Technical Field
[0001] The present disclosure relates to a steel plate and a method for manufacturing the
same, and more particularly, to an ultra-high strength composite structure hot-rolled
steel plate having excellent punching resistance, and a method for manufacturing the
same.
Background Art
[0002] High-strength hot-rolled steel plates used for chassis and frames of a conventional
vehicle are required to have excellent formability in consideration of shapes of components,
while being highly thinned to achieve lightening, and demand for yield strength is
increasing to maximize durability of the components. In particular, in a process of
developing a platform of an electric vehicle, thinning of a steel material for offsetting
an increase in weight due to usage of a battery is becoming more important than in
the past. However, since local formability (typically hole expansion ratio) may deteriorate
as the steel material is strengthened, a microstructure and an alloy design, which
may have an ultra-high strength and an excellent hole expansion ratio, may be very
important.
[0003] Patent Document 1 relates to a method of manufacturing composite structure steel
having a microstructure of 10 to 55% of ferrite, and 45 to 90% of a sum of bainite
and martensite, that is, 90% or higher of ferrite, bainite, and martensite in total,
and a tensile strength of 950 MPa or more.
[0004] However, only the bainite and martensite composite structure was considered as a
main phase, and it is judged that it may be difficult to guarantee high collision
resistance performance because there is no mention of yield strength.
[0005] Patent Document 2 discloses hot-rolled composite structure steel including, by area,
bainitic ferrite: 55% or higher, a martensite/austenite composite phase (MA): 10%
or higher, a sum of bainitic ferrite and a martensite/austenite composite phase (MA):
95% or higher, and less than 5% of a remainder of granular ferrite, residual austenite,
and a carbide in total. In addition, a method for manufacturing hot-rolled composite
structure steel, characterized in that a microstructure in which an area fraction
of bainitic ferrite having an intragrain orientation difference of 1.5° or more and
10.5° or less is 55% or more of a total area of the bainitic ferrite, an average grain
size of a martensite/austenite composite phase (MA) is 2.0 µm or less, and an average
spacing is 0.3 µm or more, and having mechanical properties such as a yield strength
of 750 MPa or more, a tensile strength of 950 MPa or more, an elongation of 8% or
more, and a hole expansion ratio of 25% or more.
Disclosure of Invention
Technical Problem
[0007] An embodiment of the present disclosure is to provide a steel plate and a method
for manufacturing the same.
[0008] An embodiment of the present disclosure is to provide an ultra-high strength composite
structure hot-rolled steel plate having excellent punching resistance and a method
of manufacturing the same.
[0009] An object of the present disclosure is not limited to the above descriptions. One
of ordinary skill in the art will have no difficulty in understanding the additional
object of the present disclosure from the overall content of the present specification.
Solution to Problem
[0010] An embodiment of the present disclosure relates to a steel plate including, by weight,
C: 0.13 to 0.25%, Si: 0.01 to 1.00%, Mn: 1.8 to 2.5%, Al: 0.010 to 0.100%, Cr: 0.005
to 0.500%, Mo: 0.005 to 0.300%, P: 0.001 to 0.050%, S: 0.001 to 0.010%, N: 0.001 to
0.010%, a remainder of Fe, and inevitable impurities,
wherein a microstructure of a surface layer may include 30 to 70% of ferrite, by area,
and
wherein a microstructure of a central portion excluding the surface layer may include
95% or higher, by area, of a sum of tempered martensite and lower bainite.
[0011] The steel plate may further include 0.05% or less of at least one of V, Nb, Ti, or
B.
[0012] The microstructure of the central portion may include 5% or less of at least one
of granular bainite, fresh martensite, an MA phase, or perlite as a remaining structure.
[0013] A yield strength may be 950 MPa or more, a tensile strength may be 1180 MPa or more,
an elongation may be 5% or higher, and a hole expansion ratio (HER) may be 40% or
higher.
