TECHNICAL FIELD
[0001] The present invention relates to a flavor-generating system.
BACKGROUND ART
[0002] Heat-not-burn flavor-generating systems, which heat a material comprising a flavor
source to generate an aerosol, etc. without burning the material, are conventionally
known. A flavor-generating article which contains the material comprising the flavor
source is accommodated and heated in a flavor inhaler in such a flavor-generating
system. In the aerosol-generating system of PTL 1, a ventilation air inlet is positioned
within a device cavity for receiving an upstream end of a cartridge assembly.
CITATION LIST
PATENT LITERATURE
SUMMARY OF INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] PTL 1 indicates that positioning the ventilation air inlet within the device cavity
makes it possible to essentially prevent a user's mouth from obstructing the ventilation
air inlet during use of the aerosol-generating system. However, there are structural
constraints in PTL 1, for instance the cartridge assembly can only be inserted into
and removed from the aerosol-generating device at a limited angle, and unless the
cartridge assembly is rigid, there is a risk of the ventilation air inlet being misaligned
and covered by a device housing or the like.
[0005] In light of the situation above, one objective of the present invention lies in providing
a flavor-generating system in which a ventilation hole of a flavor-generating article
is unlikely to be covered, and structural constraints are reduced.
SOLUTION TO PROBLEM
[0006] One aspect provides a flavor-generating system. This flavor-generating system comprises
a flavor-generating article and a heat-not-burn flavor inhaler; the flavor-generating
article comprises a flavor source and a cooling segment disposed on a downstream side
of the flavor source; the cooling segment comprises a ventilation hole for promoting
an inflow of air from outside of the flavor-generating article; the flavor inhaler
comprises a mouthpiece end, a chamber in which at least part of the flavor-generating
article is accommodated, and a cylindrical member disposed on the mouthpiece end side
of the chamber; the cylindrical member has a projection on an inner circumferential
surface thereof; and the flavor-generating system is configured so that, in an accommodated
state in which the flavor-generating article is accommodated in the flavor inhaler
and positioned at a desired position, the ventilation hole is positioned between an
end portion of the projection on the mouthpiece end side and a position of the flavor
inhaler furthest to the mouthpiece end side in a direction of insertion of the flavor-generating
article.
[0007] By virtue of this aspect, it is possible to provide a flavor-generating system in
which a ventilation hole of a flavor-generating article is unlikely to be covered,
and structural constraints are reduced. For example, when the ventilation hole is
at least partly covered, this risks affecting aerosol delivery efficiency and it may
also no longer be possible to provide a desired flavor because of a change in the
proportion of air mixed with the aerosol, but such adverse effects can be inhibited
by the aspect above.
[0008] The cylindrical member may be configured to guide the flavor-generating article to
be positioned at the desired position, when the flavor-generating article is inserted
into the flavor inhaler.
[0009] In this case, it is possible to inhibit adverse effects such as the flavor-generating
article being placed at an unsuitable position so that the ventilation hole is at
least partly covered, and there being a drop in heating efficiency.
[0010] The flavor inhaler may comprise a housing, an opening through which the flavor-generating
article is inserted, and a cover; the cover may have an open state for opening the
opening and a closed state for closing the opening; and the flavor-generating system
may be configured so that, in the accommodated state, the ventilation hole is positioned
further to the chamber side than the position of the cylindrical member, the housing,
or the cover furthest to the mouthpiece end side in the insertion direction.
[0011] In this case, the ventilation hole and an air flow path can be flexibly arranged
according to the configuration of the flavor inhaler, while covering of the ventilation
hole is inhibited.
[0012] A recess may be formed in a face of the housing on the mouthpiece end side; the opening
may be formed in a bottom face of the recess; at least part of the cover may be configured
to be movable on the inside of the recess; and the flavor-generating system may be
configured so that, in the accommodated state, an air flow path is formed between
at least one of an inner wall face of the recess and the cover, and the flavor-generating
article.
[0013] In this case, an air flow path to the ventilation hole can be maintained, while
covering of the ventilation hole is inhibited.
[0014] The chamber may be configured to press at least part of the flavor-generating article
from both sides in the accommodated state.
[0015] In this case, misalignment of the ventilation hole can be inhibited, and the risk
of the ventilation hole being covered can be further reduced.
[0016] The chamber may be configured to press at least part of the cooling segment from
both sides in the accommodated state.
[0017] In this case, the user can check that the flavor-generating article has been properly
inserted by a change in insertion resistance.
[0018] The cooling segment may comprise a plurality of the ventilation holes aligned in
a circumferential direction.
[0019] In this case, it is possible to produce a more even flow of air inside the flavor-generating
article.
[0020] The flavor-generating article may be a tobacco stick.
[0021] In this case, it is possible to provide a tobacco smoking article that can be easily
carried by a user.
BRIEF DESCRIPTION OF DRAWINGS
[0022]
[Fig. 1] is an oblique view showing a flavor-generating system according to an embodiment.
[Fig. 2] is an oblique view showing a flavor inhaler according to an embodiment.
[Fig. 3] is a view in cross section showing the flavor inhaler as seen along the arrows
3-3 in fig. 2.
[Fig. 4] is an oblique view of a chamber.
[Fig. 5] is a view in cross section showing the chamber as seen along the arrows 5-5
in fig. 4.
[Fig. 6A] is a view in cross section showing the chamber as seen along the arrows
6A-6A in fig. 5.
[Fig. 6B] is a view in cross section showing the chamber as seen along the arrows
6B-6B in fig. 5.
[Fig. 7] is a view in cross section of the chamber in which a flavor-generating article
is accommodated.
[Fig. 8] is an exploded oblique view of a flavor-generating article according to an
embodiment.
[Fig. 9] is a schematic view in cross section of the flavor-generating article according
to an embodiment.
[Fig. 10] is an enlargement in cross section showing an atomization unit and a control
unit when the flavor-generating article is accommodated at a desired position in the
flavor inhaler.
[Fig. 11] is a view in cross section schematically showing a first segment.
[Fig. 12] is a cross-sectional enlargement of fig. 11 schematically showing a first
filler material.
[Fig. 13] is a conceptual diagram showing a method of measuring a hardness index.
[Fig. 14] is a side view in cross section of a flavor inhaler comprising an insertion
guide member according to another embodiment.
[Fig. 15] is a side view in cross section of the insertion guide member.
[Fig. 16] is a bottom view of the insertion guide member.
[Fig. 17] is a schematic side view in cross section of the flavor-generating system
showing positions of ventilation holes.
EMBODIMENTS OF THE INVENTION
[0023] Embodiments of the present invention will be described below with reference to the
drawings. In the drawings described below, identical or corresponding components are
assigned the same reference symbols and duplicate descriptions will not be given.
Dimensions of parts in the drawings below are altered, as appropriate, for ease of
understanding.
[0024] Fig. 1 is an oblique view showing a flavor-generating system 1000 according to an
embodiment of the present invention. Fig. 2 is an oblique view showing a flavor inhaler
200 according to an embodiment of the present invention. The flavor-generating system
1000 is constructed by applying a flavor-generating article 100 to a flavor inhaler
200 comprising a heating source 40 which will be described later. The flavor-generating
article 100 is at least partly accommodated in the flavor inhaler 200 via an opening
210.
[0025] An X-Y-Z orthogonal coordinate system may be applied to the drawings described in
the present specification for convenience of description. In this coordinate system,
the Z-axis is oriented vertically upward, the X-Y plane is arranged cutting across
the flavor inhaler 200 in a horizontal direction, and the Y-axis is arranged extending
from the front surface to the rear surface of the flavor inhaler 200. The Z-axis direction
may also refer to a direction of insertion of the flavor-generating article 100 which
is accommodated in a chamber 50 to be described later. Furthermore, the X-axis direction
may also refer to a device longitudinal direction in a plane orthogonal to the insertion
direction of the flavor-generating article 100. The Y-axis direction may also refer
to a device short-side direction in a plane orthogonal to the insertion direction
of the flavor-generating article 100.
[0026] The flavor inhaler 200 is configured to generate an aerosol containing a flavor by,
for example, heating a stick-type flavor-generating article 100 including a flavor
source containing an aerosol source. As an example, the flavor-generating article
100 comprises, on a tip end side in the Z-axis negative direction, a smokable material
that contains a flavor source such as tobacco, and an aerosol source, and also comprises
a filter in another part. The flavor-generating article 100 is configured to be heated
by means of a heat-not-burn flavor inhaler 200 to generate a flavor.
[0027] It should be noted that, in the embodiments, the flavor-generating article 100 is
described as being stick-shaped, but the flavor-generating article used in the flavor
inhaler 200 is not limited to that shape. For example, the flavor-generating article
may also be configured to contain a cartridge accommodating a liquid aerosol source.
Furthermore, this cartridge may include a heater. The flavor-generating article 100
may be a tobacco stick. This makes it possible to provide a tobacco smoking article
that can be easily carried by a user.
[0028] As shown in fig. 1 and 2, the flavor inhaler 200 comprises: a housing 202 formed
by an upper housing 204 and a lower housing 206; and a slide cover 208. The housing
202 forms the outermost housing of the flavor inhaler 200 and is of a size that fits
in a user's hand. When the user is using the flavor inhaler 200, the user can inhale
the aerosol while holding the flavor inhaler 200 in their hand.
[0029] It should be noted for the housing 202 in this case that the upper housing 204 is
formed by a resin such as polycarbonate, for example, and the lower housing 206 is
formed by a metal such as aluminum, for example. However, the housing 202 is not limited
to the materials above and may also be made of a resin, for example, and it is possible
to select any suitable material, such as, in particular, polycarbonate (PC), ABS (acrylonitrile-butadiene-styrene)
resin, PEEK (polyether ether ketone), or a polymer alloy containing multiple types
of polymers.
[0030] The upper housing 204 comprises an opening 210 for receiving the flavor-generating
article 100, and the slide cover 208 is slidably attached to the upper housing 204
so as to close this opening 210. Specifically, the slide cover 208 is configured to
be movable along an outer surface of the upper housing 204 between a closed position
for closing the opening 210 of the upper housing 204, and an open position (the position
shown in fig. 1 and 2) for opening the opening 210. For example, the user can manually
operate the slide cover 208 to move the slide cover 208 between the closed position
and the open position. By this means, the slide cover 208 can permit or restrict access
to the inside of the flavor inhaler 200 by the flavor-generating article 100.
[0031] In the flavor-generating system 1000, air drawn in by the user is introduced from
the opening 210 into the flavor inhaler 200, flows through the chamber 50 in the Z-axis
negative direction, and is supplied to an upstream-side end face of the flavor-generating
article 100. That is to say, the flavor-generating system 1000 shown in fig. 1 has
what is known as a counterflow-type air flow path. It should be noted that the air
flow path is not limited to a counterflow-type, and it may equally be what is known
as a bottom-flow-type air flow path, where air is supplied from a bottom portion of
the chamber 50 to the upstream-side end face of the flavor-generating article 100.
[0032] Here, fig. 1 and 2 show the housing 202 of the flavor inhaler 200 in such a way that
joining surfaces of the upper housing 204 and the lower housing 206 obliquely cross
the X-Y plane, but the housing 202 is not limited to such a configuration. For example,
the housing 202 may also be formed from three or more members.
[0033] The flavor inhaler 200 may further comprise a terminal which is not depicted. The
terminal may be an interface for connecting the flavor inhaler 200 to an external
power source, for example. If the power source of the flavor inhaler 200 is a rechargeable
battery, the power source can be charged by connecting the external power source to
the terminal so that a current flows from the external power source to the power source.
Furthermore, it is also possible to enable data relating to the operation of the flavor
inhaler 200 to be sent to an external device by connecting a data transmission cable
to the terminal.
[0034] The internal structure of the flavor inhaler 200 according to an embodiment of the
present invention will be described next. Fig. 3 is a view in cross section showing
the flavor inhaler 200 as seen along the arrows 3-3 shown in fig. 2. As shown in fig.
3, a power source unit 20, an atomization unit 30, and a control unit 80 are provided
in an internal space of the housing 202 of the flavor inhaler 200.
[0035] The control unit 80 comprises a board 81. The board 81 may include a microprocessor,
etc., for example, and may control the supply of power from the power source unit
20 to the atomization unit 30. This enables the control unit 80 to control heating
of the flavor-generating article 100 by the atomization unit 30. Furthermore, the
control unit 80 comprises a Bluetooth (registered trademark) interface 82. The control
unit 80 can communicate with external equipment via the Bluetooth interface 82.
[0036] The power source unit 20 comprises a power source 21 which is electrically connected
to the board 81 of the control unit 80. The power source 21 may be a rechargeable
battery or a non-rechargeable battery, for example. The power source 21 is electrically
connected to the atomization unit 30 via the board 81. This allows the power source
21 to supply power to the atomization unit 30 to heat the flavor-generating article
100 appropriately.
[0037] The atomization unit 30 comprises: a chamber 50 extending in the longitudinal direction
of the flavor-generating article 100; a heating source 40 surrounding part of the
chamber 50; a heat insulating portion 32; and a substantially cylindrical insertion
guide member 34 (corresponding to an example of the cylindrical member). The chamber
50 has a tubular shape for accommodating the flavor-generating article 100. It should
be noted that the chamber 50 may also have what is known as an elliptical shape having
a major diameter and a minor diameter in a cross section perpendicular to the longitudinal
direction of the flavor inhaler 200. The chamber 50 is preferably formed from a material
that is heat resistant and has a low coefficient of thermal expansion, and may, for
example, be formed from a metal such as stainless steel, a resin such as PEEK, glass,
or ceramic.
[0038] The heating source 40 is configured to contact an outer circumferential surface of
the chamber 50 to heat the flavor-generating article 100 accommodated in the chamber
50. The heating source 40 is a heat-generating body which generates heat by means
of electrical power from the power source unit 20, which is to say that the temperature
thereof rises. The heating source 40 may be a sheet-like heater. The heating source
40 may be provided so as to contact the outer circumferential surface of the chamber
50, or may be provided on an inner face of the chamber 50. The longitudinal length
of the heating source 40 is 10 mm here, for example. The heater constituting the heating
source 40 may comprise a heating wire. This heater is disposed outside the chamber
50, which functions as an accommodating portion for accommodating the flavor-generating
article, and is configured to heat the flavor-generating article 100 accommodated
in the chamber 50 from outside the flavor-generating article 100. The flavor inhaler
200 is thus preferably an external heating type flavor inhaler. Moreover, the heating
source 40 may be a susceptor arranged in the flavor-generating article 100, and may
be configured to be induction-heated by means of an induction coil disposed in the
flavor inhaler 200. Alternatively, the heating source 40 may be a microwave absorber,
such as water or glycerol contained in the flavor-generating article 100, and may
be configured to be heated by means of microwaves from a microwave radiation source
disposed in the flavor inhaler 200. Configurations such as these allow the flavor-generating
article 100 to be heated without the need to insert a pin-type or other heater into
the flavor-generating article 100, and it is possible to inhibit adhesion of parts
of the flavor-generating article 100 to such a heater, which would cause a drop in
heating efficiency. It should be noted that the flavor inhaler 200 may be of the internal
heating type. In this case, a pin heater or blade heater may be used as the heating
source 40.
[0039] The heat insulating portion 32 is disposed surrounding the chamber 50 and the heating
source 40 and suppresses dissipation of heat to outside of the chamber 50. The heat
insulating portion 32 may be an aerogel, for example. The insertion guide member 34
is formed by a resin material such as PEEK, PC or ABS, for example, and is provided
between the slide cover 208 (closed position) and the chamber 50. The insertion guide
member 34 communicates with the outside of the flavor inhaler 200 when the slide cover
208 is in the open position, guiding insertion of the flavor-generating article 100
into the chamber 50 after the flavor-generating article 100 has been inserted into
the insertion guide member 34.
[0040] Fig. 4 is an oblique view of the chamber 50. Fig. 5 is a view in cross section of
the chamber 50 as seen along the arrows 5-5 shown in fig. 4. Fig. 6A is a view in
cross section of the chamber 50 as seen along the arrows 6A-6A in fig. 5. Fig. 6B
is a view in cross section of the chamber 50 as seen along the arrows 6B-6B shown
in fig. 5. Fig. 7 is a view in cross section, as seen along the arrows 6B-6B, of a
state in which the flavor-generating article 100 has been placed at a desired position
inside the chamber 50.
[0041] As shown in fig. 4 and 5, the chamber 50 may be a cylindrical member comprising:
a chamber opening 52 into which the flavor-generating article 100 is inserted, and
a cylindrical side wall portion 60 accommodating the flavor-generating article 100.
[0042] As shown in fig. 5 and 6B, the side wall portion 60 comprises contact portions 62
and spaced-apart portions 66. When the flavor-generating article 100 has been placed
at a desired position inside the chamber 50, the contact portions 62 contact or press
parts of the flavor-generating article 100, and the spaced-apart portions 66 are spaced
apart from the flavor-generating article 100. It should be noted that, in the present
disclosure, "a desired position inside the chamber 50" means a position at which the
flavor-generating article 100 is suitably heated, or a position of the flavor-generating
article 100 when the user inhales a flavor. The contact portions 62 each have an inner
surface 62a and an outer surface 62b. The spaced-apart portions 66 each have an inner
surface 66a and an outer surface 66b. The heating source 40 is arranged on the outer
surfaces 62b of the contact portions 62. The heating source 40 is preferably arranged
on the outer surfaces 62b of the contact portions 62 without a gap. Moreover, the
heating source 40 may comprise an adhesive layer. In that case, the heating source
40 comprising the adhesive layer is preferably arranged on the outer surfaces 62b
of the contact portions 62 without a gap.
