TECHNICAL FIELD
[0001] The present disclosure relates to a terminal position assurance (TPA) device for
an electrical connector. The present disclosure also relates to a kit comprising an
electrical connector and at least one separate TPA device, and to an assembly comprising
an electrical connector and at least one TPA device.
BACKGROUND
[0002] In the field of electrical connectors, it is common to use mechanisms called terminal
position assurance (TPA) devices that ensure that electrical terminals are correctly
and securely positioned within a connector housing. A TPA is critical for maintaining
reliable electrical connections, especially in applications where connectors are subjected
to vibrations or other mechanical stresses. Known electrical connectors typically
involve TPAs that are either integral parts of the connector housing or are inseparably
attached to the housing. A TPA has an open position and can be closed by moving it
to a second position. In the closed position, a TPA typically reaches into terminal
receiving cavities of the connector housing to engage with the electrical terminals
therein. This design ensures that the electrical terminals remain securely seated
within their respective cavities, preventing disconnections or electrical failures.
[0003] Despite the widespread use of TPAs in electrical connectors, known TPAs lack flexibility.
Typically, a connector housing comes with one specific type of TPA. This lack of flexibility
can be problematic in various applications, particularly when connectors need to be
adapted to different configurations or when maintenance and repairs require a new
TPA. Additionally, the fixed nature of these TPAs can complicate the manufacturing
process of the connector, as it necessitates precise alignment and attachment during
assembly, potentially increasing production costs and time.
[0004] Furthermore, the increasing demand for connectors capable of handling higher voltages
introduces additional challenges for TPAs. Higher voltages necessitate the introduction
of dielectric materials between the terminals within the housing to ensure insulation
and ensure safe operation. However, having a connector housing with a fixed TPA restricts
the connector to certain voltage ranges, limiting its versatility and applicability
in various high-voltage scenarios. This restriction can be particularly limiting in
industries such as automotive, aerospace, and industrial equipment, where connectors
must meet stringent electrical and mechanical requirements.
[0005] It is therefore a technical problem underlying the present invention to provide a
TPA device that at least partially overcomes the disadvantages of known systems.
SUMMARY OF THE INVENTION
[0006] It is an object of this invention to provide a terminal position assurance device
that overcomes one or more of the disadvantages of known systems.
[0007] A first aspect of the invention provides a terminal position assurance, TPA, device
for an electrical connector, the TPA device comprising: an assembly body configured
to be attached to an electrical connector housing, and a locking body having at least
one locking member extending from the locking body and corresponding to a terminal
receiving cavity within the electrical connector housing. The locking body is connected
to the assembly body by means of a hinge member, wherein a first position of the hinge
member defines an open state of the TPA device in which the locking member is not
operable to engage a terminal within the terminal receiving cavity (when mounted to
the connector housing), and a second position of the hinge member defines a closed
state of the TPA device in which the locking member is operable to engage a terminal
within the terminal receiving cavity.
[0008] The advantage of this design is that it provides a separate TPA with a hinge mechanism
for electrical connectors, allowing the device to be pre-assembled on an electrical
connector housing and delivered to harness makers, or to be delivered separately.
This enhances the flexibility in designing the TPA, as they can be mounted separately
on an electrical connector. Both, the assembly body and the locking body can be designed
more flexible to be optimized for the intended task.
[0009] Generally, the material for the TPA is preferably a dielectric material and in particular
a dielectric thermoplastic material. The most preferred method for producing the TPA
of the invention is by injection-molding the TPA as one single, integral part. Of
course, other manufacturing methods or materials are not excluded and likewise feasible.
[0010] In a first embodiment of the device according to the first aspect, the locking body
may comprise a plurality of locking members.
[0011] This design enhances the functionality of the TPA device by allowing it to engage
multiple terminals within the terminal receiving cavities of the electrical connector
housing. The communication mechanism between components in this context involves the
interaction between the plurality of locking members and the terminal receiving cavities.
The locking members are designed to correspond to the cavities, ensuring that each
member can engage a terminal securely when the TPA device is in the closed state.