[0014] An H value defined in Relational Expression 1 below may be 0.65 or less:

[0015] (In the Relational Expression 1, HER
1 may be a hole expansion ratio value punched and measured through discharge processing
during hole processing for a hole expansion ratio test (HER test), and HER
2 may be a hole expansion ratio value punched and measured through punching during
the hole processing for the hole expansion ratio test (HER test))
[0016] An embodiment of the present disclosure relates to a method for manufacturing a steel
plate, including reheating a steel slab including, by weight, C: 0.13 to 0.25%, Si:
0.01 to 1.00%, Mn: 1.8 to 2.5%, Al: 0.010 to 0.100%, Cr: 0.005 to 0.500%, Mo: 0.005
to 0.300%, P: 0.001 to 0.050%, S: 0.001 to 0.010%, N: 0.001 to 0.010%, a remainder
of Fe, and inevitable impurities;
rough-rolling the reheated steel slab;
descaling the rough-rolled steel plate 3 to 6 times;
finish-rolling the descaled steel plate in a temperature range of 850°C or higher;
cooling and coiling the finish-rolled steel plate to a temperature range of Ms-120°C
to Ms-30°C at an average cooling rate of 50°C/s or higher; and
cooling the coiled steel plate to a temperature range of 150°C or less at an average
cooling rate of 0.1 to 25°C/h.
[0017] The steel slab may further include 0.05% or less of at least one of V, Nb, Ti, or
B in total.
[0018] The reheating may be performed in a temperature range of 1150 to 1350°C,
the rough-rolling may be performed in a temperature range of 900 to 1150°C, and
the descaling may be performed at a water pressure of 170 bar or more.
[0019] Pickling and oiling the cooled steel plate may be further included.
[0020] Heating the cooled steel plate to a temperature range of 450 to 740°C and then hot-dip
galvanizing the heated steel plate may be further included.
Advantageous Effects of Invention
[0021] According to an embodiment of the present disclosure, a steel plate and a method
for manufacturing the same may be provided.
[0022] According to an embodiment of the present disclosure, an ultra-high strength composite
structure hot-rolled steel plate having excellent punching resistance and a method
of manufacturing the same may be provided.
[0023] According to an embodiment of the present disclosure, a composite structure hot-rolled
steel plate that may be used for members of a chassis component of a vehicle, and
components used in a lower arm, a reinforcing material, a connector, and a frame due
to excellent strength while having excellent formability and a hole expansion ratio.
[0024] Various advantages and effects of the present disclosure are not limited to the above
description, and can be more easily understood in a process of explaining the specific
embodiment of the present disclosure.
Brief Description of Drawings
[0025] FIG. 1 shows a HER
2 value (a hole expansion ratio value punched and measured through punching during
hole processing for a hole expansion ratio test (HER test)) according to an H value
of Relational Expression 1 according to an embodiment of the present disclosure.
Best Mode for the Invention
[0026] Hereinafter, preferred embodiments of the present disclosure will be described. Embodiments
of the present disclosure may be modified in various forms, and the scope of the present
disclosure should not be construed as being limited to embodiments described below.
The present embodiments may be provided to explain the present disclosure in more
detail to those skilled in the art to which the present disclosure pertains.
[0027] Hereinafter, the present disclosure will be described in detail.
[0028] Hereinafter, a steel composition of the present disclosure will be described in detail.
[0029] Unless otherwise stated in the present disclosure, % indicating the content of each
element is based on weight.
[0030] A steel plate according to an embodiment of the present disclosure may include, by
weight, C: 0.13 to 0.25%, Si: 0.01 to 1.00%, Mn: 1.8 to 2.5%, Al: 0.010 to 0.100%,
Cr: 0.005 to 0.500%, Mo: 0.005 to 0.300%, P: 0.001 to 0.050%, S: 0.001 to 0.010%,
and N: 0.001 to 0.010%.
Carbon (C): 0.13 to 0.25%
[0031] Carbon (C) may be the most economical and effective element for reinforcing steel,
and when an addition amount thereof increases, a precipitation reinforcement effect
or a low-temperature phase fraction may increase, thereby increasing a tensile strength.
