. More
specifically, the portion 102a of the first plate pattern 102 is recessed relative
to the first abutment surface 122 such that the first abutment surface 122 partially
circumscribes the evacuation space 150. Further, as best illustrated in Fig. 6 and
7, the evacuation space 150 circumscribes the evacuation hole 140 and extends to the
permeation barrier seat 120. In other words, the evacuation space 150 is located above
and about the evacuation hole 140 and extends to the permeation barrier seat 120.
In this way, the permeation space 130 is fluidly connected to the evacuation hole
140 via the evacuation space 150. In this regard, it is to be understood that the
so formed evacuation space 150 will be open in a normal direction of the first side
102 of the plate 100 unless arranged in a stack of heat exchanger plates 100 or a
stack of cassettes 200. However, when the heat exchanger plate 100 is arranged in
a pack 8 of heat exchanger plates 100 the evacuation space 150 will in practice meet
a corresponding evacuation space of the first adjoining plate 100 when the first abutment
surface 122 abuts the corresponding abutment surface of the first adjoining heat exchanger
plate 100. In this way, the evacuation hole 140 will in practice align with a corresponding
evacuation hole of the first adjoining heat exchanger plate 100.
[0111] The overall function of the permeation space 130, the evacuation space 150 and the
evacuation hole 140 will be described further below.
[0112] Further, as best illustrated in Figs. 6 and 7, a second abutment surface 124 is defined
on the second side 112 by the second plate pattern 110. In Figs. 6 and 7, second abutment
surface 124 as well as the second plate pattern 110 and the second side 112 are indicted
by hatched arrows to show that these element are present on the backside of the plate
100 which per se is not visible in Figs. 6 and 7. The second abutment surface 124
circumscribes the evacuation hole 140. Thus, the second abutment surface 124 circumscribes
the evacuation hole 140 in the sense that a surface area circumscribing the evacuation
hole 140 is formed on the second side 112, i.e. the backside, of the plate 100. The
second abutment surface 124 is adapted to abut a corresponding abutment surface of
a second adjoining heat exchanger plate 100. Thus, the second abutment surface 124
is adapted to abut an abutment surface of an adjoining plate 100 arranged on the second
side 112 of the depicted plate 100. Thus, when the heat exchanger plate 100 is arranged
in a pack 8 of heat exchanger plates 100 the second abutment surface 124 will in practice
meet a corresponding abutment surface of the second adjoining plate 100. In this way,
the evacuation hole 140 will in practice align with a corresponding evacuation hole
of the second adjoining heat exchanger plate 100.
[0113] Generally speaking, a heat exchanger cassette 200 will thus comprise a heat exchanger
plate 100 and a second adjoining heat exchanger plate 100, wherein the second adjoining
heat exchanger plate 100 is welded to the second side 112 of the heat exchanger plate
in a way such that the second abutment surface 124 abuts a corresponding abutment
surface of the second adjoining heat exchanger plate.
[0114] As a result, when a plurality of plates 100 or cassettes 200 are stacked to form
a pack 8, evacuation holes 140 of the plurality of plates 100 or cassettes 200 will
align with each other such that the permeation spaces 130 and evacuation spaces 150
fluidly connect throughout the pack 8 via the aligned evacuation holes 140.
[0115] It is to be noted that the corresponding abutment surface of the second adjoining
heat exchanger plate 100 will for natural reasons face in a direction opposite to
the direction in which the second abutment surface 124 faces.
[0116] In practice, the second abutment surface 124 may be located in a bottom plane or
lowermost plane of the heat exchanger plate 100. In other words, the second abutment
surface 124 may in practice be located in a lower extreme plane of the plate 100.
In this way abutment with the corresponding abutment surface of the second adjoining
heat exchanger plate 100 may be facilitated.
