[Technical Field]
[0001] An embodiment of the present invention relates to a non-oriented electrical steel
sheet and a method for manufacturing the same. Specifically, an embodiment of the
present invention relates to a non-oriented electrical steel sheet and a method for
manufacturing the same in which the diameter of a work roll and a friction coefficient
between the work roll and a steel sheet are controlled during cold rolling to uniformly
develop a texture according to each orientation, thereby minimizing anisotropy.
[Background Art]
[0002] A non-oriented electrical steel sheet is mainly used in a motor that converts electrical
energy to mechanical energy, and an excellent magnetic characteristic of the non-oriented
electrical steel sheet is required to achieve high efficiency while the motor converts
the electrical energy to the mechanical energy. In particular, recently, as environmentally-friendly
vehicles driven by motors instead of internal combustion engines have been gaining
attention, the demand for non-oriented electrical steel sheets used as driving motor
core materials is increasing, and for this purpose, non-oriented electrical steel
sheets with excellent magnetic properties and strength are required.
[0003] The magnetic properties of non-oriented electrical steel sheets are mainly evaluated
by iron loss and magnetic flux density. The iron loss means energy loss occurring
at a specific magnetic flux density and frequency, and the magnetic flux density means
a degree of magnetization obtained in a specific magnetic field. Lower iron loss allows
for more energy-efficient motors to be manufactured under the same conditions, and
higher magnetic flux density allows for smaller motors or reduced copper loss. Therefore,
by using non-oriented electrical steel sheets with low iron loss and high magnetic
flux density, a driving motor with excellent efficiency and torque may be manufactured,
thereby improving the driving range and output of environmentally-friendly vehicles.
[0004] Depending on operational conditions of the motor, the characteristics of the non-oriented
electrical steel sheet that should be considered is also varied. The general standard
for evaluating the characteristics of non-oriented electrical steel sheets used in
motors is widely used as W15/50, which is the iron loss when a 1.5T magnetic field
is applied at a commercial frequency of 50Hz. However, in the case of non-oriented
electrical steel sheets with a thickness of 0.35 mm or less used in environmentally-friendly
vehicle driving motors, magnetic properties are often important at low magnetic fields
of 1.0 T or less and high frequencies of 400 Hz or higher, so the properties of non-oriented
electrical steel sheets are often evaluated using the W
10/400 iron loss.
[0005] A commonly used method to increase the magnetic properties of non-oriented electrical
steel sheets is to add alloying elements such as Si, Al, and Mn. When the specific
resistance of the steel increases through the addition of these alloying elements,
the eddy current loss decreases lowering the overall iron loss. Additionally, these
alloying elements may be dissolved in iron as substitutional elements to cause a strengthening
effect, thereby increasing strength. On the contrary, as the amount of alloy elements
such as Si, Al, and Mn added increases, the magnetic flux density is deteriorated
and brittleness increases, and when more than a certain amount thereof is added, it
may not be cold rolled and may not be able to be commercially produced. In particular,
as the thickness of electrical steel sheets is reduced, high-frequency iron loss becomes
better, but the reduction in rollability due to brittleness becomes a critical problem.
[0006] A method for improving magnetic properties by controlling the texture of non-oriented
electrical steel sheets are also known. Control of the texture is a method of promoting
the development of crystal orientations favorable to magnetism and suppressing crystal
orientations unfavorable to magnetism during the process of deforming, recovering,
and recrystallizing a material in various ways. It is known that a crystal orientation
having a {001} plane is favorable for magnetism, while a crystal orientation having
a {111} plane is unfavorable for magnetism, and many methods for selectively developing
several crystal orientations through changes in the manufacturing conditions of non-oriented
electrical steel sheets are known.
[0007] When a non-oriented electrical steel sheet is produced by a double rolling and double
annealing process, it is possible to suppress the {111}//ND crystal orientation, which
is unfavorable to magnetism, and to strengthen crystal orientations such as {001}//ND
and {110}//ND, which are favorable to magnetism. The above process is well-known to
have an excellent effect on improving texture, but it has a disadvantage in that a
cold rolling intermediate annealing process is added, which increases manufacturing
costs. In addition, depending on the developed texture, the magnetic properties in
the rolling direction are improved, but the magnetic properties in the direction rotated
by 45 to 60° from the rolling direction are degraded, so when used in rotating machines,
the improvement in magnetic properties is often minimal, which limits practical application.
[Disclosure]
[Technical Problem]
[0008] An embodiment of the present invention provides a non-oriented electrical steel sheet
and a method for manufacturing the same. Specifically, an embodiment of the present
invention provides a non-oriented electrical steel sheet and a method for manufacturing
the same in which the diameter of a work roll and a friction coefficient between the
work roll and a steel sheet are controlled during cold rolling to uniformly develop
a texture according to each orientation, thereby minimizing anisotropy.
[Technical Solution]
[0009] An embodiment of the present invention provides a non-oriented electrical steel sheet
including: in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, with the balance
being Fe and inevitable impurities, wherein a maximum value of an orientation distribution
function (ODF) shown in the φ2=45° cross-section of the Euler space is 3.0 or less.
[0010] The non-oriented electrical steel sheet according to the embodiment of the present
invention includes a surface portion and center portion up to a depth of 50 µm from
a steel sheet surface toward an inner direction, and a ratio of an average grain size
in the surface portion to an average grain size in the center portion is 0.4 to 0.6.
[0011] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include one or more of P: 0.1 wt% or less (excluding 0%), C:
0.005 wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt%
or less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
[0012] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include 0.005 to 0.200 wt% of each or a combined amount of one
or two or more of Sn, Sb, Bi, Pb, Ge, and As.
[0013] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include one or more of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5
wt%, Ni: 0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and
Co: 0.05 wt% or less (excluding 0%).
[0014] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include one or more of Mo: 0.03 wt% or less (excluding 0%),
B: 0.0050 wt% or less (excluding 0%), V: 0.0050 wt% or less (excluding 0%), Ca: 0.0050
wt% or less (excluding 0%), Nb: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or
less (excluding 0%), Te: 0.01 wt% or less (excluding 0%), and Mg: 0.0050 wt% or less
(excluding 0%).
[0015] The non-oriented electrical steel sheet according to the embodiment of the present
invention may satisfy the following Formula 1.

[0016] (In Formula 1, B
50L represents the magnetic flux density B
50 measured in the rolling direction, and B
50 (55°) represents the magnetic flux density B
50 measured in a direction having an angle of 55° with respect to the rolling direction.)
[0017] Another embodiment of the present invention provides a method for manufacturing a
non-oriented electrical steel sheet, including: a step of hot rolling a slab including,
in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%, and Mn: 0.1 to 2.0%, with a balance being
Fe and inevitable impurities, to manufacture a hot-rolled sheet; a step of pre-cold
rolling the hot-rolled steel sheet; a first annealing step of annealing the pre-cold
rolled steel sheet; a step of cold rolling the annealed steel sheet to manufacture
a cold-rolled steel sheet; and a second annealing step of annealing the cold-rolled
steel sheet.
[0018] In at least one pass or more of the step of manufacturing the cold-rolled steel sheet,
a value obtained by multiplying a diameter (mm) of a work roll by a friction coefficient
(µ) between the work roll and the steel sheet may be 10 to 30.
[0019] The slab may further include one or more of P: 0.1 wt% or less (excluding 0%), C:
0.005 wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt%
or less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
[0020] The slab may further include 0.005 to 0.200 wt% in each or a combined amount of one
or two or more of Sn, Sb, Bi, Pb, Ge, and As.
