Technical Field
[0001] The present disclosure relates to a steel sheet and a manufacturing method thereof,
and more particularly, to a steel sheet having excellent abrasion resistance and a
manufacturing method thereof.
Background Art
[0002] Construction machinery and industrial machinery used in many industrial fields such
as construction, civil engineering, mining, and cement industry have severe abrasion
occurrence by friction during working, and application of materials exhibiting abrasion
resistance properties is needed.
[0003] In general, since abrasion resistance and hardness are related to each other in a
thick steel sheet, there is a need to increase hardness in the thick steel sheet where
abrasion is concerned. In order to secure more stable abrasion resistance, it is necessary
to have uniform hardness from the surface of the thick steel sheet to the inside of
a sheet thickness (near t/2, t: sheet thickness). That is to say, there is a need
to have the same hardness on the surface and in the inside of the thick steel sheet.
[0004] Therefore, in order to secure lifespan of a material by securing center hardness
as well as excellent abrasion resistance by securing surface hardness, there is a
need for a method of securing hardness at or above a certain level both on the surface
and in the center.
Summary of Invention
Technical Problem
[0006] An aspect of the present disclosure is to provide a steel sheet and a manufacturing
method thereof.
[0007] Another aspect of the present disclosure is to provide steel sheet having excellent
abrasion resistance and a manufacturing method thereof.
[0008] An object of the present disclosure is not limited to the above description. A person
skilled in the art will have no difficulty in understanding further objects of the
present disclosure from the overall descriptions of the present specification.
Solution to Problem
[0009] According to an aspect of the present disclosure, a steel sheet includes, by weight:
0.100 to 0.190% of carbon (C), 0.50% or less of silicon (Si), 0.50 to 3.00% of manganese
(Mn), 0.050% or less of phosphorus (P), 0.020% or less of sulfur (S), 0.05% or less
of aluminum (Al), 1.50% or less of chromium (Cr), 1.00% or less of molybdenum (Mo),
0.020% or less of titanium (Ti), 50 ppm or less of boron (B), a remainder of iron
(Fe), and other unavoidable impurities,
wherein a R1 value defined in the following Relation 1 is 2.00 or more,
a R2 value defined in the following Relation 2 is 0.70 or more, and
a microstructure includes 15% by area or more of martensite at a 1/2 point in a thickness
center direction from a surface:

wherein [Ti], [B], [Cr], and [Mo] are wt% of each element,

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
[0010] The steel sheet may further include one or more of 0.50% or less of nickel (Ni),
0.50% or less of copper (Cu), 0.05% or less of niobium (Nb), and 2 to 100 ppm of calcium
(Ca).
[0011] The microstructure of the steel sheet may include 90% by area or more of the martensite
at a 2 mm point in the thickness center direction from the surface.
[0012] The microstructure of the steel sheet may include bainite as a residual structure
at a 1/2 point in the thickness center direction from the surface and may include
bainite as a residual structure at a 2 mm point in the thickness center direction
from the surface.
[0013] The steel sheet may have a surface hardness, which is a hardness at a 2 mm point
in the thickness center direction from the surface, of 360 to 440 HBW, and a center
hardness, which is a hardness at a 1/2 point in the thickness center direction from
the surface, of 335 HBW or more.
[0014] The steel sheet may have a thickness of 80 mm or more.
[0015] According to another aspect of the present disclosure, a manufacturing method of
a steel sheet includes: heating a steel slab including, by weight: 0.100 to 0.190%
of carbon (C), 0.50% or less of silicon (Si), 0.50 to 3.00% of manganese (Mn), 0.050%
or less of phosphorus (P), 0.020% or less of sulfur (S), 0.05% or less of aluminum
(Al), 1.50% or less of chromium (Cr), 1.00% or less of molybdenum (Mo), 0.020% or
less of titanium (Ti), 50 ppm or less of boron (B), a remainder of iron (Fe), and
other unavoidable impurities, and has a R1 value defined in the following Relation
1 of 2.00 or more and a R2 value defined in the following Relation 2 of 0.70 or more;
rough rolling the heated steel slab;
finish hot rolling the rough rolled steel sheet;
air cooling the finish hot rolled steel sheet to room temperature;
reheating the air cooled steel sheet to a temperature range of 850 to 930°C; and
cooling the reheated steel sheet to 200°C or lower at a cooling rate of 0.50°C/s or
more:

wherein [Ti], [B], [Cr], and [Mo] are wt% of each element,

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
[0016] The steel slab may further include one or more of 0.50% or less of nickel (Ni), 0.50%
or less of copper (Cu), 0.05% or less of niobium (Nb), and 2 to 100 ppm of calcium
(Ca).