[0043] As shown in fig. 4 and 5, the outer surfaces 62b of the contact portions 62 are planar.
Since the outer surfaces 62b of the contact portions 62 are planar, if strip-shaped
electrodes connected to the heating source 40 are disposed on the outer surfaces 62b
of the contact portions 62, flexing of the electrodes can be inhibited. As shown in
fig. 5 and 6B, the inner surfaces 62a of the contact portions 62 are planar. Furthermore,
as shown in fig. 5 and 6B, the contact portions 62 have a uniform thickness.
[0044] As shown in fig. 4 and 5, the chamber 50 preferably has a cylindrical non-holding
portion 54 between the chamber opening 52 and the side wall portion 60. In a state
in which the flavor-generating article 100 is positioned in a desired position in
the chamber 50, gaps may be formed between the non-holding portion 54 and the flavor-generating
article 100. Furthermore, as shown in fig. 4 and 5, the chamber 50 preferably has
chamber guide portions 58 having tapered surfaces 58a that connect the inner surface
of the non-holding portion 54 and the inner surfaces 62a of the contact portions 62.
[0045] As shown in fig. 4, 5 and 6B, the chamber 50 has two contact portions 62 in the circumferential
direction of the chamber 50, and the two contact portions 62 face each other and are
substantially parallel to each other. The distance between the inner surfaces 62a
of the two contact portions 62 is, at least partially, preferably less than the width
of the part of the flavor-generating article 100 that is disposed between the contact
portions 62 when inserted into the chamber 50.
[0046] As shown in fig. 6B, the inner surfaces 66a of the spaced-apart portions 66 may have
a generally arc-shaped cross-section in a plane orthogonal to the longitudinal direction
(Z-axis direction) of the chamber 50. Furthermore, the spaced-apart portions 66 are
arranged so as to be adjacent to the contact portions 62 in the circumferential direction.
[0047] As shown in fig. 5 and 6A, a step 560 is formed on the bottom portion 56 of the chamber
50. The step 560 is configured to expose at least a portion of the end face of the
flavor-generating article 100. Furthermore, the bottom portion 56 may support a portion
of the flavor-generating article 100 such that the exposed end face of the flavor-generating
article 100 communicates with voids 67 (see fig. 7), which will be described later.
The step 560 is not limited to the shape depicted provided that air can be introduced
into the flavor-generating article 100.
[0048] Fig. 7 is a view in cross section at the same position as in fig. 6B, of a state
in which the flavor-generating article 100 is arranged at the desired position inside
the chamber 50. As shown in fig. 7, when the flavor-generating article 100 is arranged
at the desired position inside the chamber 50, the flavor-generating article 100 may
come into contact with and be pressed by the contact portions 62 of the chamber 50.
Meanwhile, voids 67 are formed between the flavor-generating article 100 and the spaced-apart
portions 66. The voids 67 may provide communication between the chamber opening 52
and the end face of the flavor-generating article 100 positioned within the chamber
50. This allows air that has flowed in from the chamber opening 52 to pass through
the voids 67 and flow into the inside of the flavor-generating article 100. In other
words, air flow paths (the voids 67) are formed between the flavor-generating article
100 and the spaced-apart portions 66.
[0049] Fig. 8 is an exploded oblique view of the flavor-generating article 100. Furthermore,
fig. 9 is a schematic side view in cross section of the flavor-generating article
100. As shown in fig. 8 and 9, the flavor-generating article 100 comprises: a flavor
source 221 for generating a flavor; and a tip-end plug 112 (corresponding to an example
of an upstream portion) disposed on the upstream side of the flavor source 221. More
specifically, in the example depicted, the flavor-generating article 100 comprises,
in order from the tip-end side (i.e., the opposite side to a mouthpiece): the tip-end
plug 112; a flavor-generating portion 220; a hollow tube portion 132; a hollow filter
240; and a filter plug 250. These five components are joined by using an outer plug
wrap 280, an outer plug wrap 260, and a tipping paper 270.
[0050] There is no particular restriction on the airflow resistance in the long axis direction
per single flavor-generating article 100, in other words, the airflow resistance over
the whole length, but it is preferably between 40 mmH
2O and 400 mmH
2O from the point of view of ease of drawing. In this case the user can be provided
with comfortable drawing resistance. The airflow resistance is measured by using a
filter airflow resistance measurement instrument produced by Cerulean, for example,
in accordance with the ISO standard method (ISO6565:2015). The airflow resistance
denotes an air pressure difference between one end face (a first end face) and another
end face (a second end face) when air at a predetermined air flow rate (17.5 cc/sec)
flows from the first end face to the second end face in a state in which air does
not pass through the side face of the flavor-generating article 100. The units are
generally expressed in mmH
2O. The relationship between airflow resistance and length of a heat-not-burn cigarette
is known to be a proportional relationship in a normal length range (a length of 5
mm-200 mm), and the airflow resistance of the heat-not-burn cigarette doubles when
the length doubles. Moreover, the airflow resistance when ventilation holes V are
formed in the flavor-generating article 100 is preferably between 30 mmH
2O and 170 mmH
2O, from the same point of view as mentioned above.
[0051] The rod-shaped flavor-generating article 100 preferably has a columnar shape satisfying
a shape in which the aspect ratio as defined below is 1 or greater. w is the width
of a bottom face of a columnar body (in the present specification, this is the width
of the bottom face on the flavor-generating portion 220 side), h is the height, and
preferably h≥w. In the present specification, the long axis direction is the direction
represented by h. Thus, for the sake of convenience, the direction represented by
h is still referred to as the long axis direction even when w≥h. There is no limitation
as to the shape of the bottom face, and it may be polygonal, rounded-corner polygonal,
circular, or elliptical, etc. The width w is the diameter when the bottom face is
circular, the major diameter when the bottom face is elliptical, and the diameter
of a circumscribed circle or the major diameter of a circumscribed ellipse when the
bottom face is polygonal or rounded-corner polygonal.
[0052] There is no particular restriction on the length h of the flavor-generating article
100 in the long axis direction, and it is normally 40 mm or greater, preferably 45
mm or greater, and more preferably 50 mm or greater, for example. Furthermore, the
length h is normally 100 mm or less, preferably 90 mm or less, and more preferably
80 mm or less.
[0053] There is no particular restriction on the width w of the bottom face of the columnar
body constituting the flavor-generating article 100, and it is normally 5 mm or greater,
and preferably 5.5 mm or greater, for example. Furthermore, the width w is normally
10 mm or less, preferably 9 mm or less, and more preferably 8 mm or less.
[0054] There is no particular restriction on a ratio (hollow tube portion 132 : filter segment)
between the lengths of the hollow tube portion 132 and the filter segment (total length
of the hollow filter 240 and the filter plug 250), in the length of the flavor-generating
article 100, but from the viewpoint of the amount of flavoring delivered and the appropriate
aerosol temperature, this ratio is normally 0.60-1.40:0.60-1.40, preferably 0.80-1.20:0.80-1.20,
more preferably 0.85-1.15:0.85-1.15, even more preferably 0.90-1.10:0.90-1.10, and
particularly preferably 0.95-1.05:0.95-1.05. By setting the ratio of the lengths of
the hollow tube portion 132 and the filter segment (hollow filter 240 and filter plug
250) within the above ranges, a balance is achieved between the cooling effect, the
effect of suppressing losses due to adhesion of the generated vapor and aerosol to
the inner wall of the hollow tube portion 132, and the function of the filter in adjusting
the volume of air and the flavor, thereby making it possible to achieve the effect
of providing a pleasing and intense flavor. In particular, a longer hollow tube portion
132 can promote aerosol particle formation, etc. and produce a good flavor, but if
it is too long, substances passing through will end up adhering to the inner wall.
[0055] The flavor-generating portion 220 is disposed adjacently downstream of the tip-end
plug 112. The flavor-generating portion 220 comprises: the flavor source 221, and
a wrapping paper 222 wrapped around the flavor source 221. There is no particular
restriction on the form of the flavor-generating portion 220 provided that it has
a well-known form, and it is normally in a form in which the flavor source 221 is
wrapped with the wrapping paper 222. The flavor-generating portion 220 is formed by
wrapping the flavor source 221 with the wrapping paper 222 so that the flavor source
221 is on the inside. The flavor source 221 may contain a tobacco filling material.
There is no particular restriction on the tobacco filling material, and it is possible
to use a first tobacco filling material or a second tobacco filling material which
will be described later. Furthermore, in the specification of this application, dried
tobacco molded articles such as cut tobacco, tobacco sheets or tobacco grains may
be referred to simply as "dried tobacco leaf". Furthermore, the flavor-generating
portion 220 may comprise a mating portion which mates with the heating source 40 for
heating the tobacco product.
[0056] The flavor-generating portion 220 formed by wrapping the flavor source 221 with the
wrapping paper 222 preferably has a columnar shape, in which case the aspect ratio,
which is expressed by the height in the long axis direction of the flavor-generating
portion 220 to the width of the bottom face of the flavor-generating portion 220,
is preferably 1 or greater. There is no limitation as to the shape of the bottom face,
and it may be polygonal, rounded-corner polygonal, circular, or elliptical, etc. The
width of the bottom face is the diameter when the bottom face is circular, the major
diameter when the bottom face is elliptical, and the diameter of a circumscribed circle
or the major diameter of a circumscribed ellipse when the bottom face is polygonal
or rounded-corner polygonal.
[0057] The length of the flavor-generating portion 220 in the long axis direction may be
appropriately varied according to the size of the product, but it is normally 10 mm
or greater and preferably 12 mm or greater, and is normally 70 mm or less, preferably
50 mm or less, more preferably 30 mm or less, even more preferably 25 mm or less,
and still more preferably 20 mm or less.
[0058] Furthermore, there is no particular restriction on the ratio of the length of the
flavor-generating portion 220 to the overall length of the flavor-generating article
100 in the long axis direction, but, from the point of view of a balance between delivery
amount and aerosol temperature, this ratio is normally 10% or greater and preferably
20% or greater, and is normally 80% or less, preferably 70% or less, more preferably
60% or less, even more preferably 50% or less, particularly preferably 45% or less,
and most preferably 40% or less.
[0059] There is no particular restriction on the content of dried tobacco leaf in the flavor-generating
portion 220, but between 150 mg/rod portion and 800 mg/rod portion may be cited, and
between 200 mg/rod portion and 600 mg/rod portion is preferred.
[0060] The description will start from the first tobacco filling material (also referred
to simply as the "first filling material"). There is no particular limitation as to
the material of the cut tobacco contained in the first filling material, and it is
possible to use a well-known material such as lamina or midrib. Furthermore, in order
to produce cut tobacco, ground tobacco may be formed by grinding dried tobacco leaves
to an average particle size of 20 µm-200 µm, then the material may be homogenized
and processed into a sheet, and the homogenized sheet may be cut. In addition, the
cut tobacco may be of what is known as the "strand-type", where the wrapping paper
222 is packed with a material obtained by cutting, in the longitudinal direction of
the flavor-generating portion 220 and substantially horizontally, a homogenized sheet
having a length similar to that of the flavor-generating portion 220 in the longitudinal
direction. Furthermore, the width of the cut tobacco is preferably 0.5 mm-2.0 mm in
order to fill the wrapping paper 222.
[0061] Various types of tobacco may be used for the tobacco leaves used in the production
of the cut tobacco and the homogenized sheet. Examples that may be cited include flue-cured,
Burley, Oriental, or native type, and other Nicotiana tabacum and Nicotiana rustica
varieties, and mixtures thereof. A suitable blend of the abovementioned varieties
may be used in a mixture to achieve the intended taste. Details on the abovementioned
tobacco varieties are disclosed in "Encyclopedia of Tobacco, Tobacco Academic Studies
Center, March 31, 2009". Several conventional methods are known for producing the
homogenized sheet, that is, methods for grinding tobacco leaves and processing them
into a homogenized sheet. According to a first method, a paper sheet is produced by
using a papermaking process. According to a second method, a suitable solvent such
as water is mixed with ground tobacco leaves and homogenized, after which the homogenized
material is thinly cast on a metal plate or a metal plate belt and dried, to produce
a cast sheet. According to a third method, a suitable solvent such as water is mixed
with ground tobacco leaves and homogenized, and the homogenized material is extruded
into the form of a sheet and shaped to produce a calendered sheet. Details on the
abovementioned types of homogenized sheets are disclosed in "Encyclopedia of Tobacco,
Tobacco Academic Studies Center, March 31, 2009".
[0062] The amount of moisture contained in the tobacco filling material is 10 wt%-15 wt%,
and preferably 11 wt%-13 wt% with respect to the total weight of the tobacco sheet,
for example. A moisture content such as this inhibits the formation of wrapping stains
and improves rolling suitability during production of the flavor-generating portion
220. There is no particular restriction on the size or method of preparation of the
cut tobacco contained in the first tobacco filling material. For example, a material
obtained by cutting dried tobacco leaves to a width of 0.5 mm-2.0 mm may be used for
the first tobacco filling material. Furthermore, when ground material is used in the
homogenized sheet, dried tobacco leaves may be ground to an average particle size
of around 20 µm-200 µm, then homogenized and formed into a sheet which may then be
cut to widths of 0.5 mm-2.0 mm for use as the first tobacco filling material.
[0063] The first tobacco filling material may comprise an aerosol base material for generating
an aerosol. There is no particular limitation as to the type of aerosol base material,
and various types of natural extracts and/or components thereof may be selected, according
to the application. Aerosol base materials that may be cited include glycerol, propylene
glycol, triacetin, 1,3-butanediol, and mixtures thereof.
[0064] There is no particular limitation as to the amount of the aerosol base material contained
in the first tobacco filling material, and the amount is normally 5 wt% or greater
and preferably 10 wt% or greater, and normally 50 wt% or less, and preferably 15 wt%
or greater and 25 wt% or less, with respect to the total amount of tobacco filling
material, from the viewpoint of sufficient aerosol generation and imparting a good
flavor.
[0065] The first tobacco filling material may contain a flavoring. There is no particular
limitation as to the type of flavoring, and, from the point of view of imparting a
pleasant flavor, examples of flavorings that may be cited include: acetanisole, acetophenone,
acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl butyrate, trans-anethole,
star anise oil, apple juice, Peru Balsam oil, beeswax absolute, benzaldehyde, benzoin
resinoid, benzyl alcohol, benzyl benzoate, benzyl phenylacetate, benzyl propionate,
2,3-butanedione, 2-butanol, butyl butyrate, butyric acid, caramel, cardamom oil, carob
absolute, β-carotene, carrot juice, L-carvone, β-caryophyllene, cassia bark oil, cedar
wood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic acid, cinnamyl
alcohol, cinnamyl cinnamate, citronella oil, DL-citronellol, clary sage extract, cocoa,
coffee, cognac oil, coriander oil, cuminaldehyde, davana oil, δ-decalactone, γ-decalactone,
decanoic acid, dill herb oil, 3,4-dimethyl-1,2-cyclopentanedione, 4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one,
3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine, 2,5-dimethylpyrazine, 2,6-dimethylpyrazine,
2-ethyl methylbutyrate, ethyl acetate, ethyl butyrate, ethyl hexanoate, ethyl isovalerate,
ethyl lactate, ethyl laurate, ethyl levulinate, ethyl maltol, ethyl octanoate, ethyl
oleate, ethyl palmitate, ethyl phenylacetate, ethyl propionate, ethyl stearate, ethyl
valerate, ethyl vanillin, ethyl vanillin glucoside, 2-ethyl-3,(5 or 6)-dimethylpyrazine,
5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone, 2-ethyl-3-methylpyrazine, eucalyptol, fenugreek
absolute, genet absolute, gentian root infusion, geraniol, geranyl acetate, grape
juice, guaiacol, guava extract, γ-heptalactone, γ-hexalactone, hexanoic acid, cis-3-hexen-1-ol,
hexyl acetate, hexyl alcohol, hexyl phenylacetate, honey, 4-hydroxy-3-pentenoic acid
lactone, 4-hydroxy-4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one, 4-(para-hydroxyphenyl)-2-butanone,
4-hydroxyundecanoic acid sodium, immortelle absolute, β-ionone, isoamyl acetate, isoamyl
butyrate, isoamyl phenylacetate, isobutyl acetate, isobutyl phenylacetate, jasmine
absolute, kola nut tincture, labdanum oil, lemon terpeneless oil, glycyrrhiza extract,
linalool, linalyl acetate, lovage root oil, maltol, maple syrup, menthol, menthone,
acetic acid L-menthyl, paramethoxybenzaldehyde, methyl-2-pyrrolyl ketone, methyl anthranilate,
methyl phenylacetate, methyl salicylate, 4'-methylacetophenone, methylcyclopentenolone,
3-methylvaleric acid, mimosa absolute, molasses, myristic acid, nerol, nerolidol,
γ-nonalactone, nutmeg oil, δ-octalactone, octanal, octanoic acid, orange flower oil,
orange oil, orris root oil, palmitic acid, ω-pentadecalactone, peppermint oil, petitgrain
Paraguay oil, phenethyl alcohol, phenethyl phenylacetate, phenylacetic acid, piperonal,
plum extract, propenyl guaethol, propyl acetate, 3-propylidene phthalide, prune juice,
pyruvic acid, raisin extract, rose oil, rum, sage oil, sandalwood oil, spearmint oil,
styrax absolute, marigold oil, tea distillate, α-terpineol, terpinyl acetate, 5,6,7,8-tetrahydroquinoxaline,
1,5,5,9-tetramethyl-13-oxacyclo(8.3.0.0(4.9))tridecane, 2,3,5,6-tetramethylpyrazine,
thyme oil, tomato extract, 2-tridecanone, triethyl citrate, 4-(2,6,6-trimethyl-1-cyclohexenyl)-2-buten-4-one,
2,6,6-trimethyl-2-cyclohexen-1,4-dione, 4-(2,6,6-trimethyl-1,3-cyclohexadienyl)-2-buten-4-one,
2,3,5-trimethylpyrazine, γ-undecalactone, γ-valerolactone, vanilla extract, vanillin,
veratraldehyde, violet leaf absolute, N-ethyl-p-menthane-3-carboamide (WS-3), and
ethyl-2-(p-menthane-3-carboxamide) acetate (WS-5), with menthol being especially preferred.
