Field of Invention
[0001] This invention relates to the field of humidity protection.
Background of Invention
[0002] Standard desiccator sachets are typically paper or plastic like materials.
[0003] Bespoke solid / rigid bodied solutions are also available (using a metal shell or
plastic casing), but these come at high costs and lack the flexibility of a soft sachet.
This means that physically fitting these rigid assemblies into small, sensitive electronic
components can be difficult without modifications of the electronic device.
Summary of the Invention
[0004] According to an example there is provided a desiccation package suitable for providing
humidity protection comprising; a first sheet comprising a stainless steel mesh sheet
, a second sheet comprising a second stainless steel mesh sheet , the two sheets secured
together along the perimeter to form a package, and silica granules within the interior
of the package, an eyelet located within the package, further comprising an earth
lead connected to the package via the eyelet , to allow the package to be grounded,
where the package is sealed to prevent loss of the silica granules from the interior.
[0005] In an embodiment, the first and second metal sheets comprise at least one sheet.
Further preferably, the first and second metal sheets comprise a plurality of sheets.
[0006] Preferably the package further comprises an eyelet located within the package. In
a preferred embodiment, the eyelet is located along the perimeter of the package.
Further preferably, the eyelet is in a corner of the desiccation package.
[0007] In an embodiment, the silica granules are between 1-3mm in diameter.
[0008] Preferably, the aperture of the mesh is approximately 0.1-1.0mm
[0009] Further preferably, the package is sealed via a fold and press along the top edge,
after the silica granules have been placed within the package. Alternatively, the
outer edges of opposed mesh sheets may be stitched together, to secure them together.
Preferably, the first and second sheets are joined by sewing the sheets together along
their out edges.
[0010] In an embodiment, the width of the package is between 20-200mm. Preferably, the height
of the package is between 20-200mm. Further preferably, the width of the package is
between 5-25mm.
[0011] In a preferred embodiment, the package further comprising an earth lead connected
to the package, to allow the package to be grounded. Further preferably the earth
lead is connected to the package via the eyelet.
Brief description of the drawings
[0012] Further details, aspects and embodiments will be described, by way of example only,
with reference to the drawings. In the drawings, like reference numbers are used to
identify like or functionally similar elements. Elements in the FIG's are illustrated
for simplicity and clarity and have not necessarily been drawn to scale.
FIG. 1(a) illustrates a plan view of a desiccator package according to an embodiment;
FIG 1(b) illustrates an alternative plan view of a desiccator package according to
an embodiment;
FIG. 2 illustrates a side view of a desiccator package according to an embodiment;
FIG. 3 illustrates a top view of a desiccator package according to an embodiment;
FIG. 4(a) illustrates a side view of an embodiment of the package with an earthing
strap;
FIG. 4(b) illustrates a plan view of an embodiment of the package with an earthing
strap.
Detailed Description
[0013] Standard paper desiccation sachets are not robust and are often damaged when attempts
are made to regenerate them in an oven, to remove gathered moisture. If the damaged
material is refitted into the device, there is a high probability that the silica
will fall freely into the device.
[0014] FIGs. 1-3 show alternative views of the desiccator package according to an embodiment,
specifically a front view in FIG. 1(a) and 1(b), a side view in FIG 2, and a top view
in FIG. 3. In FIG. 1(a) the mesh detail is too small to be seen, but this mesh is
shown more clearly in FIG 1(b). Preferably, the desiccation package to provide humidity
protection comprises a first sheet comprising a mesh region, a second sheet comprising
a second mesh region, the two sheets secured together along the perimeter to form
a package, and silica granules within the interior of the package, where the package
is sealed to prevent loss of the granules from the interior. Preferably the first
and second sheets are metal sheets, but they may be made of other materials, such
as flexible carbon-based composites for example.