[0017] The heating may be performed in a temperature range of 1050 to 1250°C,
the rough rolling may be performed in a temperature range of 950 to 1050°C,
the finish hot rolling may be performed in a temperature range of 750 to 950°C, and
the reheating may be performed for a residence time of 1.3t+10 min to 1.3t+60 min
(t: sheet thickness, mm).
[0018] The cooled steel sheet may have a thickness of 80 mm or more.
Advantageous Effects of Invention
[0019] According to an example embodiment of the present disclosure, a steel sheet and a
manufacturing method thereof may be provided.
[0020] According to an example embodiment of the present disclosure, a steel sheet having
excellent abrasion resistance and a manufacturing method thereof may be provided.
[0021] According to an example embodiment of the present disclosure, a steel sheet which
has excellent surface and center hardnesses and may be used in construction machinery,
industrial machinery, and the like used in many industrial fields such as construction,
civil engineering, mining, and cement industries, and a manufacturing method thereof
may be provided.
[0022] Various and beneficial merits and effects of the present disclosure are not limited
to the descriptions above, and may be more easily understood in a process of describing
specific example embodiments in the present disclosure.
Best Mode for Invention
[0023] Preferred example embodiments of the present disclosure will be described in the
following. The example embodiments of the present disclosure may be modified in various
forms, and the scope of the disclosure should not be interpreted to be limited to
the example embodiments set forth below. These example embodiments are provided in
order to describe the present disclosure in more detail to those with ordinary skill
in the art to which the present disclosure pertains.
[0024] Hereinafter, the present disclosure will be described in detail.
[0025] The steel composition of the present disclosure will be described in detail in the
following.
[0026] Unless otherwise particularly mentioned in the present disclosure, % indicating the
content of each element is based on the weight.
[0027] A steel sheet according to an example embodiment of the present disclosure may include,
by weight: 0.100 to 0.190% of carbon (C), 0.50% or less of silicon (Si), 0.50 to 3.00%
of manganese (Mn), 0.050% or less of phosphorus (P), 0.020% or less of sulfur (S),
0.05% or less of aluminum (Al), 1.50% or less of chromium (Cr), 1.00% or less of molybdenum
(Mo), 0.020% or less of titanium (Ti), and 50 ppm or less of boron (B).
Carbon (C): 0.100 to 0.190%
[0028] Carbon (C) is an element which is efficient for increasing strength and hardness
in a steel having a martensite structure and effective for improving hardenability.
In order to sufficiently secure the effects described above, carbon (C) may be added
at 0.100% or more. According to an example embodiment of the present disclosure, it
may be 0.110% or more. However, when a carbon (C) content is more than 0.190%, it
exceeds the upper limit of targeted surface hardness, and also may deteriorate weldability
and toughness later. According to an example embodiment of the present disclosure,
the carbon (C) content may be 0.190% or less. According to an example embodiment of
the present disclosure, it may be 0.180% or less.
Silicon (Si): 0.50% or less
[0029] Silicon (Si) is an element which is effective for improving strength due to deoxidization
and solid solution strengthening. In order to obtain the effect described above, silicon
(Si) may be added at 0.50% or less. When the content is more than 0.50%, scales are
excessively produced and grow on the surface during hot rolling and may remain as
a surface defect in a final sheet material state. In addition, weldability may be
deteriorated. Therefore, in the present disclosure, the content of silicon (Si) may
be controlled to 0.50% or less. According to an example embodiment of the present
disclosure, it may be 0.45% or less. However, 0% is excluded considering an increase
in loads, manufacturing costs, and the like during a steelmaking process.
Manganese (Mn): 0.50 to 3.00%
[0030] Manganese (Mn) is an element which suppresses ferrite production and lowers an Ar3
temperature to effectively increase quenchability, thereby improving strength and
toughness of a steel. According to an example embodiment of the present disclosure,
the manganese (Mn) may be contained at 0.50% or more in order to secure hardness of
an extra-thick steel plate. According to an example embodiment of the present disclosure,
it may be 0.60% or more. Meanwhile, when the content is more than 3.00%, MnS segregation
is caused in the center of a rolled sheet material, and in the worst case, there is
a risk of leading to sheet rupture after a heat treatment. According to an example
embodiment of the present disclosure, it may be 2.80% or less.
Phosphorus (P): 0.050% or less
[0031] Phosphorus (P) is an element which is included unavoidably in steel and deteriorates
toughness of the steel. Therefore, the content of phosphorus (P) may be lowered as
much as possible to control to 0.050% or less. However, 0% is excluded considering
the level of the content to be unavoidably contained in steel.
Sulfur (S): 0.020% or less
[0032] Sulfur (S) is an element which forms a MnS inclusion in steel to deteriorate steel
toughness. Therefore, the content of sulfur (S) may be lowered as much as possible
to control to 0.020% or less. However, 0% is excluded considering the level of the
content to be unavoidably contained in steel.