The hinge member facilitates the transition between the open and closed states of
the TPA device. In the open state, the hinge member positions the locking body such
that the locking members are not operable to engage the terminals. Conversely, in
the closed state, the hinge member aligns the locking body so that the locking members
can engage the terminals effectively.
[0012] The introduction of multiple locking members brings several advantages to the TPA
device. It increases the reliability of the terminal engagement by providing multiple
points of contact, which can enhance the overall stability and security of the electrical
connection. This is particularly beneficial in applications where multiple terminals
are used and need to be secured simultaneously. The plurality of locking members also
allows for greater flexibility in the design of the electrical connector housing,
as it can accommodate various configurations of terminal receiving cavities. Furthermore,
the presence of multiple locking members can contribute to the redundancy of the locking
mechanism, ensuring that even if one member fails to engage a terminal properly, others
can compensate, thus maintaining the integrity of the connection. Overall, the addition
of a plurality of locking members to the locking body significantly enhances the operational
capabilities of the TPA device, providing a more robust and versatile solution for
securing terminals within electrical connectors.
[0013] In a further embodiment of the device according to the first aspect, the locking
members may be locking teeth.
[0014] The locking teeth are designed to interact with the terminals within the terminal
receiving cavity in a more secure and reliable manner, ensuring that the terminals
are properly engaged and retained within the connector housing, potentially reducing
the risk of terminal dislodgement or improper connection. Locking teeth are also particularly
suitable for separating multiple electrical terminals within the housing, as they
may fill a free space between the electrical terminals. Thereby, the locking teeth
may fill the free space of the terminal receiving cavities that is not occupied by
electrical terminals, thus preferably providing a dielectric material between the
terminals. This enhancement is particularly relevant in applications where secure
electrical connections are critical at higher voltages (like for example 48 V), such
as in automotive or industrial electrical systems, where vibrations and other environmental
factors could otherwise compromise the integrity of the connections. By specifying
the locking members as locking teeth, the embodiment ensures that the terminal position
assurance device can provide a consistent and dependable performance, thereby increasing
the overall effectiveness and utility of the electrical connector system.
[0015] In a further embodiment of the device according to the first aspect, the locking
member may be a locking blade.
[0016] The locking blade, as opposed to other possible forms of locking members, such as
teeth or clips, provides an elongated contact surface that can engage simultaneously
with a number of electrical terminals within the terminal receiving cavities of a
connector housing in a secure and stable manner. The hinge member's positions define
the operational states of the TPA device, with the open state rendering the locking
blade inoperative and the closed state enabling the locking blade to engage the terminal.
The introduction of the locking blade as the locking member refines the functionality
of the TPA device by potentially offering a more robust locking mechanism. This enhancement
leads to improved performance in securing terminals within the electrical connector
housing, ensuring that the terminals remain in their intended positions and reducing
the risk of disconnection or electrical faults. The specific design of the locking
blade may be especially suitable in applications at lower voltages (like for example
12 V), where no additional material needs to be placed in a free space between multiple
electrical terminals. In summary, the embodiment's specification of the locking member
as a locking blade introduces a new feature that refines the locking mechanism's functionality,
potentially offering a more secure engagement, improved performance, and enhanced
manufacturing and assembly efficiency.
[0017] In a further embodiment of the device, the assembly body may comprise a fastening
member configured for attaching the assembly body to an electrical connector housing.
[0018] The introduction of a fastening member provides a specific mechanism for securing
the assembly body to the electrical connector housing of an electrical connector.
This feature ensures that the assembly body remains firmly attached to the housing,
which may be beneficial for maintaining the integrity of the terminal position assurance
device's operation. By incorporating a fastening member, the embodiment addresses
potential issues related to movement or dislodging of the assembly body, which could
lead to improper engagement of the locking member with the terminal. The fastening
member may enhance the communication between the assembly body and the electrical
connector housing by providing a secure attachment mechanism, which is beneficial
for the proper functioning of the hinge member and the locking body. This secure attachment
facilitates the transition between the open and closed states of the device, ensuring
that the locking member can engage and disengage terminals as required.