[0015] As shown, the package 100, comprises a top sheet 102 and a base sheet 120. Preferably
the sheets are metal sheets, further preferably they are metallic mesh sheets, in
an example, a stainless-steel mesh. Preferably, the first and second mesh regions
are stainless steel mesh regions. Further preferably, the first and second metal sheets
are stainless steel mesh sheets, and the first and second mesh regions are integral
to the first and second stainless steel mesh sheets. Preferably, the aperture of the
mesh is approximately 0.1-1.0mm
[0016] The sheets are joined along long edges 104 and 110, and short edge 106. This may
be by welding, sewing, or folding and pressing each edge, for example. In an embodiment
of the invention, the top sheet 102 may comprise at least one sheet, in an alternative
embodiment the top sheet 103 is preferably a multiplicity of mesh sheets. Similarly,
the base sheet 120 may comprise at least one sheet, or alternatively a multiplicity
of mesh sheets. Desiccant granules, preferably silica granules are inserted into the
package 100, and the package is sealed along edge 108 by folding and pressing the
edge to secure the package 100. Further preferably, the package is sealed via a fold
and press along the top edge, after the silica granules have been placed within the
package. Alternatively, the sheets may be joined together by stitching them along
the outer edges of the top and bottom sheets 102, 103. Once the silica granules have
been inserted into the package the final edge will be sewn to seam the package. In
an embodiment, the width of the package is between 20-200mm. Preferably, the height
of the package is between 20-200mm. Further preferably, the width of the package is
between 5-25mm. The silica granules will have that have had excess dust removed, and
have been dehydrated before being, encased in the package 100, to create a portable,
easy to use desiccator. In an embodiment, the silica granules are between 1-3mm in
diameter.
[0017] In a preferred embodiment, the package 100 is formed of a stainless-steel mesh. This
makes the package 100 corrosion resistant, heat resistant and durable. In a further
preferred embodiment, the package is provided with an eyelet 112, which is used to
secure a fixing strap to the package 100, to provide an earth connection, and thus
make the package antistatic. Preferably the package further comprises an eyelet located
within the package. In a preferred embodiment, the eyelet is located along the perimeter
of the package. Further preferably, the eyelet is in a corner of the desiccation package.
[0018] Use of the stainless-steel mesh to form an embodiment of the package 100 means that
the package 100 is also extremely durable, corrosion resistant, and heat resistant.
[0019] The silica gel granules within the package will desiccate the surrounding atmosphere,
removing moisture for sensitive areas. In a preferred embodiment the package will
provide a reuseable, regeneratable antistatic device for removing moisture and humidity
from sensitive areas.
[0020] In addition, in a preferred embodiment, package 100 is conductive, allowing the package
100 to be securely grounded with an earth lead, as shown in figure 4.
[0021] The package 100 as described is suitable for use within sensitive electronic components,
especially around components sensitive to electrostatic discharge (ESD). This would
also be a safer alternative to standard desiccant sachets when used in potentially
explosive environments. This is because the package 100 can be securely grounded to
a suitable earth point.
[0022] The package 100 is capable of withstanding the extremely high oven temperatures that
may be present during regeneration. This is due to a Stainless-steel screen embodiment
of the desiccation package having a melting point circa ~1375°C.
[0023] In summary the desiccation package 100, has one or more of the following properties:
- 1. Antistatic
- 2. corrosion resistant.
- 3. Desiccating
- 4. Heat resistant
- 5. Regenerating
- 6. Reuseable
[0024] Fig 4(a) and Fig 4(b) show an embodiment of the desiccation package with a strap
150, connected to eyelet 112. The eyelet 112 is preferably a metal eyelet fixed into
the perimeter of the package. At one end of the strap 150, the strap is secured to
eyelet 112 via nut 152 and bolt 154. At the opposite end of the strap 150 is securing
ring 156, which can be secured to a device where the package is positioned. The length
of the strap 150 will vary according to what the strap is to be affixed to. In a preferred
embodiment, the desiccation package further comprising an earth lead connected to
the package, to allow the desiccation package to be grounded. Further preferably the
earth lead is connected to the desiccation package via the eyelet.
[0025] In an embodiment the Stainless-steel mesh desiccation package 100 and securing ring
156 for the earth strap 150, makes the desiccation package antistatic.
[0026] The combination of these three features delivers a reuseable, regeneratable antistatic
desiccation device for removing moisture and humidity from sensitive areas.