When the content is less than 0.13%, sufficient curing capacity may not be secured,
and thus it may be difficult to secure a target strength due to difficulty in forming
a low-temperature phase. According to an embodiment of the present disclosure, it
may be 0.14% or higher. On the other hand, when the content exceeds 0.25%, strength
may too increase, a carbide may be excessively formed, and formability may be deteriorated,
and weldability may be generally deteriorated by increasing carbon equivalent. In
addition, when an excessive amount of carbon (C) is added, deterioration of the low-temperature
phase and additional excess carbides may be formed during additional heat treatment
after hot-rolling according to characteristics of the generated microstructure, and
thus there may be room for a significant decrease in tensile strength after heat treatment.
According to an embodiment of the present disclosure, it may be 0.24% or less.
Silicon (Si): 0.01 to 1.00%
[0032] Silicon (Si) may be advantageous in improving formability by deoxidizing molten steel
and enhancing solid solution, and delaying formation of a coarse carbide. In addition,
there may be an effect of suppressing formation of a carbide during heat treatment
at 300 to 600°C. However, when the content is less than 0.01%, an effect of delaying
formation of a carbide may be small, and thus it may be difficult to improve formability
and may be almost insignificant in improving strength. According to an embodiment
of the present disclosure, it may be 0.30% or higher. According to an embodiment of
the present disclosure, it may be 0.40% or higher. On the other hand, when the content
exceeds 1.00%, a red scale may be formed by Si on a surface of a steel plate during
hot-rolling, and not only surface quality of the steel plate may be very poor, but
also ductility and weldability may be deteriorated. According to an embodiment of
the present disclosure, it may be 0.90% or less.
Manganese (Mn): 1.8 to 2.5%
[0033] Manganese (Mn), like Si, may be an effective element in strengthening solid solution
of steel, and further improves curing capacity of the steel, thereby delaying ferrite
transformation at the same cooling rate and facilitating formation of a low-temperature
phase such as bainite, martensite, or the like. However, when the content is less
than 1.8%, there may be a problem that an effect of enhancing solid solution and improving
curing capacity may be small, and thus an effect of increasing strength as desired
may not be obtained. According to an embodiment of the present disclosure, it may
be 1.9% or higher. On the other hand, when it exceeds 2.5%, curing capacity may greatly
increase, and a martensite fraction may exceed the intended purpose, and a segregation
portion may be greatly developed in a thickness central portion during slab casting
in a performance process, resulting in poor formability and poor welding quality.
According to an embodiment of the present disclosure, it may be 2.2% or less.
Aluminum (Al): 0.010 to 0.100%
[0034] Aluminum (Al) may be a component mainly added for deoxidation, and when the content
is less than 0.01%, an addition effect may be insufficient. According to an embodiment
of the present disclosure, it may be 0.027% or higher. According to an embodiment
of the present disclosure, it may be 0.031% or higher. On the other hand, when the
content exceeds 0.100%, AlN may be formed by combining with nitrogen, and corner cracks
may be likely to occur in a slab during performance and casting, and defects due to
formation of inclusions may be likely to occur. According to an embodiment of the
present disclosure, it may be 0.090% or less.
Chromium (Cr): 0.005 to 0.500%
[0035] Chromium (Cr) may strengthen solid solution of steel, and may play a role in helping
to form bainite by delaying ferrite phase transformation during cooling. However,
when the content is less than 0.005%, there may be a problem that an effect according
to addition may not be obtained. According to an embodiment of the present disclosure,
it may be 0.200% or higher. On the other hand, when the content exceeds 0.500%, ferrite
transformation may be excessively delayed and elongation may be deteriorated due to
formation of a martensite phase. In addition, similar to Mn, a segregation portion
in a thickness central portion may be greatly developed, and elongation flangeability
may be deteriorated by making a microstructure in a thickness direction uneven. In
addition, when the chromium (Cr) content is too high, corrosion resistance of a material
may be deteriorated. Therefore, according to an embodiment of the present disclosure,
it may be 0.400% or less.