[0117] Moreover, as best illustrated in Figs. 6 and 7, the second abutment surface 124 may
be a flat surface configured to seal against the corresponding abutment surface of
the second adjoining heat exchanger plate 100. To advantage, the corresponding abutment
surface of such adjoining plate 100 may be of a design corresponding to the design
of the second abutment surface 124. In practice, the second abutment surface 124 may
to advantage be adapted to directly abut a corresponding abutment surface of a second
adjoining heat exchanger plate 100. In this way, the second abutment surface 124 may
seal directly against a corresponding abutment surface of a second adjoining heat
exchanger plate 100. However, a seal, a caulking compound or similar may be arranged
between the first abutment surface 122 and the corresponding abutment surface of a
first adjoining heat exchanger plate 100 in case the plate 100 is used in a gasketed
PHE.
[0118] On the other hand, when the plate 100 forms part of a cassette 200 for a semi-welded
PHE, the second abutment surface 124 may to advantage be welded to the corresponding
abutment surface of the second adjoining heat exchanger plate by a weld circumscribing
the evacuation hole 140. In this way, a fluid tight connection between the plates
100 of the cassette 200 may be realized around the evacuation hole 140 and a corresponding
evacuation hole of the second adjoining plate 100.
[0119] Further, as best illustrated in Figs. 6 and 7, the evacuation space 150 may be partially
located directly opposite to the second abutment surface 124. Put differently, a portion
of the evacuation space may be located directly opposite to the second abutment surface
124.
[0120] Further, as best illustrated in Figs. 6 and 7, the first plate pattern 102 may define
a wall section 126 where the wall section 126 defines a sidewall of the evacuation
space 150. Thus, the wall section 126 may be formed when pressing the plate 100. In
this way, the wall section 126 may connect the first abutment surface 122 and a bottom
surface 128 of the evacuation space 150. This means in practice, that the bottom surface
128 of the evacuation space 150 may be arranged at least partially directly opposite
to the second abutment surface 124 of the second side 112 of the plate 100, i.e. as
illustrated in Fig. 6.
[0121] Further, the wall section 126 may, as best illustrated in Figs. 6 and 7, extend from
a first position 126a at the permeation barrier seat 120, about the evacuation hole
140, and to a second position 126b of the permeation barrier seat 120. In this way,
the wall section 126 may encircle the evacuation space 150.
[0122] Further, as best illustrated in Fig. 6, the permeation barrier gasket seat 120 may
comprise a seat outlet 120c. The seat outlet 120c may as illustrated connect seamlessly
to the evacuation space 150. The seat outlet 120c may, however, connect to the evacuation
space 150 in any suitable way. Thus, the seat outlet 120c may connect the barrier
gasket seat 120 to the evacuation space 150. As illustrated in Fig. 6, the first and
second positions 126a, 126b may typically be arranged on opposite sides of the seat
outlet 120c. As a result, the evacuation space 150 will be open to the barrier gasket
seat 120 via the seat outlet 120c between the first position 126a at the permeation
barrier seat 120 and the second position 126b of the permeation barrier seat 120.
Thus, a width extension or size of the seal outlet 120c may be altered by altering
a distance D between the first position 126a and the second position 126b at the permeation
barrier seat 120. In this way, a cross-sectional area of the seat outlet 120c may
be altered by altering the distance D between the first position 126a and the second
position 126b at the permeation barrier seat 120.
[0123] Further, as illustrated in Figs. 5 and 7, the plate 100 may be provided with a further
evacuation hole 141. The further evacuation hole 141, may like the evacuation hole
140 be arranged outside of the permeation barrier seat 120. A further first abutment
surface 123 may as illustrated be defined on the first side 104 by the first plate
pattern 102. The further first abutment 123 surface being adapted to abut a further
corresponding abutment surface of the first adjoining heat exchanger plate, i.e. correspondingly
to what have been described above in relation to the first abutment surface 122. Correspondingly,
a further evacuation space 151 may defined on the first side 104 by a portion of the
first plate pattern being recessed relative to the further first abutment surface
151 such that the further first abutment surface 123 partially circumscribes the further
evacuation space 151. The further evacuation space 151 may as illustrated circumscribe
the further evacuation hole 151 and extend to the permeation barrier seat 120. In
this way, the permeation space 130 may be fluidly connected to the further evacuation
hole 141 via the further evacuation space 151. Moreover, a further second abutment
surface 125 may be defined on the second side 112 by the second plate pattern 110
such that the further second abutment surface 125 circumscribes the further evacuation
hole 141. Further, the further second abutment surface 125 may be adapted to abut
a further corresponding abutment surface of the second adjoining heat exchanger plate
100.