[0021] The slab may further include one or more of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5
wt%, Ni: 0.05 wt% or less (excluding 0%), and Zn: 0.01 wt% or less (excluding 0%).
[0022] The slab may further include one or more of Mo: 0.03 wt% or less (excluding 0%),
B: 0.0050 wt% or less (excluding 0%), V: 0.0050 wt% or less (excluding 0%), Ca: 0.0050
wt% or less (excluding 0%), Nb: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or
less (excluding 0%), Te: 0.01 wt% or less (excluding 0%), and Mg: 0.0050 wt% or less
(excluding 0%).
[0023] After manufacturing the hot-rolled steel sheet, the subsequent steps may be performed
while the scale remaining on the hot-rolled steel sheet remains.
[0024] After the first annealing step, an average grain size of the steel sheet may be 50
to 120 µm.
[0025] A reduction ratio in the step of manufacturing the cold-rolled sheet may be 20 to
55%.
[0026] A soaking temperature in the second annealing step may be 750 to 1150°C.
[Advantageous Effects]
[0027] The non-oriented electrical steel sheet according to the embodiment of the present
invention has a uniformly developed texture, resulting in excellent magnetic properties.
[0028] In addition, the non-oriented electrical steel sheet according to the embodiment
of the present invention contributes to improving the performance of an environment-friendly
vehicle driving motor.
[0029] It has high magnetic anisotropy, so it may obtain high torque when manufactured into
vehicle motors.
[Description of the Drawings]
[0030]
FIG. 1 is a schematic view showing a cross-section of a non-oriented electrical steel
sheet according to an embodiment of the present invention.
FIG. 2 is a graph showing the orientation distribution function (ODF) results of the
non-oriented electrical steel sheet manufactured in Example B6.
[Mode for Invention]
[0031] It will be understood that, although the terms first, second, third, etc. may be
used herein to describe various elements, components, regions, layers, and/or sections,
they are not limited thereto. These terms are only used to distinguish one element,
component, region, layer, or section from another element, component, region, layer,
or section. Therefore, a first part, component, area, layer, or section to be described
below may be referred to as second part, component, area, layer, or section within
the range of the present invention.
[0032] The technical terms used herein are to simply mention a particular embodiment and
are not meant to limit the present invention. An expression used in the singular encompasses
an expression of the plural, unless it has a clearly different meaning in the context.
In the specification, it is to be understood that the terms such as "including", "having",
etc., are intended to indicate the existence of specific features, regions, numbers,
stages, operations, elements, components, and/or combinations thereof disclosed in
the specification, and are not intended to preclude the possibility that one or more
other features, regions, numbers, stages, operations, elements, components, and/or
combinations thereof may exist or may be added.
[0033] When referring to a part as being "on" or "above" another part, it may be positioned
directly on or above the other part, or another part may be interposed therebetween.
In contrast, when referring to a part being "directly above" another part, no other
part is interposed therebetween.
[0034] Unless otherwise stated, % means wt%, and 1 ppm is 0.0001 wt%.
[0035] In embodiments of the present invention, inclusion of an additional element means
replacing the remaining iron (Fe) by an additional amount of the additional elements.
[0036] Unless otherwise defined, all terms used herein, including technical or scientific
terms, have the same meanings as those generally understood by those with ordinary
knowledge in the field of art to which the present invention belongs. Terms defined
in commonly used dictionaries are further interpreted as having meanings consistent
with the relevant technical literature and the present disclosure, and are not to
be construed as having idealized or very formal meanings unless defined otherwise.
[0037] The present invention will be described more fully hereinafter with reference to
the accompanying drawings, in which embodiments of the invention are shown. As those
skilled in the art would realize, the described embodiments may be modified in various
different ways, all without departing from the spirit or scope of the present disclosure.
[0038] An embodiment of the present invention provides a non-oriented electrical steel sheet
including: in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, with the balance
being Fe and inevitable impurities.
[0039] Hereinafter, the reason for limiting the components of the non-oriented electrical
steel sheet will be described.
Si: 1.50 to 5.00 wt%
[0040] Silicon (Si) increases the specific resistance of the material, lowers iron loss,
and increases strength through solid solution strengthening. If too little Si is added,
an effect of improving the iron loss and strength may be insufficient. If too much
Si is added, brittleness of the material increases, and rolling productivity is rapidly
deteriorated, and an oxide layer and an oxide on a surface that are harmful to magnetism
may be formed. Accordingly, Si may be included in an amount of 1.50 to 5.00 wt%. More
specifically, it may be included in an amount of 2.00 wt% to 4.50 wt%. More specifically,
it may be included in an amount of 2.50 wt% to 4.30 wt%.
Al: 0.1 to 2.0 wt%
[0041] Aluminum (Al) serves to increase the specific resistance of the material, thereby
lowering iron loss, improving rolling properties, and enhancing workability during
cold rolling. If too little Al is added, it may be difficult to achieve the effect
of reducing high-frequency iron loss, and the precipitation temperature of AlN may
be lowered, resulting in the fine formation of nitrides that may degrade magnetism.
If too much Al is added, the nitride is excessively formed, deteriorating the magnetism,
and causing problems in all processes such as steel making and continuous casting,
which may considerably reduce productivity. Accordingly, Al may be included in an
amount of 0.1 to 2.0 wt%. More specifically, it may be included in an amount of 0.15
wt% to 1.7 wt%. More specifically, it may be included in an amount of 0.2 wt% to 1.6
wt%.
Mn: 0.1 to 2.0 wt%
[0042] Manganese (Mn) improves the iron loss by increasing the specific resistance of the
material and serves to form a sulfide. If too little Mn is added, the sulphide is
finely formed, causing magnetic deterioration, and when too much Mn is added, fine
MnS is excessively precipitated and the formation of a {111} texture unfavorable to
magnetism is promoted, resulting in a rapid decrease in magnetic flux density. Accordingly,
Mn may be included in an amount of 0.1 to 2.0 wt%. More specifically, it may be included
in an amount of 0.15 wt% to 1.7 wt%. More specifically, it may be included in an amount
of 0.2 wt% to 1.6 wt%.
[0043] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include one or more of P: 0.1 wt% or less (excluding 0%), C:
0.005 wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt%
or less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
P at 0.1 wt% or less
[0044] Phosphorus (P) not only serves to increase the specific resistance of the material
but also, as a grain boundary segregation element, may improve magnetic flux density.
However, if too much P is added, it increases the brittleness of the steel sheet and
deteriorates its weldability. More specifically, P may be included in an amount of
0.0001 to 0.0500 wt%. More specifically, P may be included in an amount of 0.0010
to 0.0200 wt%.
C: 0.0050 wt% or less
[0045] Carbon (C) may cause magnetic aging and combine with other impurity elements to form
carbides, which may impede grain boundary or domain wall movement and deteriorate
magnetic properties. More specifically, C may be included in an amount of 0.0001 to
0.0035 wt%. More specifically, C may be included in an amount of 0.0010 to 0.0030
wt%.
S: 0.0050 wt% or leas
[0046] Sulfur (S) may form fine precipitates, MnS and CuS, which may worsen magnetic properties
and hot workability. More specifically, S may be included in an amount of 0.0001 to
0.0050 wt%. More specifically, S may be included in an amount of 0.0005 to 0.0045
wt%.
