[Technical Field]
[0001] An embodiment of the present invention relates to a non-oriented electrical steel
sheet and a method of manufacturing the same. Specifically, an embodiment of the present
invention relates to a non-oriented electrical steel sheet and a method of manufacturing
the same, wherein magnetic properties are improved by appropriately controlling a
thermal history during cooling of the steel sheet in an annealing process before cold
rolling, thereby appropriately forming Mo, Nb, and V carbides in the steel sheet.
[Background Art]
[0002] A non-oriented electrical steel sheet is mainly used for motors that convert electrical
energy into mechanical energy, and excellent magnetic properties of the non-oriented
electrical steel sheet are required to exhibit high efficiency in the process. In
particular, as eco-friendly vehicles driven by motors instead of internal combustion
engines have recently attracted attention, the demand for non-oriented electrical
steel sheets used as driving motor core materials is increasing, and for this, a non-oriented
electrical steel sheet having excellent magnetic properties and strength at the same
time is required.
[0003] The magnetic properties of a non-oriented electrical steel sheet are mainly evaluated
by iron loss and magnetic flux density. Iron loss refers to energy loss occurring
at a specific magnetic flux density and frequency, and magnetic flux density refers
to the degree of magnetization obtained under a specific magnetic field. The lower
the iron loss, the higher the energy efficiency a motor may achieve under the same
conditions, and the higher the magnetic flux density, the more the motor may be downsized
or copper loss may be reduced. Therefore, a driving motor having excellent efficiency
and torque may be made by using a non-oriented electrical steel sheet having low iron
loss and high magnetic flux density, through which the driving range and output of
eco-friendly vehicles may be improved.
[0004] The characteristics of a non-oriented electrical steel sheet to be considered also
vary depending on the operating conditions of a motor. As a general criterion for
evaluating the characteristics of a non-oriented electrical steel sheet used for a
motor, W
15/50, which is an iron loss when a 1.5 T magnetic field is applied at a commercial frequency
of 50 Hz, is widely used. However, for non-oriented electrical steel sheets with a
thickness of 0.35 mm or less used in eco-friendly vehicle driving motors, magnetic
properties are often important at a low magnetic field of 1.0 T or less and at a high
frequency of 400 Hz or higher; therefore, the characteristics of the non-oriented
electrical steel sheet are often evaluated using W
10/400 iron loss.
[0005] A method commonly used to improve the magnetic properties of a non-oriented electrical
steel sheet is to add alloying elements such as Si, Al, and Mn. If the electrical
resistivity of the steel increases through the addition of these alloying elements,
eddy current loss decreases, and thus the total iron loss may be lowered. In addition,
alloying elements are dissolved in iron as substitutional elements to cause a strengthening
effect, thereby increasing strength. On the other hand, there are disadvantages in
that as the amount of alloying elements such as Si, Al, and Mn added increases, magnetic
flux density becomes inferior and brittleness increases, and if added beyond a certain
amount, cold rolling becomes impossible, making commercial production impossible.
In particular, the thinner the thickness of the electrical steel sheet, the better
the high-frequency core loss, but a decrease in rollability due to brittleness becomes
a critical problem. The maximum value of the total content of Si, Al, and Mn that
allows for commercial production is known to be about 4.5 weight %, and in addition,
a top-grade non-oriented electrical steel sheet having excellent magnetic properties
and strength may be produced by optimizing the content of trace elements.
[0006] However, when a large amount of high-resistivity alloying elements such as Si, Al,
Mn, and Cr is added, a problem occurs in that the magnetic flux density may be lowered.
In particular, for applications where materials are continuously required to be lightweight,
such as eco-friendly electric vehicle driving motors, the use of a material having
a high magnetic flux density is essential.
[0007] To this end, a method of improving characteristics by thin gauging a hot-rolled sheet
has been proposed, and a method of improving magnetic properties by including high
Al and performing two-stage annealing and two-stage rolling has been proposed. In
addition, a method of performing thin gauging of a hot-rolled sheet through a thin
slab manufacturing method has been proposed.
[0008] However, the method of reducing the hot-rolled sheet thickness is difficult to implement
in mass production due to an increase in rolling load during a general hot rolling
process. While the high Al addition, the two-stage annealing, and the two-stage rolling
process are confirmed to partially improve magnetic properties, the {110}<001> Goss
texture also develops, which leads to a deterioration in the circumferential property
of the motor, and surface defects increase significantly due to the high Al addition.
[Disclosure]
[Technical Problem]
[0009] An embodiment of the present invention provides a non-oriented electrical steel sheet
and a manufacturing method thereof. Specifically, an embodiment of the present invention
provides a non-oriented electrical steel sheet and a manufacturing method thereof,
wherein magnetic properties are improved by appropriately controlling a thermal history
during cooling of the steel sheet in an annealing process before cold rolling to appropriately
form Mo, Nb, and V carbides in the steel sheet.
[Technical Solution]
[0010] A non-oriented electrical steel sheet according to an embodiment of the present invention
comprises, in weight %, Si: 1.5 to 4.5%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, and at
least one of Mo, V, and Nb: 0.002 to 0.03%, with the balance Fe and inevitable impurities,
wherein a number ratio of carbides having a particle diameter of 20 nm or more and
comprising at least one of Mo, V, and Nb in an amount of 5 weight % or more with respect
to the total number of carbides in the steel sheet is 0.2 or more.
[0011] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of P: 0.1 wt% or less (excluding 0%), C: 0.005 wt%
or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt% or less
(excluding 0%), and N: 0.005 wt% or less (excluding 0%).
[0012] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise one or two or more elements of Sn, Sb, Bi, Pb, Ge, and As in
an amount of 0.005 to 0.200 weight % each or in total.
[0013] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of Cu: 0.005 to 0.2 wt %, Cr: 0.01 to 0.5 wt %,
Ni: 0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and Co:
0.05 wt% or less (excluding 0%).
[0014] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of B: 0.0050 wt% or less (excluding 0%), Ca: 0.0050
wt% or less (excluding 0%), Zr: 0.005 weight % or less (excluding 0%), Te: 0.01 wt%
or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
[0015] A method for manufacturing a non-oriented electrical steel sheet according to an
embodiment of the present invention comprises the steps of: hot rolling a slab comprising,
in weight %, Si: 1.5 to 4.5%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, and at least one of
Mo, V, and Nb: 0.002 to 0.03%, with the balance Fe and inevitable impurities, to manufacture
a hot-rolled steel sheet; annealing before cold rolling for annealing the steel sheet;
cold rolling the annealed steel sheet to manufacture a cold-rolled sheet; and cold-rolled
sheet annealing for annealing the cold-rolled sheet.
[0016] The annealing before cold rolling comprises soaking of the steel sheet; first cooling
of cooling the steel sheet to a first cooling temperature at a first cooling rate;
and second cooling of cooling the steel sheet to a second cooling temperature at a
second cooling rate that is 3 to 17°C/sec higher than the first cooling rate.
