[Technical Field]
[0001] An embodiment of the present invention relates to a high strength and thin gauge
cold-rolled steel sheet, a galvanized steel sheet, and manufacturing methods thereof.
More specifically, an embodiment of the present invention relates to a high strength
and thin gauge cold-rolled steel sheet, a galvanized steel sheet, and manufacturing
methods thereof that may be utilized for refrigerators, washing machines, outdoor
units of air conditioners, dishwashers, kitchen appliances, and the like.
[Background Art]
[0002] Recently, the reduction of carbon emissions has emerged as a social issue, and as
part of continuous efforts to reduce costs, customers using steel materials are tending
to require thin-gauging of the steel products used. However, since steel is mainly
utilized for rigidity support purposes, especially in the home appliance field, simple
thin-gauging may cause a decrease in rigidity. In order to enable thin-gauging without
reducing the rigidity of the product, high strength of the material is required, specifically
a material in which the yield strength is increased compared to conventionally used
materials. However, since an increase in yield strength causes a decrease in formability,
such as a decrease in elongation, a material having an appropriate elongation and
yield strength must be developed. CQ (Commercial Quality) grade and DQ (Drawing Quality)
grade materials mainly used as conventional parts for home appliances have a strength
level of 150 to 250 MPa based on yield strength and an elongation level of 35 to 55%.
As a way to increase strength while minimizing the decrease in elongation compared
to such conventional materials, the use of steel grades having a yield strength of
300 or 340 MPa grade as a lower limit is gradually increasing recently.
[0003] Steel grades with high yield strength present several issues in terms of utilization,
but there are also many factors to consider in terms of manufacturing. In particular,
when the final cold-rolled material is a thin gauge material, it is necessary to additionally
review the thickness of the hot-rolled material, which serves as the substrate for
the cold-rolled material. When the hot-rolled material thickness is increased in consideration
of hot rollability, a problem arises in that the cold reduction ratio increases, leading
to a higher load during cold reduction; however, to lower the cold reduction ratio,
the problem of inevitably having to perform hot rolling to a thin gauge arises.
[0004] In addition, in the case of utilizing precipitate-forming elements such as Ti and
Nb, which were mainly used for achieving high strength in the past, precipitates such
as TiN, TiS, TiC, and Nb(C,N) are formed in a complex manner depending on manufacturing
conditions in a hot rolling process, and additional precipitates are formed in an
annealing process after cold rolling. Accordingly, if the temperature during the manufacturing
process is not strictly controlled, deviations in material properties occur due to
temperature deviations in the longitudinal and transverse directions of the final
cold-rolled steel sheet, leading to a problem where hot rolling manufacturing conditions
or annealing conditions after cold rolling must be controlled, or additional equipment
must be utilized to minimize temperature changes.
[Disclosure]
[Technical Problem]
[0005] An embodiment of the present invention provides a high strength and thin gauge cold-rolled
steel sheet, a galvanized steel sheet, and manufacturing methods thereof. More specifically,
an embodiment of the present invention provides a high strength thin gauge cold-rolled
steel sheet, a galvanized steel sheet, and manufacturing methods thereof that may
be utilized for refrigerators, washing machines, outdoor units of air conditioners,
dishwashers, kitchen appliances, and the like.
[Technical Solution]
[0006] A cold-rolled steel sheet according to an embodiment of the present invention comprises,
in wt%, carbon (C): 0.15 to 0.22%, manganese (Mn): 0.75 to 1.2%, phosphorus (P): 0.005
to 0.02%, copper (Cu): 0.005 to 0.07%, and aluminum (Al): 0.015 to 0.05%, with a balance
of Fe and unavoidable impurities, wherein an area fraction of ferrite in the steel
sheet is 80% or more.
[0007] A cold-rolled steel sheet according to an embodiment of the present invention may
satisfy the following Equation 1.

[0008] (In Equation 1, [C] and [Mn] are the contents (wt%) of C and Mn, respectively.)
A cold-rolled steel sheet according to an embodiment of the present invention may
further comprise at least one of Ti: 0.01 wt% or less and Nb: 0.01 wt% or less.
[0009] In a cold-rolled steel sheet according to an embodiment of the present invention,
a sum of area fractions of bainite, martensite, and pearlite may be 10% or less.
[0010] A cold-rolled steel sheet according to an embodiment of the present invention may
have a thickness of 1.0 mm or less.
[0011] In a cold-rolled steel sheet according to an embodiment of the present invention,
cracks may not be formed in a bending part when the steel sheet is subjected to a
bending test under a load of 10 tons using a V-bending die having a radius of curvature
of r=0.
[0012] A cold-rolled steel sheet according to an embodiment of the present invention may
have a yield strength of 340 MPa or more, a tensile strength of 450 MPa or more, and
an elongation of 20% or more.
[0013] A method for manufacturing a cold-rolled steel sheet according to an embodiment of
the present invention comprises the steps of: manufacturing a hot-rolled steel sheet
by hot rolling a slab comprising, in wt%, carbon (C): 0.15 to 0.22%, manganese (Mn):
0.75 to 1.2%, phosphorus (P): 0.005 to 0.02%, copper (Cu): 0.005 to 0.07%, and aluminum
(Al): 0.015 to 0.05%, with a balance of Fe and unavoidable impurities; manufacturing
a cold-rolled steel sheet by cold rolling the hot-rolled steel sheet; and annealing
the cold-rolled steel sheet.