Aluminum (Al): 0.05% or less
[0033] Aluminum (Al) is an element effective for lowering an oxygen content in molten steel
as a deoxidizing agent of steel. When the content of aluminum (Al) is more than 0.05%,
cleanliness of steel may be deteriorated. According to an example embodiment of the
present disclosure, it may be 0.04% or less. However, 0% is excluded considering an
increase in loads, manufacturing costs, and the like during a steelmaking process.
Chromium (Cr): 1.50% or less
[0034] Chromium (Cr) increases quenchability to increase steel strength and is favorable
for securing hardness. For the effects described above, chromium (Cr) may be added
at 1.50% or less. Meanwhile, when the content is more than 1.50%, in a process of
charging the slab cooled to room temperature after steelmaking into a heating furnace
for hot rolling and reheating, rupture due to thermal shock may occur. Besides, a
carbon equivalent is excessively increased, resulting in poor weldability. According
to an example embodiment of the present disclosure, the chromium (Cr) content may
be 1.45% or less. However, 0% is excluded considering an increase in loads, manufacturing
costs, and the like during a steelmaking process.
Molybdenum (Mo): 1.00% or less
[0035] Molybdenum (Mo) increases quenchability of steel, and, in particular, is effective
for improving hardness of a thick material. In order to sufficiently obtain the effects
described above, molybdenum (Mo) may be added. However, molybdenum (Mo) is an expensive
element, and when its content is more than 1.00%, the manufacturing costs may be increased,
and also weldability may be deteriorated. Therefore, in the present disclosure, the
content of molybdenum (Mo) may be controlled to 1.00% or less. According to an example
embodiment of the present disclosure, it may be 0.95% or less. Meanwhile, according
to an example embodiment of the present disclosure, the lower limit of the content
of molybdenum (Mo) may be 0.20%. According to an example embodiment of the present
disclosure, the lower limit may be 0.25%. According to an example embodiment of the
present disclosure, the lower limit may be 0.30%.
Titanium (Ti): 0.020% or less
[0036] Titanium (Ti) is an element which significantly increases the effect of B which is
effective for improving steel quenchability. Specifically, the titanium (Ti) is bonded
to nitrogen to form a TiN precipitate and suppress BN formation, thereby increasing
B in a solid solution state to significantly increase quenchability improvement. However,
when the content of titanium (Ti) is more than 0.020%, a coarse TiN precipitate is
formed to deteriorate steel toughness. Therefore, according to an example embodiment
of the present disclosure, when the titanium (Ti) is added, the content may be limited
to 0.020% or less. According to an example embodiment of the present disclosure, it
may be 0.018% or less.
Boron (B): 50 ppm or less
[0037] Boron (B) is a very effective element for improving strength by increasing quenchability
of steel only with addition of a small amount. However, when the content is excessive,
toughness and weldability of steel are rather deteriorated, and thus, the content
may be controlled to 50 ppm or less.
[0038] The steel material of the present disclosure may include a remainder of iron (Fe)
and unavoidable impurities, in addition to the composition described above. Since
the unavoidable impurities may be incorporated unintentionally in a common manufacturing
process, they may not be excluded. Since these impurities are known to any person
skilled in the common steel manufacturing field, the entire contents are not particularly
mentioned in the present specification.
[0039] The steel sheet according to an example embodiment of the present disclosure may
further include one or more of 0.50% or less of nickel (Ni), 0.50% or less of copper
(Cu), 0.05% or less of niobium (Nb), and 2 to 100 ppm of calcium (Ca).
[0040] According to an example embodiment of the present disclosure, elements favorable
for securing the targeted physical properties may be further included, in addition
to the alloy composition described above.
Nickel (Ni): 0.50% or less
[0041] Nickel (Ni) is generally an element effective for improving toughness along with
strength of steel. However, when the content is more than 0.50%, the manufacturing
costs may be increased. Therefore, according to an example embodiment of the present
disclosure, when the nickel (Ni) is added, it may be added at 0.50% or less.
Copper (Cu): 0.50% or less
[0042] Copper (Cu) is an element which improves quenchability of steel and improves strength
and toughness of steel by solid solution strengthening. However, when the content
of copper (Cu) is more than 0.50%, surface defects occur, hot processability is deteriorated,
and thus, according to an example embodiment of the present disclosure, the content
may be limited to 0.50% or less.
Niobium (Nb): 0.05% or less
[0043] Niobium (Nb) may be brought into a solid solution state and increase hardenability
of austenite. In addition, it is an element which forms a carbonitride such as Nb(C,N)
to increase steel strength and is effective for suppressing austenite crystal grain
growth. However, when the content of niobium (Nb) is more than 0.05%, ultra-high temperature
working at 1200°C or higher is needed, and also coarse crystal grains and precipitates
are formed, resulting in deterioration of toughness of a steel material. Therefore,
according to an example embodiment of the present disclosure, when the niobium (Nb)
is added, the content may be limited to 0.05% or less.