[0017] The slab may further comprise at least one of P: 0.1 wt% or less (excluding 0%),
C: 0.005 wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005
wt% or less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
[0018] The slab may further comprise one or two or more of Sn, Sb, Bi, Pb, Ge, and As in
an amount of 0.005 to 0.200 weight % for each or for the total amount thereof.
[0019] The slab may further comprise at least one of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5
wt %, Ni: 0.05 wt% or less (excluding 0%), and Zn: 0.01 wt% or less (excluding 0%).
[0020] The slab may further comprise at least one of B: 0.0050 wt% or less (excluding 0%),
Ca: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or less (excluding 0%), Te: 0.01
wt% or less (excluding 0%), Co: 0.05 wt% or less (excluding 0%), and Mg: 0.0050 wt%
or less (excluding 0%).
[0021] After manufacturing the hot-rolled steel sheet, subsequent steps may be performed
in a state where scale existing on the hot-rolled steel sheet remains.
[0022] The method may further comprise preliminary cold rolling on the hot-rolled sheet
before the annealing before cold rolling.
[0023] In the preliminary cold rolling, the reduction ratio may be 65 to 80%.
[0024] A soaking temperature of the annealing before cold rolling may be 800 to 1200°C.
[0025] The first cooling temperature may be 580 to 770°C.
[0026] The second cooling temperature may be 280 to 370°C.
[0027] The first cooling rate may be 5 to 20°C/sec, and the second cooling rate may be 10
to 30°C/sec.
[Advantageous Effects]
[0028] A non-oriented electrical steel sheet according to an embodiment of the present invention
exhibits excellent magnetic flux density and low iron loss.
[0029] A non-oriented electrical steel sheet according to an embodiment of the present invention
has improved cold rollability, whereby productivity is improved.
[0030] Ultimately, a non-oriented electrical steel sheet according to an embodiment of the
present invention contributes to the manufacture of motors for eco-friendly vehicles,
motors for high-efficiency home appliances, and super premium grade motor cores.
[Brief Description of the Drawings]
[0031] FIG. 1 is a diagram schematically illustrating a cooling pattern in annealing before
cold rolling.
[Mode for Invention]
[0032] Terms such as first, second, and third are used to describe various parts, components,
regions, layers, and/or sections, but are not limited thereto. These terms are used
only to distinguish any part, component, region, layer, or section from another part,
component, region, layer, or section. Therefore, a first part, component, region,
layer, or section described below may be referred to as a second part, component,
region, layer, or section without departing from the scope of the present invention.
[0033] The terminology used herein is for the purpose of referring to specific examples
only and is not intended to limit the present invention. As used herein, singular
forms also include plural forms unless the phrases clearly indicate the opposite.
The meaning of "comprising" as used in the specification specifies a specific characteristic,
region, integer, step, operation, element, and/or component, and does not exclude
the presence or addition of other characteristics, regions, integers, steps, operations,
elements, and/or components.
[0034] When a part is referred to as being "on" or "above" another part, it may be directly
on or above the other part, or an intervening part may be present therebetween. In
contrast, when a part is referred to as being "directly on" or "directly above" another
part, no intervening part is present therebetween.
[0035] In addition, unless otherwise specified, % means weight %, and 1 ppm is 0.0001 weight
%.
[0036] In an embodiment of the present invention, further comprising an additional element
means that the additional element is included in an amount that replaces a corresponding
amount of the balance iron (Fe).
[0037] Unless defined otherwise, all terms, including technical and scientific terms, used
herein have the same meaning as commonly understood by a person skilled in the art
to which the present invention belongs. Terms defined in commonly used dictionaries
shall be interpreted as having meanings consistent with the relevant technical literature
and the content of the present disclosure, and shall not be interpreted in an ideal
or overly formal sense unless explicitly defined otherwise.
[0038] Hereinafter, embodiments of the present invention will be described in detail such
that a person skilled in the art to which the present invention pertains may easily
carry out the present invention. However, the present invention may be implemented
in many different forms and is not limited to the embodiments described herein.
[0039] A non-oriented electrical steel sheet according to an embodiment of the present invention
comprises, in weight %, Si: 1.5 to 4.5%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, and at
least one of Mo, V, and Nb: 0.002 to 0.03%, with the balance Fe and inevitable impurities.
[0040] Hereinafter, the reasons for the limitations on the components of the non-oriented
electrical steel sheet will be described.
Si: 1.5 to 4.5 wt%
[0041] Silicon (Si) serves to lower iron loss by increasing the electrical resistivity of
the material and to increase strength through solid solution strengthening. If Si
is added in an excessively small amount, the effect of improving iron loss and strength
may be insufficient. If Si is added in an excessive amount, the brittleness of the
material increases, which may sharply decrease rolling productivity and form a surface
oxide layer and oxides harmful to magnetic properties. Therefore, the material may
comprise Si in an amount of 1.5 to 4.5 weight %. More specifically, it may comprise
2.0 to 4.3 weight %. More specifically, it may comprise 2.5 to 4.0 weight %.
Al: 0.1 to 2.0 wt%
[0042] Aluminum (Al) serves to lower iron loss by increasing the electrical resistivity
of the material and to increase strength through solid solution strengthening. If
Al is added in too small an amount, fine nitrides may be formed, making it difficult
to obtain a magnetic property improvement effect. If Al is added too much, nitrides
are excessively formed to deteriorate magnetic properties, and problems may occur
in all processes such as steelmaking and continuous casting, which may significantly
reduce productivity. Therefore, Al may be contained in an amount of 0.1 to 2.0 weight
%. More specifically, it may be contained in an amount of 0.2 to 1.7 weight %. More
specifically, it may be contained in an amount of 0.5 to 1.6 weight %.
Mn: 0.1 to 2.0 wt%
[0043] Manganese (Mn) serves to improve iron loss by increasing the electrical resistivity
of the material and to form sulfides. If Mn is added in too small an amount, sulfides
are finely formed to cause deterioration of magnetic properties, and if Mn is added
too much, fine MnS is excessively precipitated, and the formation of {111} texture,
which is unfavorable to magnetic properties, is promoted, so that the magnetic flux
density is sharply reduced. Therefore, Mn may be contained in an amount of 0.1 to
2.0 weight %. More specifically, it may be contained in an amount of 0.3 to 1.8 weight
%. More specifically, it may be contained in an amount of 0.5 to 1.6 weight %.