[0014] In the step of manufacturing a hot-rolled steel sheet, finish rolling may be performed
at a temperature of 850 °C or higher, and coiling may be performed at a temperature
of 610 °C or higher.
[0015] In the step of manufacturing the cold-rolled steel sheet, the reduction ratio may
be 70% or more.
[0016] In the annealing step, soaking may be performed at 750 to 830 °C, and cooling may
be performed from the soaking temperature to 550 °C at a cooling rate of 35 °C/sec
or less.
[0017] Before the step of manufacturing the hot-rolled steel sheet, a step of heating the
slab at 1100 °C or higher for 150 minutes or more may be further included.
[0018] The slab may have a maximum stress value of 180 MPa or less when a compression test
is performed up to a strain of 1.2 at a temperature of 900 °C after heating at a heating
rate of 20 °C/sec, maintaining the slab at 1200 °C for 3 minutes, and then cooling
at a cooling rate of 10 °C/sec.
[0019] In the step of manufacturing a hot-rolled steel sheet, rough rolling may be finished
at a temperature of 950 °C or higher.
[0020] After the step of manufacturing the hot-rolled steel sheet, the average grain diameter
of the hot-rolled steel sheet may be 20 µm or more.
[0021] After the step of manufacturing the hot-rolled steel sheet, the hot-rolled steel
sheet may comprise 20 area % or less of carbide.
[0022] A galvanized steel sheet according to an embodiment of the present invention includes
a galvanized layer on a surface of the aforementioned cold-rolled steel sheet.
[Advantageous Effects]
[0023] A high strength and thin cold-rolled steel sheet according to an embodiment of the
present invention may be utilized in various fields, and in particular, may be effectively
utilized for refrigerator door or cavity applications in home appliance companies.
[0024] When a high strength and thin gauge cold-rolled steel sheet according to an embodiment
of the present invention is utilized for home appliances, there is an effect of reducing
the weight of steel used per home appliance unit due to gauge reduction, which is
environmentally friendly because carbon emissions generated in producing individual
products may be reduced.
[0025] In addition, a high strength and thin gauge cold-rolled steel sheet according to
an embodiment of the present invention is economical because elements such as Nb and
Ti may be excluded, and is environmentally friendly because the emission of chemical
impurities in the process of producing the elements may be reduced.
[Brief Description of the Drawings]
[0026]
Fig. 1 is an optical micrograph showing the microstructure of the hot-rolled steel
sheet manufactured in Inventive Example 1.
Fig. 2 is an optical micrograph showing the microstructure of the hot-rolled steel
sheet manufactured in Comparative Example 8.
Fig. 3 is a photograph of the cold-rolled steel sheet manufactured in Inventive Example
1 after a V-bending test.
Fig. 4 is a photograph of the cold-rolled steel sheet manufactured in Comparative
Example 4 after a V-bending test.
[Mode for Invention]
[0027] Terms such as first, second, and third are used to describe various parts, components,
regions, layers, and/or sections, but are not limited thereto. These terms are only
used to distinguish one part, component, region, layer, or section from another part,
component, region, layer, or section. Accordingly, a first part, component, region,
layer, or section described below may be referred to as a second part, component,
region, layer, or section without departing from the scope of the present invention.
[0028] The terminology used herein is for the purpose of describing particular embodiments
only and is not intended to be limiting of the invention. As used herein, the singular
forms are intended to include the plural forms as well, unless the context clearly
indicates otherwise. The term "comprising" used in the specification specifies the
presence of stated characteristics, regions, integers, steps, operations, elements,
and/or components, but does not preclude the presence or addition of one or more other
characteristics, regions, integers, steps, operations, elements, components, and/or
groups thereof.
[0029] When a part is referred to as being "above" or "on" another part, it may be directly
above or on the other part, or an intervening part may be present therebetween. In
contrast, when a part is referred to as being "directly above" another part, no other
part is interposed therebetween.
[0030] Unless otherwise defined, all terms including technical and scientific terms used
herein have the same meaning as commonly understood by a person of ordinary skill
in the art to which the present invention belongs. Terms defined in commonly used
dictionaries are further interpreted as having a meaning consistent with the related
technical literature and the present disclosure, and are not to be interpreted in
an idealized or overly formal sense unless defined.
[0031] In addition, unless otherwise specified, % refers to wt%, and 1 ppm is 0.0001 wt%.
[0032] In an embodiment of the present invention, the expression 'further including an additional
element' means that the additional element is included by replacing balance iron (Fe)
in an amount corresponding to the addition amount of the additional element.
[0033] Hereinafter, embodiments of the present invention will be described in detail so
that a person of ordinary skill in the art to which the present invention pertains
may easily implement them. However, the present invention may be implemented in various
different forms and is not limited to the embodiments described herein.
[0034] A cold-rolled steel sheet according to an embodiment of the present invention comprises,
in wt%, carbon (C): 0.15 to 0.22%, manganese (Mn): 0.75 to 1.2%, phosphorus (P): 0.005
to 0.02%, copper (Cu): 0.005 to 0.07%, and aluminum (Al): 0.015 to 0.05%, with a balance
of Fe and unavoidable impurities.