Calcium (Ca): 2 to 100 ppm
[0044] Calcium (Ca) has excellent bonding strength to S and produces CaS, thereby suppressing
production of MnS which segregates in a thickness center part of a steel material.
In addition, CaS produced by adding the calcium (Ca) has an effect of increasing corrosion
resistance under a humid external environment. According to an example embodiment
of the present disclosure, 2 ppm or more of calcium (Ca) may be added for the effects
described above. Meanwhile, when the content is more than 100 ppm, there may be a
problem of causing nozzle blockage and the like during steelmaking operation.
[0045] The steel sheet according to an example embodiment of the present disclosure may
have a R1 value defined in the following Relation 1 of 2.00 or more:

wherein [Ti], [B], [Cr], and [Mo] are wt% of each element.
[0046] According to an example embodiment of the present disclosure, the condition in which
the R1 value defined in Relation 1 is 2.00 or more is satisfied, thereby securing
targeted center hardness. According to an example embodiment of the present disclosure,
quenchability of steel is increased by controlling a content relationship of Ti, B,
Cr, and Mo through Relation 1, and thus, the hardness suggested in the present disclosure
may be secured.
[0047] According to an example embodiment of the present disclosure, the center hardness
may refer to a hardness at a 1/2 point in the thickness center direction from the
steel sheet surface.
[0048] According to an example embodiment of the present disclosure, the R1 value defined
in Relation 1 may be 2.10 or more. Meanwhile, though the upper limit of R1 of Relation
1 is not particularly limited, it may be 7.00 or less. According to an example embodiment
of the present disclosure, it may be 6.00 or less.
[0049] According to an example embodiment of the present disclosure, the R2 value defined
in Relation 2 may be 0.70 or more:

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
[0050] According to an example embodiment of the present disclosure, the condition in which
the R2 value defined in Relation 2 is 0.70 or more is satisfied, thereby securing
both the center hardness and the surface hardness simultaneously. According to an
example embodiment of the present disclosure, the content relationship of C, Mn, Ni,
Cu, Cr, and Mo is controlled by Relation 2 to increase the strength and hardness of
steel, thereby securing the hardness suggested in the present disclosure.
[0051] According to an example embodiment of the present disclosure, the center hardness
may refer to a hardness at a 1/2 point in the thickness center direction from the
steel sheet surface, and the surface hardness may refer to a hardness at a 2 mm point
from the steel sheet surface.
[0052] According to an example embodiment of the present disclosure, the R2 value defined
in Relation 2 may be 0.71 or more. Meanwhile, though the upper limit of R1 of Relation
1 is not particularly limited, it may be 0.90 or less. According to an example embodiment
of the present disclosure, it may be 0.85 or less.
[0053] Hereinafter, the steel microstructure of the present disclosure will be described
in detail.
[0054] Unless otherwise particularly mentioned in the present disclosure, % indicating the
fraction of the microstructure is based on the area.
[0055] The microstructure of the steel sheet according to an example embodiment of the present
disclosure includes 15% by area or more of martensite and residual bainite at a 1/2
point in the thickness center direction from the surface, and 90% by area or more
of martensite and residual bainite at a 2 mm point in the thickness center direction
from the surface.
[0056] In the present disclosure, the martensite is distinguished from tempered martensite
which is developed by subsequently performing a tempering heat treatment after quenching.
[0057] According to an example embodiment of the present disclosure, when martensite is
less than 90% at a 2 mm point in the thickness center direction from the steel sheet
surface, it may be difficult to secure targeted hardness. According to an example
embodiment of the present disclosure, martensite may be 100%.
[0058] Meanwhile, at a 1/2 point in the thickness center direction from the steel sheet
surface, a cooling rate is physically low as compared with the steel sheet surface,
and it may be difficult to include 90% or more of martensite. In order to secure a
level of hardness targeted in the present disclosure, martensite may be 15% or more.
When martensite is less than 15%, it may be difficult to secure a targeted level of
hardness. According to an example embodiment of the present disclosure, martensite
may be 17% or more. According to an example embodiment of the present disclosure,
though the upper limit of a martensite fraction is not particularly limited at a 1/2
point in the thickness center direction from the surface, it may be 90% or less.
[0059] The steel sheet surface and the center microstructure may include bainite as a residual
structure other than martensite. Both hardnesses on the surface and in the center
may be met to a certain level or higher, by including bainite as a residual structure.
[0060] The steel sheet according to an example embodiment of the present disclosure may
have a surface hardness, which is a hardness at a 2 mm point in the thickness center
direction from the surface, of 360 to 440 HBW, and a center hardness, which is a hardness
at a 1/2 point in the thickness center direction from the surface, of 335 HBW or more,
and a thickness of 80 mm or more.