[0124] In general, features and functions of the further evacuation hole 141, the further
evacuation space 151 and the associated further abutment surfaces 123, 125 are similar
or corresponding to what has been described herein. Consequently, said features and
functions will not be repeated to avoid undue repetition.
[0125] Now, referring in particular to Figs. 7 and 8. Fig. 7 illustrates, in perspective,
a region around the port hole 114 of the plate 100 of Figs. 5 and 6. In Fig. 7 it
is illustrated how the porthole 114 is circumscribed by the port hole gasket 350.
The port hole gasket 350 is received in the port hole gasket seat 118 of the plate
100. The port hole gasket 350 is received and retained in the port hole gasket seat
118. Apart from the port hole gasket seat 118 retaining the port hole gasket 350 in
its intended position, the port hole gasket 350 is employed with a plurality of fastening
members 352 configured to engage the plate 100 at a perimeter of the port hole 114
so as to keep the port hole gasket 350 in its intended position in the port hole gasket
seat 118 where it surrounds the port hole 114. The port hole gasket 350 is consequently
configured to seal around the port hole 114 between adjacent plates 100 when the plate
100 is arranged in a stacked configuration in a pack 8 of heat exchanger plates 100,
i.e. as illustrated in Figs. 3 and 4.
[0126] In case the plate forms part of a cassette 200, the port hole gasket 350 of Fig.
7 will seal between adjacent plates 100 of adjoining cassettes 200 when arranged in
a stacked configuration, i.e. in a pack 8 of the type illustrated in Fig. 4. In other
words, in case the plate forms part of a cassette 200, the port hole gasket 350 will
seal between adjacent cassettes 200. Although a semi welded PHE utilizes generally
speaking permeation tight welded cassettes 200, the fluid flowing through the welded
plate interspaces or channels of the cassettes 200 will when flowing between cassettes
200 via portholes 114 flow past port hole gaskets 350 of the type depicted in Fig.
7. As a consequence, fluids prone to permeating gasket materials may, when flowing
between cassettes 200 risk permeating the port hole gaskets 350 of a pack 8 of cassettes
200. Ammonia is a typical example of a fluid prone to permeating the material of gaskets,
such as the port hole gasket 350. Correspondingly, fluids prone to permeating gasket
materials may when flowing between plates 100 of a gasketed PHE risk permeating the
port hole gaskets 350 of a pack 8 of plates 100. In the case of a gasketed PHE 2 the
risk of a fluid permeating a gasket of some type is, for natural reasons, more outspoken.
Despite this, the present inventive concept may significantly reduce the risk of fluid
having permeated the port hole gasket 350 from escaping the PHE 2 at hand in an uncontrolled
manner. As a result, the working environment at the PHE 2 at hand may be made safer
or better.
[0127] In order to prevent or counteract fluid having permeated the port hole gasket 350
from escaping in an uncontrolled manner when the plate 100 is arranged in a pack 8
of a PHE 2, a permeation barrier gasket arrangement 300 may be received in the permeation
barrier gasket seat 120 as illustrated in Fig. 7.
[0128] A plate 100 and a permeation barrier gasket arrangement 300 may jointly be said to
form a plate arrangement 400. Put differently, a plate 100 having a permeation barrier
gasket arrangement 300 received in the permeation barrier seat 120 may be said to
form a plate arrangement 400.