[0035] The reasons for limiting the alloying elements are described below.
Carbon (C): 0.15 to 0.22 wt%
[0036] Carbon (C) is an element that is dissolved in steel as a solid solution to advantageously
improve strength. If the content of C is too low, it is difficult to obtain the desired
strength characteristics. If the content of C is too high, a large amount of carbides
and hard phases are formed, and degradation of weldability may occur during the production
process. More specifically, C may be included in an amount of 0.16 to 0.21 wt%.
Manganese (Mn): 0.75 to 1.20 wt%
[0037] Manganese (Mn) serves to improve the yield strength of the steel by being dissolved
in the steel as a solid solution. If Mn is not sufficiently included, it is difficult
to ensure the desired strength. If Mn is included in an excessive amount, Mn bands
are excessively formed in the microstructure, which may cause cracks when bending
is performed in the rolling direction. More specifically, Mn may be included in an
amount of 0.77 to 1.15 wt%.
[0038] A cold-rolled steel sheet according to an embodiment of the present invention may
satisfy the following Equation 1.

[0039] When C and Mn values are adjusted according to the value of Equation 1, the A1 temperature,
which is the completion temperature at which ferrite is formed, is lowered, carbide
formation in the hot rolling stage is suppressed, and the hot rolling load during
hot rolling may be controlled. More specifically, the value of the left hand side
of Equation 1 may be 145.0 to 185.0.
Phosphorus (P): 0.005 to 0.020 wt%
[0040] Phosphorus is a representative solid solution strengthening element that may improve
strength through solid solution strengthening in steel. If P is not sufficiently included,
it is difficult to appropriately perform the aforementioned role. If P is included
excessively, cold shortness may be caused. More specifically, P may be included in
an amount of 0.010 to 0.015 wt%.
Copper (Cu): 0.005 to 0.070 wt%
[0041] Copper has a low melting point, and when concentrated on the surface, it penetrates
into grain boundaries during a reheating process, causing defects in a hot-rolled
slab, and these defects may develop into edge scabs during hot rolling. More specifically,
copper (Cu) may be included in an amount of 0.010 to 0.050 wt%.
Aluminum (Al): 0.015 to 0.050 wt%
[0042] Aluminum is a representative deoxidizing element added to control oxygen in molten
steel in a steelmaking process. When the aluminum content is high, coarse aluminum
oxides may remain in the form of inclusions, and such coarse oxides may form cracks
when located at a point of high strain. More specifically, aluminum may be included
in an amount of 0.020 to 0.035 wt%.
[0043] In an embodiment of the present invention, material deviation along the longitudinal
direction and the width direction may be reduced by excluding the addition of expensive
Nb and Ti. Specifically, a cold-rolled steel sheet according to an embodiment of the
present invention may further comprise at least one of Ti: 0.01 wt% or less and Nb:
0.01 wt% or less. More specifically, it may further comprise at least one of Ti: 0.0001
to 0.01 wt% and Nb: 0.0001 to 0.01 wt%.
[0044] A cold-rolled steel sheet according to an embodiment of the present invention comprises
iron (Fe) as the balance. In addition, unavoidable impurities may be included. The
term 'unavoidable impurities' refers to impurities inevitably mixed in the process
of steelmaking and manufacturing of the cold-rolled steel sheet. Since unavoidable
impurities are widely known, a specific description thereof will be omitted. In an
embodiment of the present invention, addition of elements other than the aforementioned
alloying elements is not excluded, and they may be variously included within a range
that does not depart from the technical spirit of the present invention. When additional
elements are further included, they are included by replacing a portion of the iron
(Fe) as the balance.
[0045] A cold-rolled steel sheet according to an embodiment of the present invention has
an area fraction of ferrite in the steel sheet of 80% or more. In an embodiment of
the present invention, formability may be further secured by securing ferrite as much
as possible. Ferrite may be detected by image analysis using an optical microscope,
and the area fraction may be obtained by measuring a cross-section of a rolling specimen
including the rolling direction with an optical microscope and an image analysis device.
More specifically, the area fraction of ferrite may be 80 to 99 area %.
[0046] The remainder, other than the aforementioned ferrite, may be bainite, martensite,
and pearlite. These are hard phases, and when a large amount of these are included,
cracks may occur during molding. Accordingly, the sum of the area fractions of bainite,
martensite, and pearlite may be controlled to 10% or less. More specifically, it may
be 1 to 5 area %.
[0047] A cold-rolled steel sheet according to an embodiment of the present invention has
excellent strength, and even when formed into a thin gauge, the strength is excellent.
Accordingly, the thickness of the steel sheet may be 1.0 mm or less. More specifically,
the thickness may be 0.5 mm or less. More specifically, the thickness may be 0.1 to
0.4 mm.
[0048] In a cold-rolled steel sheet according to an embodiment of the present invention,
cracks may not be formed in a bent part when the steel sheet is subjected to a bending
test with a load of 10 tons using a V-bending die having a radius of curvature of
r=0. Cracks may be identified with the naked eye, but in the present invention, a
magnifying glass was utilized.