Ti: 0.0050 wt% or leas
[0047] Titanium (Ti) has a strong tendency to form precipitates inside the steel, and may
deteriorate the iron loss by forming fine carbides, nitrides, or sulfides inside the
base material, thereby suppressing grain growth and domain wall movement. More specifically,
Ti may be included in an amount of 0.0001 to 0.0050 wt%. More specifically, Ti may
be included in an amount of 0.0005 to 0.0030 wt%.
N: 0.0050 wt% or less
[0048] Nitrogen (N) not only forms fine AlN precipitates inside the base material, but also
combines with other impurities to form fine precipitates, which may supress grain
growth and domain wall movement, thereby worsening iron loss. More specifically, N
may be included in an amount of 0.0001 to 0.0050 wt%. More specifically, N may be
included in an amount of 0.0005 to 0.0030 wt%.
[0049] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include 0.005 to 0.200 wt% of each or a combined amount of one
or two or more of Sn, Sb, Bi, Pb, Ge, and As.
Sn
[0050] Tin (Sn) may be segregated at grain boundaries and surfaces to improve the texture
of the material and suppress surface oxidation, and thus may be added to improve magnetic
properties. When too much Sn is added, grain boundary segregation is severe, the surface
quality is deteriorated, hardness is increased, and the cold-rolled sheet is broken,
thereby reducing rollability. Specifically, Sn may be further included in an amount
of 0.005 to 0.200 wt%. More specifically, it may further include 0.010 to 0.080 wt%.
Sb
[0051] Antimony (Sb) may be segregated at grain boundaries and surfaces to improve the texture
of the material and suppress surface oxidation, and thus may be additionally added
to improve magnetic properties. When too much Sb is added, grain boundary segregation
is severe, the surface quality is deteriorated, hardness is increased, and the cold-rolled
sheet is broken, thereby reducing rollability. Specifically, Sb may be further included
in an amount of 0.005 to 0.200 wt%. More specifically, it may further include 0.010
to 0.080 wt%.
Bi, Pb, Ge, and As
[0052] When additionally added, bismuth (Bi), lead (Pb), germanium (Ge), and arsenic (As)
segregate at grain boundaries, thereby alleviating stress concentration at grain boundaries
during cold rolling, thereby suppressing recrystallization of <111>//ND orientation
grains in the subsequent recrystallization annealing process, thereby improving magnetic
flux density. If these are added appropriately, the aforementioned effects may be
additionally obtained, but if they are included in too much, a large amount of segregation
may occur, inhibiting grain growth and resulting in lower magnetic flux density and
iron loss.
[0053] The non-oriented electrical steel sheet according to the embodiment of the present
invention may further include one or more of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5
wt%, Ni: 0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and
Co: 0.05 wt% or less (excluding 0%).
Cu: 0.005 to 0.200 wt%
[0054] Copper (Cu) serves to form sulfides together with Mn. When Cu is further added, if
too little Cu is added, (Cu·Mn)S may be finely precipitated and magnetism may be degraded.
If too much Cu is added, high temperature brittleness occurs, which may form cracks
during casting or hot rolling. More specifically, Cu may be included in an amount
of 0.01 to 0.10 wt%.
Cr: 0.01 to 0.50 wt%
[0055] Chromium (Cr) serves to improve iron loss by increasing specific resistance. If too
little Cr is added, the effect of increasing specific resistance may not be sufficient.
If too much Cr is included, the magnetic flux density may deteriorate. More specifically,
Cr may be contained in an amount of 0.050 to 0.20 wt%.
Ni: 0.05 wt% or less
[0056] Nickel (Ni) may react with impurity elements to form fine sulfides, carbides, and
nitrides, which may have a detrimental effect on magnetism. More specifically, Ni
may be included in an amount of 0.001 to 0.03 wt%.
Zn: 0.01 wt% or less
[0057] If the content of zinc (Zn) is excessive, it may act as an impurity and deteriorate
magnetism. Therefore, Zn may be further added within the above-mentioned range. More
specifically, Zn may be included in an amount of 0.001 to 0.005 wt%.
Co: 0.05 wt% or less
[0058] Cobalt (Co), while not forming fine precipitates that degrade the magnetism of the
steel sheet, may increase high-temperature strength, leading to poor coil shape after
hot rolling.
[0059] The non-oriented electrical steel sheet according to the embodiment of the present
invention one or more of Mo: 0.03 wt% or less (excluding 0%), B: 0.0050 wt% or less
(excluding 0%), V: 0.0050 wt% or less (excluding 0%), Ca: 0.0050 wt% or less (excluding
0%), Nb: 0.0050 wt% or less (excluding 0%), Zr: 0.0050 wt% or less (excluding 0%),
Te: 0.0100 wt% or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
Mo: 0.030 wt% or less
[0060] If molybdenum (Mo) is added in excessive amounts, the effect of improving the texture
may be reduced by suppressing the segregation of segregation elements. Therefore,
Mo may be included in an amount of 0.03 wt% or less. The lower limit thereof is not
particularly limited, but it may be included in an amount of 0.001 wt% or more because
it serves to improve the texture by segregating on the surface and grain boundaries.
More specifically, Mo may be included in an amount of 0.001 to 0.010 wt%. More specifically,
Mo may be included in an amount of 0.005 to 0.010 wt%.
B: 0.0050 wt% or less
[0061] If boron (B) is added in excessive amounts, it may cause deterioration of magnetism
through the formation of inclusions in the steel. Therefore, B may be included in
an amount of 0.005 wt% or less. The lower limit thereof is not particularly limited,
but it may be set at 0.0001 wt% due to steelmaking costs. More specifically, B may
be included in an amount of 0.0001 to 0.0030 wt%.
V: 0.0050 wt% or less
[0062] Vanadium (V) has a strong tendency to form precipitates inside the steel, and they
deteriorate the iron loss by forming fine carbides or nitrides inside the base material,
thereby suppressing grain growth and domain wall movement. Therefore, the content
of V may each be 0.0050 wt% or less. The lower limit thereof is not particularly limited,
but it may be set at 0.0003 wt% due to steelmaking costs. That is, V may be included
in an amount of 0.0003 to 0.0050 wt%. More specifically, V may be included in an amount
of 0.0003 to 0.0030 wt%.
Ca: 0.0050 wt% or less
[0063] Calcium (Ca) has a strong tendency to form precipitates inside the steel, and they
deteriorate the iron loss by forming fine sulfides inside the base material, thereby
suppressing grain growth and domain wall movement.
Nb: 0.0050 wt% or less
[0064] Niobium (Nb) has a strong tendency to form precipitates inside the steel, and they
deteriorate the iron loss by forming fine carbides or nitrides inside the base material,
thereby suppressing grain growth and domain wall movement. Therefore, the Nb content
may be 0.0050 wt% or less. The lower limit thereof is not particularly limited, but
it may be set at 0.0003 wt% due to steelmaking costs. That is, Nb may be included
in an amount of 0.0003 to 0.0050 wt%. More specifically, Nb may be included in an
amount of 0.0003 to 0.0030 wt%.
Zr: 0.0050 wt% or less
[0065] If zirconium (Zr) is added in excessive amounts, it may cause deterioration of magnetism
through the formation of inclusions in the steel. Therefore, Zr may be included in
an amount of 0.005 wt% or less. The lower limit thereof is not particularly limited,
but it may be set at 0.0001 wt% due to steelmaking costs. That is, Zr may be included
in an amount of 0.0001 to 0.0050 wt%. More specifically, it may be included in an
amount of 0.0005 wt% to 0.0030 wt%.