[0129] The permeation barrier gasket arrangement 300 of Fig. 7 is illustrated in Fig. 8
in isolation. The permeation barrier gasket arrangement 300 of Figs. 7 and 8 may be
may be integrally formed, i.e. formed in a single piece. However, the permeation barrier
gasket arrangement 300 may according to an example be formed of a first part and a
separate second part. It is, however, to be understood that that the permeation barrier
gasket arrangement 300 may include any number or separate parts.
[0130] In this regard it is to be understood that the permeation barrier gasket arrangement
300 may be integrally formed with what is commonly referred to as a field gasket.
Such field gasket is, as is known in the art, adapted to form a gasketed plate interspace
or gasketed channel between adjacent plates 100. In this regard, a portion 300a of
the barrier gasket arrangement 300 may only or mainly act as a barrier for preventing
or counteracting fluid having permeated through the port hole gasket 350 from escaping.
On the other hand, another portion 300b of the barrier gasket arrangement 300 may
at the same time be adapted to form a barrier between the permeation space 130 and
the heat exchange area 106 at the first side 104 of the heat exchanger plate 100.
Thus, the permeation barrier gasket arrangement 300 may in part be common to a field
gasket. In other words, a portion 300b of the barrier gasket arrangement 300 may constitute
a portion of a field gasket.
[0131] The permeation barrier gasket arrangement 300 may typically be formed of polymer
materials and/or elastomer materials. The permeation barrier gasket arrangement 300
may typically be molded into a desired shape. Suitable materials for the permeation
barrier gasket arrangement 300 include but are not limited to hydrated nitrile materials,
chloroprene materials, ethylene propylene diene monomer materials, nitrile butadiene
rubber materials and fluoroelastomer materials.
[0132] The permeation barrier gasket arrangement 300 of Fig. 8 is adapted to be arranged
on the first side 104 of the heat exchanger plate 100, i.e. as illustrated in Fig.
7. Thus, the permeation barrier gasket arrangement 300 is adapted to circumscribe
the port hole gasket 350 when arranged in on the first side 104 of the heat exchanger
plate 100. As illustrated in Fig. 7, the permeation barrier gasket arrangement 300
is adapted to be received in the permeation barrier seat 120 of the plate 100. In
this way, the permeation barrier gasket arrangement 300 will, as illustrated in Fig
7, circumscribe the port hole 114 and the port hole gasket 350, when received in the
permeation barrier seat 120 of the plate 100. As a result, the permeation space 130
is defined at the first side 104 of the heat exchanger plate 100 between the permeation
barrier gasket arrangement 300 and the port hole gasket 350. In this regard, it is
to be understood that the so formed permeation space 130 will be open in a normal
direction of the first side 102 of the plate 100 unless arranged in a stack of heat
exchanger plates 100 or a stack of cassettes 200. However, when the heat exchanger
plate 100 is arranged in a pack 8 of heat exchanger plates 100 a gasketed or sealed
permeation space 130 will be formed along the first side 104 of the heat exchanger
plate 100 between the port hole gasket 350 and the permeation barrier gasket arrangement
300.
[0133] Further, the depicted permeation barrier gasket arrangement 300 of Fig. 8 comprises
an outlet opening 302. The outlet opening 302 extends through the permeation barrier
gasket arrangement 300. The outlet opening 302 is, as best illustrated in Fig. 7,
adapted to fluidly connect the permeation space 130 and the evacuation space 150.
Thus, when the permeation barrier gasket arrangement 300 is received in the permeation
barrier seat 120, i.e. as illustrated in Fig. 7, the permeation space 130 will be
fluidly connected to the evacuation hole 140 of the heat exchanger plate 100 via the
outlet opening 302 of the permeation barrier gasket arrangement 300.
[0134] As best illustrated in Figs. 7 and 8, the outlet opening 302 may formed by a notch
302 in the permeation barrier gasket arrangement 300. In this way, the outlet opening
302 may be formed with a relatively speaking large cross sectional area while not
significantly affecting the integrity of the permeation barrier gasket arrangement
300.