[0019] The fastening member may be a latching hook configured to engage with a receptacle
on the electrical connector housing.
[0020] The inclusion of a latching hook as the fastening member provides a secure and reliable
means of attachment, ensuring that the TPA device can easily be mounted onto the housing
and remains firmly in place once installed. The mechanism of communication between
the latching hook and the receptacle ensures that the TPA device can transition smoothly
between its open and closed states, as defined by the positions of the hinge member.
[0021] Preferably, the locking body may comprise a closing member configured to secure the
hinge member in the second position by engaging with the electrical connector housing.
[0022] The mechanism of communication between the components of this embodiment enhances
the functionality of the TPA device by ensuring that the hinge member remains in the
closed state, thereby allowing the locking member to engage a terminal within the
terminal receiving cavity. The closing member provides an additional level of security
and stability to the hinge member's positioning, preventing accidental disengagement
or movement that could compromise the terminal's connection within the electrical
connector housing. By engaging with the electrical connector housing, the closing
member acts as a physical barrier or lock that maintains the hinge member in its closed
position, thereby ensuring the reliability and integrity of the terminal engagement.
This feature addresses potential issues related to the hinge member's movement and
adds a layer of assurance that the TPA device will function correctly in maintaining
the terminal's position. This enhancement is particularly relevant in applications
where the electrical connector may be subject to vibrations, movements, or other external
forces that could otherwise cause the hinge member to shift from its closed state.
[0023] In a further improvement, the assembly body may be configured to be attached to the
electrical connector housing via a mating axis.
[0024] The assembly body may be designed to be attached to the electrical connector housing
via a mating axis, which establishes a precise alignment for the attachment process.
This feature ensures that the assembly body is accurately positioned relative to the
electrical connector housing, facilitating a reliable connection. Furthermore, the
hinge axis of the hinge member is arranged in a plane perpendicular to the mating
axis. By positioning the hinge axis in a perpendicular plane, the hinge member can
pivot more effectively, providing a clear distinction between the open and closed
states of the TPA device. In the open state, the locking member is not operable to
engage a terminal within the terminal receiving cavity, while in the closed state,
the locking member is operable to engage a terminal within the terminal receiving
cavity. This perpendicular arrangement of the hinge axis allows for a more controlled
and precise movement of the hinge member, thereby improving the overall operability
and reliability of the TPA device.
[0025] In a further improvement, the hinge member may be a living hinge.
[0026] A living hinge (also known as film hinge) is a thin flexible hinge made from the
same material as the assembly body, the locking body, and the hinge member itself.
The material is preferably a polymer like a plastic. The use of a living hinge brings
several advantages to the TPA device. Firstly, by being made from the same material,
the living hinge allows for a seamless integration of the hinge member with the other
components, ensuring uniformity in material properties such as flexibility, durability,
and resistance to environmental factors. This uniformity can lead to a more reliable
performance of the hinge member, as it reduces the risk of material incompatibility
or failure at the junctions between different materials. Furthermore, the living hinge
provides a cost-effective solution by eliminating the need for additional components
or materials to create the hinge mechanism, simplifying the manufacturing process
and reducing production costs. The living hinge also enhances the ease of assembly
and operation of the TPA device. Its inherent flexibility allows for smooth transition
between the open and closed states of the device, facilitating the engagement and
disengagement of the locking member with the terminal within the terminal receiving
cavity. This flexibility can improve the user experience by making the device easier
to handle and operate, particularly in applications where frequent adjustments are
required. Additionally, the use of plastic as the preferred material for the living
hinge and other components can offer benefits such as lightweight construction, dielectric
properties, corrosion resistance, and the ability to be molded into complex shapes,
further enhancing the design possibilities and functionality of the terminal position
assurance device.
[0027] In a further improvement, the at least one locking member may correspond to the terminal
receiving cavity so that in the second position of the hinge member the locking member
may fill the cavity by at least 70%.