Molybdenum (Mo): 0.005 to 0.300%
[0036] Molybdenum (Mo) may increase curing ability of steel to facilitate formation of a
bainite structure. However, when it is less than 0.005%, an effect according to addition
may not be obtained. According to an embodiment of the present disclosure, it may
be 0.100% or higher. On the other hand, when the content exceeds 0.300%, a martensite
phase may be formed due to an excessive increase in particle size, and thus formability
may be rapidly deteriorated. In addition, it may be economically disadvantageous and
may be harmful to weldability. According to an embodiment of the present disclosure,
it may be 0.200% or less.
Phosphorus (P): 0.001 to 0.050%
[0037] Like Si, phosphorus (P) may have an effect of strengthening solid solution and promoting
ferrite transformation at the same time. However, to manufacture the content to be
less than 0.001%, manufacturing costs may be required, and thus it may be economically
disadvantageous and insufficient to obtain strength. However, when the content exceeds
0.050%, brittleness occurs due to grain boundary segregation, and fine cracks may
be likely to occur during molding, and ductility and impact resistance properties
may be greatly deteriorated.
Sulfur (S): 0.001 to 0.010%
[0038] Sulfur (S) may be an impurity present in steel, and to manufacture the content to
be less than 0.001%, it may take a lot of time during steelmaking operation, and there
may be a concern that productivity may decrease. On the other hand, when the content
exceeds 0.010%, it combines with Mn to form a non-metal interposition, and accordingly,
minute cracks may be likely to occur during steel cutting processing.
Nitrogen (N): 0.001 to 0.010%
[0039] Nitrogen (N) may be a representative solid solution reinforcing element, together
with C, and may form a coarse precipitate together with Ti, Al, or the like. In general,
a solid solution reinforcing effect of nitrogen (N) may be superior to carbon, but
there may be a problem in that toughness greatly decreases as an amount of N in steel
increases. Accordingly, according to an embodiment of the present disclosure, an upper
limit of the nitrogen (N) content is limited to 0.010%. Meanwhile, to manufacture
the content to be less than 0.001%, it may take a lot of time during a steelmaking
operation, and thus productivity may be deteriorated.
[0040] A steel material of the present disclosure may include remaining iron (Fe) and inevitable
impurities in addition to the composition. Since inevitable impurities may be unintentionally
mixed in a conventional manufacturing process, it may not be excluded. Since these
impurities may be known to anyone skilled in the art in steel manufacturing, all of
the contents may not be specifically mentioned in the specification.
[0041] A steel plate according to an embodiment of the present disclosure may further include
0.05% or less of at least one of V, Nb, Ti, or B.
[0042] Vanadium (V), niobium (Nb), titanium (Ti), and boron (B) may be characterized by
segregation or precipitation of a carbide or a nitride. When an amount of the carbide
or nitride excessively increases, desired breaking resistance of the present disclosure
may be deteriorated. Accordingly, in the present disclosure, a sum thereof may be
controlled to be 0.05% or less.
[0043] Hereinafter, a steel microstructure of the present disclosure will be described in
detail.
[0044] Unless otherwise stated in the present disclosure, a percentage indicating a fraction
of the microstructure may be based on an area.
[0045] According to an embodiment of the present disclosure, the steel plate may secure
strength and punching resistance at the same time by forming ferrite in a certain
region from a surface of the steel plate in terms of strength improvement.
[0046] Accordingly, according to an embodiment of the present disclosure, a surface layer
having a predetermined thickness, and a central portion, which may be a remaining
region except for the surface layer, may be divided based on a thickness direction
of the steel plate, and the microstructure may be controlled for each region.
[0047] According to an embodiment of the present disclosure, the remaining region except
for the surface layer may be divided into the central portion. According to an embodiment
of the present disclosure, the surface layer of the steel plate may mean a depth up
to a point where the ferrite fraction decreases. According to an embodiment of the
present disclosure, the surface layer of the steel plate may mean a depth up to a
point where the ferrite fraction rapidly decreases. According to an embodiment of
the present disclosure, it may appear as a depth level, which may be 7% of a thickness
of the steel plate, in a direction from the surface of the steel plate to the thickness
central portion. That is, although an interface between the surface layer and the
center portion is not clear, if a fraction of a hard phase (tempered martensite and
lower bainite) increases and is 95% or higher, it may be defined as the central portion.