[0135] Alternatively of additionally, the outlet opening may be formed by a hole or channel
extending through the material of the permeation barrier gasket arrangement 300.
[0136] Alternatively of additionally, as best illustrated in Figs. 7 and 8, an outlet opening
304 may formed by an interruption 304 of the permeation barrier gasket arrangement
300. In this way, a cross sectional area of the outlet opening 304 may be maximized
and thus made larger as compared to when the outlet opening is formed by e.g. a notch
302 or a hole extending through the permeation barrier gasket arrangement 300. The
depicted outlet opening 304 is adapted to fluidly connect the permeation space 130
and the further evacuation space 151 which is fluidly connected to the further evacuation
hole 141 of the heat exchanger plate 100.
[0137] As best illustrated in Fig. 8, the portion 300a of the barrier gasket arrangement
300 may have a generally L-shaped cross section so as to from a passageway 306 along
the portion 300a. The generally L-shaped cross section of the portion 300a of the
permeation barrier gasket arrangement 300 is clearly visible in Fig. 8 at the outlet
opening 304. The so formed passageway 306 may consequently promote or facilitate a
flow of fluid having permeated through the port hole gasket 350 along the portion
300a of the barrier gasket arrangement 300 such that the fluid may more easily reach
the outlet opening 302 or the outlet opening 304.
[0138] It is, however, conceivable to use other cross sectional shapes to form a passageway
306 which extends along at least a portion of the length extension of the permeation
barrier gasket arrangement 300. Such passageway 306 may extend along the entire length
extension of the permeation barrier gasket arrangement 300. In order to form a passageway
306 which extends along at least a portion of the length extension of the permeation
barrier gasket arrangement 300 at least a portion of a length extension of the permeation
barrier gasket arrangement 300 may according to non-limiting examples have a generally
C-shaped or I-shaped cross section.
[0139] As best illustrated in Figs. 7 and 8, the permeation barrier gasket arrangement 300
may be provided with one or more inlet openings 308, 310 extending therethrough. The
depicted inlet openings 308, 310 are adapted to fluidly connect the permeation space
130 with the ambient A. It is, however, to be noted that any number of inlet openings
308, 310 are conceivable. As best illustrated in Fig. 8, the inlet opening 308 is
formed by a notch 308 in the permeation barrier gasket arrangement 300, whereas the
inlet opening 310 is formed by an interruption of the permeation barrier gasket arrangement
300.
[0140] In practice, an edge region of the plate 100 may be provided with an opening adapted
to align or match with an inlet opening 308, 310 provided in the permeation barrier
gasket arrangement 300. In this way, the permeation space 130 may be fluidly connected
with the ambient A via the inlet opining 308, 310 and the opening in the edge region
of the plate 100. Such opening in the edge region of the plate 100 may for instance
be formed by a recessed portion of the first plate pattern 102 extending along the
first side 104 between an edge of the plate 100 and the permeation barrier seat 120.
Other types of openings are, however, conceivable.
[0141] In the following the main aspects of the interplay between the different elements
and features of the plate 100 and the permeation barrier gasket arrangement 300 will
be briefly discussed. As already explained, fluid may permeate the port hole gasket
350 meaning that fluid may escape through the material of the port hole gasket 350
although the port hole gasket as such is intact. By the permeation barrier gasket
arrangement 300 being received in the permeation barrier seat 120 such that it circumscribes
or at least partially circumscribes the port hole gasket 350, fluid having permeated
through the port hole gasket 350 may be caught in the permeation space 130, i.e. between
the port hole gasket 350 and the permeation barrier gasket arrangement 300. Such permeated
fluid may then reach the evacuation hole 140 via the evacuation space 150. The fluid
may then be evacuated from the pack 8 of the PHE 2 at hand via a plurality of aligned
or substantially aligned evacuation holes 140 of the plates 100 of the pack 8. To
this end, the frame plate 4 of the PHE 2 at hand may be provided with an evacuation
outlet. Such an evacuation outlet may for instance be connected to a vacuum source,
such as a vacuum pump, or may be connected to a funnel for ventilating the permeated
fluid to a safe location, such as to the outside of a room where the PHE 2 is located.