[0028] The embodiment introduces a specific mechanism of communication between the locking
member and the terminal receiving cavity within the electrical connector housing.
In the second position of the hinge member, the locking member may be designed to
correspond to the terminal receiving cavity in such a manner that it fills the free
space in the cavity by at least 70%, with a preference for 80%, and more preferably
90%. The free space is space not occupied by the inserted terminals or other components.
This feature enhances the functionality and reliability of the TPA device by ensuring
a more secure engagement between the locking member and the terminal within the cavity.
The detailed correspondence between the locking member and the cavity ensures that
the terminal is held firmly in place, providing a higher degree of assurance that
the electrical connection remains stable and secure. In particular, by substantially
filling the cavities between the terminals, a dielectric material is introduced between
the terminals, increasing signal integrity. The more the locking member fills the
cavity, the less free space is there between multiple electrical terminals, which
may be especially beneficial for applications with higher voltages.
[0029] In a further improvement, the device may further comprise a breakable support member
connecting the locking body to the assembly body so that the hinge member is held
in the first position.
[0030] The embodiment introduces a breakable support member as an additional component in
the TPA device. This breakable support member serves as a temporary connection between
the locking body and the assembly body, effectively maintaining the hinge member in
its first position. The breakable support member thus acts as a mechanism to hold
the hinge member in the open state until a predetermined condition necessitates its
transition to the closed state. The introduction of the breakable support member brings
several new features and advantages to the terminal position assurance device. Firstly,
it provides a mechanism for a controlled transitioning of the hinge member from the
open state to the closed state. This ensures that the locking member remains disengaged
from the terminal until the breakable support member is intentionally broken or otherwise
removed, thereby allowing the hinge member to move to its second position. In the
closed state, the locking member becomes operable to engage a terminal within the
terminal receiving cavity, securing the terminal in place. The breakable support member
thus enhances the reliability and functionality of the terminal position assurance
device by preventing premature engagement of the locking member with the terminal.
Moreover, the breakable support member introduces a fail-safe feature to the device.
In scenarios where the terminal position assurance device needs to remain in the open
state for extended periods, the breakable support member ensures that the hinge member
does not inadvertently transition to the closed state. This is particularly beneficial
in applications where the electrical connector may be subject to vibrations or other
external forces that could otherwise cause unintended movement of the hinge member.
Additionally, the breakable support member can be designed to break under specific
conditions, such as the application of a certain amount of force or pressure, providing
a controlled and predictable mechanism for transitioning the device to its closed
state.
[0031] In a further improvement, the assembly body, the locking body, and the breakable
support member may be moulded in one piece.
[0032] This feature brings a significant enhancement to the TPA device for an electrical
connector by ensuring that all the primary components are integrally formed, thereby
eliminating the need for separate assembly processes and reducing the potential for
misalignment or mechanical failure between the parts. The communication between the
components is inherently streamlined, as the moulding process ensures that the assembly
body, locking body, and breakable support member are precisely positioned relative
to each other from the outset. This integral moulding enhances the structural integrity
of the TPA device, providing a more robust and reliable mechanism for ensuring terminal
position assurance. The one-piece moulding also contributes to the ease of installation
and maintenance of the TPA device, as there are fewer parts to manage and align during
the attachment to the electrical connector housing.
[0033] A second aspect of the invention provides a kit comprising: an electrical connector
having an electrical connector housing with at least one terminal receiving cavity,
and a separate terminal position assurance, TPA, device according to the first aspect.
[0034] The subject matter described in the second aspect is a kit that comprises an electrical
connector and at least one separate terminal position assurance (TPA) device according
to the first aspect. The electrical connector features a housing that contains at
least one cavity designed to receive a terminal. The TPA device is distinct and can
be any of the devices or combinations thereof described in previous embodiments of
the first aspect.
[0035] An electrical connector is a device used to join electrical circuits together, and
its housing is the outer shell that encases the internal components. The terminal
receiving cavity is a specific compartment within the housing where electrical terminals
can be inserted and held in place.