Furthermore, one type of these flavorings may be used alone, or two or more types
may be used in combination.
[0066] There is no particular limitation as to the amount of flavoring contained in the
first tobacco filling material, and, from the point of view of imparting a good flavor,
the content is normally 10,000 ppm or greater, preferably 20,000 ppm or greater, and
more preferably 25,000 ppm or greater, and is normally 70,000 ppm or less, preferably
50,000 ppm or less, more preferably 40,000 ppm or less, and even more preferably 33,000
ppm or less.
[0067] There is no particular limitation as to the packing density of the first tobacco
filling material, and it is normally 250 mg/cm
3 or greater and preferably 300 mg/cm
3 or greater, and normally 400 mg/cm
3 or less, and preferably 350 mg/cm
3 or less, from the viewpoint of ensuring the performance of the flavor-generating
article 100 and imparting a good flavor.
[0068] The second tobacco filling material is formed from a tobacco sheet which is packed
in a filled object (e.g., the wrapping paper 222). There may be one tobacco sheet,
or two or more tobacco sheets. When the second tobacco filling material comprises
one tobacco sheet, for example, there may be cited a form of filling in which a tobacco
sheet having one side of comparable length with the longitudinal direction of the
filled object is folded multiple times along creases substantially parallel to the
longitudinal direction of the filled object (forming what is known as a "gathered
sheet"). As the abovementioned form of filling, there may also be cited a form in
which a tobacco sheet having one side of comparable length with the longitudinal direction
of the filled object is wound around a longitudinal axis of the filled material.
[0069] When the second tobacco filling material comprises two or more tobacco sheets, for
example, there may be cited a form of filling in which a plurality of tobacco sheets
each having one side of comparable length with the longitudinal direction of the filled
object are wound about a longitudinal axis of the filled object so that the plurality
of tobacco sheets are concentrically arranged. "Concentrically arranged" means that
the centers of all of the tobacco sheets are arranged at substantially the same position.
Furthermore, there is no particular restriction on the number of tobacco sheets, and
forms with two sheets, three sheets, four sheets, five sheets, six sheets or seven
sheets may be cited. The two or more tobacco sheets may all have the same composition
or physical properties, or some or all of the tobacco sheets may have different compositions
or physical properties. Furthermore, the tobacco sheets may each have the same thickness
or different thicknesses.
[0070] The second tobacco filling material may be produced by preparing multiple tobacco
sheets with different widths, constructing a laminate which is stacked in such a way
that the width decreases from the bottom portion toward the top portion, and winding
and shaping this laminate by passing the laminate through a winding tube. By virtue
of this production method, the plurality of tobacco sheets are concentrically arranged
about the longitudinal axis while also extending in the longitudinal direction. Furthermore,
a longitudinally-extending mating portion may be formed between the longitudinal axis
and the tobacco sheet on the innermost layer.
[0071] In this production method, the laminate is preferably constructed so that non-contact
portions are formed between adjacent tobacco sheets after the laminate has been wound
and shaped. When non-contact portions (gaps) where there is no contact between tobacco
sheets are present between the plurality of tobacco sheets, this makes it possible
to maintain a flavor flow path to enhance the efficiency of delivering flavor components.
Meanwhile, high heat transfer efficiency can be ensured because heat from the heater
can be transferred to the outer tobacco sheets through the contacting parts of the
plurality of tobacco sheets. Examples that may be cited of methods for providing non-contacting
portions, where the tobacco sheets are not in contact with each other, between the
plurality of tobacco sheets include: a method of using embossed tobacco sheets; a
method of laminating the tobacco sheets without bonding the entire surfaces of adjacent
tobacco sheets; a method of laminating the tobacco sheets with partial bonding between
adjacent tobacco sheets; or a method of constructing a laminate by laminating the
tobacco sheets with light bonding between adjacent tobacco sheets over the entire
surface or a portion thereof so that the tobacco sheets peel after the winding and
shaping. When a flavor-generating portion 220 including the wrapping paper 222 is
prepared, the wrapping paper 222 may be arranged on the bottommost portion of the
laminate. Furthermore, it is also possible to form a mating portion by forming the
second tobacco filling material with a cylindrical dummy such as a mandrel placed
on the topmost portion of the laminate, and then removing this dummy.
[0072] There is no particular limitation as to the packing density of the second tobacco
filling material, and it is normally 250 mg/cm
3 or greater and preferably 300 mg/cm
3 or greater, and normally 400 mg/cm
3 or less, and preferably 350 mg/cm
3 or less, from the viewpoint of ensuring the performance of the flavor-generating
article 100 and imparting a good flavor.
[0073] The tobacco sheet may comprise an aerosol base material which generates an aerosol
as it is heated. An aerosol source such as a polyol, including glycerol, propylene
glycol or 1,3-butanediol is added as the aerosol base material. The amount of this
aerosol base material which is added is preferably 5 wt%-50 wt%, and more preferably
15 wt%-25 wt%, with respect to the dry weight of the tobacco sheet.
[0074] The tobacco sheet may be appropriately produced by well-known methods such as sheet-forming,
slurry or rolling. Moreover, the homogenized sheet described above in relation to
the first tobacco filling material may also be used. In the case of sheet-forming,
the tobacco sheet may be produced by a method comprising the following steps. 1) Dried
tobacco leaf is coarsely ground, extracted with water and then separated into water
extract and residue. 2) The water extract is dried under reduced pressure and concentrated.
3) Pulp is added to the residue, the materials are fiberized using a refiner and then
formed into paper. 4) The concentrated water extract is added to a sheet formed from
the paper and dried to form a tobacco sheet. In this case, a step for removing some
of the components such as nitrosamines may also be added (see
JP 2004-510422 A). In the case of a slurry process, the tobacco sheet may be produced by a method
comprising the following steps. 1) Ground tobacco leaf is mixed with water, pulp,
and a binder. 2) The mixture is thinly spread (cast) and dried. In this case, a step
may be added where the slurry that has been obtained by mixing the ground tobacco
leaf with water, pulp, and a binder is exposed to ultraviolet or X-ray radiation to
remove some components such as nitrosamine.
[0075] In addition to the above, a nonwoven fabric tobacco sheet produced by means of a
method comprising the following steps may also be used, as disclosed in
WO 2014/104078 A1. 1) Granular tobacco leaf and a binder are mixed. 2) The mixture is interposed between
nonwoven fabrics. 3) The laminate is molded into a fixed shape by means of thermal
fusion bonding, and a tobacco sheet in the form of a nonwoven fabric is obtained.
The tobacco leaf starting material used in the methods above may be the same type
as described above in relation to the first tobacco filling material.
[0076] There is no particular limitation as to the composition of the tobacco sheet, but,
for example, the content of tobacco starting material (tobacco leaf) is preferably
50 wt%-95 wt% with respect to the total weight of the tobacco sheet. Furthermore,
the tobacco sheet may comprise a binder, and examples of such binders which may be
cited include: guar gum, xanthan gum, CMC (carboxymethylcellulose), and CMC-Na (carboxymethylcellulose
sodium salt), etc. The amount of binder is preferably 1 wt%-10 wt% with respect to
the total weight of the tobacco sheet. The tobacco sheet may further comprise other
additives. Examples of other additives which may be cited include fillers such as
pulp. Furthermore, when several tobacco sheets are used in this embodiment, these
tobacco sheets may all have the same composition or physical properties, or some or
all of the tobacco sheets may have different compositions or physical properties.
[0077] There is no restriction on the thickness of each tobacco sheet, and the thickness
is preferably 150 µm-1000 µm, and more preferably 200 µm-600 µm, from the point of
view of a balance between heat transfer and strength. The tobacco sheets may have
the same thickness or different thicknesses.
[0078] The flavor-generating portion 220 may contain dried tobacco leaf (tobacco leaves
which have been dried) and a flavoring-containing material incorporating the flavoring
in a polysaccharide gel. The flavoring-containing material is a material incorporating
the flavoring in a polysaccharide gel, and blending the flavoring-containing material
into the flavor-generating portion 220 makes it possible to suppress variations in
the amount of flavoring delivered with each puff, and to sustain a good flavor from
the start of smoking until the later stages. The present inventors infer that the
reasons for this are as follows. The flavor-generating article 100 is first of all
inserted into the flavor inhaler 200 shown in fig. 1 and preheating is performed for
a given time, after which smoking is started, but it is thought that if the flavoring
is directly blended into the flavor-generating portion 220, the flavoring is volatilized
during the preheating, with the majority thereof being delivered during the initial
period of smoking, and the amount of flavoring delivered in the later stages of smoking
is therefore insufficient. In contrast to this, when the flavoring-containing material
is blended into the flavor-generating portion 220, volatilization of the flavoring
during preheating is inhibited because the flavoring is coated with the polysaccharide
gel, and the flavoring is gradually released during smoking. It is therefore inferred
that a sufficient delivery amount of the flavoring can also be maintained in the later
stages of smoking.
[0079] Components of the flavoring-containing material are described below. There is no
particular limitation as to the type of flavoring, and, from the point of view of
imparting a favorable taste, examples of flavorings that may be cited include: acetanisole,
acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl alcohol, amyl
butyrate, trans-anethole, star anise oil, apple juice, Peru Balsam oil, beeswax absolute,
benzaldehyde, benzoin resinoid, benzyl alcohol, benzyl benzoate, benzyl phenylacetate,
benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate, butyric acid, caramel,
cardamom oil, carob absolute, β-carotene, carrot juice, L-carvone, β-caryophyllene,
cassia bark oil, cedar wood oil, celery seed oil, chamomile oil, cinnamaldehyde, cinnamic
acid, cinnamyl alcohol, cinnamyl cinnamate, citronella oil, DL-citronellol, clary
sage extract, cocoa, coffee, cognac oil, coriander oil, cuminaldehyde, davana oil,
δ-decalactone, γ-decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1,2-cyclopentanedione,
4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine,
2,5-dimethylpyrazine, 2,6-dimethylpyrazine, 2-ethyl methylbutyrate, ethyl acetate,
ethyl butyrate, ethyl hexanoate, ethyl isovalerate, ethyl lactate, ethyl laurate,
ethyl levulinate, ethyl maltol, ethyl octanoate, ethyl oleate, ethyl palmitate, ethyl
phenylacetate, ethyl propionate, ethyl stearate, ethyl valerate, ethyl vanillin, ethyl
vanillin glucoside, 2-ethyl-3,(5 or 6)-dimethylpyrazine, 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone,
2-ethyl-3-methylpyrazine, eucalyptol, fenugreek absolute, genet absolute, gentian
root infusion, geraniol, geranyl acetate, grape juice, guaiacol, guava extract, γ-heptalactone,
γ-hexalactone, hexanoic acid, cis-3-hexen-1-ol, hexyl acetate, hexyl alcohol, hexyl
phenylacetate, honey, 4-hydroxy-3-pentenoic acid lactone, 4-hydroxy-4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one,
4-(para-hydroxyphenyl)-2-butanone, 4-hydroxyundecanoic acid sodium, immortelle absolute,
β-ionone, isoamyl acetate, isoamyl butyrate, isoamyl phenylacetate, isobutyl acetate,
isobutyl phenylacetate, jasmine absolute, kola nut tincture, labdanum oil, lemon terpeneless
oil, glycyrrhiza extract, linalool, linalyl acetate, lovage root oil, maltol, maple
syrup, menthol, menthone, acetic acid L-menthyl, paramethoxybenzaldehyde, methyl-2-pyrrolyl
ketone, methyl anthranilate, methyl phenylacetate, methyl salicylate, 4'-methylacetophenone,
methylcyclopentenolone, 3-methylvaleric acid, mimosa absolute, molasses, myristic
acid, nerol, nerolidol, γ-nonalactone, nutmeg oil, δ-octalactone, octanal, octanoic
acid, orange flower oil, orange oil, orris root oil, palmitic acid, ω-pentadecalactone,
peppermint oil, petitgrain Paraguay oil, phenethyl alcohol, phenethyl phenylacetate,
phenylacetic acid, piperonal, plum extract, propenyl guaethol, propyl acetate, 3-propylidene
phthalide, prune juice, pyruvic acid, raisin extract, rose oil, rum, sage oil, sandalwood
oil, spearmint oil, styrax absolute, marigold oil, tea distillate, α-terpineol, terpinyl
acetate, 5,6,7,8-tetrahydroquinoxaline, 1,5,5,9-tetramethyl-13-oxacyclo(8.3.0.0(4.9))tridecane,
2,3,5,6-tetramethylpyrazine, thyme oil, tomato extract, 2-tridecanone, triethyl citrate,
4-(2,6,6-trimethyl-1-cyclohexenyl)-2-buten-4-one, 2,6,6-trimethyl-2-cyclohexen-1,4-dione,
4-(2,6,6-trimethyl-1,3-cyclohexadienyl)-2-buten-4-one, 2,3,5-trimethylpyrazine, γ-undecalactone,
γ-valerolactone, vanilla extract, vanillin, veratraldehyde, violet leaf absolute,
N-ethyl-p-menthane-3-carboamide (WS-3), and ethyl-2-(p-menthane-3-carboxamide) acetate
(WS-5), with menthol being especially preferred. Furthermore, one type of these flavorings
may be used alone, or two or more types may be used in combination.
[0080] The amount of flavoring contained in the flavoring-containing material is normally
18 mass% or greater, preferably 50 mass% or greater, and more preferably 60 mass%
or greater, and is normally 90 mass% or less, and preferably 80 mass% or less, although
this also depends on the type of flavoring and the type of polysaccharide, etc.
[0081] There is no particular limitation as to the type of polysaccharide, but it is preferably
a single-component system comprising carrageenan, agar, gellan gum, tamarind gum,
psyllium seed gum, or konjac glucomannan; or is preferably a composite system comprising
a combination of two or more components selected from the group consisting of carrageenan,
locust bean gum, guar gum, agar, gellan gum, tamarind gum, xanthan gum, tara gum,
konjac glucomannan, starch, cassia gum, and psyllium seed gum. These polysaccharides
form a gel simply by heating at 30°C-90°C in an aqueous solution so there is no need
for a gelling agent such as a metal chloride when the flavoring-containing material
is prepared, which is desirable because it means that no undesirable components such
as chloride decomposition products are produced in mainstream smoke during smoking.
[0082] An emulsifier which is used to emulsify the starting material during preparation
of the flavoring-containing material may also be included. There is no particular
limitation as to the type of emulsifier, and examples that may be cited include lecithin,
glycerol fatty acid ester, polyglycerol fatty acid ester, sorbitan fatty acid ester,
polyoxyethylene sorbitan fatty acid ester, propylene glycol fatty acid ester, and
sucrose fatty acid ester, etc., with lecithin being preferred. Moreover, one type
of these emulsifiers may be used alone, or two or more types may be used in combination.
[0083] There is no particular limitation as to the method of preparing the flavoring-containing
material, and it may be prepared in accordance with a well-known method. Well-known
methods that may be cited include the methods disclosed in
WO 2011/118040 A1,
JP 2013-099349 A, and
WO 2012/118034 A1, etc. More specifically, the flavoring-containing material may be prepared by means
of a method comprising the following steps (i) and (ii), for example:
- (i) a step in which a polysaccharide and water mixture is heated, normally at 30°C-90°C,
preferably at 60°C-90°C, to prepare a polysaccharide aqueous solution; and
- (ii) a step in which a flavoring is kneaded with the aqueous solution, with the addition
of an emulsifier as required, in order to obtain an emulsion slurry.