Moreover, if the permeation barrier gasket arrangement 300 is provided with one or
more inlet openings 308, 310 a forced flow of air may be provided through the permeation
space and out of the evacuation hole 140 via the evacuation space 150.
[0142] However, the elements and features of the plate 100 and the permeation barrier gasket
arrangement 300 may be used in different ways. For instance, an inert gas, such as
nitrogen, may be provided to the permeation space 130 via the evacuation hole 140
and the evacuation space 150. In this way, the port hole gasket 350 may be prevented
or counteracted from being affected by substances present in the ambient A surrounding
the PHE 2 at hand. In such a case, the permeation barrier gasket arrangement 300 may
to advantage be void of any inlet openings 308, 310.
[0143] Another use for the elements and features of the plate 100 and the permeation barrier
gasket arrangement 300 is to pressurize the permeation space 130 by forcing a gas
into the permeation space 130 via the evacuation hole 140 and the evacuation space
150. By providing an overpressure to the permeation space 130 a significant reduction
of fluid permeating through the port hole gasket may be achieved since the overpressure
will act as counterpressure. In such a case, the permeation barrier gasket arrangement
300 may to advantage be void of any inlet openings 308, 310.
[0144] Further, it should be stressed that a description of details not relevant to the
present invention has been omitted and that the figures are just schematic and not
drawn according to scale. Some details in the figures may also be exaggerated for
the sake of clarity. It should also be said that some of the figures have been more
simplified than others. Therefore, some components may be illustrated in one figure
but left out on another figure.
[0145] It will be appreciated that the present inventive concept is not limited to the variants
and examples shown. Several modifications and variations are thus conceivable within
the scope of the invention which thus is defined by the appended claims.
1. A heat exchanger plate (100) for a plate heat exchanger (2), comprising:
a first plate pattern (102) on a first side (104) of the heat exchanger plate (100)
and a second plate pattern (110) on a second side (112) of the heat exchanger plate
(100) opposite to the first side (104),
a port hole (114),
a port hole gasket seat (118) defined on the first side (104) by the first plate pattern
(102), the port hole gasket seat (118) circumscribing the port hole (114) and being
adapted to receive a port hole gasket (350),
a permeation barrier seat (120) defined on the first side (104) by the first plate
pattern (102), the permeation barrier seat (120) at least partially circumscribing
the port hole gasket seat (118) and being adapted to receive a permeation barrier
gasket arrangement (300) such that a permeation space (130) is defined at the first
side (104) of the heat exchanger plate (100) between the permeation barrier seat (120)
and the port hole gasket seat (118),
an evacuation hole (140) arranged outside of the permeation barrier seat (120),
a first abutment surface (122) defined on the first side (104) by the first plate
pattern (102), the first abutment surface (122) being adapted to abut a corresponding
abutment surface of a first adjoining heat exchanger plate (100),
an evacuation space (150) defined on the first side (104) of the heat exchanger plate
(100) by a portion (102a) of the first plate pattern (102) being recessed relative
to the first abutment surface (122) such that the first abutment surface (122) partially
circumscribes the evacuation space (150), the evacuation space (150) circumscribing
the evacuation hole (104) and extending to the permeation barrier seat (120), wherein
the permeation space (130) is fluidly connected to the evacuation hole (140) via the
evacuation space (150), and
a second abutment surface (124) defined on the second side (112) by the second plate
pattern (110) and circumscribing the evacuation hole (140), the second abutment surface
(124) being adapted to abut a corresponding abutment surface of a second adjoining
heat exchanger plate (100).
2. The heat exchanger plate (100) according to claim 1, wherein at least a portion of
the evacuation space (150) is located directly opposite to the second abutment surface
(124).