At least one of Mo, V, and Nb: 0.002 to 0.03 wt%
[0044] When molybdenum (Mo), vanadium (V), and niobium (Nb) are additionally added, they
form carbides and undergo complex precipitation with TiC or the like, which results
in coarsening of precipitates and improvement in magnetic flux density by reducing
the number of fine carbides. If they are appropriately added, the above-mentioned
effects may be additionally obtained; however, if they are contained in an excessive
amount, a large amount of segregation occurs, which inhibits grain growth, and consequently,
magnetic flux density and iron loss may rather become inferior. More specifically,
at least one of Mo, V, and Nb may be contained in an amount of 0.005 to 0.015 weight
%. When Mo, V, and Nb are contained individually or two or more thereof are contained,
the total amount thereof may be within the above-mentioned range. More specifically,
two or more of Mo, V, and Nb may be contained in the above-mentioned range as a total
amount. More specifically, Mo, V, and Nb may be contained in the above-mentioned range
as a total amount. More specifically, Mo, V, and Nb may each be contained in an amount
of 0.001 to 0.02 weight %.
[0045] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of P: 0.1 wt% or less (excluding 0%), C: 0.005 wt%
or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt% or less
(excluding 0%), and N: 0.005 wt% or less (excluding 0%).
P: 0.1 wt% or less
[0046] Phosphorus (P) is a grain boundary segregation element and may improve magnetic flux
density, but if it is added in an excessive amount, it increases the brittleness of
a steel sheet, resulting in inferior weldability. More specifically, P may be contained
in an amount of 0.0001 to 0.0500 weight %.
C: 0.005 wt% or less
[0047] Carbon (C) causes magnetic aging and may combine with other impurity elements to
generate carbides, thereby hindering the grain boundary or magnetic domain wall movement
to deteriorate magnetic properties. More specifically, C may be contained in an amount
of 0.0001 to 0.003 weight %.
S: 0.005 wt% or less
[0048] Sulfur (S) forms MnS and CuS, which are fine precipitates, and may deteriorate magnetic
properties and worsen hot workability. More specifically, S may be contained in an
amount of 0.0001 to 0.0030 weight %.
Ti: 0.005 wt% or less
[0049] Titanium (Ti) forms carbonitride and hinders magnetic domain movement; therefore,
its content may be limited. More specifically, Ti may be present in an amount ranging
from 0.0001 to 0.005 weight %. Even more specifically, Ti may be present in an amount
ranging from 0.0001 to 0.003 weight %.
N: 0.005 wt% or less
[0050] Nitrogen (N) not only forms fine AlN precipitates inside the base material but also
combines with other impurities to form fine precipitates, which may inhibit grain
growth and domain wall movement, thereby potentially worsening iron loss. More specifically,
N may be contained in an amount of 0.0001 to 0.0030 weight %.
[0051] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise one or two or more elements of Sn, Sb, Bi, Pb, Ge, and As in
an amount of 0.005 to 0.200 weight % each or in total.
Sn and Sb
[0052] Tin (Sn) and antimony (Sb) segregate at the grain boundaries at the initial stage
of final recrystallization annealing and serve to suppress the development of {111}
orientation, which deteriorates magnetic properties. If Sn and Sb are added in excessive
amounts, they hinder the recovery and growth of coarse elongated band structures and
may deteriorate surface quality. Therefore, one or more selected from the group consisting
of Sn and Sb may be further added within the aforementioned range. More specifically,
Sn may be contained in an amount of 0.005 to 0.200 weight %, or Sb may be contained
in an amount of 0.005 to 0.200 weight %.
Bi, Pb, Ge and As
[0053] When bismuth (Bi), lead (Pb), germanium (Ge), and arsenic (As) are additionally added,
they segregate at the grain boundaries and alleviate stress concentration at the grain
boundaries during cold rolling, thereby improving magnetic flux density by suppressing
recrystallization of <111>//ND oriented grains in the subsequent recrystallization
annealing process. If they are added in appropriate amounts, the above-mentioned effects
may be additionally obtained, but if they are contained in an excessive amount, a
large amount of segregation occurs, inhibiting grain growth, and magnetic flux density
and iron loss may rather become inferior.
[0054] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5 wt%, Ni:
0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and Co: 0.05
wt% or less (excluding 0%).
Cu: 0.005 to 0.200 wt%
[0055] Copper (Cu) serves to form sulfides together with Mn. When Cu is further added, if
it is added in too small an amount, (Cu · Mn)S is finely precipitated, which may deteriorate
magnetic properties. If Cu is added too much, high temperature brittleness occurs,
which may form cracks during continuous casting or hot rolling. More specifically,
Cu may be contained in an amount of 0.01 to 0.10 weight %.
Cr: 0.01 to 0.50 wt%
[0056] Chromium (Cr) serves to improve iron loss by increasing electrical resistivity. If
Cr is added in too small an amount, the effect of increasing electrical resistivity
may not be sufficient. If Cr is contained in too large an amount, magnetic flux density
may decrease. More specifically, Cr may be contained in an amount of 0.050 to 0.20
weight %.
Ni: 0.05 wt% or less
[0057] Nickel (Ni) reacts with impurity elements to form fine sulfides, carbides, and nitrides,
which may have a harmful effect on magnetic properties. More specifically, Ni may
be contained in an amount of 0.001 to 0.03 weight %.
Zn: 0.01wt% or less
[0058] When the content of zinc (Zn) is excessive, it acts as an impurity and may deteriorate
magnetic properties. Therefore, Zn may be further added within the above-mentioned
range. More specifically, Zn may be contained in an amount of 0.001 to 0.005 weight
%.
Co: 0.05 wt% or less
[0059] Cobalt (Co) does not form fine sized precipitates that deteriorate the magnetic properties
of a steel sheet, but it may increase high temperature strength and make the shape
of the coil poor after hot rolling.
[0060] A non-oriented electrical steel sheet according to an embodiment of the present invention
may further comprise at least one of B: 0.0050 wt% or less (excluding 0%), Ca: 0.0050
wt% or less (excluding 0%), Zr: 0.0050 wt% or less (excluding 0%), Te: 0.0100 wt%
or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
B: 0.0050 wt% or less
[0061] If boron (B) is added in an excessive amount, it may cause deterioration of magnetic
properties through the formation of inclusions or the like in the steel. Therefore,
B may be contained in an amount of 0.005 wt% or less. The lower limit is not particularly
limited, but it may be 0.0001 weight % due to steelmaking cost. More specifically,
B may be contained in an amount of 0.0001 to 0.0030 weight %.
Ca: 0.0050 wt% or less
[0062] Calcium (Ca) has a very strong tendency toward the formation of precipitates in the
steel, and it deteriorates iron loss by forming fine sulfides inside the base material,
thereby suppressing grain growth and domain wall movement.
Zr: 0.0050 wt% or less
[0063] If zirconium (Zr) is added in an excessive amount, it may cause deterioration of
magnetic properties through the formation of inclusions or the like in the steel.
Therefore, Zr may be contained in an amount of 0.005 wt% or less. The lower limit
is not particularly limited, but it may be 0.0001 weight % due to steelmaking cost.
That is, Zr may be contained in an amount of 0.0001 to 0.0050 weight %. More specifically,
it may be contained in an amount of 0.0005 to 0.0030 weight %.