[0049] A cold-rolled steel sheet according to an embodiment of the present invention has
excellent mechanical properties. Specifically, the yield strength may be 340 MPa or
more, the tensile strength may be 450 MPa or more, and the elongation may be 20% or
more. More specifically, the yield strength may be 340 to 430 MPa, the tensile strength
may be 450 to 550 MPa, and the elongation may be 20 to 35%. More specifically, the
yield strength may be 345 to 420 MPa, the tensile strength may be 480 to 545 MPa,
and the elongation may be 21 to 33%. These properties may be measured by performing
a uniaxial tensile test after processing the cold-rolled steel sheet into a JIS13B
standard specimen.
[0050] A cold-rolled steel sheet according to an embodiment of the present invention may
be used as a cold-rolled steel sheet itself, but may also be used through galvanizing.
That is, in a galvanized steel sheet according to an embodiment of the present invention,
a galvanized layer is present on a surface of the aforementioned cold-rolled steel
sheet. Since galvanizing is widely known, a specific description thereof will be omitted.
[0051] A method for manufacturing a cold-rolled steel sheet according to an embodiment of
the present invention comprises the steps of: manufacturing a hot-rolled steel sheet
by hot rolling a slab comprising, in wt%, carbon (C): 0.15 to 0.22%, manganese (Mn):
0.75 to 1.2%, phosphorus (P): 0.005 to 0.02%, copper (Cu): 0.005 to 0.07%, and aluminum
(Al): 0.015 to 0.05%, with a balance of Fe and unavoidable impurities; manufacturing
a cold-rolled steel sheet by cold rolling the hot-rolled steel sheet; and annealing
the cold-rolled steel sheet.
[0052] Since the alloy composition of the slab is the same as that of the aforementioned
cold-rolled steel sheet, a redundant description thereof will be omitted. Since the
alloying elements do not vary during the manufacturing process of the cold-rolled
steel sheet, the alloy compositions of the slab and the cold-rolled steel sheet are
substantially the same.
[0053] Before the step of manufacturing the hot-rolled steel sheet, a step of heating the
slab at 1100 °C or higher for 150 minutes or more may be further included. By heating
the slab, the subsequent hot rolling process may be smoothly performed, and the slab
may be subjected to homogenization treatment. More specifically, the slab may be heated
at a temperature of 1150 to 1300 °C for 180 to 240 minutes.
[0054] The slab may have a maximum stress value of 180 MPa or less when a compression test
is performed up to a strain of 1.2 at a temperature of 900 °C after heating at a heating
rate of 20 °C/sec, maintaining at 1200 °C for 3 minutes, and then cooling at a cooling
rate of 10 °C/sec. For convenience, the aforementioned stress value is referred to
as high temperature compressive stress. High temperature compressive stress may be
measured using a Gleeble 3500 device, and may be measured by taking a cylindrical
compression test specimen having a diameter of 10 mm and a height of 15 mm from the
slab and then performing a compression test using the same.
[0055] By performing the aforementioned compression test, a stress-strain curve is obtained,
and the maximum stress value of the stress strain curve is found. If the high temperature
compressive stress is too large, the rolling load increases, which may make it difficult
to control the thickness during rolling. More specifically, the high temperature compressive
stress may be 120 to 175 MPa. As such, the cold-rolled steel sheet according to an
embodiment of the present invention has low deformation resistance during hot rolling,
which provides excellent ease of manufacturing, and at the same time, high strength
may be secured through an annealing heat treatment process after cold rolling while
having such low deformation resistance.
[0056] Returning to the description of the manufacturing method of a cold-rolled steel sheet,
first, a slab is hot-rolled to manufacture a hot-rolled steel sheet. Hot rolling may
be broadly divided into rough rolling to produce a bar, finish rolling to produce
a final shape, and a coiling step of coiling the rolled steel sheet.
[0057] In an embodiment of the present invention, rough rolling may be finished at a temperature
of 950 °C or higher. By appropriately adjusting the rough rolling finishing temperature,
the finishing rolling temperature may be adjusted later, and it contributes to softening
in the hot rolling stage. More specifically, the rough rolling finishing temperature
may be 950 to 1050 °C.
[0058] In an embodiment of the present invention, finish rolling may be completed at a temperature
of 850 °C or higher. In an embodiment of the present invention, the strength of the
hot-rolled steel sheet may be optimized by controlling the microstructure and the
fraction of carbides of the hot-rolled steel sheet by adjusting the finish rolling
delivery temperature (FDT). More specifically, the finishing rolling temperature may
be 860 to 1000 °C.
[0059] In an embodiment of the present invention, coiling may be performed at a temperature
of 610 °C or higher. If the coiling temperature (CT) is too low, it may be difficult
to control the thickness of the hot-rolled steel sheet due to an increase in rolling
load during manufacturing of the hot-rolled steel sheet, and cold rolling may become
difficult due to an increase in initial strength. More specifically, the coiling temperature
may range from 615 to 700 °C.
[0060] The thickness of the coiled hot-rolled steel sheet may be 2.0 to 5.0 mm. The manufactured
hot-rolled steel sheet may not have edge cracks.
[0061] As described above, the microstructure and carbides of the hot-rolled steel sheet
are controlled by adjusting the finishing delivery temperature (FDT) and the coiling
temperature (CT).