Te: 0.0100 wt% or less
[0066] Tellurium (Te) diffuses into the oxide layer on the surface of a hot-rolled coil,
increases the coefficient of friction between the oxide layer and the rolling work
roll, and improves hardness by concentrating under the oxide layer, so that it may
be added to prevent the oxide layer that is broken during rolling from being pressed
into the base metal and to be removed. If the amount of Te added is too small, the
effect may be insignificant. If too much Te is added, the oxide layer is easily removed,
causing the base material to come into direct contact with the work roll, thereby
reducing the above effect, and excessive deformation bands may be generated within
the steel sheet during cold rolling, which may lead to the development of {111}//ND
texture, which is unfavorable for magnetism
[0067] More specifically, tellurium may be included in an amount of 0.0001 to 0.007 wt%.
Mg: 0.0050 wt% or less
[0068] Magnesium (Mg) is an element that mainly combines with sulfur to form sulfides, and
may affect the surface oxide layer of iron. Therefore, Mg may be included in an amount
of 0.0050 wt% or less. The lower limit thereof is not particularly limited, but it
may be set at 0.0001 wt% due to steelmaking costs. That is, Mg may be included in
an amount of 0.0001 to 0.0050 wt%. More specifically, it may be included in an amount
of 0.0005 wt% to 0.0030 wt%.
[0069] The balance includes Fe and inevitable impurities. The inevitable impurities are
impurities mixed in the steel-making and the manufacturing process of the non-oriented
electrical steel sheet, which are widely known in the field, and thus a detailed description
thereof will be omitted. In the embodiment of the present invention, the addition
of elements other than the above-described alloy components is not excluded, and various
elements may be included within a range that does not hinder the technical concept
of the present invention. When the additional elements are further included, they
replace the balance of Fe.
[0070] As described above, in the embodiment of the present invention, the alloy composition
of the steel sheet is appropriately controlled, and in the process of performing preliminary
cold rolling and cold rolling, the diameter of the work roll and the friction coefficient
between the work roll and the steel sheet are controlled during cold rolling, so that
this allows the texture to develop uniformly in each orientation, minimizing magnetic
anisotropy.
[0071] Specifically, in the non-oriented electrical steel sheet according to the embodiment
of the present invention, the maximum value of the orientation distribution function
(ODF) appearing in a φ2=45° cross-section of Euler space may be 3.0 or less.
[0072] The orientation distribution function (ODF) is a method for quantitatively analyzing
the texture distribution in a steel sheet, and may be used to quantify how much a
specific crystal orientation is distributed within the steel sheet. The orientation
intensity refers to how strongly a specific crystal orientation is developed compared
to a random texture.
[0073] The Euler space is a three-dimensional space composed of three angles, ϕ1, Φ, and
ϕ2, used to express crystal orientation, and among them, the φ2=45° cross-section
is a region to be observed in detail because it is easy to understand the texture
that develops in steel materials with symmetric deformation.
[0074] In the embodiment of the present invention, the measurement surface of the orientation
distribution function (ODF) targets the rolling vertical direction surface (TD surface),
and the measurement area is at least 5 mm × 5 mm. Data for a sufficiently large area
must be measured to reduce errors due to the measurement position, and more than 20
specimens may be measured and the data combined for calculation at once.
[0075] The measurement method uses EBSD mounted on an SEM, and may be analyzed using OIM
analysis software, and the error angle for orientation may be set to 15°.
[0076] A maximum value of the orientation distribution function (ODF) of 3.0 or less means
that not just a specific orientation texture is developed, but textures are developed
uniformly for each orientation. More specifically, the maximum value of the orientation
distribution function (ODF) may be 1.5 to 2.5.
[0077] FIG. 1 schematically shows a cross-section of a non-oriented electrical steel sheet
100 according to an embodiment of the present invention. As shown in FIG. 1, the non-oriented
electrical steel sheet 100 according to the embodiment of the present invention includes
a surface portion 20 and a center portion 10 from the steel sheet surface inward to
a depth of 50 µm. As shown in FIG. 1, the surface portion 20 exists on both surfaces
of the steel sheet, and the center portion 10 may be disposed between the two surface
portions 20.
[0078] In the embodiment of the present invention, the ratio (surface portion/center portion)
of the average grain size in the surface portion 20 to the average grain size in the
center portion 10 may be 0.40 to 0.60. When the grains of the surface portion 20 are
smaller than the grains of the center portion 10, hysteresis loss increases and permeability
decreases at the surface portion, which may lead to the deterioration of magnetic
properties. When the grains of the surface portion 20 are larger than the grains of
the center portion 10, eddy current loss at the surface portion increases and a texture
unfavorable for magnetization may develop. More specifically, the ratio (surface portion/center
portion) of the average grain size in the surface portion 20 to the average grain
size in the center portion 10 may be 0.45 to 0.57. The grain size may be obtained
by assuming a virtual circle having the same area as the corresponding grain and using
the diameter of that circle. It is measured based on the rolling vertical surface
(TD surface), and the average area of respective grains is obtained by counting the
number of crystal grains in the surface portion 20 and the center portion 10, and
calculated as a circle having this area. If the surface portion 20 in the steel sheet
exists on both surfaces, the grain sizes of the upper and lower surface portions may
be averaged and obtained.
[0079] As previously described, in the embodiment of the present invention, the magnetic
anisotropy may be minimized by evenly developing the texture in each direction. Specifically,
the non-oriented electrical steel sheet according to the embodiment of the present
invention may satisfy the following Formula 1.

[0080] (In Formula 1, B
50L represents the magnetic flux density B
50 measured in the rolling direction, and B
50 (55°) represents the magnetic flux density B
50 measured in a direction having an angle of 55° with respect to the rolling direction.)
[0081] Formula 1 represents the difference in magnetic flux density between the rolling
direction (RD direction) and the direction having an angle of 55° with respect to
the rolling direction, and the smaller this difference is, the smaller the magnetic
anisotropy is. Specifically, the value of the left side of Formula 1 may be 0.01 to
0.03 T.
[0082] In the embodiment of the present invention, the core loss (W
10/400) of the non-oriented electrical steel sheet may be 12.5 W/Kg or less. The iron loss
(W
10/400) is iron loss when a magnetic flux density of 1.0 T is induced at a frequency of
400 Hz. More specifically, the iron loss (W
10/400) of the non-oriented electrical steel sheet may be 10.0 to 12.0 W/kg. In the embodiment
of the present invention, the core loss may be expressed based on a thickness of 0.25
mm.
[0083] A method for manufacturing a non-oriented electrical steel sheet according to an
embodiment of the present invention includes a step of hot-rolling a slab to manufacture
a hot-rolled steel sheet; a step of preliminarily cold-rolling the hot-rolled steel
sheet; a first annealing step of annealing the preliminarily cold-rolled steel sheet;
a step of cold-rolling the annealed steel sheet to manufacture a cold-rolled sheet;
and a second annealing step of annealing the cold-rolled sheet.
[0084] Hereinafter, respective steps will be specifically described.
[0085] First, the slab is hot-rolled.
[0086] The alloy composition of the slab has been described in the alloy composition of
the non-oriented electrical steel sheet described above, so duplicate descriptions
will be omitted. Since the alloy composition does not substantially change during
the manufacturing process of the non-oriented electrical steel sheet, the alloy composition
of the non-oriented electrical steel sheet and the slab are substantially the same.
[0087] Specifically, the slab includes, in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%, Mn: 0.1
to 2.0%, with the balance being Fe and inevitable impurities.
[0088] Other additional elements have been described in the alloy composition of the non-oriented
electrical steel sheet, so duplicate descriptions will be omitted.