Meanwhile, according to an embodiment of the present disclosure, a region (thickness)
of the surface layer may be changed according to a thickness of the steel plate to
be manufactured.
[0048] A microstructure of the surface layer of the steel plate according to an embodiment
of the present disclosure may include 30 to 70% ferrite, by area.
[0049] When the ferrite fraction of the surface layer is less than 30%, resistance to break
due to ferrite may decrease during a hole expansion test. On the other hand, when
the fraction exceeds 70%, overall strength of the steel material decreases, and thus
it is not possible to secure a target tensile property. Although the surface layer
is not particularly limited to a microstructure other than ferrite, according to an
embodiment of the present disclosure, upper and lower bainite, martensite, or the
like may be included as a microstructure other than ferrite.
[0050] According to an embodiment of the present disclosure, the microstructure of the central
portion excluding the surface layer of the steel plate may include 95% or higher of
tempered martensite and lower bainite in total, and may include 5% or less of at least
one of granular bainite, fresh martensite, an MA phase, or perlite as a remaining
structure.
[0051] According to an embodiment of the present disclosure, the microstructure of the central
portion may be measured at a quarter point in a thickness center direction from the
surface of the steel plate.
[0052] In the present disclosure, to secure an excellent hole expansion ratio and ultra-high
strength properties at the same time, 95% or higher of tempered martensite and lower
bainite may be included. When a sum of the fractions is less than 95%, there may be
a problem that the hole expansion ratio and strength may be deteriorated at the same
time. The hole expansion ratio of the steel may be greatly influenced by a composition
of the microstructure. This may be because when several phases with different strengths
exist at the same time, the hole expansion ratio may be deteriorated due to a difference
in hardness between phases. In addition, in ultra-high strength steel of giga-grade
or higher, it may be very important to secure strength by martensite and lower bainite
phase fractions, and strength may be easily lowered by introduction of other upper
bainite and ferrite. According to an embodiment of the present disclosure, tempered
martensite and lower bainite may be 100%.
[0053] A steel plate according to an embodiment of the present disclosure may have a yield
strength of 950 MPa or more, a tensile strength of 1180 MPa or more, an elongation
of 5% or higher, a hole expansion ratio (HER) of 40% or higher, and an H value defined
in the following Relational Expression 1 may be 0.65 or less.
[0054] In addition, the steel plate according to an embodiment of the present disclosure
may maintain the mechanical properties even after heat treatment at 300 to 600°C,
so it may be easy to use when manufacturing a plated hot-rolled steel plate using
hot-rolled zinc.

[0055] (In the Relational Expression 1, HER
1 is a hole expansion ratio value punched and measured through discharge processing
during hole processing for a hole expansion ratio test (HER test), and HER
2 is a hole expansion ratio value punched and measured through punching during the
hole processing for the hole expansion ratio test (HER test))
[0056] Main factors related to HER may be largely divided into an intrinsic factor related
to unique characteristics of the material, and an extrinsic factor that occur around
the hole during punching, and the intrinsic factor may be defined as HER
1, and the extrinsic factor △HER may be defined as (HER
1-HER
2).
[0057] The intrinsic factor may be a hole expansion ratio caused by the inherent microstructure/mechanical
properties of the material, and the extrinsic factor may be a hole expansion ratio
value considering a drop caused by external factors such as a hole punching process
for the hole expansion test, punching clearance, an abrasion state of a punch, or
the like, in addition to unique properties of the material.
[0058] Therefore, the intrinsic factor may be implemented by making a hole by discharge
processing in place of a general punching method while minimizing damage to the hole
during punching. In this manner, a hole expansion ratio value when external damage
is minimized through discharge processing was defined as HER
1. A hole expansion ratio value obtained through the punching process was defined as
HER
2. An average value of results of evaluating three times at room temperature was described
as the hole expansion ratio.