Te: 0.0100 wt% or less
[0064] Tellurium (Te) diffuses into an oxide layer on the surface of a hot-rolled coil and
may be added to increase a friction coefficient between the oxide layer and a rolling
work roll while being concentrated under the oxide layer to improve hardness, thereby
allowing the oxide layer crushed during rolling to be removed instead of being pressed
into the base material. If the amount of Te added is too small, the effect may be
insignificant. If an excessive amount of Te is added, the oxide layer is easily removed
and the base material directly contacts the work roll, reducing the effect; furthermore,
deformation bands are excessively generated in the steel sheet during cold rolling,
so that a {111}//ND texture unfavorable to magnetic properties may develop. More specifically,
tellurium may be contained in an amount of 0.0001 to 0.007 weight %.
Mg: 0.0050 wt% or less
[0065] Magnesium (Mg) is an element that mainly combines with S to form sulfides, and may
affect the surface oxidation layer of the base steel. Therefore, Mg may be contained
in an amount of 0.0050 wt% or less. The lower limit is not particularly limited, but
it may be 0.0001 weight % due to steelmaking cost. That is, Mg may be contained in
an amount of 0.0001 to 0.0050 weight %. More specifically, it may be contained in
an amount of 0.0005 to 0.0030 weight %.
[0066] The balance comprises Fe and inevitable impurities. Inevitable impurities are impurities
incorporated during the steelmaking step and the manufacturing process of the non-oriented
electrical steel sheet; as these are well known in the art, detailed descriptions
thereof are omitted. In an embodiment of the present invention, the addition of elements
other than the aforementioned alloy composition is not excluded, and such elements
may be included in various ways within a range that does not depart from the technical
concept of the present invention. When an additional element is further included,
it replaces the balance Fe.
[0067] As described above, in an embodiment of the present invention, by containing appropriate
amounts of Mo, V, and Nb, carbides are formed and undergo complex precipitation with
TiC or the like, thereby causing coarsening of precipitates and improving magnetic
flux density by reducing the number of fine carbides. In an embodiment of the present
invention, the number ratio of carbides having a particle diameter of 20 nm or more
and comprising at least one of Mo, V, and Nb in an amount of 5 weight % or more, with
respect to the total number of carbides in the steel sheet, is 0.2 or more.
[0068] Carbide refers to the aggregation of carbon components in the steel sheet into a
particle form. Specifically, it refers to a portion where carbon is contained in an
amount greater than the base content of the steel sheet. In an embodiment of the present
invention, a carbide is determined to be a particle containing a carbon component
and having a carbon-aggregated particle diameter of at least 1 nm when measured by
TEM (Transmission Electron Microscopy) and EDS (Energy Dispersive Spectroscopy). The
cross-section for the carbide measurement standard is not particularly limited, but
may be a plane normal to the transverse direction (TD direction) of the steel sheet
(TD plane). The particle diameter of a carbide refers to the diameter of a virtual
circle having an area equal to the area occupied by the carbide.
[0069] In an embodiment of the present invention, a number ratio of carbides having a particle
diameter of 20 nm or more and comprising at least one of Mo, V, and Nb in an amount
of 5 weight % or more with respect to the total number of carbides in the steel sheet
is 0.2 or more. When the particle diameter is too small or many carbides such as TiC
containing a small amount of Mo, V, and Nb exist, the movement of magnetic domains
may become difficult, and iron loss may increase. When two or more of Mo, V, and Nb
are included, it means including them in an amount of 5 weight % or more as a total
amount. More specifically, a number ratio of carbides having a particle diameter of
20 nm or more and comprising at least one of Mo, V, and Nb in an amount of 5 weight
% or more with respect to the total number of carbides in the steel sheet is 0.2 to
0.5. More specifically, it is 0.21 to 0.35. The carbide ratio may be analyzed by analyzing
an image obtained through TEM or SEM and EDS using an image analysis program. In order
to reduce deviation according to the measurement position, three or more non-overlapping
positions for a specimen of 20 µm x 20 µm or more may be measured, and the ratio may
be obtained as the average value thereof.
[0070] In an embodiment of the present invention, the density of carbides may be 2.5/µm
2 or less. If the density of carbides is high, even if the carbide ratio is large,
the absolute number of fine carbides increases, which may adversely affect iron loss.
More specifically, the density of carbides may be 0.1 to 2.5/µm
2. Even more specifically, it may be 2.00 to 2.45/µm
2. The density of carbides may be obtained in the same manner as the above-described
ratio of carbides.
[0071] The size distribution and density of carbides may be controlled by a cooling pattern
during annealing before cold rolling, and specific details will be described in relation
to a method for manufacturing a non-oriented electrical steel sheet.
[0072] The carbide may comprise at least one of Ti, S, Cr, N, O, and Fe in addition to C.
[0073] In an embodiment of the present invention, the magnetic flux density in the rolling
direction and the high-frequency core loss are excellent.
[0074] Specifically, the non-oriented electrical steel sheet according to an embodiment
of the present invention may satisfy Equation 1 below.

[0075] (In Equation 1, B50
L represents magnetic flux density measured in the rolling direction (B50, Tesla),
and B50
C represents magnetic flux density measured in the transverse direction (B50, Tesla).)
[0076] B50 means induced magnetic flux density in a magnetic field of 5000 A/m.
[0077] Equation 1 is basically a general method for evaluating the magnetic flux density
of a non-oriented electrical steel sheet, and represents the average value of the
magnetic flux densities (B50) in the rolling direction (L) and the transverse direction
(C). More specifically, the value of Equation 1 may be in the range of 1.60 to 1.65.
[0078] In addition, the non-oriented electrical steel sheet according to an embodiment of
the present invention may satisfy Equation 2 below.

[0079] (In Equation 2, W10/400
L represents iron loss measured in the rolling direction (W10/400, W/kg), W10/400
C represents iron loss measured in the transverse direction (W10/400, W/kg), e represents
a natural constant, and t represents a thickness of the electrical steel sheet (mm).)
[0080] W10/400 is iron loss when a magnetic flux density of 1.0 T is induced at a frequency
of 400 Hz.
[0081] Equation 2 achieves a significant reduction in iron loss as a result of securing
excellent magnetic flux density according to Equation 1, thereby enabling an increase
in motor efficiency. Such iron loss characteristics are influenced by magnetic flux
density characteristics, but they are also significantly affected by the thickness
of the steel sheet. Accordingly, the iron loss refers to the iron loss that may be
secured in a steel sheet exhibiting excellent magnetic flux density in all directions
of the steel sheet as in the present invention, depending on the thickness of the
steel sheet. More specifically, W10/400 may be 13.5 W/kg or less. Even more specifically,
it may be 12.5 to 13.4 W/kg. In this case, the thickness may be 0.25 mm.