[0061] The steel sheet according to an example embodiment of the present disclosure may
have the thickness of 90 mm or more. The steel sheet according to an example embodiment
of the present disclosure may have the thickness of 100mm or more. According to an
example embodiment of the present disclosure, the upper limit of the thickness of
the steel sheet is not particularly limited, but may be 140 mm or less. The steel
sheet according to an example embodiment of the present disclosure may have the thickness
of 130 mm or less. According to an example embodiment of the present disclosure, the
center hardness may be 440 HBW or less.
[0062] Hereinafter, the manufacturing method of the steel of the present disclosure will
be described in detail.
[0063] The above-described alloy composition of the steel sheet according to an example
embodiment of the present disclosure may be manufactured by heating, rough rolling,
finish hot rolling, air cooling, reheating, and cooling.
[Heating]
[0064] A steel slab satisfying the alloy composition according to an example embodiment
of the present disclosure may be heated in a temperature range of 1050 to 1250°C.
[0065] When a slab heating temperature is lower than 1050°C, a microalloy such as Nb is
not sufficiently brought into a solid solution state, and also the slab surface temperature
is relatively lowered, so that the load applied to a roller may be increased during
hot rolling. However, when the temperature is higher than 1250°C, austenite crystal
grains are coarsened to cause a risk of forming a non-uniform structure, and scales
are excessively produced and grow to finally remain as a surface defect without peeling
off well during rolling.
[Rough rolling]
[0066] The heated steel slab may be rough rolled in a temperature range of 950 to 1050°C.
[0067] The heated steel slab may be rough rolled to obtain a rough rolled bar.
[0068] During the rough rolling, when the temperature is lower than 950°C, a rolling load
is increased to perform rolling relatively weakly, so that deformation is not sufficiently
transferred to the center in the slab thickness direction, and defects such as pores
may not be removed. However, during rough rolling, when the temperature is higher
than 1050°C, rolling and recrystallization occur simultaneously, and then particles
grow, so that initial austenite particles may be excessively coarsened.
[Finish hot rolling]
[0069] The rough rolled steel sheet may be finish hot rolled to a temperature range of 750
to 950°C.
[0070] The rough rolled steel sheet may be finish hot rolled to obtain a hot rolled steel
sheet.
[0071] During the finish hot rolling, when the temperature is lower than 750°C, dual phase
rolling is performed, so that ferrite may be produced in the microstructure. However,
when the temperature is higher than 950°C, the particle size of a final structure
may be coarsened to deteriorate toughness.
[Air cooling]
[0072] The finish hot rolled steel sheet may be air cooled to room temperature.
[0073] Though the air cooling conditions after the finish hot rolling are not particularly
defined in the present disclosure, they may be common conditions applied in the same
technical field.
[Reheating]
[0074] The air cooled steel sheet may be reheated in a temperature range of 850 to 930°C
for a residence time of 1.3t + 10 minutes to 1.3t + 60 minutes (t: sheet thickness,
mm).
[0075] According to an example embodiment of the present disclosure, the reheating may perform
a reverse transformation from the hot rolled steel sheet formed of ferrite and pearlite
into an austenite single phase.
[0076] When the reheating temperature is lower than 850°C, austenitization is not sufficiently
performed, so that coarse soft ferrite may be mixed to deteriorate the hardness of
a final product. However, when the reheating temperature is higher than 930°C, austenite
crystal grains are coarsened to increase quenchability, but the low-temperature toughness
of the steel sheet may be deteriorated.
[0077] During the reheating, when the residence time is less than 1.3t + 10 minutes (t:
sheet thickness, mm), austenitization does not sufficiently occur, so that it may
be difficult to sufficiently obtain phase transformation by subsequent cooling, that
is, a martensite structure. Meanwhile, during the reheating, when the residence time
is more than 1.3t + 60 minutes (t: sheet thickness, mm), austenite crystal grains
are coarsened to increase quenchability, but which may result in deterioration of
toughness.
[Cooling]
[0078] The reheated steel sheet may be cooled to 200°C or lower at a cooling rate of 0.50°C/s
or more.
[0079] According to an example embodiment of the present disclosure, a cooling end temperature
may be based on a temperature at a 1/2 point in the thickness center direction from
the steel sheet surface.
[0080] During the cooling, when the cooling rate is less than 0.50°C/s or the cooling end
temperature is higher than 200°C, a bainite phase may be excessively formed after
final cooling. Though the upper limit of the cooling rate is not particularly limited
in the present disclosure, a person skilled in the art may appropriately set it considering
facility limitations. Meanwhile, according to an example embodiment of the present
disclosure, the cooling rate may be 0.70°C/s or more during the cooling. According
to an example embodiment of the present disclosure, it may be 1.00°C/s or more. According
to an example embodiment of the present disclosure, the cooling may be water cooling.