[0084] The amount of flavoring-containing material contained in the flavor-generating portion
220 also depends on the amount of flavoring contained in the flavoring-containing
material, but the content is normally 1 mass% or greater and preferably 5 mass% or
greater, and normally 20 mass% or less, and preferably 10 mass% or less, with respect
to the dried tobacco leaf. Furthermore, the flavor-generating portion 220 comprises
the flavoring-containing material such that the content of flavoring contained in
the flavoring-containing material is normally 1 mg or greater, preferably 5 mg or
greater, and more preferably 10 mg or greater, and normally 30 mg or greater, and
preferably 20 mg or less. By setting the amount of flavoring-containing material contained
in the flavor-generating portion 220 within this range, it is not only possible to
impart a favorable taste, it is also possible to suppress variations in the amount
of flavoring delivered with each puff from the start of smoking until the later stages,
and furthermore to ensure a sufficient delivery amount throughout all stages of smoking,
including the start, middle and end.
[0085] There is no particular limitation as to the form of blending the flavoring-containing
material with the flavor-generating portion 220, and the flavoring-containing material
may be arranged inside and/or outside the wrapping paper 222 wrapped around the flavor
source 221, the wrapping paper 222 may be impregnated with the flavoring-containing
material, or the flavoring-containing material may be blended into the tobacco filling
material. When the flavoring-containing material is arranged inside and/or outside
the wrapping paper 222 wrapped around the flavor source 221, the wrapping paper 222
may be coated with the emulsion slurry, or the emulsion slurry may be successively
cast onto a base material and dried to form a flavoring-containing sheet which is
then wrapped around the flavor source 221 together with the wrapping paper. The wrapping
paper 222 impregnated with the flavouring-containing material may be produced by impregnating
the wrapping paper 222 with the emulsion slurry and then drying the materials. Furthermore,
when the flavoring-containing material is blended into the tobacco filling material,
the dried tobacco leaf may be coated or impregnated with the emulsion slurry, or the
abovementioned flavoring-containing sheet or cut material or ground material therefrom
may be mixed with dried tobacco.
[0086] As shown in fig. 8 and 9, the flavor source 221 may be block-shaped, or may be cylindrical,
for example. When the flavor source 221 is cylindrical, a void extending in the direction
of adjacency of the flavor source 221 and the tip-end plug 112 may be formed on the
inside of the flavor source 221. In this case, the flavor source 221 is positioned
on the outside of the flavor-generating article 100, and the void is positioned on
the inside of the flavor source 221, so when the flavor-generating article 100 is
heated from the outside in the flavor inhaler 200, the flavor source 221 can be efficiently
heated. Furthermore, when a flavor inhaler 200 which heats the flavor-generating article
100 from the outside is used, the flavor source 221 is not disposed on the inside
of the flavor-generating article 100, which would be a position that is not conducive
to heat transmission or conducive to contributing to vapor or aerosol generation,
so it is possible to save on the amount of flavor source 221 while inhibiting a reduction
in the amount of vapor or aerosol. The cylindrical flavor source 221 may be formed
into a cylindrical shape by rounding a sheet-shaped flavor source 221, for example.
[0087] There is no particular restriction on the configuration of the wrapping paper 222
used in the flavor-generating article 100, and it may take a general form. Specifically,
the wrapping paper may comprise pulp as its main component, for example. Pulps which
may be used include wood pulps such as softwood pulp and hardwood pulp, flax pulp,
hemp pulp, sisal pulp, and esparto, etc., and it is possible to use a pulp which is
generally used in a wrapping paper for a tobacco product, and the wrapping paper may
be obtained by a papermaking process employing one or more of these pulps. These pulps
may be used alone, or several types of pulps may be combined in any proportions for
use. Forms of pulp which may be used include chemical pulp, ground pulp, chemiground
pulp, and thermomechanical pulp, etc. which are obtained by means of kraft digestion,
acid/neutral/alkaline sulfite digestion, and soda digestion, etc.
[0088] The wrapping paper may be produced by using the abovementioned pulp in a paper making
process employing a Fourdrinier machine, a cylinder paper machine, or a round-short
combination paper machine, etc., then adjusting the texture and homogenizing the resulting
paper. It should be noted that, if necessary, a wet strength agent can be added to
impart water resistance to the wrapping paper, or a sizing agent can be added to adjust
a printing condition of the wrapping paper. A papermaking internal sizing agent and
a paper manufacturing additive may further be added to the wrapping paper. Papermaking
internal sizing agents may include, for example, aluminum sulfate, various types of
anionic, ionic, nonionic or amphoteric yield improving agents, water filtration improving
agents, and paper strength agents, etc. Paper manufacturing additives may include,
for example, dyes, pH regulators, defoaming agents, pitch control agents, and slime
control agents, etc.
[0089] The basis weight of the base paper of the wrapping paper is normally 30 gsm or greater,
and preferably 35 gsm or greater, for example. Meanwhile, the basis weight is normally
70 gsm or less, preferably 50 gsm or less, and even more preferably 45 gsm or less.
There is no particular limitation as to the thickness of the wrapping paper having
the characteristics above, but it is preferably 40 µm or greater, and is normally
100 µm or less, preferably 75 µm or less, and more preferably 60 µm or less, from
the viewpoint of rigidity and air permeability, and ease of making adjustments during
papermaking. Square or rectangular may be cited as shapes of the wrapping paper of
the flavor-generating article 100. In the case of a wrapping paper 222 for wrapping
the flavor source 221 (for producing the flavor-generating portion 220), the length
of one side of the wrapping paper 222 may be around 12 mm-70 mm, and the length of
the other side (the side connecting to said one side) may be 15 mm-28 mm, may preferably
be 22 mm-24 mm, and may even more preferably be around 23 mm.
[0090] When the flavor source 221 is wrapped into a columnar shape by the wrapping paper
222, an end portion of the wrapping paper 222 in the width direction may be glued
to an end portion on the opposite side with an overlap of around 2 mm, for example.
As a result, the wrapping paper 222 has the shape of a columnar paper tube internally
filled with the flavor source 221. The size of a rectangular wrapping paper 222 may
be determined by the size of the flavor-generating portion 220. In the case of a wrapping
paper for joining and wrapping the flavor-generating portion 220 and another member
adjacent to the flavor-generating portion 220, the length of one side may be 20 mm-60
mm, and the length of the other side (the side connecting to said one side) may be
15 mm-28 mm.
[0091] In addition to the abovementioned pulp, the wrapping paper may also comprise a loading
material. The content of the loading material may be 10 wt% or greater and less than
60 wt%, and is preferably 15 wt%-45 wt%, with respect to the total weight of the wrapping
paper. The content of the loading material is preferably 15 wt%-45 wt% when the basis
weight of the wrapping paper is in the preferred range (35 gsm-50 gsm). In addition,
the content of the loading material is preferably 25 wt%-45 wt% when the basis weight
of the wrapping paper is greater than 35 gsm and no greater than 50 gsm. Calcium carbonate,
titanium dioxide, or kaolin, etc. may be used as the loading material, but calcium
carbonate is preferably used from the point of view of improving flavor and whiteness,
etc.
[0092] Various auxiliaries other than the base paper and the loading material may also be
added to the wrapping paper. A water-resistance improving agent may be added to the
wrapping paper in order to improve water resistance, for example. Water-resistance
improving agents may include wet-strength agents (WS agents) and sizing agents. The
wet strength agent may comprise, for example, a urea formaldehyde resin, a melamine
formaldehyde resin, and polyamide epichlorohydrin (PAE), etc. Furthermore, the sizing
agent may comprise, for example, rosin soap, alkyl ketene dimer (AKD), alkenyl succinic
anhydride (ASA), and high saponification polyvinyl alcohol having a degree of saponification
of 90% or greater, etc. A paper strength agent may be added to the wrapping paper
as an auxiliary. The paper strength agent may comprise, for example, polyacrylamide,
cationic starch, oxidized starch, CMC, polyamide epichlorohydrin resin, and polyvinyl
alcohol, etc. Using a minute amount of oxidized starch in particular as an auxiliary
in the wrapping paper is known to improve air permeability (e.g., see
JP 2017-218699 A).
[0093] A coating agent may be added to at least one of the front surface and the rear surface
of the wrapping paper. There is no particular restriction on the coating agent, but
a coating agent that can form a film on the surface of the paper and reduce liquid
permeability is preferred. Examples of coating agents that may be cited include polysaccharides
such as alginic acid and salts thereof (e.g., sodium salt), and pectin; cellulose
derivatives such as ethyl cellulose, methyl cellulose, carboxymethyl cellulose, and
nitrocellulose; and starch and derivatives thereof (e.g., ether derivatives such as
carboxymethyl starch, hydroxyalkyl starch, and cationic starch, and ester derivatives
such as acetate starch, phosphate starch, and octenyl succinate starch).
[0094] As shown in fig. 8 and 9, the tip-end plug 112 is positioned at the tip end of the
flavor-generating article 100 and is configured to cover the end portion of the flavor
source 221. This makes it possible to prevent the flavor source 221 from falling out
from the flavor-generating article 100. Specifically, the tip-end plug 112 comprises
a first filler material 211, and a first inner plug wrap 212 wrapped around the first
filler material 211. The tip-end plug 112 may further include an aerosol source carried
by the first filler material 211.
[0095] There is no particular restriction on the material of the first inner plug wrap 212
and a well-known material may be used. The first inner plug wrap 212 may contain a
filler such as calcium carbonate, or the like. There is no particular restriction
on the thickness of the first inner plug wrap 212, and it is normally 20 µm-140 µm,
preferably 30 µm-130 µm, and more preferably 30 µm-120 µm. There is no particular
restriction on the basis weight of the first inner plug wrap 212, but it is normally
20 gsm-100 gsm, preferably 22 gsm-95 gsm, and more preferably 23 gsm-90 gsm. Furthermore,
the first inner plug wrap 212 may be coated or uncoated, but is preferably coated
with a desired material from the viewpoint of allowing functions other than strength
and structural rigidity to be imparted.
[0096] As shown in fig. 8, the flavor-generating article 100 preferably has a downstream
portion 130 disposed on the downstream side of the flavor source 221. In this case,
the vapor or aerosol generated by the flavor source 221 can be cooled and filtered
in the downstream portion 130. Specifically, the downstream portion 130 preferably
includes the filter plug 250. This enables the vapor or aerosol generated by the flavor
source to be cooled and filtered in the filter plug 250.
[0097] The filter plug 250 is positioned in the end portion, on the mouthpiece side, of
the flavor-generating article 100. The filter plug 250 comprises a second filler material
251, and a second inner plug wrap 252 wrapped around the second filler material 251.
There is no particular restriction as to the filter material used in the second filler
material 251, provided that it has the general functions of a filter. Examples of
general functions of the filter which may be cited include adjusting the amount of
air which is mixed when the aerosol, etc. is drawn in, lightening the flavor, and
lightening nicotine and tar, etc., but the filter material used in the second filler
material 251 need not have all of these functions. Furthermore, in an electrically
heated tobacco product, which generates fewer components and tends to have a lower
filling ratio of tobacco filling material than a cigarette product, an important function
of the filter also lies in preventing the tobacco filling material from falling out,
while controlling a filtration function.
[0098] The filter plug 250 has a substantially circular shape in a cross section orthogonal
to the longitudinal direction. The diameter of the circle may be suitably varied according
to the size of the product, but it is normally 4.0 mm-9.0 mm, preferably 4.5 mm-8.5
mm, and more preferably 5.0 mm-8.0 mm. It should be noted that when the filter plug
250 does not have the abovementioned circular cross section, the diameter which is
applied is the diameter of a circle having the same area as the area of the cross
section thereof.
[0099] The circumferential length of the filter plug 250 in a cross section orthogonal to
the longitudinal direction may be appropriately varied according to the size of the
product, but it is normally 14.0 mm-27.0 mm, preferably 15.0 mm-26.0 mm, and more
preferably 16.0 mm-25.0 mm.
[0100] The length of the filter plug 250 in the longitudinal direction may be appropriately
varied according to the size of the product, but is normally 15 mm-35 mm, preferably
17.5 mm-32.5 mm, and more preferably 20.0 mm-30.0 mm. The shape and dimensions of
the filter material used in the second filler material 251 may be suitably adjusted
so that the shape and dimensions of the filter plug 250 are in the ranges above.
[0101] A material produced by means of a production method, discussed hereinafter, for example,
may be used for the filter material constituting the second filler material 251 of
the filter plug 250, and it is also possible to use a commercially available product.
Furthermore, there is no particular restriction on the form of the filter plug 250,
and it is possible to form a plain filter comprising a single filter segment, or a
multi-segment filter comprising multiple filter segments, such as a dual filter or
a triple filter, or the like.
[0102] The filter plug 250 may be produced by a well-known method, and when synthetic fibers
such as a cellulose acetate tow are used as the material of the second filler material
251, for example, the filter plug 250 may be produced by means of a method in which
a polymer solution comprising a polymer and a solvent are spun and then crimped. For
this method, it is possible to use the method disclosed in
WO 2013/067511 A1, for example. The airflow resistance and additives which are added to the second
filler material 251 (well-known adsorbents and flavorings (e.g., menthol), granular
activated charcoal, and flavoring retention agents, etc.) may be appropriately designed
in the production of the filter plug 250.
[0103] There is no particular restriction on the form of the second filler material 251
constituting the filter plug 250, and a well-known form may be adopted. For example,
a component obtained by processing cellulose acetate tow into a cylindrical shape
may be used as the second filler material 251. There is no particular limitation as
to the single-yarn fineness and total fineness of the cellulose acetate tow, but in
the case of a filter plug 250 having a circumference of 22 mm, the single-yarn fineness
is preferably 5 g/9000 m-12 g/9000 m, and the total fineness is preferably 12,000
g/9000 m-35,000 g/9000 m. Cross-sectional shapes of the fibers of cellulose acetate
tow that may be cited include circular, elliptical, Y-shaped, I-shaped, and R-shaped,
etc. In the case of a filter filled with cellulose acetate tow, triacetin may be added
in an amount of 5 wt%-10 wt% with respect to the weight of the cellulose acetate tow,
in order to improve filter hardness. Furthermore, a paper filter filled with sheet-like
paper pulp may also be used instead of the acetate filter.
[0104] There is no particular restriction on the density of the second filler material 251,
but it is normally 0.10 g/cm
3-0.25 g/cm
3, preferably 0.11 g/cm
3-0.24 g/cm
3, and more preferably 0.12 g/cm
3-0.23 g/cm
3.
[0105] The filter plug 250 may include the second inner plug wrap 252 (wrapping paper) wrapped
around the second filler material 251, discussed hereinafter, from the viewpoint of
improving strength and structural rigidity. There is no particular restriction on
the form of the second inner plug wrap 252, and it may include a seam comprising one
or more lines of adhesive. There is no particular limitation as to the adhesive, but
it may comprise a vinyl acetate-based adhesive or a hot-melt adhesive, and the hot-melt
adhesive may comprise polyvinyl alcohol. Furthermore, if the filter segment comprises
two or more segments, the outer plug wrap 260 is preferably wrapped around both of
these two or more segments on the outer side of the second inner plug wrap 252 and
the third inner plug wrap 242.
[0106] There is no particular restriction on the material of the second inner plug wrap
252, and a well-known material may be used, and it may furthermore include a filler
such as calcium carbonate, etc. There is no particular restriction on the thickness
of the second inner plug wrap 252, and it is normally 20 µm-140 µm, preferably 30
µm-130 µm, and more preferably 30 µm-120 µm. There is no particular restriction on
the basis weight of the second inner plug wrap 252, but it is normally 20 gsm-100
gsm, preferably 22 gsm-95 gsm, and more preferably 23 gsm-90 gsm. Furthermore, the
second inner plug wrap 252 may be coated or uncoated, but is preferably coated with
a desired material from the viewpoint of allowing functions other than strength and
structural rigidity to be imparted.
[0107] As shown in fig. 8 and fig. 9, the hollow filter 240 and the filter plug 250 may
be connected by the outer plug wrap 260 (outside wrap paper), for example. The outer
plug wrap 260 may be a cylindrical paper, for example.
[0108] The second filler material 251 may comprise a crushable additive release container
(e.g., a capsule) comprising a crushable outer shell made of gelatin or the like.
There is no particular restriction on the form of the capsule (also referred to as
an "additive release container" in this technical field), and a well-known form may
be adopted. For example, it is possible to adopt a crushable additive release container
comprising a crushable outer shell made of gelatin or the like. In this case, when
a capsule is ruptured before use, during use or after use by a tobacco product user,
a liquid or a substance (normally a flavorant) contained inside the capsule is released,
the liquid or substance is then transmitted to tobacco smoke while the tobacco product
is being used, and is transmitted to the ambient environment after use.
[0109] There is no particular limitation as to the form of the capsule, and it may be an
easily-breakable capsule, for example, and the shape thereof is preferably spherical.
Any of the abovementioned additives may be contained as the additive included in the
capsule, but a flavorant or activated carbon is especially preferably contained. Furthermore,
one or more types of materials serving as an aid to filtering smoke may be added as
an additive. There is no particular limitation as to the form of the additive, and
it is normally a liquid or a solid. It should be noted that use of a capsule containing
an additive is well known in this technical field. Easily-breakable capsules and methods
for producing same are well known in this technical field. Examples of flavorants
include: menthol, spearmint, peppermint, fenugreek, or clove, and medium-chain fatty
acid triglycerides (MCT), etc. The flavorant is menthol, or menthol, etc. may be used
in combination.