[0089] The slab may be heated before hot-rolling. The heating temperature of the slab is
not limited, but the slab may be heated at 1200 °C or less. When the slab heating
temperature is too high, precipitates such as AlN and MnS present in the slab are
re-dissolved and then finely precipitated during hot-rolling and annealing, thereby
inhibiting grain growth and reducing magnetism.
[0090] Next, the slab is hot-rolled to manufacture the hot-rolled sheet. A thickness of
the hot-rolled sheet may be 1.50 to 2.50 mm. If the hot-rolled sheet thickness is
too thick, a coarse, elongated texture may strongly develop in the center portion
10 of the finally manufactured non-oriented electrical steel sheet, leading to the
development of a texture in a specific orientation. Additionally, if the hot-rolled
sheet thickness is too small, fine grains that have not grown sufficiently may remain
on the surface portion 20 of the finally manufactured non-oriented electrical steel
sheet, which may degrade iron loss. More specifically, the hot-rolled sheet thickness
may be 1.60 to 2.30 mm.
[0091] In the manufacturing of the hot-rolled sheet, a finish rolling temperature may be
800 °C or higher. Specifically, it may be 870 to 950°C. The hot-rolled sheet may be
wound at temperatures of 600°C or more.
[0092] After manufacturing the hot-rolled steel sheet, the subsequent steps may be performed
while the scale remaining on the hot-rolled steel sheet remains. That is, after hot
rolling, the subsequent steps may be performed without removing the scale, such as
pickling, shot blasting, or surface grinding. By performing cold rolling in a state
in which the pickling process is omitted, the friction between the rolling work roll
and the steel sheet increases, so that shear deformation is simultaneously applied
in addition to plane deformation during rolling, and a specific orientation develops
during recrystallization annealing. In the embodiment of the present invention, scale
refers to a portion where elements such as Fe, Al, and Si combine with oxygen with
oxygen on the surface of the steel sheet to form a phase different from that of the
base material. The meaning that scale remains signifies that at least a 1 µm thick
scale remains on the hot-rolled sheet. In this case, the scale thickness means the
sum of the scale thicknesses formed on both surfaces of the steel sheet. If the remaining
scale thickness is too thin, the effect due to the remaining scale may not be sufficiently
achieved. Even if the scale thickness is thicker, the effect is not improved, and
there is a problem that the yield of the steel sheet decreases. More specifically,
a scale with a thickness of 0.1 to 1 µm may remain. In addition, preliminary cold
rolling may be performed without applying heat from the outside of the steel sheet
after hot rolling. That is, hot-rolled sheet annealing may be omitted.
[0093] Next, the hot-rolled steel sheet is subjected to preliminary cold rolling. The preliminary
cold rolling is distinguished from cold rolling, which will be described later, in
that it is the first rolling step of the process of rolling to an intermediate thickness
rather than the final product thickness, then performing intermediate annealing, and
then cold rolling to the final product thickness.
[0094] The preliminary cold rolling may be performed in a reduction ratio range of 40 to
80% to improve the final cold rolling productivity and the grain size of the final
product sheet. In addition, in the case in which rolling productivity is not considered,
performing preliminary cold rolling in a Reverse Mill is also possible in the present
invention. The preliminary cold-rolled sheet may have a thickness of 0.30 to 1.50
mm. More specifically, the reduction ratio may be 50 to 78% and the thickness may
be 0.40 to 1.00 mm.
[0095] The preliminary cold reduction ratio may be calculated by (steel sheet thickness
before rolling - steel sheet thickness after rolling) / steel sheet thickness before
rolling. If the reduction ratio is too low in the preliminary cold rolling step, the
rolling load increases during the final cold rolling, which reduces productivity,
and the final reduction ratio increases, which may cause problems such as promoting
fine <111> orientation recrystallization. Conversely, if the reduction ratio is too
high, the cold rolling load increases, and the possibility of sheet breakage also
increases.
[0096] Next, in the first annealing step, the preliminary cold-rolled steel sheet is annealed.
[0097] In the embodiment of the present invention, after the first annealing step, by appropriately
controlling the average grain diameter or size of the grains in the steel sheet, the
texture may be developed uniformly for each orientation. Specifically, after the first
annealing step, the average grain size or diameter of the steel sheet may be 50 to
120 µm. If the average grain diameter is too small, the grain boundary fraction becomes
excessively high, which may lead to the development of grains with a {111}//ND orientation
during the secondary annealing process after secondary cold rolling, thereby deteriorating
magnetic properties. If the average grain diameter is too large, the development of
the {111}//ND orientation is suppressed, but the Cube orientation may develop, leading
to a deterioration of magnetic properties at 55°. More specifically, after the first
annealing step, the average grain diameter of the steel sheet may be 60 to 110 µm.
[0098] The first annealing step may be soaked for 5 to 20 seconds at a temperature of 750
to 1150°C. If the soaking temperature is too low, the coarse microstructure in the
center portion is not sufficiently recovered, so the {001}<100> orientation of the
final product cannot be sufficiently developed, and the magnetic properties may deteriorate.
If the soaking temperature is too high, fine precipitates may be formed on the surface
portion, which may prevent the {011}<100> orientation of the final product from developing
sufficiently, thus deteriorating magnetic properties. More specifically, the first
annealing step may be soaked at a temperature of 850 to 1050°C.
[0099] If the soaking time is too short, the microstructure of the surface portion is not
sufficiently recrystallized, and the grains of the surface portion of the final product
may become excessively small compared to the grains of the center portion. If the
soaking time is too long, the grains of the surface portion may grow excessively.
More specifically, the soaking may be for 7 to 17 seconds.
[0100] Again, returning to the description of the method for manufacturing the non-oriented
electrical steel sheet, after the first annealing step, the annealed steel sheet is
cold-rolled to manufacture a cold-rolled sheet.
[0101] In the embodiment of the present invention, the value obtained by multiplying the
diameter (mm) of the work roll and the friction coefficient (µ) between the work roll
and the steel sheet may be 10.0 to 30.0 in at least one pass.
[0102] In the embodiment of the present invention, the work roll diameter and friction coefficient
in cold rolling are key factors for optimizing the difference in diameter between
the grains of the center portion 10 and the grains of the surface portion 20 of the
final non-oriented electrical steel sheet to be manufactured and for developing a
random texture to obtain excellent magnetic properties in all directions.
[0103] If the work roll diameter is large, the area of contact between the work roll and
the material increases at a given reduction ratio, allowing greater shear deformation
to be applied, and if the work roll diameter is small, the amount of shear deformation
decreases. The friction coefficient is determined by factors such as the roughness
of the work roll and the steel sheet and the type of rolling oil, and under a given
condition, the larger the friction coefficient, the greater the shear deformation
that may be applied. If the product of the work roll diameter and the friction coefficient
is large, the amount of shear deformation applied to the material increases, so that
the grain size at the surface portion may be controlled to be smaller than that at
the center portion. However, if the product of the work roll diameter and the friction
coefficient is too large, an excessive number of fine grains may be formed on the
surface portion 20. If the product of the work roll diameter and the friction coefficient
is too small, the grains on the surface portion may grow to a similar size to the
grains in the center portion, which may result in inferior magnetic properties at
high frequencies of 400 Hz or higher. More specifically, the product of the work roll
diameter and the friction coefficient may be 11.0 to 29.5.
[0104] In the embodiment of the present invention, cold rolling may be performed through
a plurality of passes, and the above-described work roll diameter and friction coefficient
characteristics may be satisfied in one or more of the plurality of passes. More specifically,
it may be satisfied in the last pass.