[0082] A manufacturing method of a non-oriented electrical steel sheet according to an embodiment
of the present invention comprises the steps of: hot rolling a slab to manufacture
a hot-rolled steel sheet; annealing before cold rolling for annealing the steel sheet;
cold rolling the annealed steel sheet to manufacture a cold-rolled sheet; and cold-rolled
sheet annealing for annealing the cold-rolled sheet.
[0083] Hereinafter, each step will be described in detail.
[0084] First, a slab is hot rolled.
[0085] Since the alloy composition of the slab has been described in relation to the alloy
composition of the above-described non-oriented electrical steel sheet, overlapping
descriptions will be omitted. Since the alloy composition does not substantially change
during the manufacturing process of the non-oriented electrical steel sheet, the alloy
composition of the non-oriented electrical steel sheet and that of the slab are substantially
the same.
[0086] Specifically, the slab comprises, in weight %, Si: 1.5 to 4.5%, Al: 0.1 to 2.0%,
Mn: 0.1 to 2.0%, and at least one of Mo, V, and Nb: 0.002 to 0.03%, with the balance
Fe and inevitable impurities.
[0087] Since other additional elements have been described in the alloy composition of the
non-oriented electrical steel sheet, overlapping descriptions will be omitted.
[0088] The slab may be heated before hot rolling. The heating temperature of the slab is
not limited, but the slab may be heated to 1200°C or less. If the slab heating temperature
is too high, precipitates, such as AlN and MnS, present in the slab may be re-dissolved
and then finely re-precipitated during hot rolling and annealing, which may inhibit
grain growth and decrease magnetic properties.
[0089] Next, the slab is hot rolled to manufacture a hot-rolled sheet. The thickness of
the hot-rolled sheet may be 1.0 to 4.5 mm. In an embodiment of the present invention,
preliminary cold rolling before cold rolling may be further included, so that even
if the thickness of the hot-rolled sheet is relatively thick, a non-oriented electrical
steel sheet of an appropriate thickness may be manufactured. More specifically, the
thickness of the hot-rolled sheet may be 1.5 to 3.5 mm.
[0090] The step of hot rolling may comprise finish rolling at a temperature of 850°C or
higher.
[0091] If the finishing rolling temperature of hot rolling is too low, the rolling load
increases, resulting in decreased hot rolling workability. Furthermore, a large amount
of a deformed structure remains in the hot-rolled steel sheet, which may cause an
increase in the rolling load during the subsequent process of preliminary cold rolling.
In addition, during intermediate annealing, recrystallization of <111>//ND oriented
grains from the deformed structure is promoted, thereby causing the magnetic flux
density to be inferior. Therefore, a higher hot rolling finish temperature is better,
and more specifically, it is preferable to perform finish rolling at a temperature
of 860 to 1000°C.
[0092] The step of hot rolling may comprise a step of water cooling after a lapse of 0.1
seconds or more after finish rolling.
[0093] After finish rolling, cooling is performed for coiling. In performing water cooling,
if water cooling is performed immediately after finish rolling (i.e., less than 0.1
seconds), the steel sheet is rapidly cooled, which may cause deformation and residual
stress in the steel sheet, making coiling difficult. In addition, in terms of microstructure,
the deformation stress after finish rolling remains unrelieved, which may cause an
increase in rolling load in a subsequent cold rolling step and the formation of fine
<111>//ND oriented recrystallized grains. Therefore, maintaining the steel sheet for
0.1 seconds or more so that recovery and recrystallization of the hot rolling deformed
structure may occur immediately after hot rolling finish rolling reduces rolling load
during subsequent preliminary cold rolling and suppresses the generation of <111>//ND
oriented recrystallized grains. More specifically, water cooling may be performed
after 0.3 to 5.0 seconds, and even more specifically, water cooling may be performed
after 0.5 to 3.0 seconds.
[0094] The step of hot rolling may comprise coiling at a temperature of 600 to 800°C. The
method may further comprise a step of rough rolling before the step of finish rolling.
[0095] If the temperature in the coiling step is maintained at an excessively low level,
recovery and recrystallization of the hot-rolling deformed structure may not occur
sufficiently, the cooling load may increase to rapidly cool the steel sheet to a low
temperature, and difficulties may arise in coiling an overcooled coil. Conversely,
if the temperature is excessively high, although recovery and recrystallization may
be promoted, additional oxidation by atmospheric oxygen may occur during coiling,
resulting in the formation of a thicker scale and a potential problem of grain boundary
oxidation. Grain boundary oxidation of a hot-rolled sheet is highly likely to promote
grain boundary corrosion in a subsequent pickling process, which may cause surface
stripe defects, and a rolling roll may be severely worn. Therefore, it is preferable
that the coiling process be performed at a temperature of 600 to 800°C, and more specifically,
the coiling may be performed at 600 to 750°C.
[0096] After manufacturing the hot-rolled steel sheet, subsequent steps may be performed
in a state where scale existing on the hot-rolled steel sheet remains. That is, after
hot rolling, scale removal such as pickling, shot blasting, or surface grinding may
be omitted, and subsequent steps may be performed. By performing cold rolling in a
state where the pickling process is omitted, friction between a rolling work roll
and the steel sheet increases, so that a specific orientation develops during recrystallization
annealing as shear deformation is applied simultaneously with plane strain deformation
during rolling. In an embodiment of the present invention, scale refers to a portion
where elements such as Fe, Al, and Si on the surface of the steel sheet combine with
oxygen to form a phase different from that of the base material. The expression that
scale remains means that scale having a thickness of at least 1 µm remains on the
hot-rolled sheet. In this case, the scale thickness refers to the sum of the scale
thicknesses formed on both surfaces of the steel sheet. If the remaining scale thickness
is too thin, the effect of the remaining scale may not be sufficiently exhibited.
Even if the scale thickness is greater, the effect is not improved, and there is a
problem that the yield of the steel sheet decreases. More specifically, scale having
a thickness of 0.1 to 1 µm may remain.
[0097] In an embodiment of the present invention, after manufacturing a hot-rolled steel
sheet, annealing before cold rolling may be performed by immediately annealing the
hot-rolled steel sheet. Alternatively, after performing preliminary cold rolling on
the hot-rolled steel sheet, annealing before cold rolling may be performed by annealing
the preliminary cold-rolled sheet.
[0098] The preliminary cold rolling is distinguished from the cold rolling described later,
in that the preliminary cold rolling is a primary rolling step of a process comprising
rolling to an intermediate thickness, instead of the final product thickness, followed
by performing intermediate annealing and cold rolling to the final product thickness.
[0099] The preliminary cold rolling may be performed at a reduction ratio in the range of
65 to 80% to improve final cold rolling productivity and grain in a final product
plate. In addition, when rolling productivity is not a factor, the preliminary cold
rolling may be performed in a reverse rolling mill in the present invention. The preliminary
cold-rolled sheet may have a thickness of 0.3 to 1.5 mm. More specifically, the reduction
ratio may be 68 to 78% and the thickness may be 0.6 to 1.3 mm.