Mode for Invention
[0081] Hereinafter, the present disclosure will be specifically described through the following
examples. However, it should be noted that the following examples are only for describing
the present disclosure in detail by illustration, and not intended to limit the right
scope of the present disclosure.
(Examples)
[0082] After preparing a steel slab having the alloy composition of the following Table
1, steel slab heating - rough rolling - finish hot rolling - air cooling - reheating
- cooling was performed on the steel slab under the conditions of Table 2 to manufacture
a hot rolled steel sheet.
[Table 1]
| Steel type |
Alloy composition (wt%) |
Relation 1 |
Relation 2 |
| C |
Si |
Mn |
P |
S |
Al |
Cr |
Mo |
Ti |
B |
Ni |
Cu |
Nb |
Ca |
R1 |
R2 |
| A |
0.152 |
0.27 |
1.51 |
0.009 |
0.002 |
0.03 |
1.02 |
0.65 |
0.016 |
0.0021 |
0.29 |
0.01 |
0.02 |
0.0012 |
5.05 |
0.76 |
| B |
0.156 |
0.31 |
1.85 |
0.005 |
0.002 |
0.03 |
0.83 |
0.62 |
0.017 |
0.0018 |
0.33 |
0.03 |
0.01 |
0.0015 |
4.86 |
0.78 |
| C |
0.154 |
0.24 |
2.10 |
0.007 |
0.001 |
0.03 |
0.81 |
0.53 |
0.015 |
0.0020 |
0.15 |
0.02 |
0.01 |
0.0009 |
3.22 |
0.78 |
| D |
0.058 |
0.24 |
1.12 |
0.005 |
0.001 |
0.05 |
0.78 |
0.47 |
- |
0.0015 |
1.53 |
0.02 |
- |
0.0010 |
0.00 |
0.60 |
| E |
0.281 |
0.25 |
1.43 |
0.006 |
0.002 |
0.02 |
1.50 |
0.41 |
0.0060 |
0.0019 |
- |
0.01 |
- |
0.0005 |
1.94 |
0.90 |
| F |
0.150 |
0.26 |
1.21 |
0.008 |
0.003 |
0.03 |
0.44 |
0.30 |
- |
0.0021 |
- |
0.14 |
0.01 |
- |
0.00 |
0.51 |
| G |
0.148 |
0.30 |
1.42 |
0.007 |
0.002 |
0.04 |
0.82 |
0.21 |
0.02C |
0.0010 |
0.21 |
0.03 |
0.02 |
0.0007 |
3.44 |
0.61 |
wherein [Ti], [B], [Cr], and [Mo] are wt% of each element,

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
[Table 2]
| Specimen No. |
Steel type |
Heating |
Rough rolling |
Finish hot rolling |
Reheating |
Cooling |
| Temperature (°C) |
Temperature (°C) |
Temperature (°C) |
Temperature (°C) |
Residence time (min) |
Speed (°C/s) |
Temperature (°C) |
| 1 |
A |
1162 |
995 |
880 |
915 |
157 |
1.92 |
19 |
| 2 |
A |
1126 |
994 |
931 |
868 |
160 |
1.53 |
21 |
| 3 |
A |
1143 |
982 |
924 |
925 |
194 |
0.77 |
35 |
| 4 |
B |
1123 |
1040 |
935 |
916 |
153 |
1.72 |
26 |
| 5 |
B |
1162 |
997 |
926 |
888 |
186 |
0.86 |
23 |
| 6 |
B |
1137 |
978 |
942 |
900 |
209 |
0.77 |
219 |
| 7 |
C |
1152 |
1012 |
945 |
890 |
196 |
0.64 |
18 |
| 8 |
C |
1142 |
976 |
931 |
912 |
180 |
0.47 |
20 |
| 9 |
C |
1144 |
997 |
917 |
911 |
157 |
1.66 |
29 |
| 10 |
D |
1135 |
1021 |
904 |
900 |
170 |
2.01 |
25 |
| 11 |
D |
1153 |
1007 |
925 |
909 |
176 |
1.24 |
22 |
| 12 |
D |
1146 |
990 |
941 |
887 |
197 |
0.79 |
19 |
| 13 |
E |
1160 |
1043 |
921 |
923 |
200 |
0.88 |
151 |
| 14 |
E |
1133 |
1020 |
953 |
911 |
187 |
0.75 |
33 |
| 15 |
E |
1146 |
997 |
940 |
915 |
163 |
1.81 |
22 |
| 16 |
F |
1129 |
1017 |
886 |
914 |
178 |
1.12 |
26 |
| 17 |
F |
1143 |
1006 |
932 |
926 |
192 |
0.76 |
218 |
| 18 |
F |
1152 |
988 |
928 |
904 |
200 |
0.68 |
20 |
| 19 |
G |
1139 |
1017 |
878 |
921 |
148 |
2.85 |
19 |
| 20 |
G |
1141 |
979 |
946 |
918 |
166 |
1.64 |
231 |
| 21 |
G |
1150 |
986 |
918 |
920 |
190 |
0.43 |
20 |
[0083] The microstructure and the physical properties of the manufactured steel sheets were
measured and then are shown in the following Table 3.