[0105] The work roll diameter may be 300 to 600 mm. More specifically, it may be 350 to
500 mm.
[0106] The friction coefficient between the work roll and the steel sheet may be 0.02 to
0.10 µ. The friction coefficient may be measured by the method of published patent
KR1996-0021206. More specifically, the friction coefficient may be 0.03 to 0.08 µ.
[0107] In the manufacturing of the cold rolled steel sheet, the reduction ratio may be 20
to 55 %. If the reduction ratio is too low, a Rotated cube orientation may develop,
and the magnetism at 55° may be degraded. If the reduction ratio is too high, a {111}//ND
orientation may develop, and the overall magnetism may be degraded. More specifically,
the reduction ratio may be 25 to 50%. The final rolled thickness may be from 0.1 mm
to 0.35 mm.
[0108] Next, in the second annealing step, the cold-rolled sheet is annealed. The second
annealing step may be performed at 750 to 1150°C. If the soaking temperature is too
low, the grains may not grow sufficiently, which may cause the hysteresis loss to
increase and the iron loss to deteriorate. More specifically, it may be annealed at
a temperature ranging from 900 to 1050°C. The second annealing step may be soaked
for 50 to 120 seconds. The dew point may be - 10°C or less.
[0109] In the cold-rolled sheet annealing process, the processed texture formed in the cold-rolling
step may be entirely (that is, 99 % or more) recrystallized.
[0110] After the cold-rolled sheet annealing, an insulating film may be formed. The insulating
film may be formed as an organic, inorganic, and organic/inorganic composite film,
and it may be formed with other insulating coating materials.
[0111] Hereinafter, the present invention will be described in more detail through examples.
However, the examples are only for illustrating the present invention, and the present
invention is not limited thereto.
Example 1
[0112] A slab was manufactured with components containing the following Table 1 and the
balance Fe and other inevitable impurities. This was heated at 1150°C and hot-rolled
at a finishing temperature of 950°C to manufacture a hot-rolled sheet having the thickness
of the following Table 2.
[0113] Thereafter, the hot-rolled sheet was preliminarily cold-rolled to the thickness shown
in Table 2 below, omitting annealing, and was first annealed by soaking for 15 seconds
under conditions of 750 to 1050°C. The average grain size of the first annealed steel
sheet was measured and summarized in Table 2 below. The first annealed steel sheet
was cold-rolled under the conditions summarized in Table 3 below to have a final thickness
of 0.25 mm. The cold-rolled steel sheet was second annealed for 70 seconds at a dew
point of -20°C and a soaking temperature of 950°C.
[0114] To analyze the texture of the manufactured non-oriented electrical steel sheet, 30
specimens of 10 mm × 20 mm size were cut from each sample, and the observation surfaces
were mounted in 3 sets of 10 each so that they were the TD surfaces, and the observation
surfaces were polished to a mirror-like surface without scratches. EBSD measurement
was performed under conditions of a height of 5000 µm, a width of approximately 2500
µm (including all 10 specimens of 0.25 mm), and a step size of 1 µm, and three sets
of measurement data were merged using the merging function of the OIM software to
calculate the ODF at once, and the results are shown in Table 4.
[0115] Magnetic properties such as magnetic flux density and iron loss were measured by
cutting 60 mm wide × 60 mm long × 5 sheets of each specimen and measuring the magnetic
flux density in the rolling direction and the 55° direction using a single sheet tester,
with the results shown. The iron loss was measured in the rolling direction and the
direction perpendicular to the rolling direction, and expressed as the average. In
this case, W
10/400 is iron loss when a magnetic flux density of 1.0 T is induced at a frequency of 400
Hz, and B50 is a magnetic flux density induced in a magnetic field of 5000 A/m.
(Table 1)
| Specimen number |
Si [%] |
Al [%] |
Mn [%] |
C [ppm] |
S [ppm] |
N [ppm] |
Ti [ppm] |
Nb [ppm] |
V [ppm] |
| A1 |
2.70 |
1.6 |
0.7 |
28 |
14 |
16 |
11 |
19 |
15 |
| A2 |
2.70 |
1.6 |
0.7 |
28 |
13 |
13 |
23 |
17 |
21 |
| A3 |
2.70 |
1.6 |
0.7 |
20 |
18 |
18 |
24 |
8 |
19 |
| A4 |
2.70 |
1.6 |
0.7 |
13 |
18 |
17 |
17 |
18 |
10 |
| A5 |
2.70 |
1.6 |
0.7 |
17 |
16 |
14 |
14 |
16 |
16 |
| A6 |
2.70 |
1.6 |
0.7 |
24 |
43 |
17 |
17 |
17 |
14 |
| A7 |
2.70 |
1.6 |
0.7 |
26 |
13 |
13 |
11 |
13 |
13 |
| A8 |
2.70 |
1.6 |
0.7 |
14 |
14 |
16 |
14 |
14 |
18 |
| B1 |
3.30 |
0.6 |
1.6 |
13 |
73 |
14 |
12 |
11 |
23 |
| B2 |
3.30 |
0.6 |
1.6 |
35 |
13 |
15 |
65 |
13 |
9 |
| B3 |
3.30 |
0.6 |
1.6 |
16 |
32 |
9 |
24 |
19 |
10 |
| B4 |
3.30 |
0.6 |
1.6 |
17 |
20 |
12 |
14 |
20 |
21 |
| B5 |
3.30 |
0.6 |
1.6 |
13 |
13 |
13 |
17 |
13 |
18 |
| B6 |
3.30 |
0.6 |
1.6 |
28 |
17 |
16 |
14 |
17 |
15 |
| B7 |
3.30 |
0.6 |
1.6 |
29 |
42 |
14 |
13 |
18 |
17 |
| B8 |
3.30 |
0.6 |
1.6 |
31 |
13 |
18 |
18 |
13 |
13 |
| C1 |
3.75 |
0.2 |
1.6 |
68 |
19 |
9 |
24 |
19 |
20 |
| C2 |
3.75 |
0.2 |
1.6 |
21 |
16 |
11 |
21 |
23 |
16 |
| C3 |
3.75 |
0.2 |
1.6 |
29 |
17 |
12 |
23 |
14 |
12 |
| C4 |
3.75 |
0.2 |
1.6 |
21 |
8 |
8 |
17 |
18 |
18 |
| C5 |
3.75 |
0.2 |
1.6 |
31 |
45 |
13 |
9 |
14 |
11 |
| C6 |
3.75 |
0.2 |
1.6 |
28 |
15 |
16 |
13 |
15 |
12 |
| C7 |
3.75 |
0.2 |
1.6 |
25 |
17 |
16 |
7 |
17 |
15 |
| C8 |
3.75 |
0.2 |
1.6 |
27 |
42 |
17 |
14 |
14 |
18 |
| D1 |
4.20 |
0.5 |
0.2 |
22 |
9 |
81 |
18 |
9 |