[0100] The preliminary cold reduction ratio may be obtained as (thickness of steel sheet
before rolling - thickness of steel sheet after rolling) / thickness of steel sheet
before rolling. If the reduction ratio is too low in the preliminary cold rolling
step, the rolling load increases during final cold rolling, thereby decreasing productivity,
and a problem of promoting fine <111>//ND orientation recrystallization may occur
as the final reduction ratio increases. Conversely, if the reduction ratio is too
high, the cold rolling load increases and the possibility of strip breakage also increases.
[0101] The preliminary cold rolling step may be performed at a temperature of 60 to 300°C.
This temperature may be reached by an increase in the temperature of the steel sheet
due to friction between the steel sheet and the rolling roll, or by applying heat
from an external source. If the temperature is too low, the rolling load may increase
significantly, and the steel sheet may slip between the rolling rolls instead of being
rolled, causing problems such as kinking. If the temperature is too high, a thick
oxide layer may be generated on the surface of the steel sheet, magnetic properties
may be deteriorated, and problems such as ignition of the rolling oil may occur. More
specifically, the step is preferably performed at a temperature of 70 to 250°C. The
above-described temperature refers to the temperature of the steel sheet.
[0102] As described above, the preliminary cold rolling step may be omitted as needed.
[0103] Next, in annealing before cold rolling, the hot-rolled steel sheet or preliminary
cold-rolled sheet is annealed.
[0104] A soaking temperature in annealing before cold rolling may be 800 to 1200°C. If the
annealing temperature is too low, a recrystallized structure is not formed or grows
finely, so that the effect of increasing magnetic flux density is small, and if the
annealing temperature is too high, magnetic properties are rather lowered, and rolling
workability may be worsened due to deformation of a sheet shape. More specifically,
the temperature range may be 830 to 1170°C. The soaking time may be 15 to 180 seconds.
[0105] In an embodiment of the present invention, the size distribution of carbides and
the density thereof may be controlled by controlling the cooling pattern in annealing
before cold rolling.
[0106] In FIG. 1, a cooling pattern in annealing before cold rolling is schematically shown.
[0107] As shown in FIG. 1, annealing before cold rolling comprises: soaking of the steel
sheet; first cooling (C
1) of cooling the steel sheet to a first cooling temperature (T
1) at a first cooling rate; and second cooling (C
2) of cooling the steel sheet to a second cooling temperature at a second cooling rate
that is 3 to 17°C/sec higher than the first cooling rate.
[0108] In the first cooling step (C
1), the steel sheet is cooled from a soaking temperature (T
0) to a first cooling temperature (T
1) at a first cooling rate. In an embodiment of the present invention, the cooling
temperature in the cooling step refers to an average cooling temperature over the
entire duration of the cooling step. Although FIG. 1 illustrates the cooling rate
as being uniform, the cooling rate may vary over time without affecting the scope
of the invention.
[0109] The first cooling temperature (T
1) may be 580 to 770°C. If the first cooling temperature (T
1) is too low, it means that the material has been cooled for a long time at the first
cooling rate, and in this case, deformation of the material due to thermal shock,
as well as deterioration of magnetic flux density and iron loss due to resultant residual
stress, may occur. If the first cooling temperature (T
1) is too high, the first cooling step (C
1) ends prematurely, and fine carbides may be formed, which may cause problems in terms
of magnetic flux density and iron loss. In one embodiment of the present invention,
the cooling temperature is based on the sheet surface temperature. More specifically,
the first cooling temperature (T
1) may be 600 to 750°C.
[0110] The first cooling rate may be 5 to 20°C/sec. If the first cooling rate is too slow,
carbides coarsen, which may cause problems in terms of inhibition of grain growth
and deterioration of magnetic properties. If the first cooling rate is too fast, a
problem may occur in terms of residual stress due to thermal shock. More specifically,
the first cooling rate may be 10 to 15°C/sec.
[0111] Next, in the second cooling step (C
2), the steel sheet is cooled from the first cooling temperature (T
1) to the second cooling temperature (T
2) at a second cooling rate. At this time, the second cooling rate is 3 to 17°C/sec
higher than the first cooling rate. When the difference between the second cooling
rate and the first cooling rate is small, a problem may occur in that the total annealing
time increases and carbide growth is promoted. When the difference between the second
cooling rate and the first cooling rate is too large, a problem may occur in that
magnetic properties are deteriorated due to residual stress formed by rapid cooling.
More specifically, the second cooling rate may be 5 to 15°C/sec higher than the first
cooling rate.
[0112] The second cooling temperature (T
2) may be 280 to 370°C. If the second cooling temperature (T
2) is too low, it means that it has been cooled for a long time at the second cooling
rate, which may cause a problem in terms of increasing the amount of carbide precipitation.
If the second cooling temperature (T
2) is too high, the second cooling step (C
2) ends early, which may cause a problem in that time required for growth of fine carbides
is insufficient. More specifically, the second cooling temperature (T
2) may be 300 to 350°C.
[0113] The second cooling rate may be 10 to 30°C/sec. If the second cooling rate is too
slow, carbide precipitation may significantly increase. If the second cooling rate
is too fast, residual stress due to rapid cooling may increase. More specifically,
the second cooling rate may be 15 to 25°C/sec.
[0114] After the second cooling step, it may be cooled to room temperature, but additional
cooling and heat insulation may be performed to prevent strip breakage due to material
deviation in the width direction and longitudinal direction and shape failure when
cooling to room temperature.
[0115] The above-described annealing before cold rolling may be performed in vertical continuous
annealing equipment or horizontal continuous annealing equipment. In performing the
annealing, a pickling process for removing an oxide layer that may exist on the steel
sheet before annealing using sulfuric acid, hydrochloric acid, or nitric acid may
be performed; or, alternatively, it is possible to remove an oxide layer remaining
on the surface by performing pickling after the annealing.
[0116] Returning to the description of the method for manufacturing a non-oriented electrical
steel sheet, the annealed steel sheet is cold-rolled to manufacture a cold-rolled
sheet. At this time, the steel sheet may be cold-rolled at a reduction ratio of 30
to 80%. If the reduction ratio is too low, the strain energy accumulated in the rolled
steel sheet is small, making it difficult to recrystallize in a subsequent annealing
process, such that a rolled structure remains, which may cause a problem in improving
the magnetic flux density and iron loss. Conversely, if the reduction ratio is too
high, recrystallization of <111>//ND oriented grains is promoted in a subsequent annealing
process and the grains also become fine, so that the magnetic flux density is inferior
and the iron loss increases. More specifically, the reduction ratio may be 40 to 70%.
The thickness may be 0.1 mm to 0.5 mm. More specifically, it may be 0.15 to 0.35 mm.