3. The heat exchanger plate (100) according to claim 1 or 2, wherein the first plate
pattern (102) defines a wall section (126) defining a sidewall of the evacuation space
(150), the wall section (126) extending from a first position (126a) at the permeation
barrier seat (120), about the evacuation hole (140), and to a second position (126b)
of the permeation barrier seat (120), thereby encircling the evacuation space (150).
4. The heat exchanger plate (100) according to claim 3, wherein the permeation barrier
gasket seat (120) comprises a seat outlet (120c) connecting to the evacuation space
(150), wherein the first and second positions (126a, 126b) are on opposite sides of
the seat outlet (120c).
5. The heat exchanger plate (100) according to claim 3 or 4, wherein the wall section
(126) connects the first abutment surface (122) and a bottom surface (128) of the
evacuation space (150).
6. The heat exchanger plate (100) according to any one of the preceding claims, wherein
the first abutment surface (122) is a flat surface configured to seal against the
corresponding abutment surface of the first adjoining heat exchanger plate (100),
and/or wherein the second abutment surface (124) is a flat surface configured to seal
against the corresponding abutment surface of the second adjoining heat exchanger
plate (100).
7. The heat exchanger plate according to any one of the preceding claims, wherein the
port hole gasket seat comprises a groove configured to retain the port hole gasket,
and/or wherein the permeation barrier seat comprises a groove configured to retain
the permeation barrier gasket arrangement.
8. A permeation barrier gasket arrangement (300) for a plate heat exchanger (2), adapted
to be arranged on a first side (104) of a heat exchanger plate (100) and to circumscribe
a port hole gasket (350) circumscribing a port hole (114) of the heat exchanger plate
(100) such that a permeation space (130) is defined at the first side (104) of the
heat exchanger plate (100) between the permeation barrier gasket arrangement (300)
and the port hole gasket (350), wherein the permeation barrier gasket arrangement
(300) comprises an outlet opening (302) extending therethrough, the outlet opening
being (302) adapted to fluidly connect the permeation space (130) and an evacuation
space (150) fluidly connected to an evacuation hole (140) of the heat exchanger plate
(100).
9. The permeation barrier gasket arrangement (300) according to claim 8, wherein the
outlet opening (302) is formed by a notch (302) in the permeation barrier gasket arrangement
(300).
10. The permeation barrier gasket arrangement according to claim 8, wherein the outlet
opening (304) is formed by an interruption (304) of the permeation barrier gasket
arrangement (300).
11. The permeation barrier gasket arrangement (300) according to any one of claims 8-10,
wherein at least a portion (300a) of a length extension of the permeation barrier
gasket arrangement (300) has a generally L-shaped, C-shaped, I-shaped or inverted
T-shaped cross section so as to from a passageway along said at least a portion (300a)
of the length extension of the permeation barrier gasket arrangement (300).
12. The permeation barrier gasket arrangement (300) according to any one of claims 8-11,
wherein the permeation barrier gasket arrangement (300) further comprises an inlet
opening (308, 310) extending therethrough, the inlet opening (308, 310) being adapted
to fluidly connect the permeation space (130) with the ambient (A).
13. A plate arrangement (400) for a plate heat exchanger, comprising:
a heat exchanger plate (100) according to any one of claims 1-7, and
a permeation barrier gasket arrangement (300) according to any one of claims 8-12,
wherein the permeation barrier gasket arrangement (300) is received in the permeation
barrier seat (120).
14. A heat exchanger cassette (200) for a plate heat exchanger (2), comprising a heat
exchanger plate (100) according to any one of claims 1-7 and the second adjoining
heat exchanger plate (100), wherein the second adjoining heat exchanger plate (100)
is welded to the second side (112) of the heat exchanger plate (100), and wherein
the second abutment surface (124) abuts the corresponding abutment surface of the
second adjoining heat exchanger plate (100).
15. The heat exchanger cassette (200) according to claim 14, wherein the second abutment
surface (124) is welded to the corresponding abutment surface of the of the second
adjoining heat exchanger plate (100) by a weld circumscribing the evacuation hole
(140).