[0062] After the step of manufacturing the hot-rolled steel sheet, the average grain diameter
of the hot-rolled steel sheet may be 20 µm or more. When the grain diameter is large,
it is advantageous in terms of preventing an increase in load during hot rolling for
a thin gauge. More specifically, the average grain diameter of the hot-rolled steel
sheet may be 20 to 40 µm. The grain diameter may be obtained by dividing the measurement
area by the number of grains through an optical microscope, based on a cross-section
including the rolling direction. The grain diameter refers to the diameter of a virtual
circle having the same area as the crystal grain.
[0063] After the step of manufacturing the hot-rolled steel sheet, the hot-rolled steel
sheet may comprise 20 area % or less of carbide. If a large amount of carbide is generated,
a hot rolling load increases, which adversely affects formability. More specifically,
the hot-rolled steel sheet may comprise 10 to 20 area % of carbide. The carbide content
is a numerical representation of the area occupied by carbide relative to the total
area, as observed on a cross-section including the rolling direction with an optical
microscope at 500x magnification.
[0064] Thereafter, a step of pickling the hot-rolled steel sheet may be further included.
[0065] Next, a cold-rolled steel sheet is manufactured by cold rolling the hot-rolled steel
sheet.
[0066] In the step of manufacturing the cold-rolled steel sheet, the reduction ratio is
70% or more. Increasing the cold reduction ratio may refine the microstructure during
cold rolling of the hot-rolled sheet and refine the recrystallized grain diameter
during recrystallization in the subsequent annealing process. More specifically, the
reduction ratio may be 70 to 90%. The reduction ratio may be obtained as (steel sheet
thickness before rolling - steel sheet thickness after rolling) / steel sheet thickness
before rolling × 100 (%). After cold rolling, the thickness of the cold-rolled steel
sheet may be 1.0 mm or less. More specifically, it may be 0.5 mm or less. More specifically,
it may be 0.1 to 0.4 mm.
[0067] Next, the cold-rolled steel sheet is annealed. At this time, the soaking temperature
during annealing may be 750 to 830 °C. If the soaking temperature is too low, incomplete
recrystallization occurs or the fraction of the hard phase in the microstructure increases,
making it difficult to ensure sufficient formability. If the soaking temperature is
too high, it may be difficult to obtain desired strength characteristics. More specifically,
the soaking temperature may be 755 to 825 °C. The soaking time may be 40 to 100 seconds.
[0068] Cooling may be performed from the soaking temperature to 550 °C at a cooling rate
of 35 °C/sec or less. If the cooling rate is too fast, hard phases such as bainite
or pearlite may be formed in the remaining austenite region. When the hard phases
are formed, the material strength increases, but the formability decreases, and in
particular, there is a possibility that cracks may occur during V-bending. More specifically,
cooling may be performed at a cooling rate of 10 to 25 °C/sec.
[0069] Thereafter, a step of galvanizing the cold-rolled steel sheet may be further included.
In the step of galvanizing, various galvanizing methods such as hot-dip galvanizing
or electro-galvanizing may be utilized. More specifically, hot-dip galvanizing may
be performed in a plating bath at a temperature range of 400 to 500 °C, specifically,
420 to 480 °C. When the temperature of the hot-dip galvanizing is lower than the lower
limit of the temperature range, zinc may not be sufficiently melted and may not be
uniformly plated. When the temperature is higher than the upper limit of the temperature
range, the plating bath volatilizes, the plating bath combines with the steel sheet
during cooling to such an extent that the formation of a sound microstructure is hindered,
and there is a problem that the steel sheet melts during the plating process.
[0070] In addition, in electro-galvanizing, an anti-fingerprint resin coating may be performed
after plating. The coating may be performed in a temperature range of 100 to 200 °C.
For example, if the temperature is lower than the lower limit of the temperature range,
there is a concern that the coated resin may be dried non-uniformly. If the temperature
is higher than the upper limit of the temperature range, there is a concern that an
aging phenomenon may occur during the drying process, resulting in an increase in
the yield point due to yield point elongation.
[0071] Hereinafter, specific examples of the present invention will be described. However,
the following examples are merely specific examples of the present invention, and
the present invention is not limited to the following examples.
Example 1
[0072] Steel slabs having the compositions shown in Table 1 below, with the balance being
Fe and unavoidable impurities, were manufactured, and the component values are actual
measured values.
[0073] A hot-rolled steel sheet was manufactured by heating a slab at 1200 °C for 200 minutes
and then hot rolling the slab to a thickness of 2.3 mm. The rough rolling finishing
temperature was 1000 °C, the finishing delivery temperature (FDT) was 900 °C, and
coiling was performed at 650 °C. A cold-rolled steel sheet was manufactured by applying
a reduction ratio of 85% to the hot-rolled steel sheet, and the cold-rolled steel
sheet was annealed at 780 °C for 50 seconds and cooled to 550 °C at a cooling rate
of 20 °C/sec.
[0074] The characteristics of the slab, hot-rolled steel sheet, and cold-rolled steel sheet
were measured by the following methods and summarized in Tables 2 and 3 below.
[0075] Hot-rolled steel sheet grain diameter: Based on a cross-section including the rolling
direction, the average area was obtained by dividing the measurement area by the number
of crystal grains observed through an optical microscope, and the grain diameter was
determined therefrom.
[0076] Hot-rolled steel sheet carbide: For a cross-section including the rolling direction,
the area occupied by carbide in the total area was quantified after observation with
an optical microscope at 500x magnification.