In the cold rolling step, a tandem cold rolling mill that continuously cold-rolls
the steel sheet using a plurality of rolling stands or a reverse rolling mill that
discontinuously cold-rolls the steel sheet using 12 or more rolling rolls may be used.
[0117] Next, the step of annealing the cold-rolled sheet may be performed in a temperature
range of 600 to 1200°C. If the annealing temperature is too low, recrystallization
of <111>//ND oriented grains is promoted, and grains also become fine, so that excellent
magnetic flux density characteristics may not be secured. If the annealing temperature
is too high, grains grow coarsely, so that iron loss increases, and an oxide layer
or a nitride layer is generated on the surface of the steel sheet from an annealing
atmosphere gas, which may also cause a problem of increasing iron loss. More specifically,
the cold-rolled sheet may be annealed at 750 to 1100°C.
[0118] After cold-rolled sheet annealing, a step of forming an insulating coating to secure
insulation and corrosion resistance in the steel sheet may be further included. Since
the insulating coating is widely known, a specific description thereof will be omitted.
[0119] The present invention will be described in more detail below with reference to examples.
However, these examples are provided only for the purpose of illustrating the present
invention, and the present invention is not limited thereto.
Example 1
[0120] Slabs having the compositions as shown in Table 1 below were manufactured. The balance
is Fe. The slab was heated to 1150°C, hot finish rolled at 920°C, and coiled at 650°C
to manufacture a hot-rolled sheet having a thickness of 2.3 mm. Subsequently, the
hot-rolled sheet was preliminarily cold rolled to a thickness of 1.5 mm. Subsequently,
the sheet was soaked at 1100°C for 30 seconds, subjected to first cooling to 600°C
at a cooling rate of 10°C/sec, subjected to second cooling to 350°C at a cooling rate
of 15°C/sec, and air-cooled to room temperature. Subsequently, final cold rolling
was performed to a thickness of 0.25 mm using a reversing rolling mill, followed by
annealing at 900°C for 100 seconds and an insulation coating treatment. Carbides in
the steel sheet were measured by TEM and EDS, and the results are summarized in Table
2 below.
[0121] The magnetic properties were measured with an Epstein tester after preparing Epstein
specimens for each angle, and the results are summarized in Table 2 below.
[0122] The magnetic flux density and iron loss are expressed as the average values of the
rolling direction and the transverse direction.
[Table 1]
| No. |
Si (wt%) |
Al(wt% ) |
Mn(wt %) |
C(ppm ) |
S(ppm ) |
N(ppm ) |
Ti(ppm ) |
Mo(pp m) |
V(ppm ) |
Nb(pp m) |
| A1 |
2.70 |
1.6 |
0.7 |
70 |
14 |
16 |
16 |
15 |
50 |
12 |
| A2 |
2.70 |
1.6 |
0.7 |
32 |
15 |
55 |
15 |
20 |
12 |
15 |
| A3 |
2.70 |
1.6 |
0.7 |
28 |
20 |
21 |
20 |
15 |
351 |
35 |
| A4 |
2.70 |
1.6 |
0.7 |
16 |
62 |
32 |
29 |
40 |
125 |
50 |
| A5 |
2.70 |
1.6 |
0.7 |
20 |
23 |
26 |
31 |
50 |
107 |
20 |
| A6 |
2.70 |
1.6 |
0.7 |
25 |
10 |
17 |
24 |
30 |
154 |
15 |
| B1 |
3.45 |
0.7 |
1.2 |
56 |
16 |
32 |
58 |
85 |
- |
- |
| B2 |
3.45 |
0.7 |
1.2 |
28 |
22 |
28 |
26 |
- |
- |
70 |
| B3 |
3.45 |
0.7 |
1.2 |
26 |
16 |
23 |
14 |
- |
125 |
- |
| B4 |
3.45 |
0.7 |
1.2 |
20 |
15 |
27 |
22 |
- |
100 |
40 |
| B5 |
3.45 |
0.7 |
1.2 |
30 |
23 |
26 |
23 |
10 |
- |
80 |
| B6 |
3.45 |
0.7 |
1.2 |
45 |
15 |
20 |
32 |
70 |
20 |
- |
| B7 |
3.45 |
0.7 |
1.2 |
45 |
15 |
20 |
32 |
5 |
5 |
5 |
[Table 2]
| No. |
Carbide density (number/µm2) |
Ratio of Mo, V, Nb carbides of 20 nm or more |
B50(T) |
W10/400(W/kg ) |
Remarks |
| A1 |
3.25 |
0.15 |
1.58 |
13.6 |
Comparative Example |
| A2 |
2.42 |
0.10 |
1.59 |
13.7 |
Comparative Example |
| A3 |
3.70 |
0.35 |
1.57 |
13.9 |
Comparative Example |
| A4 |
2.80 |
0.16 |
1.58 |
13.8 |
Comparative Example |
| A5 |
2.31 |
0.24 |
1.63 |
12.9 |
Example |
| A6 |
2.45 |
0.23 |
1.62 |
13.4 |
Example |
| B1 |
2.61 |
0.18 |
1.57 |
14.1 |
Comparative Example |
| B2 |
2.83 |
0.13 |
1.58 |
13.9 |
Comparative Example |
| B3 |
2.72 |
0.15 |
1.58 |
14.0 |
Comparative Example |
| B4 |
2.43 |
0.27 |
1.61 |
13.2 |
Example |
| B5 |
2.35 |
0.26 |
1.61 |
13.3 |
Example |
| B6 |
2.38 |
0.24 |
1.62 |
13.0 |
Example |
| B7 |
2.62 |
0.09 |
1.59 |
13.9 |
Comparative Example |
[0123] As shown in Table 1 and Table 2, it may be confirmed that examples, in which the
steel composition is appropriately controlled, the process conditions are appropriately
controlled, and carbides are appropriately formed, exhibit excellent iron loss and
magnetic flux density.
[0124] On the other hand, when the steel composition is not appropriately controlled, carbides
may not be appropriately formed, and it can be confirmed that iron loss and magnetic
flux density are inferior.
Example 2
[0125] A slab comprising, in weight %, Si: 3.5%, Al: 0.8%, Mn: 1.8%, C: 0.0025%, S: 0.0020%,
N: 0.002%, Ti: 0.003%, Mo: 0.007%, V: 0.003%, Nb: 0.004%, and the balance being Fe
was heated to 1100°C and then hot-rolled to a thickness of 1.5 mmt. The hot-rolled
sheet was annealed under the conditions shown in Table 3 below, and then final cold
rolling was performed to a thickness of 0.20 mmt using a tandem rolling mill having
a plurality of rolling stands, followed by maintaining the sheet at a temperature
of 950°C for 100 seconds, cooling, and performing an insulation coating treatment.
[0126] The magnetic properties and carbide analysis of the final product were performed
in the same manner as in Example 1 and are shown in Table 3 and Table 4.