23 |
| D2 |
4.20 |
0.5 |
0.2 |
17 |
16 |
11 |
12 |
16 |
11 |
| D3 |
4.20 |
0.5 |
0.2 |
14 |
35 |
10 |
12 |
21 |
13 |
| D4 |
4.20 |
0.5 |
0.2 |
9 |
16 |
14 |
14 |
16 |
14 |
| D5 |
4.20 |
0.5 |
0.2 |
16 |
17 |
16 |
16 |
17 |
17 |
| D6 |
4.20 |
0.5 |
0.2 |
21 |
33 |
20 |
15 |
18 |
21 |
| D7 |
4.20 |
0.5 |
0.2 |
16 |
17 |
20 |
10 |
17 |
24 |
| D8 |
4.20 |
0.5 |
0.2 |
31 |
13 |
12 |
13 |
13 |
13 |
(Table 2)
| Specimen number |
Hot-rolled sheet thickness [mm] |
Thickness after first cold rolling [mm] |
First cold rolling reduction ratio [%] |
First annealing grain size [µm] |
| A1 |
2.18 |
0.50 |
77 |
36 |
| A2 |
2.18 |
0.50 |
77 |
78 |
| A3 |
2.18 |
0.50 |
77 |
81 |
| A4 |
2.61 |
0.60 |
77 |
82 |
| A5 |
2.18 |
0.50 |
77 |
76 |
| A6 |
2.18 |
0.50 |
77 |
80 |
| A7 |
2.18 |
0.50 |
77 |
84 |
| A8 |
2.18 |
0.50 |
77 |
82 |
| B1 |
1.76 |
0.40 |
77 |
58 |
| B2 |
1.76 |
0.40 |
77 |
76 |
| B3 |
1.27 |
0.29 |
77 |
102 |
| B4 |
1.76 |
0.40 |
77 |
141 |
| B5 |
1.76 |
0.40 |
77 |
63 |
| B6 |
1.76 |
0.40 |
77 |
81 |
| B7 |
1.76 |
0.40 |
77 |
97 |
| B8 |
1.76 |
0.40 |
77 |
108 |
| C1 |
1.76 |
0.40 |
77 |
58 |
| C2 |
1.26 |
0.40 |
68 |
103 |
| C3 |
2.69 |
0.40 |
85 |
61 |
| C4 |
1.76 |
0.40 |
77 |
107 |
| C5 |
1.76 |
0.40 |
77 |
72 |
| C6 |
1.76 |
0.40 |
77 |
101 |
| C7 |
1.76 |
0.40 |
77 |
63 |
| C8 |
1.76 |
0.40 |
77 |
104 |
| D1 |
1.51 |
0.35 |
77 |
103 |
| D2 |
1.51 |
0.35 |
77 |
107 |
| D3 |
1.51 |
0.35 |
77 |
110 |
| D4 |
1.51 |
0.35 |
77 |
102 |
| D5 |
1.51 |
0.35 |
77 |
105 |
| D6 |
1.51 |
0.35 |
77 |
104 |
| D7 |
1.51 |
0.35 |
77 |
101 |
| D8 |
1.51 |
0.35 |
77 |
107 |
(Table 3)
| Specimen number |
Secondary cold rolled reduction ratio [%] |
Secondary cold rolled WR diameter [mm] |
Secondary cold rolled friction coefficient (µ) |
Diameter X Friction coefficient |
| A1 |
50 |
380 |
0.03 |
11.4 |
| A2 |
50 |
380 |
0.14 |
53.2 |
| A3 |
50 |
220 |
0.03 |
6.6 |
| A4 |
58 |
380 |
0.03 |
11.4 |
| A5 |
50 |
420 |
0.07 |
29.4 |
| A6 |
50 |
420 |
0.07 |
29.4 |
| A7 |
50 |
420 |
0.07 |
29.4 |
| A8 |
50 |
420 |
0.07 |
29.4 |
| B1 |
38 |
420 |
0.05 |
21.0 |
| B2 |
38 |
380 |
0.05 |
19.0 |
| B3 |
14 |
420 |
0.05 |
21.0 |
| B4 |
38 |
380 |
0.05 |
19.0 |
| B5 |
38 |
420 |
0.06 |
25.2 |
| B6 |
38 |
380 |
0.06 |
22.8 |
| B7 |
38 |
420 |
0.06 |
25.2 |
| B8 |
38 |
380 |
0.06 |
22.8 |
| C1 |
38 |
420 |
0.03 |
12.6 |
| C2 |
38 |
380 |
0.03 |
11.4 |
| C3 |
38 |
420 |
0.03 |
12.6 |
| C4 |
38 |
380 |
0.03 |
11.4 |
| C5 |
38 |
420 |
0.07 |
29.4 |
| C6 |
38 |
380 |
0.07 |
26.6 |
| C7 |
38 |
420 |
0.07 |
29.4 |
| C8 |
38 |
380 |
0.07 |
26.6 |
| D1 |
28 |
400 |
0.05 |
20.0 |
| D2 |
28 |
650 |
0.05 |
32.5 |
| D3 |
28 |
400 |
0.01 |
4.0 |
| D4 |
28 |
400 |
0.05 |
20.0 |
| D5 |
28 |
400 |
0.06 |
24.0 |
| D6 |
28 |
400 |
0.06 |
24.0 |
| D7 |
28 |
400 |
0.06 |
24.0 |
| D8 |
28 |
400 |
0.06 |
24.0 |
(Table 4)
| Specimen number |
φ2=45° Maximum oriented strength |
Surface portion Grain size [µm] |
Center portion Grain size [µm] |
Surface portion/Center portion |
| A1 |
4.7 |
45 |
81 |
0.56 |
| A2 |
2.4 |
31 |
84 |
0.37 |
| A3 |
2.1 |
57 |
76 |
0.75 |
| A4 |
5.1 |
28 |
81 |
0.35 |
| A5 |
2.2 |
47 |
84 |
0.56 |
| A6 |
2.4 |
38 |
76 |
0.50 |
| A7 |
2.1 |
42 |
82 |
0.51 |
| A8 |
1.9 |
43 |
77 |
0.56 |
| B1 |
2.4 |
46 |
55 |
0.84 |
| B2 |
2.2 |
42 |
51 |
0.82 |
| B3 |
2.3 |
51 |
76 |
0.67 |
| B4 |
5.3 |
38 |
81 |
0.47 |
| B5 |
2.1 |
41 |
83 |
0.49 |
| B6 |
2.4 |
35 |
81 |
0.43 |
| B7 |
2.3 |
46 |
79 |
0.58 |
| B8 |
2.4 |
44 |
82 |
0.54 |
| C1 |
2.1 |
38 |
52 |
0.73 |
| C2 |
2.2 |
60 |
84 |
0.71 |
| C3 |
4.5 |
43 |
76 |
0.57 |
| C4 |
2.3 |
41 |
84 |
0.49 |
| C5 |
2.4 |
43 |
84 |
0.51 |
| C6 |
2.3 |
37 |
81 |
0.46 |
| C7 |
2.1 |
43 |
78 |
0.55 |
| C8 |
2.6 |
39 |
77 |
0.51 |
| D1 |
2.5 |
39 |
50 |
0.78 |
| D2 |
2.1 |
30 |
82 |
0.37 |
| D3 |
2.3 |
55 |
82 |
0.67 |
| D4 |
2.4 |
43 |
81 |
0.53 |
| D5 |
2.4 |
38 |
76 |
0.50 |
| D6 |
2.3 |
37 |
78 |
0.47 |
| D7 |
2.1 |
44 |
78 |
0.56 |
| D8 |
2.2 |
39 |
81 |
0.48 |
(Table 5)
| Specimen number |
W10/400 |
B50L [T] |
B50 55° [T] |
ΔB50 [T] |
| A1 |
12.0 |
1.66 |
1.62 |
0.04 |
| A2 |
12.5 |
1.68 |
1.63 |
0.05 |
| A3 |
12.8 |
1.68 |
1.63 |
0.05 |
| A4 |
12.6 |
1.66 |
1.62 |
0.04 |
| A5 |
11.3 |
1.68 |
1.66 |
0.02 |
| A6 |
11.3 |
1.68 |
1.66 |
0.02 |
| A7 |
11.5 |
1.68 |
1.66 |
0.02 |
| A8 |
11.2 |
1.68 |
1.66 |
0.02 |
| B1 |
12.6 |
1.68 |
1.63 |
0.05 |
| B2 |
12.6 |
1.68 |
1.63 |
0.05 |
| B3 |
12.4 |
1.68 |
1.63 |
0.05 |
| B4 |
11.9 |
1.66 |
1.62 |
0.04 |
| B5 |
11.2 |
1.68 |
1.66 |
0.02 |
| B6 |
11.5 |
1.68 |
1.66 |
0.02 |
| B7 |
11.1 |
1.68 |
1.66 |
0.02 |
| B8 |
11.3 |
1.68 |
1.66 |
0.02 |
| C1 |
12.6 |
1.68 |
1.63 |
0.05 |
| C2 |
12.4 |
1.68 |
1.63 |
0.05 |
| C3 |
11.9 |
1.66 |
1.62 |
0.04 |
| C4 |
11.5 |
1.68 |
1.66 |
0.02 |
| C5 |
11.3 |
1.68 |
1.66 |
0.02 |
| C6 |
11.5 |
1.68 |
1.66 |
0.02 |
| C7 |
11.3 |
1.68 |
1.66 |
0.02 |
| C8 |
11.3 |
1.68 |
1.66 |
0.02 |
| D1 |
12.5 |
1.68 |
1.63 |
0.05 |
| D2 |
12.3 |
1.68 |
1.63 |
0.05 |
| D3 |
12.6 |
1.68 |
1.63 |
0.05 |
| D4 |
11.4 |
1.68 |
1.66 |
0.02 |
| D5 |
11.2 |
1.68 |
1.66 |
0.02 |
| D6 |
11.3 |
1.68 |
1.66 |
0.02 |
| D7 |
11.4 |
1.68 |
1.66 |
0.02 |
| D8 |
11.4 |
1.68 |
1.66 |
0.02 |
[0116] As shown in Table 1 to Table 5, it can be confirmed that the inventive example, in
which the steel component is properly controlled and the process conditions are properly
controlled so that the texture is uniformly formed, has excellent iron loss and magnetic
flux density, and at the same time, minimizes magnetic anisotropy.
[0117] On the other hand, in the cases in which the steel component is not properly controlled