[0077] Microstructural area fraction: The area fraction of ferrite and the area fractions
of the remaining hard phases (bainite, martensite, and pearlite) were determined by
analyzing optical micrographs.
[0078] V-bending test: The steel sheet was subjected to a bending test under a load of 10
tons using a V-bending die having a radius of curvature of r=0 to visually check whether
cracks occurred in the bent portion.
[0079] Yield strength, tensile strength, and elongation: Measurements were performed by
sampling a JIS13B standard specimen and performing a uniaxial tensile test.
[0080] Regarding hot-rolling cracks, cases where a crack of 2.5 mm or more exists were determined
to be 'Present' using a magnifying glass for the steel sheet.
[Table 1]
| (wt%) |
C |
Mn |
P |
Al |
Cu |
Left side of Formula 1 |
| Inventive Example 1 |
0.20 |
0.90 |
0.01 |
0.030 |
0.020 |
170.90 |
| Inventive Example 2 |
0.16 |
0.90 |
0.01 |
0.030 |
0.020 |
148.06 |
| Inventive Example 3 |
0.21 |
0.90 |
0.01 |
0.030 |
0.020 |
176.61 |
| Inventive Example 4 |
0.20 |
0.78 |
0.01 |
0.030 |
0.020 |
163.34 |
| Inventive Example 5 |
0.20 |
1.12 |
0.01 |
0.030 |
0.020 |
184.76 |
| Comparative Example 1 |
0.14 |
0.90 |
0.01 |
0.030 |
0.020 |
136.64 |
| Comparative Example 2 |
0.25 |
0.90 |
0.01 |
0.030 |
0.020 |
199.45 |
| Comparative Example 3 |
0.20 |
0.60 |
0.01 |
0.030 |
0.020 |
152.00 |
| Comparative Example 4 |
0.20 |
1.30 |
0.01 |
0.030 |
0.020 |
196.10 |
| Comparative Example 5 |
0.20 |
0.90 |
0.03 |
0.030 |
0.020 |
170.90 |
| Comparative Example 6 |
0.20 |
0.90 |
0.01 |
0.060 |
0.020 |
170.90 |
| Comparative Example 7 |
0.20 |
0.90 |
0.01 |
0.030 |
0.075 |
170.90 |
[Table 2]
| Remarks |
Hot-rolled edge crack |
Hot-rolled grain diameter (µm) |
Hot-rolled carbide (area %) |
Cold-rolled ferrite (area %) |
Cold-rolled hard phase (area %) |
| Inventive Example 1 |
None |
35 |
15 |
82.0 |
3.0 |
| Inventive Example 2 |
None |
35 |
12 |
85.3 |
2.7 |
| Inventive Example 3 |
None |
35 |
17 |
81.0 |
3.2 |
| Inventive Example 4 |
None |
35 |
15 |
82.2 |
2.8 |
| Inventive Example 5 |
None |
35 |
15 |
81.9 |
3.1 |
| Comparative Example 1 |
None |
35 |
12 |
85.5 |
2.5 |
| Comparative Example 2 |
None |
35 |
22 |
74.6 |
3.4 |
| Comparative Example 3 |
None |
35 |
15 |
82.2 |
2.8 |
| Comparative Example 4 |
None |
35 |
15 |
81.4 |
3.6 |
| Comparative Example 5 |
None |
28 |
15 |
82.0 |
3.0 |
| Comparative Example 6 |
None |
26 |
15 |
82.0 |
3.0 |
| Comparative Example 7 |
Present |
25 |
15 |
82.0 |
3.0 |
[
Table 3]
| Remarks |
Yield Point (MPa) |
Tensile Strength (MPa) |
Elongation (%) |
V-bending |
| Inventive Example 1 |
385 |
520 |
25 |
None |
| Inventive Example 2 |
345 |
490 |
32 |
None |
| Inventive Example 3 |
395 |
535 |
22 |
None |
| Inventive Example 4 |
355 |
500 |
30 |
None |
| Inventive Example 5 |
400 |
540 |
21 |
None |
| Comparative Example 1 |
310 |
430 |
37 |
None |
| Comparative Example 2 |
430 |
570 |
18 |
Present |
| Comparative Example 3 |
320 |
480 |
36 |
None |
| Comparative Example 4 |
440 |
580 |
17 |
Present |
| Comparative Example 5 |
395 |
540 |
23 |
Present |
| Comparative Example 6 |
390 |
525 |
24 |
Present |
| Comparative Example 7 |
385 |
523 |
26 |
None |
[0081] As shown in Tables 1 to 3, it may be confirmed that desired mechanical properties
may be obtained when the steel composition is appropriately adjusted. On the other
hand, in Comparative Example 1, the C content is low, and it may be confirmed that
the yield strength and tensile strength are low. In Comparative Example 2, the C content
is high, cracks occur during the V-bending test, and it may be confirmed that the
formability is poor. In Comparative Example 3, the Mn content is low, so it may be
confirmed that the yield strength and tensile strength are low. In Comparative Example
4, the Mn content is high, cracks occur during the V-bending test, and it may be confirmed
that the formability is poor. In Comparative Example 5, the P content is high, so
cracks occurred during the V-bending test. In Comparative Example 6, the Al content
is high, so cracks occurred during the V-bending test. In Comparative Example 7, since
a large amount of Cu was included, edge cracks occurred in the hot-rolled steel sheet,
and there was material loss because the portion where the edge cracks occurred was
cut off and then cold rolling was performed.