[0084] At this time, a specimen was cut into a random size to manufacture a mirror surface,
corrosion was performed using a Nital etchant, and then a surface point which was
a 2 mm point from the surface and a center point which was a 1/2 point of the thickness
center were observed using an optical microscope and an electron scanning microscope.
[0085] Further, the surface and center hardnesses were measured using a Brinell hardness
tester (load: 3000 kgf, 10 mm tungsten indenter ball). At this time, the surface hardness
was an average value of three measurements after 2 mm milling working of the steel
sheet surface, and the center hardness was an average value of three measurements
obtained in the same manner as in the surface after machine cutting exactly at a 1/2
point in the steel sheet thickness direction and manufacturing a mirror surface.
[Table 3]
| Specimen No. |
Steel type |
Thickness (mm) |
Microstructure (% by area) |
Physical properties |
Classification |
| Surface |
Center |
Hardness (HBW) |
| M |
B |
M |
B |
Surface |
Center |
| 1 |
A |
90 |
100 |
0 |
49 |
51 |
417 |
357 |
Inventive Example 1 |
| 2 |
A |
100 |
99 |
1 |
40 |
60 |
421 |
344 |
Inventive Example 2 |
| 3 |
A |
120 |
98 |
2 |
15 |
85 |
409 |
338 |
Inventive Example 3 |
| 4 |
B |
95 |
99 |
1 |
45 |
55 |
411 |
352 |
Inventive Example 4 |
| 5 |
B |
110 |
100 |
0 |
24 |
76 |
416 |
343 |
Inventive Example 5 |
| 6 |
B |
120 |
88 |
12 |
12 |
88 |
347 |
309 |
Comparative Example 1 |
| 7 |
C |
130 |
100 |
0 |
19 |
81 |
419 |
352 |
Inventive Example 6 |
| 8 |
C |
120 |
100 |
0 |
14 |
85 |
408 |
308 |
Comparative Example 2 |
| 9 |
C |
100 |
99 |
1 |
43 |
57 |
400 |
348 |
Inventive Example 7 |
| 10 |
D |
90 |
100 |
0 |
51 |
49 |
349 |
244 |
Comparative Example 3 |
| 11 |
D |
100 |
99 |
1 |
33 |
67 |
355 |
231 |
Comparative Example 4 |
| 12 |
D |
120 |
100 |
0 |
23 |
77 |
341 |
219 |
Comparative Example 5 |
| 13 |
E |
120 |
100 |
0 |
45 |
55 |
537 |
400 |
Comparative Example 6 |
| 14 |
E |
120 |
100 |
0 |
42 |
58 |
512 |
397 |
Comparative Example 7 |
| 15 |
E |
100 |
100 |
0 |
47 |
53 |
525 |
379 |
Comparative Example 8 |
| 16 |
F |
110 |
100 |
0 |
10 |
90 |
406 |
228 |
Comparative Example 9 |
| 17 |
F |
120 |
89 |
11 |
12 |
88 |
349 |
220 |
Comparative Example 10 |
| 18 |
F |
130 |
98 |
2 |
14 |
86 |
412 |
211 |
Comparative Example 11 |
| 19 |
G |
85 |
99 |
1 |
12 |
88 |
424 |
250 |
Comparative Example 12 |
| 20 |
G |
100 |
86 |
14 |
13 |
87 |
341 |
245 |
Comparative Example 13 |
| 21 |
G |
120 |
100 |
0 |
14 |
86 |
418 |
226 |
Comparative Example 14 |
| * M: Martensite, B: Bainite |
[0086] As shown in Table 3, in the inventive examples satisfying the alloy composition and
manufacturing conditions of the present disclosure, the microstructure characteristics
suggested in the present disclosure were satisfied, and the targeted physical properties
in the present disclosure were also secured.
[0087] However, Comparative Example 1 is the example in which the end temperature was out
of the conditions of the present disclosure during cooling. The cooling end temperature
was excessively high, martensite was insufficiently formed on the steel sheet surface,
and as a result, the targeted hardness was not secured.
[0088] Comparative Example 2 is the example in which the cooling rate was excessively low.
Thus, the martensite fraction in the steel sheet center was insufficient. As a result,
the targeted center hardness was insufficient.