[0110] A flavoring may be added to the second filler material 251 in this embodiment. By
adding a flavoring to the second filler material 251, the amount of flavoring delivered
during use is increased as compared to the prior art, where flavoring is added to
the tobacco filling material constituting the tobacco rod. The degree of increase
in the amount of flavoring delivered is further increased according to the position
of a ventilation hole provided in the hollow tube portion 132 which will be described
later. There is no particular restriction on the method of adding the flavoring to
the second filler material 251, and the flavoring should be added so as to be roughly
uniformly dispersed in the second filler material 251 which has the flavoring added
thereto. As the amount of flavoring added to the second filler material 251, there
may be cited a form in which the flavoring is added to a 10-100 vol% portion of the
second filler material 251. The method of addition may comprise adding the flavoring
in advance to the second filler material 251, before the filter segment is constructed,
or adding the flavoring after a filter cigarette has been constructed.
[0111] There is no particular limitation as to the type of flavoring, and, from the point
of view of imparting a pleasant flavor, examples of flavorings that may be cited include:
acetanisole, acetophenone, acetylpyrazine, 2-acetylthiazole, alfalfa extract, amyl
alcohol, amyl butyrate, trans-anethole, star anise oil, apple juice, Peru Balsam oil,
beeswax absolute, benzaldehyde, benzoin resinoid, benzyl alcohol, benzyl benzoate,
benzyl phenylacetate, benzyl propionate, 2,3-butanedione, 2-butanol, butyl butyrate,
butyric acid, caramel, cardamom oil, carob absolute, β-carotene, carrot juice, L-carvone,
β-caryophyllene, cassia bark oil, cedar wood oil, celery seed oil, chamomile oil,
cinnamaldehyde, cinnamic acid, cinnamyl alcohol, cinnamyl cinnamate, citronella oil,
DL-citronellol, clary sage extract, cocoa, coffee, cognac oil, coriander oil, cuminaldehyde,
davana oil, δ-decalactone, γ-decalactone, decanoic acid, dill herb oil, 3,4-dimethyl-1,2-cyclopentanedione,
4,5-dimethyl-3-hydroxy-2,5-dihydrofuran-2-one, 3,7-dimethyl-6-octenoic acid, 2,3-dimethylpyrazine,
2,5-dimethylpyrazine, 2,6-dimethylpyrazine, 2-ethyl methylbutyrate, ethyl acetate,
ethyl butyrate, ethyl hexanoate, ethyl isovalerate, ethyl lactate, ethyl laurate,
ethyl levulinate, ethyl maltol, ethyl octanoate, ethyl oleate, ethyl palmitate, ethyl
phenylacetate, ethyl propionate, ethyl stearate, ethyl valerate, ethyl vanillin, ethyl
vanillin glucoside, 2-ethyl-3,(5 or 6)-dimethylpyrazine, 5-ethyl-3-hydroxy-4-methyl-2(5H)-furanone,
2-ethyl-3-methylpyrazine, eucalyptol, fenugreek absolute, genet absolute, gentian
root infusion, geraniol, geranyl acetate, grape juice, guaiacol, guava extract, γ-heptalactone,
γ-hexalactone, hexanoic acid, cis-3-hexen-1-ol, hexyl acetate, hexyl alcohol, hexyl
phenylacetate, honey, 4-hydroxy-3-pentenoic acid lactone, 4-hydroxy-4-(3-hydroxy-1-butenyl)-3,5,5-trimethyl-2-cyclohexen-1-one,
4-(para-hydroxyphenyl)-2-butanone, 4-hydroxyundecanoic acid sodium, immortelle absolute,
β-ionone, isoamyl acetate, isoamyl butyrate, isoamyl phenylacetate, isobutyl acetate,
isobutyl phenylacetate, jasmine absolute, kola nut tincture, labdanum oil, lemon terpeneless
oil, glycyrrhiza extract, linalool, linalyl acetate, lovage root oil, maltol, maple
syrup, menthol, menthone, acetic acid L-menthyl, paramethoxybenzaldehyde, methyl-2-pyrrolyl
ketone, methyl anthranilate, methyl phenylacetate, methyl salicylate, 4'-methylacetophenone,
methylcyclopentenolone, 3-methylvaleric acid, mimosa absolute, molasses, myristic
acid, nerol, nerolidol, γ-nonalactone, nutmeg oil, δ-octalactone, octanal, octanoic
acid, orange flower oil, orange oil, orris root oil, palmitic acid, ω-pentadecalactone,
peppermint oil, petitgrain Paraguay oil, phenethyl alcohol, phenethyl phenylacetate,
phenylacetic acid, piperonal, plum extract, propenyl guaethol, propyl acetate, 3-propylidene
phthalide, prune juice, pyruvic acid, raisin extract, rose oil, rum, sage oil, sandalwood
oil, spearmint oil, styrax absolute, marigold oil, tea distillate, α-terpineol, terpinyl
acetate, 5,6,7,8-tetrahydroquinoxaline, 1,5,5,9-tetramethyl-13-oxacyclo(8.3.0.0(4.9))tridecane,
2,3,5,6-tetramethylpyrazine, thyme oil, tomato extract, 2-tridecanone, triethyl citrate,
4-(2,6,6-trimethyl-1-cyclohexenyl)-2-buten-4-one, 2,6,6-trimethyl-2-cyclohexen-1,4-dione,
4-(2,6,6-trimethyl-1,3-cyclohexadienyl)-2-buten-4-one, 2,3,5-trimethylpyrazine, γ-undecalactone,
γ-valerolactone, vanilla extract, vanillin, veratraldehyde, violet leaf absolute,
N-ethyl-p-menthane-3-carboamide (WS-3), and ethyl-2-(p-menthane-3-carboxamide) acetate
(WS-5), with menthol being especially preferred. Furthermore, one type of these flavorings
may be used alone, or two or more types may be used in combination.
[0112] The filter plug 250 in this embodiment may comprise the second filler material 251,
and activated charcoal may be added to at least a portion of the second filler material
251. The amount of activated charcoal which is added may be 15.0 m
2/cm
2-80.0 m
2/cm
2, as a value which is specific surface area of activated charcoal × weight of activated
charcoal / cross-sectional area of second filler material 251 in a direction perpendicular
to air flow direction, in one flavor-generating article 100. For convenience, the
abovementioned "specific surface area of activated charcoal × weight of activated
charcoal / cross-sectional area of second filler material 251 in a direction perpendicular
to air flow direction" may also be expressed as "surface area of activated charcoal
per unit cross-sectional area". The surface area of activated charcoal per unit cross-sectional
area may be calculated on the basis of the specific surface area of the activated
charcoal added to the second filler material 251 of one flavor-generating article
100, the weight of activated charcoal added, and the cross-sectional area of the second
filler material 251. It should be noted that the activated charcoal need not be uniformly
dispersed in the filter material to which it is added, and it is not necessary for
the range above to be satisfied over the entire cross section of the filter material
(the cross section in a direction perpendicular to the air flow direction).
[0113] In this embodiment, as a result of the surface area of activated charcoal per unit
cross-sectional area being within the range above, components generated by heating
can be delivered in the desired amount to the user, and the user can also be provided
with the desired sense of flavor. If the surface area of activated charcoal per unit
cross-sectional area is smaller than the lower limit of the range above, then the
effect of adding the activated charcoal cannot be sufficiently achieved. Meanwhile,
if the surface area of activated charcoal per unit cross-sectional area is greater
than the upper limit of the range above, then the components generated by heating
decrease more than necessary. The surface area of activated charcoal per unit cross-sectional
area is more preferably 17.0 m
2/cm
2 or greater, and even more preferably 35.0 m
2/cm
2 or greater. Meanwhile, the surface area of activated charcoal per unit cross-sectional
area is more preferably 77.0 m
2/cm
2 or less, and even more preferably 73.0 m
2/cm
2 or less.
[0114] The surface area of activated charcoal per unit cross-sectional area may be adjusted,
for example, by adjusting the specific surface area of the activated charcoal and
the added amount thereof, and by adjusting the cross-sectional area of the second
filler material 251 in the direction perpendicular to air flow direction. The surface
area of activated charcoal per unit cross-sectional area is calculated on the basis
of the filter material to which the activated charcoal is added. When the filter plug
250 is formed from multiple filter materials, the calculation above is based on the
cross-sectional area and length of only the filter material to which the activated
charcoal is added.
[0115] Examples of activated charcoal which may be used in this embodiment that may be cited
include those comprising wood, bamboo, coconut shell, walnut shell, and coal, etc.
as a starting material. Furthermore, as the activated charcoal which may be used in
this embodiment, activated charcoal having a BET specific area of 1100 m
2/g-1600 m
2/g may be used, activated charcoal having a BET specific surface area of 1200 m
2/g-1500 m
2/g may preferably be used, and activated charcoal having a BET specific surface area
of 1250 m
2/g-1380 m
2/g may more preferably be used. The BET specific surface area may be determined by
the nitrogen gas adsorption method (BET multipoint method).
[0116] Furthermore, as the activated charcoal which may be used in this embodiment, activated
charcoal having a pore volume of 400 µL/g-800 µL/g may be used, activated charcoal
having a pore volume of 500 µL/g-750 µL/g may preferably be used, and activated charcoal
having a pore volume of 600 µL/g-700 µL/g may more preferably be used. The pore volume
may be calculated from a maximum adsorption amount obtained using the nitrogen gas
adsorption method.
[0117] In this embodiment, the amount of activated charcoal which is added per unit length,
in the air flow direction, of the second filler material 251 to which the activated
charcoal has been added, is preferably 5 mg/cm-50 mg/cm, more preferably 8 mg/cm-40
mg/cm, and even more preferably 10 mg/cm-35 mg/cm. In this embodiment, the surface
area of the activated charcoal per unit cross-sectional area may be adjusted to the
desired value as a result of the specific surface area of the activated charcoal and
the amount of activated charcoal added being in the ranges above.
[0118] Furthermore, for the activated charcoal which may be used in this embodiment, the
cumulative 10 vol% particle size (particle size D10) of activated charcoal particles
is preferably 250 µm-1200 µm. Furthermore, the cumulative 50 vol% particle size (particle
size D50) of activated charcoal particles is preferably 350 µm-1500 µm. It should
be noted that D10 and D50 are measured by means of a laser diffraction scattering
method. Apparatuses suitable for this measurement that may be cited include the "LA-950"
laser diffraction/scattering particle size distribution measurement apparatus produced
by HORIBA, Ltd. A powder is poured into cells of the apparatus together with pure
water, and the particle size is detected on the basis of light scattering information
of the particles. The measurement conditions used in this apparatus are as follows.
Measurement mode: manual flow mode-type cell measurement
Dispersion medium: ion exchange water
Dispersion method: measurement after 1 minute of ultrasound irradiation
Refractive index: 1.92-0.00i (sample refraction)/1.33-0.00i (dispersion medium refractive
index)
Number of measurements: two measurements with different samples
[0119] In this embodiment, there is no particular restriction on the method of adding the
activated charcoal to the second filler material 251, and the activated charcoal should
be added so as to be roughly uniformly dispersed in the second filler material 251
to which the activated charcoal is added.
[0120] It should be noted that a commercially available article may be used for the filter
plug 250, for example. Furthermore, there is no particular restriction on the form
of the filter plug 250, and it is possible to form a filter comprising a single filter
segment, or a multi-segment filter comprising multiple filter segments, such as a
dual filter or a triple filter, or the like. When the filter plug 250 comprises a
single filter segment, the second filler material 251 to which activated charcoal
is added serves as the filter plug 250 without further modification. Meanwhile, when
the filter plug 250 is formed by multiple filter segments, the second filler material
251 comprising the filter material to which activated charcoal has been added is preferably
disposed on the upstream side of the filter material constituting the mouthpiece end.
When the flavor-generating article 100 comprises activated charcoal, a solid filter
is preferably disposed on the downstream side of the activated charcoal. Meanwhile,
activated charcoal may also be added to the filter material constituting the mouthpiece
end. It should be noted that when the filter segments constitute a multi-segment filter,
the length of the filter segments, which is the basis for the amount of activated
charcoal added, corresponds to the length of the filter material to which the activated
charcoal has been added. The amount of activated charcoal added is, for example, 4.0
mg-24.0 mg, preferably 4.5 mg-23.0 mg, and more preferably 10.5 mg-22.0 mg, in terms
of weight in relation to all of the filter segments.
[0121] The downstream portion 130 may further comprise the hollow tube portion 132 and the
hollow filter 240. The hollow filter 240 is disposed adjacently downstream of the
hollow tube portion 132. The hollow filter 240 comprises: a filtration material 241,
and a third inner plug wrap 242 wrapped around the filtration material 241. The third
inner plug wrap 242 which is used may be the same as a plug wrap used in cigarettes.
The third inner plug wrap 242 may be omitted. Furthermore, the hollow filter 240 may
be omitted.
[0122] The hollow filter 240 may comprise: a filtration material 241 having one or more
hollow portions; and a third inner plug wrap 242 covering the filtration material
241. The hollow filter 240 has the function of increasing the strength of the downstream
portion 130. The filtration material 241 may be formed, for example, as a rod having
an inner diameter of
ϕ 1.0 mm-
ϕ 5.0 mm packed with a high density of cellulose acetate fibers, a plasticizer comprising
triacetin being added thereto in an amount of 6 mass%-20 mass%, in relation to the
mass of cellulose acetate, and the plasticizer being cured. The filtration material
241 has a high packing density of fibers, so only the air and aerosol flow through
the hollow portion during drawing, with virtually none flowing through the filtration
material 241. The filtration material 241 inside the hollow filter 240 is a fiber
filled layer, and the user will therefore have little sense of incongruity when touching
the outside during use.
[0123] The hollow filter 240 may comprise the third inner plug wrap 242 (wrapping paper)
wrapped around the filtration material 241, from the point of view of improving strength
and structural rigidity. There is no particular restriction on the form of the third
inner plug wrap 242, and it may include a seam comprising one or more lines of adhesive.
There is no particular limitation as to the type of adhesive, but it may comprise
a vinyl acetate-based adhesive or a hot-melt adhesive. The hot-melt adhesive may comprise
polyvinyl alcohol. Furthermore, when the hollow filter 240 comprises two or more segments,
the third inner plug wrap 242 is preferably wrapped around both of these two or more
segments.
[0124] There is no particular restriction on the material of the third inner plug wrap 242,
and a well-known material may be used, and it may furthermore comprise a filler such
as calcium carbonate, etc. There is no particular restriction on the thickness of
the third inner plug wrap 242, and it is normally 20 µm-140 µm, preferably 30 µm-130
µm, and more preferably 30 µm-120 µm. There is no particular restriction on the basis
weight of the third inner plug wrap 242, but it is normally 20 gsm-100 gsm, preferably
22 gsm-95 gsm, and more preferably 23 gsm-90 gsm. Furthermore, the third inner plug
wrap 242 may be coated or uncoated, but is preferably coated with a desired material
from the point of view of enabling functions other than strength and structural rigidity
to be imparted.
[0125] The hollow tube portion 132 is a rod-shaped member which is adjacently interposed
between the flavor-generating portion 220 and the hollow filter 240 or the filter
plug 250 (when there is no hollow filter 240), and is normally provided with a cavity
which is cylindrical or the like, the circumferential cross section thereof forming
a hollow (enclosed space). The length of the hollow tube portion 132 in the long axis
direction may be appropriately varied according to the size of the product, but it
is normally 15 mm or greater and preferably 20 mm or greater, and is normally 40 mm
or less, preferably 35 mm or less, and more preferably 30 mm or less. By setting the
length of the hollow tube portion 132 in the long axis direction at or above the abovementioned
lower limit, it is possible to ensure a sufficient cooling effect and to obtain a
pleasant flavor, and by setting the length at or below the abovementioned upper limit,
it is possible to inhibit loss caused by adhesion of the generated vapor and aerosol
to an inner wall of the hollow tube portion 132.
[0126] When the hollow tube portion 132 is filled with a sheet, etc. for cooling (e.g.,
a polylactic acid sheet, etc. packed in a gathered form), there is no particular restriction
on the total surface area of the hollow tube portion 132, and it may be 300 mm
2/mm-1000 mm
2/mm, for example. This surface area is the surface area per length (mm) of the hollow
tube portion 132 in the air flow direction. The total surface area of the hollow tube
portion 132 is preferably 400 mm
2/mm or greater and more preferably 450 mm
2/mm, while preferably being 600 mm
2/mm or less, and more preferably 550 mm
2/mm or less.
[0127] The hollow tube portion 132 preferably comprises an internal structure having a large
total surface area. Accordingly, in a preferred embodiment, the hollow tube portion
132 may be formed by a sheet which is a thin material that is creased and then fluted,
gathered and folded in order to form channels. When the hollow tube portion 132 has
many folds or flutes, this increases the total surface area of the hollow tube portion
132. There is no particular restriction on the thickness of the material constituting
the hollow tube portion 132, and it may be 5 µm-500 µm, or may be 10 µm-250 µm.