Example 2
[0082] Using the steel grade summarized in the Inventive Example 1, a cold-rolled steel
sheet was manufactured in the same manner as in Inventive Example 1, except that the
conditions were partially changed to those summarized in Table 4 below.
[0083] High temperature compressive stress: After heating a slab at a heating rate of 20
°C/sec, maintaining the slab at 1200 °C for 3 minutes, and then cooling the slab at
a cooling rate of 10 °C/sec, a compression test was performed at a temperature of
900 °C up to a strain of 1.2 to obtain a stress-strain curve, and the maximum stress
value of the stress-strain curve was determined.
[
Table 4]
| Remarks |
FDT(°C) |
CT(°C) |
Cold rolling reduction ratio (%) |
Cold rolling annealing temperature (°C) |
Cooling rate after annealing (°C/sec.) |
| Inventive Example 6 |
860 |
650 |
85 |
780 |
20 |
| Inventive Example 7 |
900 |
620 |
85 |
780 |
20 |
| Inventive Example 8 |
900 |
650 |
70 |
780 |
20 |
| Inventive Example 9 |
900 |
650 |
85 |
760 |
20 |
| Inventive Example 10 |
900 |
650 |
85 |
820 |
20 |
| Inventive Example 11 |
900 |
650 |
85 |
780 |
35 |
| Comparative Example 8 |
840 |
650 |
85 |
780 |
20 |
| Comparative Example 9 |
900 |
600 |
85 |
780 |
20 |
| Comparative Example 10 |
900 |
650 |
68 |
780 |
20 |
| Comparative Example 11 |
900 |
650 |
85 |
730 |
20 |
| Comparative Example 12 |
900 |
650 |
85 |
840 |
20 |
| Comparative Example 13 |
900 |
650 |
85 |
780 |
40 |
[Table 5]
| Remarks |
High temperature compressive stress (MPa) |
Hot-rolled edge crack |
Hot-rolled grain diameter (µm) |
Hot-rolled carbide (area %) |
Cold-rolled ferrite (area %) |
Cold-rolled hard phase (area %) |
| Inventive Example 6 |
170 |
None |
25 |
14 |
97.0 |
3.0 |
| Inventive Example 7 |
170 |
None |
22 |
20 |
97.0 |
3.0 |
| Inventive Example 8 |
130 |
None |
25 |
15 |
99.0 |
1.0 |
| Inventive Example 9 |
130 |
None |
25 |
15 |
97.0 |
3.0 |
| Inventive Example 10 |
130 |
None |
25 |
15 |
97.0 |
3.0 |
| Inventive Example 11 |
130 |
None |
25 |
15 |
95.0 |
5.0 |
| Comparative Example 8 |
220 |
None |
15 |
27 |
97.0 |
3.0 |
| Comparative Example 9 |
200 |
None |
18 |
25 |
97.0 |
3.0 |
| Comparative Example 10 |
130 |
None |
25 |
15 |
97.0 |
3.0 |
| Comparative Example 11 |
130 |
Present |
25 |
15 |
40.0 |
60.0 |
| Comparative Example 12 |
130 |
None |
25 |
15 |
98.0 |
2.0 |
| Comparative Example 13 |
130 |
Present |
25 |
15 |
50.0 |
50.0 |
[Table 6]
| Remarks |
Yield Point (MPa) |
Tensile Strength (MPa) |
Elongation (%) |
V-bending |
| Inventive Example 6 |
410 |
550 |
23 |
None |
| Inventive Example 7 |
410 |
550 |
23 |
None |
| Inventive Example 8 |
350 |
490 |
27 |
None |
| Inventive Example 9 |
415 |
555 |
21 |
None |
| Inventive Example 10 |
342 |
482 |
28 |
None |
| Inventive Example 11 |
420 |
560 |
20 |
None |
| Comparative Example 8 |
430 |
570 |
18 |
None |
| Comparative Example 9 |
430 |
570 |
17 |
None |
| Comparative Example 10 |
320 |
461 |
30 |
None |
| Comparative Example 11 |
480 |
620 |
14 |
Present |
| Comparative Example 12 |
320 |
461 |
30 |
None |
| Comparative Example 13 |
450 |
590 |
16 |
Present |
[0084] As shown in Tables 4 to 6, it may be confirmed that desired mechanical properties
may be obtained when the process conditions are appropriately adjusted. On the other
hand, in Comparative Example 8, since the finishing rolling temperature is low, the
high temperature compressive stress is high, and it may be confirmed that the elongation
of the cold-rolled product after final annealing is inferior. In Comparative Example
9, since the coiling temperature is low, the high temperature compressive stress is
high, and similarly, the fraction of carbides is high, so it may be confirmed that
the elongation value after cold rolling decreases. In Comparative Example 10, the
cold reduction ratio was low, and sufficient strength was not able to be secured.
In Comparative Example 11, the annealing temperature is low, the ferrite fraction
is small, and the fraction of the hard phase (bainite, martensite, and pearlite) increases,
so it may be confirmed that formability decreases. In Comparative Example 12, the
annealing temperature was high, and sufficient strength was not able to be secured.