[0059] When the H value defined in Relational Expression 1 exceeds 0.65, it means that a
difference between HER
1 and HER
2 is large, and it means that a hole expansion ratio that decreases when punching is
performed is large. Therefore, according to an embodiment of the present disclosure,
the H value is limited to 0.65 or less to secure excellent punching surface quality
and to secure a steel material with a small hole expansion capacity reduction even
by external factors.
[0060] FIG. 1 shows a HER
2 value (a hole expansion ratio value punched and measured through punching during
hole processing for a hole expansion ratio test (HER test)) according to an H value
of Relational Expression 1 according to an embodiment of the present disclosure. As
shown in FIG. 1, when the H value has a value of 0.65 or less, HER
2 may have a suggested level of the hole expansion ratio.
[0061] Hereinafter, a steel manufacturing method of the present disclosure will be described
in detail.
[0062] The steel plate according to an embodiment of the present disclosure may be manufactured
by reheating, hot-rolling, cooling, coiling, and cooling a steel slab satisfying the
alloy composition.
Reheating
[0063] A steel slab satisfying an alloy composition according to an embodiment of the present
disclosure may be reheated in a temperature range of 1150 to 1350°C.
[0064] When a reheating temperature is less than 1150°C, a hot-rolling entry temperature
may be lowered, and surface quality may be deteriorated. On the other hand, when the
temperature exceeds 1350°C, there may be a concern that strength may decrease due
to coarsening of austenitic grains.
Rough-rolling
[0065] According to an embodiment of the present disclosure, a process in which a continuous
casting and a hot-rolled process are directly connected may be applied.
[0066] The reheated steel slab may be crudely rolled in a temperature range of 900 to 1150°C.
[0067] During rough-rolling, conditions are not particularly limited, and may be conditions
applicable to the same technical field. According to an embodiment of the present
disclosure, the rough-rolling may be performed in a temperature range of 900 to 1150°C.
During the rough-rolling, when rolling is started at a temperature exceeding 1150°C,
a temperature of a steel plate may increase, to coarsen a grain size, and increase
oxide generation on a surface of the steel plate, resulting in poor quality.
Descaling
[0068] The rough-rolled steel plate may be descaled 3 to 6 times.
[0069] A hot-rolling process may include rough-rolling and finish-rolling, and according
to an embodiment of the present disclosure, descaling may be performed after the rough-rolling
and before the finish-rolling.
[0070] According to an embodiment of the present disclosure, after the rough-rolling, the
steel plate may be subjected to descaling with a full width of the steel plate 3 to
6 times at a hydraulic pressure of 170 bar or more.
[0071] The descaling causes a difference in temperature between a surface layer and other
portions of the steel plate by performing surface cooling, and as a result, a temperature
of the surface layer may be momentarily lowered below a ferrite phase transformation
temperature to introduce a certain amount of ferrite in the surface layer. When testing
a hole expansion ratio due to ferrite introduced into the surface layer, resistance
of a polar surface layer to the hole expansion ratio may be greatly improved.
[0072] When the descaling is less than 3 times, surface cooling may not be sufficient, and
ferrite formation may be insufficient, and the hole expansion ratio may thus be inferior.
When the descaling exceeds 6 times, ferrite may be excessively formed, and desired
strength may not be secured.
Finish-rolling
[0073] The descaled steel plate may be finish-rolled in a temperature range of 850°C or
higher.
[0074] During finish-rolling, when the temperature is less than 850°C, development of stretched
crystal grains due to excessive recrystallization delay may intensify anisotropy,
and may deteriorate formability.
[0075] During the finish-roll, an upper limit of the temperature is not particularly limited,
but may be 1150°C or less according to an embodiment of the present disclosure.
coiling
[0076] The hot-rolled steel plate may be cooled and coiled up to a temperature range of
Ms-120°C to Ms-30°C at an average cooling rate of 50°C/s or more.