or the process conditions are not properly controlled, and the texture is not properly
formed, it can be confirmed that the iron loss and magnetic flux density are inferior
or the magnetic anisotropy is increased.
[0118] The present invention may be embodied in many different forms, and should not be
construed as being limited to the disclosed embodiments. In addition, it will be understood
by those skilled in the art that various changes in form and details may be made thereto
without departing from the technical spirit and essential features of the present
invention. Therefore, it is to be understood that the above-described embodiments
are for illustrative purposes only, and the scope of the present invention is not
limited thereto.
[Description of symbols]
[0119]
| 100: |
non-oriented electrical steel sheet |
10: |
center portion |
| 20: |
surface portion |
|
|
1. A non-oriented electrical steel sheet comprising:
in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%, Mn: 0.1 to 2.0%, with the balance being
Fe and inevitable impurities,
wherein a maximum value of an orientation distribution function (ODF) shown in the
φ2=45° cross-section of the Euler space is 3.0 or less,
the non-oriented electrical steel sheet includes a surface portion and center portion
up to a depth of 50 µm from a steel sheet surface toward an inner direction, and
a ratio of an average grain size in the surface portion to an average grain size in
the center portion is 0.4 to 0.6.
2. The non-oriented electrical steel sheet of claim 1, further comprising
one or more of P: 0.1 wt% or less (excluding 0%), C: 0.005 wt% or less (excluding
0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt% or less (excluding 0%), and
N: 0.005 wt% or less (excluding 0%).
3. The non-oriented electrical steel sheet of claim 1, further comprising 0.005 to 0.200
wt% in each or a combined amount of one or two or more of Sn, Sb, Bi, Pb, Ge, and
As.
4. The non-oriented electrical steel sheet of claim 1, further comprising
one or more of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5 wt%, Ni: 0.05 wt% or less (excluding
0%), Zn: 0.01 wt% or less (excluding 0%), and Co: 0.05 wt% or less (excluding 0%).
5. The non-oriented electrical steel sheet of claim 1, further comprising
one or more of Mo: 0.03 wt% or less (excluding 0%), B: 0.0050 wt% or less (excluding
0%), V: 0.0050 wt% or less (excluding 0%), Ca: 0.0050 wt% or less (excluding 0%),
Nb: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or less (excluding 0%), Te: 0.01
wt% or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding 0%).
6. The non-oriented electrical steel sheet of claim 1, wherein
the non-oriented electrical steel sheet satisfies the following Formula 1:

(In Formula 1, B50L represents the magnetic flux density B50 measured in the rolling direction, and B50 (55°) represents the magnetic flux density B50 measured in a direction having an angle of 55° with respect to the rolling direction).
7. A method for manufacturing a non-oriented electrical steel sheet, comprising:
a step of hot rolling a slab including, in wt%, Si: 1.5 to 5.0%, Al: 0.1 to 2.0%,
and Mn: 0.1 to 2.0%, with a balance being Fe and inevitable impurities, to manufacture
a hot-rolled sheet;
a step of pre-cold rolling the hot-rolled steel sheet;
a first annealing step of annealing the pre-cold rolled steel sheet;
a step of cold rolling the annealed steel sheet to manufacture a cold-rolled steel
sheet; and
a second annealing step of annealing the cold-rolled steel sheet,
wherein, in at least one pass or more of the step of manufacturing the cold-rolled
steel sheet, a value obtained by multiplying a diameter (mm) of a work roll by a friction
coefficient (µ) between the work roll and the steel sheet is 10 to 30.
8. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
the slab further includes one or more of P: 0.1 wt% or less (excluding 0%), C: 0.005
wt% or less (excluding 0%), S: 0.005 wt% or less (excluding 0%), Ti: 0.005 wt% or
less (excluding 0%), and N: 0.005 wt% or less (excluding 0%).
9. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
the slab further includes 0.005 to 0.200 wt% in each or a combined amount of one or
two or more of Sn, Sb, Bi, Pb, Ge, and As.
10. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
the slab further includes one or more of Cu: 0.005 to 0.2 wt%, Cr: 0.01 to 0.5 wt%,
Ni: 0.05 wt% or less (excluding 0%), Zn: 0.01 wt% or less (excluding 0%), and Co:
0.05 wt% or less (excluding 0%).
11. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
the slab further includes one or more of Mo: 0.03 wt% or less (excluding 0%), B: 0.0050
wt% or less (excluding 0%), V: 0.0050 wt% or less (excluding 0%), Ca: 0.0050 wt% or
less (excluding 0%), Nb: 0.0050 wt% or less (excluding 0%), Zr: 0.005 wt% or less
(excluding 0%), Te: 0.01 wt% or less (excluding 0%), and Mg: 0.0050 wt% or less (excluding
0%).
12. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
after manufacturing the hot-rolled steel sheet, a subsequent step is performed while
a scale remaining on the hot-rolled steel sheet remains.
13. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
after the first annealing step, an average grain size of the steel sheet is 50 to
120 µm.
14. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
a reduction ratio in the step of manufacturing the cold-rolled sheet is 20 to 55%.
15. The method for manufacturing the non-oriented electrical steel sheet of claim 7, wherein
a soaking temperature in the second annealing step is 750 to 1150°C.