[0027] The desiccation package can be produced in any size / dimension with varying capacity
for silica granules. The size is not important in this patent as we can produce it
any size. Typically, the length of the package 100 is between 20-200mm, the width
of the package 100 is between 20-200mm, and the depth of the package is between 5-40mm.
[0028] The package 100 is suitable to be used inside assemblies that require antistatic
properties. This is important for sensitive electronic circuits that are susceptible
to electromagnetic interference (EMI) or in explosive atmospheres where statis discharges
(arks) may cause ignition to surrounding atmosphere.
[0029] The package 100 will also be used inside assemblies that may be subject to flooding
or high levels of humidity / moisture as it can be repeatedly regenerated as required,
safely in any conventional oven.
[0030] The package 100 will also be used in assemblies that require low maintenance costs
as the device can be reused, alleviating the need for periodic replacement as expected
from desiccators existing in the current market.
[0031] In the foregoing specification, it will be evident to a skilled person that that
various modifications and changes to the examples herein described may be made therein
without departing from the scope of the invention as set forth in the appended claims,
and that the claims are not limited to the specific examples described above. It is
envisaged that the safety mechanism discussed herein may be utilised in any type of
manufacturing machine with fixed and moving parts where a mechanism must be actuated
at a set relative position of components of the mechanical safety system.
[0032] Those skilled in the art will recognize that the design of the components and the
mechanical process described, depicted herein are merely exemplary, and that in fact
many other configurations, architectures or process steps can be implemented that
achieve the same functionality.
[0033] In the claims, any reference signs placed between parentheses shall not be construed
as limiting the claim. The word 'comprising' does not exclude the presence of other
elements or steps then those listed in a claim. In the claims, the word 'comprising'
does not exclude the presence of other elements or steps than those listed in a claim.
Furthermore, the terms 'a' or 'an,' as used herein, are defined as one or more than
one. Also, the use of introductory phrases in the claims, such as 'at least one',
'one or more', etc., should not be construed to imply that the introduction of another
claim element by the indefinite articles 'a' or 'an' limits any particular claim to
containing only one such element, even when the same claim includes the introductory
phrases 'one or more' or 'at least one' and indefinite articles such as 'a' or 'an.'
The same holds true for the use of definite articles. Unless stated otherwise, terms
such as 'first' and 'second' are used to arbitrarily distinguish between the elements
such terms describe. Thus, these terms are not necessarily intended to indicate temporal
or other prioritization of such elements. The mere fact that certain measures are
recited in mutually different claims does not indicate that a combination of these
measures cannot be used to advantage.
1. A desiccation package suitable for providing humidity protection comprising;
a first sheet comprising a stainless steel mesh sheet , a second sheet comprising
a second stainless steel mesh sheet , the two sheets secured together along the perimeter
to form a package, and silica granules within the interior of the package, an eyelet
located within the package, further comprising an earth lead connected to the package
via the eyelet , to allow the package to be grounded, where the package is sealed
to prevent loss of the silica granules from the interior.
2. The desiccation package as claimed in claim 1 wherein the first and second metal sheets
comprise at least one sheet.
3. The desiccation package as claimed in claim 2 wherein the first and second metal sheets
comprise a plurality of sheets.
4. The desiccation package of claim 1wherein the eyelet is located along the perimeter
of the package.
5. The desiccation package as claimed in claim 4 wherein the eyelet is in a corner of
the desiccation package.
6. The desiccation package as claimed in any preceding claim wherein the silica granules
are between 1-3mm in diameter.
7. The desiccation package according to any preceding claim wherein the aperture of the
mesh is approximately 0.1-1.0mm
8. The desiccation package as claimed in any preceding claim wherein the package is sealed
via a fold and press along a top edge, after the silica granules have been placed
within the package.
9. The desiccation package as claimed in any of claims 1 to 8 wherein the first and second
sheets are joined by sewing the sheets together along their outer edges.
10. The desiccation package as claimed in any preceding claim wherein the width of the
package is between 20-200mm.
11. The desiccation package as claimed in any preceding claim wherein the height of the
package is between 20-200mm.
12. The desiccation package of any preceding claim wherein the width of the package is
between 5-25mm.