[0036] The separate TPA device ensures, and allows a verification, that the terminals are
correctly positioned within the cavities, providing a secondary locking mechanism
to prevent dislodgement or misalignment. This device can be pre-assembled or delivered
separately to harness makers, offering flexibility in design and assembly processes.
[0037] A third aspect of the invention provides an assembly comprising: an electrical connector
having an electrical connector housing with at least one terminal receiving cavity,
and at least one terminal position assurance, TPA, device according to the first aspect,
wherein the TPA device is attached to the electrical connector housing.
[0038] In a first embodiment of the assembly according to the third aspect, the hinge member
of each TPA device is in the first position, and the locking body of each TPA device
is configured to impede movement of the TPA device along the mating axis by making
contact with a contact point on the electrical connector housing.
[0039] This configuration ensures that the TPA device remains securely attached to the electrical
connector housing and prevents any unintended final mating until the hinge member
is in its second position. The interaction between the locking body and the contact
point may ensure that the TPA device cannot move freely along the mating axis until
the hinge member is in its second position.
[0040] This embodiment is particularly suitable for delivery to harness makers because,
after equipping the connector with an electrical terminal, they only need to bring
the hinge member into the second position so that the TPA device can mate with the
housing.
SHORT DESRIPTION OF THE FIGURES
[0041]
- Figure 1:
- shows a prior art TPA device attached to an electrical connector housing and a separate
view of the locking body;
- Figure 2:
- shows another prior art electrical connector housing with an integrated TPA;
- Figure 3:
- shows embodiments of TPA devices with a locking blade and locking teeth according
to the invention;
- Figure 4:
- shows an embodiment of a TPA device of Fig. 3 attached to an electrical connector
housing;
- Figure 5:
- shows the embodiment of Fig. 4 in a different view with two TPA devices attached to
the housing.
DETAILLED DESCRIPTION OF PREFERRED EMBODIMENTS
[0042] Figure 1 shows a TPA device as known in the prior art. The TPA device is depicted
in two views: one attached to an electrical connector housing 20 and the other as
a standalone component. The electrical connector housing 20 is part of an electrical
connector 2, which includes multiple terminal receiving cavities 22. These cavities
are designed to receive and secure electrical contact terminals.
[0043] The known TPA device comprises an assembly body 10 and a locking body 30, which are
arranged in a U-shaped configuration. The assembly body 10 is configured to attach
to the electrical connector housing 20. The locking body 30 features a plurality of
locking members 32. These locking members 32 are arranged in a manner that corresponds
to the terminal receiving cavities 22 within the electrical connector housing 20.
The working principle of such TPAs is generally known to the skilled person, so it
is refrained from giving a detailed explanation thereof.
[0044] Figure 2 shows an integrated TPA as known in the prior art. The electrical connector
2 is depicted with an electrical connector housing 20. The housing 20 includes terminal
receiving cavities 22, which are designed to accommodate electrical terminals. The
TPA is integrated within the housing 20.
[0045] The housing 20 is shown with a pair of flexible locking arms 26 that form the TPA
and extend outwardly from the sides of the housing. These locking arms 26 are designed
to engage with corresponding features on the connector housing 20 to ensure a secure
connection. The locking arms 26 are typically made from a resilient material that
allows them to flex and snap into place when the connectors are mated. The locking
arms 26 are flexibly connected to the connector housing 20 by means of a connection
portion 28. Again, the working principle of such integrated TPAs is generally known
to the skilled person, so it is refrained from giving a detailed explanation thereof.
[0046] Figure 3 illustrates two embodiments of a TPA device 1 designed to be attached to
an electrical connector 2. The assembly body 10 forms the main structural element,
providing the framework to which other components are attached. This assembly body
10 is configured to be affixed to an electrical connector housing 20, ensuring stability
and proper alignment of the device.
[0047] Attached to (in the shown embodiments integrally formed with) the assembly body 10
is the locking body 30, which features multiple locking members 32. These locking
members 32 are designed to correspond with terminal receiving cavities 22 within the
electrical connector housing 20, ensuring secure engagement with terminals when the
device is in the closed state. The left embodiment comprises one locking member in
the form of a locking blade, whereas the right embodiment comprises multiple locking
members 32 in the form of locking teeth.