[0128] As shown in fig. 8 and 9, the hollow tube portion 132 may be provided with ventilation
holes V (also referred to as a "ventilation filter" in this technical field) which
are in the circumferential direction and concentric. The presence of the ventilation
holes V allows air to flow into the hollow tube portion 132 from the outside during
use, and enables a reduction in the temperature of air and components flowing in from
the flavor-generating portion 220. The ventilation holes V may be provided in a region
lying at least 4 mm in the direction of the hollow tube portion 132 side from a boundary
between the hollow tube portion 132 and the hollow filter 240 or the filter plug 250
(when there is no hollow filter 240). In this case, the ventilation holes V can not
only enhance the cooling capability of the hollow tube portion 132, but also can also
suppress stagnation of components generated by means of heating inside the hollow
tube portion 132, and increase the amount of delivery of those components. It should
be noted that when an aerosol base material is used in the flavor-generating portion
220, a vapor containing the aerosol base material and the tobacco flavor component
generated as a result of the flavor-generating article 100 being heated is liquefied
by a reduction in temperature caused by contact with external air, making it possible
to promote aerosol generation.
[0129] Furthermore, if concentric ventilation holes V are treated as a single group of perforations,
then there may be one group of perforations, or there may be two or more groups of
perforations. When there are two or more groups of perforations, the groups of perforations
are preferably not provided in a region lying less than 4 mm in the direction of the
hollow tube portion 132 side from the boundary between the hollow tube portion 132
and the hollow filter 240 or the filter plug 250 (when there is no hollow filter 240),
from the point of view of increasing the amount of delivery of components generated
by means of heating.
[0130] Furthermore, when the hollow tube portion 132 is wrapped with the tipping paper 270,
perforations are preferably provided in the tipping paper 270 at positions directly
above the ventilation holes V provided in the hollow tube portion 132. When a flavor-generating
article 100 such as this is produced, it is possible to prepare a tipping paper 270
in which perforations have been provided in such a way as to lie over the ventilation
holes V, and then to wrap this tipping paper 270 around, but from the perspective
of ease of production, a flavor inhalation article 100 is preferably produced by using
a hollow tube portion 132 without the ventilation holes V, after which holes simultaneously
penetrating the hollow tube portion 132 and the tipping paper 270 are preferably formed.
[0131] The region where the ventilation holes V are present is preferably a region lying
at least 4.5 mm, more preferably a region lying at least 5 mm, and even more preferably
a region lying at least 5.5 mm in the direction of the hollow tube portion 132 side
from the boundary between the hollow tube portion 132 and the hollow filter 240 or
the filter plug 250 (when there is no hollow filter 240), from the point of view of
increasing delivery of components generated by means of heating. Furthermore, the
region where the ventilation holes V are present is preferably a region lying no more
than 15 mm, more preferably a region lying no more than 10 mm, and even more preferably
a region lying no more than 7 mm in the direction of the hollow tube portion 132 side
from the boundary, from the point of view of ensuring a cooling function.
[0132] The region where the ventilation holes V are present is preferably a region lying
at least 24 mm, preferably a region lying at least 24.5 mm, preferably a region lying
at least 25 mm, and more preferably a region lying at least 25.5 mm in the direction
of the hollow tube portion 132 side from the second end 102 on the mouthpiece side
of the flavor-generating article 100, from the point of view of increasing delivery
of components generated by means of heating. Furthermore, the region where the ventilation
holes V are present is preferably a region lying no more than 35 mm, more preferably
a region lying no more than 30 mm, and even more preferably a region lying no more
than 27 mm in the direction of the hollow tube portion 132 side from the second end
102 of the flavor-generating article 100, from the point of view of ensuring a cooling
function.
[0133] Furthermore, when the axial length of the hollow tube portion 132 is 20 mm or greater,
the region where the ventilation holes V are present is preferably a region lying
at least 5 mm, more preferably a region lying at least 10 mm, and even more preferably
a region lying at least 13 mm in the direction of the hollow tube portion 132 side
from the boundary between the hollow tube portion 132 and the flavor-generating portion
220, from the point of view of ensuring a cooling function. Furthermore, when the
axial length of the hollow tube portion 132 is 20 mm or greater, the region where
the ventilation holes V are present is preferably no more than 16 mm, more preferably
a region lying no more than 15.5 mm, even more preferably a region lying no more than
15 mm, and particularly preferably a region lying no more than 14.5 mm, from the boundary
between the hollow tube portion 132 and the flavor-generating portion 220, from the
point of view of improving delivery of components generated by means of heating.
[0134] The ventilation holes V may be provided so that an air inflow ratio from the ventilation
holes V when the article is sucked by an automatic smoking machine at 17.5 ml/sec
(a volume ratio of air that has flowed in from the ventilation holes V when the ratio
of air sucked from the mouthpiece end is 100 vol%) is 10-90 vol%, preferably 50-80
vol%, and more preferably 55-75 vol%. This air inflow ratio may be achieved by selecting
a number of ventilation holes V per group of perforations from a range of 5-50, and
by selecting the diameter of the ventilation holes V from a range of 0.1-0.5 mm. The
air inflow ratio may be measured by a method based on ISO9512, using a wound article
measurement machine (e.g., SODIMAX d74/SODIM, produced by S.A.S.).
[0135] There is no particular restriction on the configuration of the outer plug wrap 280,
and it may take a general form. Specifically, the outer plug wrap 280 may comprise
pulp as its main component, for example. Pulps which may be used include wood pulps
such as softwood pulp and hardwood pulp, flax pulp, hemp pulp, sisal pulp, and esparto,
etc., and it is possible to use a pulp which is generally used in a wrapping paper
for a tobacco article, and the outer plug wrap 280 may be obtained by a papermaking
process employing one or more of these pulps. These pulps may be used alone, or several
types of pulps may be combined in any proportions for use. Forms of pulp which may
be used include chemical pulp, ground pulp, chemiground pulp, and thermomechanical
pulp, etc. which are obtained by means of kraft digestion, acid/neutral/alkaline sulfite
digestion, and soda digestion, etc. It should be noted that a commercially available
article may be used for the outer plug wrap 280. There is no particular restriction
on the shape of the outer plug wrap 280, and it may have a square or rectangular shape,
for example.
[0136] There is no particular restriction on the basis weight of the outer plug wrap 280,
but it is normally 20 gsm-70 gsm, preferably 30 gsm-50 gsm, and more preferably 34
gsm-38 gsm. There is no particular restriction on the thickness of the outer plug
wrap 280, but it is normally 30 mm-80 mm, preferably 33 mm-50 mm, and more preferably
35 mm-40 mm, for example. There is no particular restriction on the air permeability
of the outer plug wrap 280, and it is normally 0 CORESTA units-30,000 CORESTA units,
and preferably greater than 0 CORESTA units and no greater than 10,000 CORESTA units.
The air permeability is a value measured in accordance with ISO 2965:2009, and is
expressed as the flow rate (cm
3) of a gas passing through a surface area of 1 cm
2 per minute at a differential pressure of 1 kPa on both surfaces of the paper. 1 CORESTA
unit (1 C.U.) constitutes cm
3/(min·cm
2) under 1 kPa.
[0137] The outer plug wrap 280 may comprise a loading material. Examples of loading materials
which may be cited include metal carbonates such as calcium carbonate and magnesium
carbonate, metal oxides such as titanium oxide, titanium dioxide, and aluminum oxide,
metal sulfates such as barium sulfate and calcium sulfate, metal sulfides such as
zinc sulfide, quartz, kaolin, talc, diatomaceous earth, and gypsum, etc. The outer
plug wrap 280 preferably comprises calcium carbonate, especially from the point of
view of improving whiteness and opaqueness, and increasing heating rate. These loading
materials may be used alone, or two or more may be used in combination.
[0138] Various types of auxiliaries may be added to the outer plug wrap 280. The outer plug
wrap 280 may comprise a water-resistance improving agent, for example. Water-resistance
improving agents may include wet-strength agents (WS agents) and sizing agents. The
wet strength agent may comprise, for example, a urea formaldehyde resin, a melamine
formaldehyde resin, and polyamide epichlorohydrin (PAE), etc. Furthermore, the sizing
agent may comprise, for example, rosin soap, alkyl ketene dimer (AKD), alkenyl succinic
anhydride (ASA), and high saponification polyvinyl alcohol having a degree of saponification
of 90% or greater, etc.
[0139] A coating agent may be added to at least one of the front surface and the back surface
of the outer plug wrap 280. There is no particular restriction on the coating agent,
but a coating agent that can form a film on the surface of the paper and reduce liquid
permeability is preferred.
[0140] There is no particular restriction on the configuration of the tipping paper 270,
and it may take a general form. Specifically, the tipping paper 270 may comprise pulp
as its main component, for example. Pulps which may be used include wood pulps such
as softwood pulp and hardwood pulp, flax pulp, hemp pulp, sisal pulp, and esparto,
etc., and it is possible to use a pulp which is generally used in a wrapping paper
for a tobacco article, and the tipping paper 270 may be obtained by a papermaking
process employing one or more of these pulps. These pulps may be used alone, or several
types of pulps may be combined in any proportions for use. Forms of pulp which may
be used include chemical pulp, ground pulp, chemiground pulp, and thermomechanical
pulp, etc. which are obtained by means of kraft digestion, acid/neutral/alkaline sulfite
digestion, and soda digestion, etc. It should be noted that a commercially available
article may be used for the tipping paper 270. There is no particular restriction
on the shape of the tipping paper 270, and it may have a square or rectangular shape,
for example. Furthermore, the flavor-generating article 100 may include one tipping
paper 270, but it may equally include multiple tipping papers 270.
[0141] There is no particular restriction on the basis weight of the tipping paper 270,
but it is normally 32 gsm-40 gsm, preferably 33 gsm-39 gsm, and more preferably 34
gsm-38 gsm, for example. There is no particular restriction on the air permeability
of the tipping paper 270, and it is normally 0 CORESTA units-30,000 CORESTA units,
and preferably greater than 0 CORESTA units and no greater than 10,000 CORESTA units.
The air permeability is a value measured in accordance with ISO 2965:2009, and is
expressed as the flow rate (cm
3) of a gas passing through a surface area of 1 cm
2 per minute at a differential pressure of 1 kPa on both surfaces of the paper. 1 CORESTA
unit (1 C.U.) constitutes cm
3/(min·cm
2) under 1 kPa.
[0142] The tipping paper 270 may comprise a loading material. Examples of loading materials
which may be cited include metal carbonates such as calcium carbonate and magnesium
carbonate, metal oxides such as titanium oxide, titanium dioxide, and aluminum oxide,
metal sulfates such as barium sulfate and calcium sulfate, metal sulfides such as
zinc sulfide, quartz, kaolin, talc, diatomaceous earth, and gypsum, etc. The tipping
paper 270 preferably comprises calcium carbonate, especially from the point of view
of improving whiteness and opaqueness, and increasing heating rate. These loading
materials may be used alone, or two or more may be used in combination.
[0143] Various auxiliaries may be added to the tipping paper 270. The tipping paper 270
may comprise a water-resistance improving agent, for example. Water-resistance improving
agents may include wet-strength agents (WS agents) and sizing agents. The wet strength
agent may comprise, for example, a urea formaldehyde resin, a melamine formaldehyde
resin, and polyamide epichlorohydrin (PAE), etc. Furthermore, the sizing agent is,
for example, rosin soap, alkyl ketene dimer (AKD), alkenyl succinic anhydride (ASA),
and high saponification polyvinyl alcohol having a degree of saponification of 90%
or greater, etc.
[0144] A coating agent may be added to at least one of the front surface and the back surface
of the tipping paper 270. There is no particular restriction on the coating agent,
but a coating agent that can form a film on the surface of the paper and reduce liquid
permeability is preferred.
[0145] A portion of an outer surface of the tipping paper 270 may be coated with a lip-release
material. A lip-release material means a material for assisting in easy separation,
substantially without adhesion, of the lips and the tipping paper 270 when the user
holds the mouthpiece of the flavor-generating article 100 in their mouth. The lip-release
material may comprise ethyl cellulose or methyl cellulose, etc., for example. For
example, the outer surface of the tipping paper 270 may be coated with a lip-release
material by applying an ethyl cellulose-based or methyl cellulose-based ink to the
outer surface of the tipping paper 270. In this embodiment, the lip-release material
is provided at least on a predetermined mouthpiece region contacted by the user's
lips when the user holds the mouthpiece in their mouth. More specifically, the lip-release
material may be provided on the outer surface of the tipping paper 270 between the
second end 102 (end portion of the filter plug 250) and the ventilation holes V.
[0146] A mode of joining of the components constituting the flavor-generating article 100
will be described next. In fig. 8, gaps are provided between the components to make
it easier to see how the components are joined, but the components of the actual flavor-generating
article 100 are adjacent without gaps, as shown in fig. 9. In the flavor-generating
article 100 shown in fig. 8, the five components are joined by using the outer plug
wrap 280, the outer plug wrap 260, and the tipping paper 270. Specifically, as shown
in fig. 8, the outer plug wrap 280 joins the tip-end plug 112, the flavor-generating
portion 220, and the hollow tube portion 132. Here, the outer plug wrap 280 is wound
so as to cover the whole of the tip-end plug 112 and the flavor-generating portion
220, and part of the hollow tube portion 132. This joined body will be referred to
as a first joined body 285. Furthermore, the outer plug wrap 260 is wound so as to
join the hollow filter 240 and the filter plug 250 while also covering same in their
entirety. This joined body will be referred to as a second joined body 265. The tipping
paper 270 further joins the first joined body 285 and the second joined body 265.
Here, the tipping paper 270 covers the whole of the second joined body 265 and part
of the first joined body 285, while exposing the first joined body 285 at its upstream
end. It should be noted that in the example shown in fig. 8, the outer plug wrap 280
exposes the hollow tube portion 132 at its downstream end, without covering the hollow
tube portion 132 as far as its downstream end, but the hollow tube portion 132 may
equally be covered as far as its downstream end. In this case, perforations are preferably
provided in the outer plug wrap 280 at positions directly above the ventilation holes
V provided in the hollow tube portion 132. As a result, the ventilation holes V are
preferably provided so as to penetrate through the tipping paper 270, the outer plug
wrap 280, and the hollow tube portion 132. It should be noted that fig. 8 and 9 show
an example, but there is no particular limitation as to the types, positions and number
of filters in the flavor-generating article 100, and the manner of connection thereof,
etc.
[0147] As shown in fig. 1, when the flavor-generating article 100 has been suitably inserted
into the chamber 50 of the flavor inhaler 200, part of the flavor-generating article
100 may be exposed to the outside of the flavor inhaler 200. Specifically, in the
state shown in fig. 1, part or all of the second joined body 265 shown in fig. 8 may
be exposed to the outside of the flavor inhaler 200. Furthermore, in the state shown
in fig. 1, part of the hollow tube portion 132 shown in fig. 8 may be exposed to the
outside of the flavor inhaler 200. In this case, the ventilation holes V formed in
the hollow tube portion 132 may be exposed to the outside of the flavor inhaler 200,
or may be positioned on the inside of the flavor inhaler 200 (upstream of the opening
210 for insertion of the flavor-generating article 100). The ventilation holes V formed
in the hollow tube portion 132 are preferably located on the inside of the flavor
inhaler 200 so that the ventilation holes V cannot easily be obstructed by the user.
[0148] The airflow resistance and hardness, etc. of each segment of the flavor-generating
article 100 will be described below. As shown in fig. 9, the flavor-generating article
100 comprises: a first segment 11, a flavor-generating segment 12, a cooling segment
13, and a second segment 14. The flavor-generating article 100 comprises: a first
end 101 inserted into the flavor inhaler 200, and a second end 102 on the opposite
side to the first end 101. In the example depicted, the flavor-generating article
100 extends in the longitudinal direction along a center axis AX, with the first end
101 and the second end 102 being formed at each of the two ends thereof along the
longitudinal direction. In the following, unless explicitly stated otherwise, the
"radial direction" and "circumferential direction" denote the radial direction and
circumferential direction of a rotational coordinate system centered on the center
axis AX or a center axis AX1 to be described below.
[0149] The first segment 11, the flavor-generating segment 12, the cooling segment 13, and
the second segment 14 are arranged in that order from the first end 101 toward the
second end 102. The first segment 11 comprises the tip-end plug 112. The flavor-generating
segment 12 comprises the flavor-generating portion 220. The cooling segment 13 comprises
the hollow tube portion 132. The second segment 14 comprises the filter plug 250 disposed
on the second end 102 side, and the hollow filter 240 disposed on the first end 101
side. It should be noted that the position of the filter plug 250 is not limited to
the position shown in fig. 9, and the positions of the filter plug 250 and the hollow
filter 240 may be switched, for example. Furthermore, the hollow filter 240 may be
omitted from the flavor-generating article 100 shown in fig. 9, or the second segment
14 may include three or more filters.
[0150] When a flavor is to be inhaled by using the flavor-generating article 100, the first
end 101 is inserted into the chamber 50, and the flavor-generating article 100 is
positioned at a desired position in the chamber 50. In the example depicted, the desired
position is a position where the heater constituting the heating source 40 and the
flavor-generating segment 12 are overlapping in the longitudinal direction, for example.