[Table 3]
| No. |
Soaking temperature(° C) |
First cooling rate(°C/s) |
First cooling temperature(°C ) |
Second cooling rate(°C s) |
Second cooling temperature(° C) |
| C1 |
1000 |
10 |
600 |
15 |
350 |
| C2 |
1000 |
25 |
600 |
15 |
350 |
| C3 |
900 |
10 |
550 |
15 |
350 |
| C4 |
1000 |
10 |
800 |
15 |
320 |
| C5 |
900 |
10 |
600 |
15 |
320 |
| C6 |
1000 |
15 |
600 |
15 |
320 |
| C7 |
850 |
5 |
650 |
15 |
300 |
| C8 |
900 |
10 |
700 |
20 |
320 |
| C9 |
950 |
15 |
750 |
25 |
350 |
| C10 |
1000 |
5 |
650 |
15 |
300 |
| C11 |
1050 |
10 |
700 |
20 |
320 |
| C12 |
850 |
10 |
750 |
30 |
350 |
| C13 |
900 |
20 |
650 |
22 |
300 |
[Table 4]
| No. |
Carbide density (number/µm2) |
Ratio of Mo, V, Nb carbides of 20 nm or more |
B50(T) |
W10/400(W/kg ) |
Remarks |
| C1 |
2.40 |
0.21 |
1.61 |
13.2 |
Example |
| C2 |
2.83 |
0.13 |
1.58 |
13.8 |
Comparative Example |
| C3 |
2.72 |
0.15 |
1.58 |
13.9 |
Comparative Example |
| C4 |
2.43 |
0.18 |
1.58 |
13.8 |
Comparative Example |
| C5 |
2.35 |
0.26 |
1.61 |
13.1 |
Example |
| C6 |
2.38 |
0.19 |
1.59 |
13.7 |
Comparative Example |
| C7 |
2.31 |
0.23 |
1.63 |
13.0 |
Example |
| C8 |
2.40 |
0.21 |
1.62 |
13.2 |
Example |
| C9 |
2.42 |
0.22 |
1.61 |
13.3 |
Example |
| C10 |
2.34 |
0.25 |
1.62 |
13.2 |
Example |
| C11 |
2.38 |
0.23 |
1.62 |
13.2 |
Example |
| C12 |
2.43 |
0.16 |
1.58 |
13.9 |
Comparative Example |
| C13 |
2.60 |
0.21 |
1.59 |
14.0 |
Comparative Example |
[0127] As shown in Table 3 and Table 4, when the cooling pattern is appropriately controlled
during annealing before cold rolling, the carbide properties may be appropriately
controlled, resulting in excellent magnetic properties. On the other hand, when the
cooling pattern is not appropriately controlled, many carbides or many fine carbides
may be generated, resulting in inferior magnetic properties.
[0128] The present invention is not limited to the examples but may be manufactured in various
different forms, and a person skilled in the art to which the present invention belongs
will understand that the present invention may be carried out in other specific forms
without changing the technical idea or essential features of the present invention.
Therefore, it should be understood that the examples described above are illustrative
in all respects and not restrictive.
1. A non-oriented electrical steel sheet comprising, in weight %, Si: 1.5 to 4.5%, Al:
0.1 to 2.0%, Mn: 0.1 to 2.0%, and at least one of Mo, V, and Nb: 0.002 to 0.03%, with
the balance Fe and inevitable impurities,
wherein a number ratio of carbides having a particle diameter of 20 nm or more and
comprising at least one of Mo, V, and Nb in an amount of 5 weight % or more with respect
to the total number of carbides in the steel sheet is 0.2 or more.
2. The non-oriented electrical steel sheet of claim 1,
wherein density of the carbides is 2.5/µm2 or less.
3. The non-oriented electrical steel sheet of claim 1,
further comprising at least one of P: 0.1 wt% or less (excluding 0%), C: 0.005 wt%
or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt% or less
(excluding 0%), and N: 0.005 wt% or less (excluding 0%).
4. The non-oriented electrical steel sheet of claim 1,
further comprising one or more elements of Sn, Sb, Bi, Pb, Ge, and As in an amount
of 0.005 to 0.200 weight % each or in total.
5. The non-oriented electrical steel sheet of claim 1,
further comprising at least one of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5 wt%, Ni:
0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and Co: 0.05
wt% or less (excluding 0%).
6. The non-oriented electrical steel sheet of claim 1,
further comprising at least one of B: 0.0050 wt% or less (excluding 0%), Ca: 0.0050
wt% or less (excluding 0%), Zr: 0.005 wt% or less (excluding 0%), Te: 0.01 wt% or
less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
7. A method for manufacturing a non-oriented electrical steel sheet comprising steps
of:
hot rolling a slab comprising, in weight %, Si: 1.5 to 4.5%, Al: 0.1 to 2.0%, Mn:
0.1 to 2.0%, and at least one of Mo, V, and Nb: 0.002 to 0.03%, with the balance Fe
and inevitable impurities, to manufacture a hot-rolled steel sheet;
annealing before cold rolling for annealing the steel sheet;
cold rolling the annealed steel sheet to manufacture a cold-rolled sheet; and
cold-rolled sheet annealing for annealing the cold-rolled sheet,
wherein the annealing before cold rolling comprises soaking of the steel sheet;
first cooling of cooling the steel sheet to a first cooling temperature at a first
cooling rate; and
second cooling of cooling the steel sheet to a second cooling temperature at a second
cooling rate that is 3 to 17°C/sec higher than the first cooling rate.
8. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the slab further comprises at least one of P: 0.1 wt% or less (excluding 0%),
C: 0.005 wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005
wt% or less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
9. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the slab further comprise one or two or more of Sn, Sb, Bi, Pb, Ge, and As
in an amount of 0.005 to 0.200 weight % for each or for the total amount thereof.
10. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the slab further comprises at least one of Cu: 0.005 to 0.2 wt%, Cr: 0.01
to 0.5 wt%, Ni: 0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%),
and Co: 0.05 wt% or less (excluding 0%).
11. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the slab further comprises at least one of B: 0.0050 wt% or less (excluding
0%), Ca: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or less (excluding 0%),
Te: 0.01 wt% or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
12. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein, the hot rolling to manufacture the hot-rolled steel sheet, subsequent steps
are performed in a state where scale existing on the hot-rolled steel sheet remains.
13. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
further comprising preliminary cold rolling on the hot-rolled sheet before the annealing
before cold rolling.
14. The method for manufacturing a non-oriented electrical steel sheet of claim 13,
wherein reduction ratio in the preliminary cold rolling is 65% to 80%.
15. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the soaking temperature of the annealing before cold rolling is 800 to 1200°C.
16. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the first cooling temperature is 580 to 770°C.
17. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the second cooling temperature is 280 to 370°C.
18. The method for manufacturing a non-oriented electrical steel sheet of claim 7,
wherein the first cooling rate is 5 to 20°C/sec, and the second cooling rate is 10
to 30°C/sec.