[0048] The hinge member 40 connects the locking body 30 to the assembly body 10, facilitating
movement between an open and closed state. In the open state, the locking members
32 are not engaged with the terminals, allowing for insertion or removal of terminals
from the connector housing. Conversely, in the closed state, the hinge member 40 positions
the locking body 30 such that the locking members 32 engage the terminals, securing
them within the terminal receiving cavities.
[0049] The fastening member 50 is depicted as a latching hook, which is configured to engage
with a receptacle 24 on the electrical connector housing 20. This engagement ensures
that the assembly body 10 is securely attached to the connector housing, preventing
accidental detachment or misalignment during operation.
[0050] Additionally, the closing member 60 is shown as part of the locking body 30. This
component is designed to secure the hinge member 40 in the closed position by engaging
with the electrical connector housing 20. This engagement prevents the hinge member
40 from inadvertently moving to the open position, thus maintaining the secure engagement
of the terminals.
[0051] A breakable support member 80 is also illustrated, connecting the locking body 30
to the assembly body 10. This breakable support member 80 holds the hinge member 40
in the first position, facilitating initial assembly and handling of the device. Once
the device is ready for operation, the breakable support member 80 can be broken to
allow movement of the hinge member to the closed position.
[0052] Figure 4 shows an electrical connector 2 equipped with two TPA devices 1, of which
one (on the left) is already mounted to the housing and the other one on the right-hand
side is not yet mounted. The assembly body 10 of the TPA device 1 is configured to
be secured to the electrical connector housing 20, and the locking body 30 features
at least one locking member 32 (cf. to Fig. 3) that corresponds to openings in the
housing 20 that allow access to the terminal receiving cavity 22 within the housing
20.
[0053] The assembly body 10 is attached to the electrical connector housing 20 by first
clipping on the assembly body 10 along a connecting axis 70 and then sliding it down
along the mating axis 74. The hinge axis 72 of the hinge member 40 is arranged in
a plane perpendicular to the mating axis 74, allowing the hinge member 40 to pivot
between the open and closed states. The mating axis 74 is the axis along which the
connector 2 is moved for mating with a corresponding counter connector (not shown).
[0054] In both Figures 3 and 4, the hinge member 40 is depicted as a living hinge (film
hinge), indicating that the assembly body 10, the locking body 30, and the hinge member
40 are integrally made from the same material, preferably injection molded plastic.
[0055] The locking member 32 is designed to correspond to the terminal receiving cavity
22 such that, in the closed state, the locking member 32 fills the free space in the
cavity 22, i.e., space not occupied by the terminals or other components, by at least
70%, preferably 80%, and more preferably 90%. This ensures a secure engagement with
the terminal within the cavity 22 and may increase signal integrity.
[0056] The assembly body 10, the locking body 30, and the breakable support member 80 shown
in the preferred embodiments are injection molded in one piece, providing a seamless
and integrated construction for the TPA device 1.
[0057] Figure 5 shows the embodiment of Fig. 4 in a side view, with the TPA devices 1 attached
to the electrical connector 2. Together, the electrical connector 2 and the TPA devices
1 form an assembly 1000.
[0058] The assembly body 10 of each TPA device 1 is attached to the electrical connector
housing 20 by first clipping the assembly body 10 on the housing along the connecting
axis 70. In this state, the locking body 30 of each TPA device 1 impedes movement
of the TPA device 1 along the mating axis 74 by making contact with a contact point
100 on the electrical connector housing 20. Thereby, a movement along the mating axis
74 is prevented.
[0059] The hinge member 40 is arranged with a hinge axis 72 that is perpendicular to the
mating axis 74 and the connecting axis 70. This perpendicular arrangement allows for
the pivoting action of the hinge member 40, facilitating the transition between the
open and closed states.