In Comparative Example 13, the cooling rate is fast, the ferrite fraction is small,
and the fraction of the hard phase (bainite, martensite, and pearlite) increases,
so it may be confirmed that formability decreases.
[0085] Figs. 1 and 2 show the microstructure of the hot-rolled steel sheet manufactured
in Inventive Example 1 and the microstructure of the hot-rolled steel sheet manufactured
in Comparative Example 8, respectively. It may be confirmed that in Inventive Example
1, the grain diameter of the hot-rolled steel sheet is coarse and carbides are finely
dispersed and formed, whereas in Comparative Example 8, the grain diameter is refined
and carbides are formed in clusters.
[0086] Figs. 3 and 4 show a photograph after a V-bending experiment on the cold-rolled steel
sheet manufactured in Inventive Example 1 and a photograph after a V-bending experiment
on the cold-rolled steel sheet manufactured in Comparative Example 4, respectively.
In Inventive Example 1, cracks did not occur after the V-bending test, but in Comparative
Example 4, it may be confirmed that cracks occurred on the TD surface.
[0087] The present invention is not limited to the above embodiments and/or examples, but
may be manufactured in various different forms, and a person of ordinary skill in
the art to which the present invention belongs will understand that the present invention
may be implemented in other specific forms without changing the technical spirit or
essential characteristics of the present invention. Therefore, it should be understood
that the embodiments and/or examples described above are illustrative in all respects
and not restrictive.
1. A cold-rolled steel sheet comprising, in wt%, carbon (C): 0.15 to 0.22%, manganese
(Mn): 0.75 to 1.2%, phosphorus (P): 0.005 to 0.02%, copper (Cu): 0.005 to 0.07%, and
aluminum (Al): 0.015 to 0.05%, with a balance of Fe and unavoidable impurities,
wherein an area fraction of ferrite in the steel sheet is 80% or more.
2. The cold-rolled steel sheet of Claim 1,
wherein satisfies the following Equation 1.

(In Equation 1, [C] and [Mn] are the contents (wt%) of C and Mn, respectively.)
3. The cold-rolled steel sheet of Claim 1,
further comprising at least one of Ti: 0.01 wt% or less and Nb: 0.01 wt% or less.
4. The cold-rolled steel sheet of Claim 1,
wherein a sum of area fractions of bainite, martensite, and pearlite is 10% or less.
5. The cold-rolled steel sheet of Claim 1,
wherein thickness of the steel sheet is 1.0 mm or less.
6. The cold-rolled steel sheet of Claim 1,
wherein a crack is not formed in a bent portion during a bending test of the steel
sheet under a load of 10 tons using a V-bending die having a radius of curvature of
r=0.
7. The cold-rolled steel sheet of Claim 1,
wherein a yield strength is 340 MPa or more, a tensile strength is 450 MPa or more,
and an elongation is 20% or more.
8. A method for manufacturing a cold-rolled steel comprising:
manufacturing a hot-rolled steel sheet by hot rolling a slab comprising, in wt%, carbon
(C): 0.15 to 0.22%, manganese (Mn): 0.75 to 1.2%, phosphorus (P): 0.005 to 0.02%,
copper (Cu): 0.005 to 0.07%, and aluminum (Al): 0.015 to 0.05%, with a balance of
Fe and unavoidable impurities;
manufacturing a cold-rolled steel sheet by cold rolling the hot-rolled steel sheet;
and
annealing the cold-rolled steel sheet,
wherein, in the step of manufacturing the hot-rolled steel sheet, finish rolling is
completed at a temperature of 850 °C or higher, and coiling is performed at a temperature
of 610 °C or higher,
wherein, in the step of manufacturing the cold-rolled steel sheet, a reduction ratio
is 70% or more; and
wherein, in the annealing step, soaking is performed at 750 to 830 °C, and cooling
is performed from the soaking temperature to 550 °C at a cooling rate of 35 °C/sec
or less.
9. The method for manufacturing a cold-rolled steel of Claim 8,
further comprising a step of heating the slab at 1100 °C or higher for 150 minutes
or more, before the step of manufacturing the hot-rolled steel sheet.
10. The method for manufacturing a cold-rolled steel of Claim 8,
wherein the slab has a maximum stress value of 180 MPa or less when a compression
test is performed up to a strain of 1.2 at a temperature of 900 °C after heating at
a heating rate of 20 °C/sec, maintaining the slab at 1200 °C for 3 minutes, and then
cooling at a cooling rate of 10 °C/sec.
11. The method for manufacturing a cold-rolled steel of Claim 8,
wherein, in the step of manufacturing the hot-rolled steel sheet, rough rolling is
finished at a temperature of 950 °C or higher.
12. The method for manufacturing a cold-rolled steel of Claim 8,
wherein, after the step of manufacturing the hot-rolled steel sheet, the average grain
diameter of the hot-rolled steel sheet is 20 µm or more.
13. The method for manufacturing a cold-rolled steel of Claim 8,
wherein, after the step of manufacturing the hot-rolled steel sheet, the hot-rolled
steel sheet comprises 20 area % or less of carbide.
14. A galvanized steel sheet, wherein a galvanized layer is present on a surface of the
cold-rolled steel sheet according to any one of claims 1 to 7.