[0089] Comparative Examples 3 to 8 are the examples which did not satisfy the alloy composition
conditions of the present disclosure. Comparative Examples 3 to 5 are the examples
in which a carbon content was insufficient, and Relation 1 or 2 was not satisfied.
As a result, surface hardness and center hardness were poor. Comparative Examples
6 to 8 are the examples in which the carbon content exceeded the range of the present
disclosure and Relation 1 was not satisfied. As a result, the center hardness was
sufficient, but the surface hardness was not appropriately secured.
[0090] Comparative Examples 9 to 14 are the examples in which the alloy composition range
suggested in the present disclosure was satisfied, but Relation 1 or 2 was not satisfied.
As a result, the targeted surface and center hardnesses in the present disclosure
were not secured.
[0091] Hereinabove, the present disclosure has been described in detail by the example embodiments,
but other example embodiments having different forms are possible. Therefore, the
technical spirit and scope of the claims set forth below are not limited by the example
embodiments.
1. A steel sheet comprising, by weight: 0.100 to 0.190% of carbon (C), 0.50% or less
of silicon (Si), 0.50 to 3.00% of manganese (Mn), 0.050% or less of phosphorus (P),
0.020% or less of sulfur (S), 0.05% or less of aluminum (Al), 1.50% or less of chromium
(Cr), 1.00% or less of molybdenum (Mo), 0.020% or less of titanium (Ti), 50 ppm or
less of boron (B), a remainder of iron (Fe), and other unavoidable impurities,
wherein a R1 value defined in the following Relation 1 is 2.00 or more,
a R2 value defined in the following Relation 2 is 0.70 or more, and
a microstructure includes 15% by area or more of martensite at a 1/2 point in a thickness
center direction from a surface:

wherein [Ti], [B], [Cr], and [Mo] are wt% of each element,

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
2. The steel sheet of claim 1, further comprising: one or more of 0.50% or less of nickel
(Ni), 0.50% or less of copper (Cu), 0.05% or less of niobium (Nb), and 2 to 100 ppm
of calcium (Ca).
3. The steel sheet of claim 1, wherein the microstructure of the steel sheet includes
90% by area or more of the martensite at a 2 mm point in the thickness center direction
from the surface.
4. The steel sheet of claim 3, wherein the microstructure of the steel sheet includes
bainite as a residual structure at a 1/2 point in the thickness center direction from
the surface and includes bainite as a residual structure at the 2 mm point in the
thickness center direction from the surface.
5. The steel sheet of claim 1, wherein the steel sheet has a surface hardness, which
is a hardness at a 2 mm point in the thickness center direction from the surface,
of 360 to 440 HBW, and a center hardness, which is a hardness at a 1/2 point in the
thickness center direction from the surface, of 335 HBW or more.
6. The steel sheet of claim 1, wherein the steel sheet has a thickness of 80 mm or more.
7. A manufacturing method of a steel sheet, the method comprising:
heating a steel slab including, by weight: 0.100 to 0.190% of carbon (C), 0.50% or
less of silicon (Si), 0.50 to 3.00% of manganese (Mn), 0.050% or less of phosphorus
(P), 0.020% or less of sulfur (S), 0.05% or less of aluminum (Al), 1.50% or less of
chromium (Cr), 1.00% or less of molybdenum (Mo), 0.020% or less of titanium (Ti),
50 ppm or less of boron (B), a remainder of iron (Fe), and other unavoidable impurities,
and has a R1 value defined in the following Relation 1 of 2.00 or more and a R2 value
defined in the following Relation 2 of 0.70 or more;
rough rolling the heated steel slab;
finish hot rolling the rough rolled steel sheet;
air cooling the finish hot rolled steel sheet to room temperature;
reheating the air cooled steel sheet to a temperature range of 850 to 930°C; and
cooling the reheated steel sheet to 200°C or lower at a cooling rate of 0.50°C/s or
more:

wherein [Ti], [B], [Cr], and [Mo] are wt% of each element,

wherein [C], [Mn], [Ni], [Cu], [Cr], and [Mo] are wt% of each element.
8. The manufacturing method of a steel sheet of claim 7, wherein the steel slab further
includes one or more of 0.50% or less of nickel (Ni), 0.50% or less of copper (Cu),
0.05% or less of niobium (Nb), and 2 to 100 ppm of calcium (Ca).
9. The manufacturing method of a steel sheet of claim 7,
wherein the heating is performed in a temperature range of 1050 to 1250°C,
the rough rolling is performed in a temperature range of 950 to 1050°C,
the finish hot rolling is performed in a temperature range of 750 to 950°C, and
the reheating is performed for a residence time of 1.3t+10 min to 1.3t+60 min (t:
sheet thickness, mm).
10. The manufacturing method of a steel sheet of claim 7, wherein the cooled steel sheet
has a thickness of 80 mm or more.