[0060] Figure 5 further illustrates the TPA devices 1 in both the open (on the left) and
closed (on the right) states, showing how the locking members 32 engage with the terminal
receiving cavities 22 in the closed state. The hinge member 40 is shown pivoting around
the hinge axis 74, which facilitates the transition between states. When moved into
the closed state, each TPA device 1 slides down along the mating axis 74, which results
in a free space 90. In other words, the TPA device 1 is closed along the axis 70 to
its final position, whereby the locking body 30 comes into contact with the contact
surface on which contact point 100 is situated to impede further movement along the
axis 74.
1. A terminal position assurance, TPA, device (1) for an electrical connector (2), the
TPA device (1) comprising:
an assembly body (10) configured to be attached to an electrical connector housing
(20), and
a locking body (30) having at least one locking member (32) extending from the locking
body (30) and corresponding to a terminal receiving cavity (22) within the electrical
connector housing (20),
characterized in that
the locking body (30) is connected to the assembly body (10) by means of a hinge member
(40),
wherein a first position of the hinge member (40) defines an open state of the TPA
device (1) in which the locking member (32) is not operable to engage a terminal within
the terminal receiving cavity (22),
and a second position of the hinge member (40) defines a closed state of the TPA device
(1) in which the locking member (32) is operable to engage a terminal within the terminal
receiving cavity (22).
2. The TPA device (1) of claim 1, wherein the locking body (30) comprises a plurality
of locking members (32).
3. The TPA device (1) of claim 2, wherein the locking members (32) are locking teeth.
4. The TPA device (1) of claim 1, wherein the locking member (32) is a locking blade.
5. The TPA device (1) of any one of claims 1-4, wherein the assembly body (10) comprises
a fastening member (50) configured for attaching the assembly body (10) to an electrical
connector housing (20).
6. The TPA device (1) of claim 5, wherein the fastening member (50) is a latching hook
configured to engage with a receptacle (24) on the electrical connector housing (20).
7. The TPA device (1) of any one of claims 1-6, wherein the locking body (30) comprises
a closing member (60) configured to secure the hinge member (40) in the second position
by engaging with the electrical connector housing (20).
8. The TPA device (1) of any one of claims 1-7, wherein the assembly body (10) is configured
to be attached to the electrical connector housing (20) via a mating axis (74), and
wherein a hinge axis (72) of the hinge member (40) is arranged in a plane perpendicular
to the mating axis (74).
9. The TPA device (1) of any one of claims 1-8, wherein the hinge member (40) is a living
hinge, so that the assembly body (10), the locking body (30), and the hinge member
(40) are all made from the same material, preferably plastic.
10. The TPA device (1) of any one of claims 1-9, wherein the at least one locking member
(32) corresponds to the terminal receiving cavity (22) so that in the second position
of the hinge member (40) the locking member (32) fills the free space in the cavity
(22) by at least 70%, preferably 80%, and more preferably 90%.
11. The TPA device (1) of any one of claims 1-10, further comprising a breakable support
member (80) connecting the locking body (30) to the assembly body (10) so that the
hinge member (40) is in held the first position, preferably wherein the breakable
support member (80) connects the closing member (80) to the assembly body (10).
12. The TPA device (1) of claim 11, wherein the assembly body (10), the locking body (30),
and the breakable support member (80) are moulded in one piece.
13. A kit comprising:
an electrical connector (2) having an electrical connector housing (20) with at least
one terminal receiving cavity (22), and
a separate terminal position assurance, TPA, device (1) according to any one of claims
1-12.
14. An assembly (1000) comprising:
an electrical connector (2) having an electrical connector housing (20) with at least
one terminal receiving cavity (22), and
at least one terminal position assurance, TPA, device (1) according to any one of
claims 1-12,
wherein the TPA device (1) is attached to the electrical connector housing (20).
15. The assembly of claim 14, wherein the hinge member (40) of each TPA device (1) is
in the first position, and the locking body (30) of each TPA device (1) is configured
to impede movement of the TPA device (1) along the mating axis (74) by making contact
with a contact point (100) on the electrical connector housing (20).