The flavor-generating segment 12 is then heated, and the user inhales from the second
end 102.
[0151] The positional relationship of the flavor-generating article 100 and the flavor inhaler
200 to which the flavor-generating article 100 is applied will be described. Fig.
10 is an enlargement in cross section showing the atomization unit 30 and the control
unit 80 when the flavor-generating article 100 is accommodated at the desired position
in the flavor inhaler 200. It should be noted that the flavor-generating article 100
is shown in a simplified form in fig. 10. The flavor source 221 comprises: a first
part 122 which overlaps the heating source 40 of the flavor inhaler 200 in the longitudinal
direction of the flavor-generating article 100; and a second part 123 which does not
overlap the heating source 40 of the flavor inhaler 200, when the flavor-generating
article 100 is accommodated at the desired position in the flavor inhaler 200. The
first part 122 is directly heated by means of the heating source 40 to generate the
vapor or aerosol, and the second part 123 is heated by means of heat transfer from
the heating source 40 to generate the vapor or aerosol. Specifically, the second part
123 is heated by means of heat transfer from the first part 122 which is heated first,
and by means of heat transfer from members such as the chamber 50 of the flavor inhaler
200 which are warmed by means of the heating source 40.
[0152] By setting the longitudinal length of the first part 122 at between 40% and 60% of
the longitudinal length of the flavor source 221 and at no greater than 10 mm, the
vapor or aerosol can also be generated from the second part 123, making it possible
to ensure the desired amount of vapor, even if the length of the heating source 40
is less than the length of the flavor source 221. Furthermore, the second part 123
is heated later than the first part 122 so that the vapor or aerosol is still generated
by latter-stage puffing actions, therefore making it possible to maintain stable delivery
during use of the flavor inhaler 200.
[0153] Furthermore, as shown in fig. 10, the longitudinal length of the heating source 40
overlapping the first part 122 is the same as the longitudinal length of the first
part 122, being between 40% and 60% of the longitudinal length of the flavor source
221 and no greater than 10 mm. By making the heating source 40 shorter than the overall
length of the flavor source 221, it is thus possible to reduce power consumption by
the flavor inhaler 200.
[0154] Furthermore, the first part 122 includes the downstream end portion of the flavor
source 221, as shown in fig. 10. That is to say, the flavor source 221 does not comprise
the first part 122 disposed on the upstream side and the second part 123 disposed
on the downstream side, and the second part 123 is not present on the downstream side
of the first part 122. It is therefore possible to suppress agglomeration of the vapor
or aerosol, which has been generated by the flavor source 221, in the second part
123 that is not directly heated by means of the heating source 40.
[0155] The first segment 11 is a segment disposed on the first end 101 side of the flavor-generating
segment 12. The first segment 11 preferably extends from the first end 101 as far
as the end portion of the flavor-generating segment 12 on the first end 101 side.
The first segment 11 comprises the tip-end plug 112 including the first filler material
211 and the first inner plug wrap 212. A hole or a slit for insertion of a heater
such as a pin-type heater is preferably not formed in the first segment 11. This makes
it possible to reduce the risk of leakage of vapor from the first segment 11 when
the flavor-generating article 100 is used in an external heating-type flavor inhaler
200. Furthermore, if a hole or a slit is provided in the center of the end face of
the first segment 11, there is a risk of reduced delivery of flavor components, especially
at the start of heating, because of air being introduced in the vicinity of the center
of the first segment 11 which is not directly heated, but such a risk can be mitigated.
[0156] Hereinafter, a segment being "solid" includes a case in which the space enabling
communication between the first end 101 side and the second end 102 side of that segment
is filled with an air-permeable filler material. This means that the filler material
may be formed by a material which is fibrous or porous, etc. Furthermore, a segment
being "filled" means that filler material is provided to the extent that airflow resistance
is derived in the segment.
[0157] The tip-end plug 112 constituting the first segment 11 is preferably solid. In the
first segment 11, the space enabling communication between the first end 101 side
and the second end 102 side of the first segment 11 is filled with the first filler
material 211. This makes it possible to reduce the risk of leakage of vapor from the
first segment 11 and to reduce the risk of a reduction in delivery of flavor components,
as mentioned above.
[0158] Fig. 11 is a view in the cross section b-b in fig. 9, and is a view in transverse
section of the first segment 11 perpendicular to the long axis direction. In the first
segment 11, the inside of the cylindrical first inner plug wrap 212 forms an internal
space SP1 enabling communication between the first end 101 side and the second end
102 side of the first segment 11. The internal space SP1 is filled with the first
filler material 211. Filling the first segment 11 with the first filler material 211
closes off the internal space SP1 of the first segment 11 and prevents the flavor
source 221, etc. arranged in the flavor-generating segment 12 from falling out from
the first end 101.
[0159] Hereinafter, the airflow resistance per segment of the first segment 11 will be referred
to as first airflow resistance, and the airflow resistance per segment of the second
segment 14 will be referred to as second airflow resistance. The first airflow resistance
may be lower than the second airflow resistance. Here, the airflow resistance is measured
by using a filter airflow resistance measurement instrument produced by Cerulean,
for example, in accordance with the ISO standard method (ISO6565:2015). The airflow
resistance denotes an air pressure difference between one end face (a first end face)
and another end face (a second end face) when air at a predetermined air flow rate
(17.5 cc/min) flows from the first end face to the second end face in a state in which
air does not pass through the side face of the relevant object.
[0160] If the first airflow resistance is high, then the flavor-generating article 100 will
have excessively high airflow resistance overall, making it difficult for the user
to draw, because the second segment 14 including the filter plug 250 and the flavor-generating
segment 12 containing cut tobacco or the like can also have relatively high airflow
resistance. In this case, if the second airflow resistance of the second segment 14
is reduced in an attempt to reduce the overall airflow resistance of the flavor-generating
article 100, it may become difficult to adjust the filtration capability of the filter
disposed in the second segment 14. These problems can be suppressed in this embodiment
when the first airflow resistance is lower than the second airflow resistance.
[0161] The first airflow resistance is preferably 50 mmH
2O or less, more preferably 40 mmH
2O or less, even more preferably 30 mmH
2O or less, and still more preferably 20 mmH
2O or less. The user can easily draw when the first airflow resistance is small. If
the first airflow resistance is excessively small, then there is an increased risk
of leakage of vapor from the first segment 11, and an increased risk of a reduction
in delivery of flavor components at the start of heating, etc. because of air being
introduced into part of the first segment 11 which is not directly heated. From this
point of view, the first airflow resistance is preferably greater than 0 mmH
2O, and at least 10 mmH
2O. In light of the above, the first airflow resistance is preferably greater than
0 mmH
2O, and no greater than 50 mmH
2O.
[0162] A ratio of the first airflow resistance to the airflow resistance over the entire
length of the flavor-generating article 100 is preferably 30% or less, and more preferably
25% or less. This ratio being low makes it easy to adjust the amount of flavor source
221 and the filtration capability of the filter plug 250, etc. disposed in the second
segment 14. Hereinafter, the "entire length" denotes the length along the longitudinal
direction of the flavor-generating article 100.
[0163] The first filler material 211 in the first segment 11 preferably comprises at least
one of cellulose acetate, paper and nonwoven fabric. This makes it possible to easily
produce the first segment 11 while adjusting the first airflow resistance. The first
filler material 211 more preferably comprises paper from the same point of view and
from the point of view of environmental protection. The paper contained in the first
filler material 211 is preferably glassine paper because this can be neatly creased
by means of a crimping treatment or the like, and can be thinly formed with limited
airflow resistance. The crimping treatment here is a treatment for forming creases
or unevenness in a sheet by passing the sheet between multiple rollers, enabling the
hardness and airflow resistance of the sheet to be varied.
[0164] Fig. 12 is a cross-sectional enlargement of the part in fig. 11 indicated by the
arc R1. In the example depicted, the first segment 11 is filled with the first filler
material 211 which is in the form of a sheet. The first filler material 211 in the
form of a sheet is arranged to extend in the longitudinal direction of the flavor-generating
article 100 and is arranged radially in relation to the center axis AX. By virtue
of such a configuration, the first segment 11 can be easily produced while lowering
the airflow resistance for a longitudinal flow. The first filler material 211 in the
form of a sheet may be folded and arranged radially so as to extend back and forth
in the radial direction. The first filler material 211 may thus be formed from a sheet
which is shaped into a corrugated form and folded in the direction of arrangement
of the corrugations. This sheet is preferably paper. The first filler material 211
is formed when a corrugated sheet such as above is folded in the direction of arrangement
of the corrugations so as to form a cylindrical shape overall. Here, a plurality of
air flow passages extending in the length direction of the first filler material 211
may be formed reaching to the upstream end and the downstream end of the first filler
material 211. Alternatively, the first filler material 211 in the form of a sheet
may be folded and arranged in the first segment 11 with longitudinally-extending creases
formed at multiple random positions. The first filler material 211 in the form of
a sheet may be folded or rolled up in any form, and arranged in the first segment
11. It should be noted that there is no particular limitation as to the method for
filling the first segment 11 with the first filler material 211, and a nonwoven fabric
or the like may be cut to any size and packed inside the first inner plug wrap 212.
[0165] Paper used as a paper filter in a smoking article may be used as the paper serving
as the first filler material 211. The thickness of the paper serving as the first
filler material 211 is 20 µm-1500 µm, for example, and the basis weight is 20 g/m
2-50 g/m
2, for example. The paper serving as the first filler material 211 preferably has a
rectangular shape, in which case one side thereof may have largely the same length
as the length of the tip-end plug 112, and the other side thereof may have a length
of 100 mm-300 mm. The thickness, basis weight and size of the paper used as the first
filler material 211 have been described, but these values denote values for the paper
prior to a shaping treatment (e.g., fluting treatment, etc.). When the first filler
material 211 comprises a material other than paper and is in the shape of a sheet,
such a first filler material 211 may have the same thickness and size as for the paper.
The first filler material 211 need not contain a tobacco material such as cut tobacco
or sheet tobacco.
[0166] Fig. 13 is a conceptual diagram showing a method of measuring a hardness index, which
is an index indicating the hardness of each segment and of the flavor-generating article
100. In this embodiment, a diameter ratio described below is used as the hardness
index. In the measurement, a load corresponding to a weight of 300 g is applied vertically
to a measurement subject S1 in a direction from the first end 101 side towards the
second end 102 side (the longitudinal direction). The pressure is applied for a time
of 10 seconds. In fig. 13, the load is schematically shown by an arrow A10, which
is the point at which downward pressure is vertically applied to the longitudinally-extending
center axis AX of the measurement subject S1 which is placed on a horizontal surface.
This measurement is performed by means of a device such as a Sodim-H hardness module
from Korber Technologies GmbH. The arithmetic average diameter for the whole circumference
about the center axis AX of the measurement subject S1 before application of the load
is assumed to be an average diameter D1. The minimum diameter after application of
the load is assumed to be a minimum diameter D2. The diameter ratio is assumed to
be the ratio of the minimum diameter D2 to the average diameter D1. There is less
deformation with respect to the load when the diameter ratio is higher, meaning that
the measurement subject S1 is hard. The hardnesses of the first segment 11, the flavor-generating
segment 12, the cooling segment 13, and the second segment 14 may be measured while
these segments are contained in the flavor-generating article 100, or the hardnesses
may be measured with the segments separated.
[0167] The diameter ratio of the first segment 11 will be referred to below as the "first
diameter ratio". The first diameter ratio is preferably 70% or greater and more preferably
80% or greater. If the first diameter ratio is excessively low, then the first segment
11 will be too soft, making it difficult for the user to grip or making handling more
difficult during production, and this leads to a drop in producibility of the flavor-generating
article 100. The first diameter ratio is preferably 90% or less and more preferably
85% or less. If the first diameter ratio is excessively high, then a hard first segment
11 will be produced, therefore making processing difficult during production, and
this leads to a drop in producibility of the flavor-generating article 100. In light
of the above, the first diameter ratio is preferably 70%-90%.
[0168] The diameter ratio of the second segment 14 will be referred to below as the "second
diameter ratio". A ratio of the second diameter ratio to the first diameter ratio
is preferably 1-1.2. As a result, it is possible to suitably adjust producibility
or ease of gripping of the flavor-generating article 100, while also making the second
end side 102 that forms the mouthpiece relatively hard so that it is easy for the
user to draw. The upper limit of the diameter ratio is 100%, as will be understood
from the definitions above.
[0169] A ratio of the diameter ratio of the flavor-generating segment 12 to the first diameter
ratio may be set at 0.8-1.4. As a result, it is possible to ensure that there is not
an excessively large difference between the hardness of the first segment 11 and the
hardness of the flavor-generating segment 12, and to further inhibit a drop in producibility
of the flavor-generating article 100.
[0170] The overall length of the first segment 11 is preferably 10 mm or less, and more
preferably 8 mm or less. The flavor-generating article 100 can be constructed in a
compact manner when the first segment 11 is short. If the first segment 11 is excessively
short, then production of the first segment 11 or connection with other segments,
etc. becomes more difficult, so the overall length of the first segment 11 is preferably
5 mm or greater. In light of the above, the overall length of the first segment 11
is preferably 5 mm-10 mm. The tip-end plug 112 constituting the first segment 11 may
be produced to a predetermined length, and may then be produced by being cut to any
length.
[0171] As shown in fig. 9, the flavor-generating segment 12 comprises the flavor source
221, and the cylindrical wrapping paper 222 covering the flavor source 221. The space
in the flavor source 221 enabling communication between the first end 101 side and
the second end 102 side of the flavor-generating segment 12 is preferably filled with
a third filler material 300. This allows more of the flavor source 221 to be arranged
in the flavor-generating segment 12. For example, the flavor-generating segment 12
may be filled with the first tobacco filling material such as cut tobacco, or the
second tobacco filling material such as a tobacco sheet, as the third filler material
300. When the third filler material 300 is in the form of a sheet, the third filler
material 300 may be arranged with folds, or may be arranged concentrically around
the center axis AX. There is no particular limitation as to the form of filling provided
that the flavor-generating segment 12 can be formed with the desired airflow resistance.
The flavor-generating segment 12 is preferably solid.
[0172] The airflow resistance per segment of the flavor-generating segment 12 is preferably
10 mmH
2O or greater, and preferably 15 mmH
2O or greater. A high airflow resistance enables more of the flavor source 221 to be
arranged in the flavor-generating segment 120. If the airflow resistance is excessively
high, it becomes difficult for the user to draw, so the airflow resistance is preferably
50 mmH
2O or less, more preferably 40 mmH
2O or less, and even more preferably 30 mmH
2O or less. In light of the above, the airflow resistance is preferably 10 mmH
2O-50 mmH
2O.
[0173] The diameter ratio of the flavor-generating segment 12 is preferably 70%-95% from
the point of view of ease of gripping of the flavor-generating article 100 or producibility
during manufacture.
[0174] The cooling segment 13 is disposed on the downstream side of the flavor source 221
and is formed by the abovementioned hollow tube portion 132. The cooling segment 13
comprises the ventilation holes V for promoting an inflow of air from outside of the
flavor-generating article 100.
[0175] The second segment 14 is a segment disposed on the second end 102 side of the flavor-generating
segment 12. The second segment 14 comprises: the filter plug 250 and hollow filter
240 arranged alongside each other in the longitudinal direction; and the outer plug
wrap 260 covering the filter plug 250 and the hollow filter 240. There is no particular
restriction on the second segment 14, provided that it has the function of a filter
for adjusting the flow of air during flavor inhalation and for adjusting the amount
of flavor or other materials mixed in, etc.
[0176] The second segment 14 comprises the hollow filter 240, thereby making it possible
to increase the hardness and to suppress curving and bending of the second segment
14 which may function as a mouthpiece.
[0177] The second airflow resistance, which is the airflow resistance per segment of the
second segment 14 is preferably 10 mmH
2O or greater, and preferably 15 mmH
2O or greater. If the second airflow resistance is excessively low, then the second
segment 14 becomes softer, which makes it difficult to roll during production, and
connection with other segments employing the tipping paper 270 becomes more difficult.
The second airflow resistance is preferably 50 mmH
2O or less, more preferably 40 mmH
2O or less, and even more preferably 30 mmH
2O or less. If the second airflow resistance is excessively high, it becomes difficult
for the user to draw. In light of the above, the second airflow resistance is preferably
10 mmH
2O-50 mmH
2O.
[0178] The second diameter ratio, which is the diameter ratio of the second segment 140,
is preferably 85%-95% from the point of view of ease of drawing by the user or producibility
during manufacture.
[0179] The flavor-generating article 100 according to this embodiment may be produced with
an airflow resistance which is adjusted by adjusting the amount, materials or shape,
etc. of the filler materials which fill segments including the first segment 11 and
the second segment 14. Furthermore, the flavor-generating article 100 may be produced
with a hardness which is adjusted by adjusting the amount, materials or shape of the
filler materials which fill each segment, and by adjusting the thickness or materials
of wrappers such as the first inner plug wrap 212 and the outer plug wrap 260 which
are provided covering each segment.
[0180] Fig. 14 is an enlargement in cross section of a flavor inhaler 200 according to another
embodiment. Fig. 14 shows a side view in cross section of the chamber 50 and the insertion
guide member 34, parallel to the direction of insertion of the flavor-generating article
100. The end of the flavor inhaler 200 on the side where the opening 210 for insertion
of the flavor-generating article 100 is formed is assumed to be a mouthpiece end 201.
The cylindrical insertion guide member 34 is positioned on the opening 210 side, in
other words the mouthpiece end 201 side, of the chamber 50, and the interior of the
insertion guide member 34 communicates with the interior of the chamber 50. The flavor
inhaler 200 may have a cylindrical gasket 36 disposed radially outward, with respect
to a center axis AX1 of the insertion guide member 34, from an end portion of the
chamber 50 on the chamber opening 52 side. The gasket 36 has a rib 37 on its inner
circumferential surface on the chamber 50 side, and is configured such that a projecting
portion 53 of the chamber 50 that projects radially outward from the tip end of the
chamber 50 on the chamber opening 52 side is supported by the rib 37. The projecting
portion 53 is further pressed in the insertion direction by an end face of the insertion
guide member 34 from the opposite side to the rib 37.
[0181] The flavor inhaler 200 may have a sealing member 38 such as an O-ring positioned
between the gasket 36 and the insertion guide member 34. This makes it possible to
inhibit undesirable components, such as sidestream smoke generated by heating with
the heating source 40, from adversely affecting equipment, etc., inside the flavor
inhaler 200. The sealing member 38 is preferably disposed in contact with the inner
circumferential surface of the gasket 36 and the outer circumferential surface of
the insertion guide member 34. It should be noted that there is no particular limitation
as to the mode of connection of the insertion guide member 34 and the chamber 50,
which may be sealed with an adhesive, rather than an O-ring being provided.
[0182] Fig. 15 and 16 are a side view in cross section and a bottom view, respectively,
showing an example of the insertion guide member 34. The insertion guide member 34
has projections 334, and in the example depicted, the projections 334 comprise a pair
of first projections 334A and a pair of second projections 334B. Fig. 15 is a view
in cross section of the insertion guide member 34 cut along the center axis AX1, showing
the arrangement of the first projections 334A and the second projections 334B in the
direction of insertion of the flavor-generating article 100 Fig. 16 is a bottom view
of the insertion guide member 34, showing the arrangement of the first projections
334A and the second projections 334B in the circumferential direction of the flavor-generating
article 100. The chamber 50 and the insertion guide member 34 are preferably arranged
coaxially, as in the example depicted. By arranging the first projections 334A and
the second projections 334B spaced apart from one another, the range of contact between
the flavor-generating article 100 and the insertion guide member 34 is reduced. As
a result, when the flavor-generating article 100 is withdrawn after flavor inhalation,
breaking or bending of the flavor-generating article 100 can be inhibited.
[0183] As shown in fig. 15 and 16, the first projections 334A and the second projections
334B may have different shapes. As shown in fig. 15, the pair of first projections
334A extend along the center axis AX1, and in a cross section of the insertion guide
member 34 passing through the center axis AX1, the first projections 334A each have
an inclined portion 336 that approaches the center axis AX1 closer toward the chamber
50 side in the insertion direction. The inclined portions 336 may be substantially
linear or may be arc-shaped. Preferably, the inclined portions 336 have a convex shape
facing radially inward. The first projections 334A press and grip the inserted flavor-generating
article 100 from both sides. The insertion guide member 34 may thus be configured
to guide the flavor-generating article 100 to be positioned at the desired position,
when the flavor-generating article 100 is inserted into the flavor inhaler 200. This
makes it possible possible to inhibit adverse effects such as the flavor-generating
article 100 being placed at an unsuitable position so that the ventilation holes V
are at least partly covered, and there being a drop in heating efficiency. For example,
when the ventilation holes V are at least partly covered, this risks affecting aerosol
delivery efficiency and it may also no longer be possible to provide a desired flavor
because of a change in the proportion of air mixed with the aerosol.
[0184] As shown in fig. 16, the pair of second projections 334B have an inner circumferential
surface curving along an imaginary circle 326 centered on the center axis AX1. The
second projections 334B thus preferably have a concave shape facing radially inward.
The second projections 334B can restrict the angle of the flavor-generating article
100 when the flavor-generating article 100 is withdrawn after flavor inhalation, thereby
inhibiting breaking or bending of the flavor-generating article 100. From the viewpoint
of ensuring that the angle of the flavor-generating article 100 is not excessively
restricted, which would make it difficult to withdraw the flavor-generating article
100, the radius of the imaginary circle 326 is preferably greater than the radius
of the flavor-generating article 100. In this embodiment, the inner circumferential
surface of the cylindrical insertion guide member 34 thus comprises the projections
334, thereby facilitating insertion or removal of the flavor-generating article 100,
and also allowing for a more flexible configuration. For example, a counterflow-type
air flow path can also be easily formed by communication between the opening 210 and
the voids 67. From such a perspective, the projections 334 are not particularly limited
to the example depicted. For example, the insertion guide member 34 may have between
1 and 3, or 5 or more projections 334 with identical or different shapes.
[0185] Fig. 17 is a schematic side view in cross section of the flavor-generating system
1000 showing positions of the ventilation holes V. As described above, the cooling
segment 13 (fig. 9) may have the plurality of ventilation holes V aligned in the circumferential
direction with axial symmetry about the center axis AX of the flavor-generating article
100, in order to produce a more even flow of air. A state in which the flavor-generating
article 100 is accommodated in the flavor inhaler 200 and positioned at the desired
position will be referred to as an "accommodated state". In this embodiment, the flavor-generating
system 1000 is configured so that, in the accommodated state, the ventilation holes
V are positioned further to the mouthpiece end 201 side than end portions of the projections
334 on the mouthpiece end 201 side. This makes it possible to inhibit adverse effects
such as the ventilation holes V being covered by the projections 334, etc. of the
insertion guide member 34 or by another member, and there being a change in aerosol
delivery efficiency. It should be noted that the ventilation holes V may be arranged
at one or more positions in the insertion direction.
[0186] The end of a part of the flavor inhaler 200 and a part of the flavor-generating article
100 accommodated in the flavor inhaler 200 furthest to the mouthpiece end 201 side
in the insertion direction will be referred to below as the "upper end", and the end
on the opposite side in the insertion direction will be referred to below as the "lower
end", as appropriate. The positions of the ventilation holes V are assumed to be positions
at the lower ends (the ends on the first end 101 side) of the ventilation holes V.
The abovementioned "end portions of the projections 334 on the mouthpiece end 201
side" refer to the upper ends of contact faces 335 of the projections 334 which contact
the flavor-generating article 100. Furthermore, "positioned further to the mouthpiece
end 201 side than end portions of the projections 334 on the mouthpiece end 201 side"
includes a case in which the ventilation holes V are not covered by the contact faces
335, but parts of the projections 334 other than the contact faces 335 are facing
the ventilation holes V without contact. If we define heights along the insertion
direction, then a first height H1, which is the height of the lower ends (ends on
the first end 101 side) of the ventilation holes V, may be greater than a second height
H2, which is the height of the upper ends of the contact faces 335 of the projections
334. The flavor-generating article 1000 may thus be configured so that no part of
the ventilation holes V is covered by the contact faces 335, and the ventilation holes
V are entirely exposed in a space S10 on the mouthpiece end 201 side of the projections
334. This inhibits adverse effects on aerosol delivery efficiency, etc.
[0187] For example, a length from the support face for the flavor-generating article 100
on the bottom portion 56 (fig. 5) of the chamber 50 to the upper ends of the contact
faces 335 of the insertion guide member 34 can be made shorter than a length from
the first end 101 (fig. 9) of the flavor-generating article 100 to the positions of
the ventilation holes V.
[0188] The flavor-generating system 1000 is preferably configured so that the ventilation
holes V are positioned further to the chamber 50 side than the position of the flavor
inhaler 200 furthest to the mouthpiece end 201 side in the insertion direction. This
makes it possible to inhibit adverse effects such as the ventilation holes V being
covered by the user's fingers or mouth, etc., and there being a change in aerosol
delivery efficiency. Here, "positioned further to the chamber 50 side than the position
of the flavor inhaler 200 furthest to the mouthpiece end 201 side" includes a case
in which the ventilation holes V are partly exposed outside of the flavor inhaler
200. For example, this also includes a case such as half of the ventilation holes
V on the second end 102 (fig. 9) side being exposed outside of the mouthpiece end
201. Moreover, the slide cover 208 (corresponding to an example of a cover) is arranged
at the mouthpiece end 201, and the slide cover 208 may include the position of the
flavor inhaler 200 furthest to the mouthpiece end 201 side. Furthermore, the cover
of the opening 210 is not limited to the slide cover 208, provided that it has an
open state for opening the opening 210 and a closed state for closing the opening
210, and it may also move or rotate in a manner that does not involve sliding.
[0189] For example, a length from the support face for the flavor-generating article 100
on the bottom portion 56 (fig. 5) of the chamber 50 to the upper end of the mouthpiece
end 201 can be made longer than the length from the first end 101 (fig. 9) of the
flavor-generating article 100 to the positions of the ventilation holes V.
[0190] This embodiment is configured so that the ventilation holes V are positioned between
the end portions of the projections 334 on the mouthpiece end 201 side and the position
of the flavor inhaler 200 furthest to the mouthpiece end 201 side in the insertion
direction. This makes it possible to inhibit adverse effects such as the ventilation
holes V being covered by a member of the flavor inhaler 200 or the user's fingers,
etc., and there being a change in aerosol delivery efficiency. Moreover, all of the
ventilation holes V of the flavor-generating article 100 are preferably positioned
between the end portions of the projections 334 on the mouthpiece end 201 side and
the position of the flavor inhaler 200 furthest to the mouthpiece end 201 side in
the insertion direction.
[0191] As shown in fig. 17, an air flow path F1 enabling communication between the ventilation
holes V and the outside of the flavor-generating system 1000 in the accommodated state
may be formed in the flavor-generating system 1000. The flavor inhaler 200 may have
recesses 203 formed in the face of the housing 202 on the mouthpiece end 201 side.
The opening 210 through which the flavor-generating article 100 is inserted may be
formed on bottom faces of the recesses 203. In this case, the flavor-generating system
1000 may be configured so that, in the accommodated state, the air flow path F1 is
formed between the inner wall face of the recesses 203 and the flavor-generating article
100. Furthermore, as shown in fig. 17, the slide cover 208 or a portion thereof may
be configured to be movable on the inside of the recesses 203. In this case, in the
accommodated state, and especially when the slide cover 208 is in the open position,
it is possible to maintain the air flow path F1 between the slide cover 208 and the
flavor-generating article 100. It is thus possible to maintain an air flow path to
the ventilation holes V while inhibiting covering of the ventilation holes V by forming
the air flow path F1 between at least one of the inner wall face of the recesses 203
and the slide cover 208, and the flavor-generating article 100. The air flow path
F1 may also be called a ventilation hole air flow path through which air is introduced
into the ventilation holes V. It should be noted that the air flow path F1 in the
example depicted also includes a portion of the counterflow-type air flow path, but
this is not limiting.
[0192] As shown in fig. 17, the first height H1 of the ventilation holes V may be lower
than a third height H3 of the housing 202 furthest to the mouthpiece end 201 side.
Furthermore, the first height H1 of the ventilation holes V may be lower than a fourth
height H4 of the slide cover 208 furthest to the mouthpiece end 201 side. Alternatively,
the first height H1 of the ventilation holes V may be lower than a fifth height H5
of the insertion guide member 34 furthest to the mouthpiece end 201 side. The flavor-generating
system 1000 may thus be configured so that, in the accommodated state, the ventilation
holes V are positioned further to the chamber 50 side than the position of the insertion
guide member 34, the housing 202, or the slide cover 208 furthest to the mouthpiece
end 201 side in the insertion direction. This enables the ventilation holes V and
the air flow path F1 to be flexibly arranged according to the configuration of the
flavor inhaler 200, while covering of the ventilation holes V is inhibited.
[0193] As described above in relation to fig. 7, etc. the chamber 50 of this embodiment
may be configured to press at least part of the flavor-generating article 100 from
both sides in the accommodated state. This makes it possible to inhibit misalignment
of the ventilation holes V using the frictional force from pressing, and the risk
of the ventilation holes V being covered can be reduced. For example, as shown in
fig. 7, the inner surfaces 62a of the contact portions 62 of the chamber 50 press
the flavor-generating article 100 from both sides, and misalignment of the flavor-generating
article 100 can be inhibited by the frictional force acting between the inner surfaces
62a and the outer circumferential surface of the flavor-generating article 100.
[0194] The chamber 50 is preferably configured to press at least part of the cooling segment
13 (fig. 9) from both sides in the accommodated state. As can be seen from fig. 7
and 10, the contact portions 62 of the chamber 50 may be configured to press the cooling
segment 13 from both sides. The cooling segment 13 has a different structure from
the flavor-generating portion 220, so when the flavor-generating article 100 is inserted
up to the position inside the chamber 50 where the cooling segment 13 is pressed,
the user will be able to check that the flavor-generating article 100 has been properly
inserted by the change in insertion resistance. By virtue of this configuration, there
is a greater possibility of the flavor-generating article 100 being suitably placed
at the desired position, and the risk of the ventilation holes V being covered can
be further reduced. From this perspective, the cooling segment 13 is preferably harder
than the flavor-generating portion 220, for example.
[0195] Embodiments of the present invention have been described above, but the present invention
is not limited to those embodiments, and various modifications are possible within
the scope of the technical concept disclosed in the claims, specification and drawings.
Moreover, any shape or material not directly stated in the specification or drawings
is also within the scope of the technical concept of the invention of the present
application, provided that it exhibits the action and effect of the invention of the
present application.
[0196] According to a first aspect of the present invention, a flavor-generating system
comprises a flavor-generating article and a heat-not-burn flavor inhaler; the flavor-generating
article comprises a flavor source and a cooling segment disposed on a downstream side
of the flavor source; the cooling segment comprises a ventilation hole for promoting
an inflow of air from outside of the flavor-generating article; the flavor inhaler
comprises a mouthpiece end, a chamber in which at least part of the flavor-generating
article is accommodated, and a cylindrical member disposed on the mouthpiece end side
of the chamber; the cylindrical member has a projection on an inner circumferential
surface thereof; and the flavor-generating system is configured so that, in an accommodated
state in which the flavor-generating article is accommodated in the flavor inhaler
and positioned at a desired position, the ventilation hole is positioned between an
end portion of the projection on the mouthpiece end side and a position of the flavor
inhaler furthest to the mouthpiece end side in a direction of insertion of the flavor-generating
article.
[0197] According to a second aspect of the present invention, which is in accordance with
the first aspect, the cylindrical member is configured to guide the flavor-generating
article to be positioned at the desired position, when the flavor-generating article
is inserted into the flavor inhaler.
[0198] According to a third aspect of the present invention, which is in accordance with
the first or second aspect, the flavor inhaler comprises a housing, an opening through
which the flavor-generating article is inserted, and a cover; the cover has an open
state for opening the opening and a closed state for closing the opening; and the
flavor-generating system is configured so that, in the accommodated state, the ventilation
hole is positioned further to the chamber side than the position of the cylindrical
member, the housing, or the cover furthest to the mouthpiece end side in the insertion
direction.
[0199] According to a fourth aspect of the present invention, which is in accordance with
the third aspect, a recess is formed in a face of the housing on the mouthpiece end
side; the opening is formed in a bottom face of the recess; at least part of the cover
is configured to be movable on the inside of the recess; and the flavor-generating
system is configured so that, in the accommodated state, an air flow path is formed
between at least one of an inner wall face of the recess and the cover, and the flavor-generating
article.
[0200] According to a fifth aspect of the present invention, which is in accordance with
any of the first to fourth aspects, the chamber is configured to press at least part
of the flavor-generating article from both sides in the accommodated state.
[0201] According to a sixth aspect of the present invention, which is in accordance with
the fifth aspect, the chamber is configured to press at least part of the cooling
segment from both sides in the accommodated state.
[0202] According to a seventh aspect of the present invention, which is in accordance with
any of the first to sixth aspects, the cooling segment comprises a plurality of the
ventilation holes aligned in a circumferential direction.
[0203] According to an eighth aspect of the present invention, which is in accordance with
any of the first to seventh aspects, the flavor-generating article is a tobacco stick.
REFERENCE SIGNS LIST
[0204]
11: First segment
12: Flavor-generating segment
13: Cooling segment
14: Second segment
20: Power source unit
30: Atomization unit
34: Insertion guide member
40: Heating source
50: Chamber
62: Contact portion
80: Control unit
100: Flavor-generating article
101: First end of flavor-generating article
102: Second end of flavor-generating article
200: Flavor inhaler
201: Mouthpiece end
203: Recess
208: Slide cover
210: Opening
220: Flavor-generating portion
221: Flavor source
334: Projection
334A: First projection
334B: Second projection
335: Contact face
1000: Flavor-generating system
AX: Center axis of flavor-generating article
AX1: Center axis of insertion guide member
H1: First height
H2: Second height
H3: Third height
H4: Fourth height
H5: Fifth height
F1: Air flow path
V: Ventilation hole