[0077] To simultaneously ensure ultra-high strength and an excellent hole expansion ratio,
proposed by the present disclosure, a desired microstructure may be ensured by controlling
cooling and coiling temperatures.
[0078] During cooling, when an end temperature is less than Ms-120°C, since a final microstructure
configuration may be mainly configured, strength relative to a target may excessively
increase and formability may be deteriorated. According to an embodiment of the present
disclosure, it may be Ms-100°C or higher. On the other hand, when the end temperature
exceeds Ms-30°C, a fraction of tempered martensite may decrease during the final microstructure
configuration, and strength may be deteriorated due to generation of granular or upper
bainite with low strength due to double heat during coiling. According to an embodiment
of the present disclosure, it may be Ms-50°C or less.
[0079] During cooling, when an average cooling rate is less than 50°C/s, ferrite and upper
bainite may be introduced, which may be disadvantageous in securing strength and may
deteriorate a hole expansion ratio. According to an embodiment of the present disclosure,
it may be 58°C/s or more. In the present disclosure, an upper limit of an average
cooling rate is not particularly limited, but may be 73°C/s or less.

(In the Equation, [C], [Mn], [Cr], and [Mo] may be a weight percent of each element.)
Cooling
[0080] The coiled steel plate may be cooled to a temperature range of 150°C or less at an
average cooling rate of 0.1 to 25°C/h.
[0081] When the average cooling rate exceeds 25°C/h, a tempering of martensite in the steel
may become insufficient, and thus yield strength of the steel may decrease and elongation
flangeability may be deteriorated. According to an embodiment of the present disclosure,
it may be 10°C/h or less. On the other hand, to control the average cooling rate to
be less than 0.1°C/h, a separate heating facility or the like may be required, and
thus it may be economically disadvantageous. According to an embodiment of the present
disclosure, it may be 1°C/h or more.
[0082] According to an embodiment of the present disclosure, it may further include oiling
the cooled steel plate after acid treatment, as necessary. In addition, according
to an embodiment of the present disclosure, it may further include manufacturing a
plated steel plate by plating a cooled steel plate, as needed.
[0083] Plating conditions are not particularly limited, but conventional plating conditions
may be applied, and according to an embodiment of the present disclosure, hot-dip
galvanizing may be performed. According to an embodiment of the present disclosure,
after heating the cooled steel plate in a temperature range of 450 to 750°C, hot-dip
galvanizing may be performed using a plating bath including Mg: 0.01 to 30%, Al: 0.01
to 50%, and a remainder of Zn.
Mode for the Invention
[0084] Hereinafter, the present disclosure will be described in more detail through embodiments.
However, it may be important to note that the following embodiments may be intended
to illustrate the present disclosure in more detail and may not be intended to limit
the scope of the present disclosure.
(Example)
[0085] After preparing a steel slab having a composition of Table 1 below, a hot-rolled
steel plate having a thickness of 2.5 mm was manufactured under manufacturing conditions
shown in Table 2 below. In this case, a reheating temperature was within a temperature
range of 1150 to 1350°C, and rough-rolling was equally applied within a temperature
range of 1050°C. In addition, during descaling, it was performed at a water pressure
of 180 bar.
[Table 1]
| Steel |
Alloy Composition (wt%) |
| C |
Si |
Mn |
Al |
P |
S |
N |
Cr |
Mo |
| A |
0.09 |
0.60 |
1.6 |
0.031 |
0.007 |
0.001 |
0.003 |
0.200 |
0.100 |
| B |
0.02 |
0.50 |
2.3 |
0.032 |
0.009 |
0.002 |
0.004 |
0.400 |
0.200 |
| C |
0.17 |
0.50 |
1.1 |
0.025 |
0.011 |
0.003 |
0.004 |
0.200 |
0.200 |
| D |
0.29 |
0.40 |
2.2 |
0.027 |
0.011 |
0.001 |
0.003 |
0.100 |
0.300 |
| E |
0.16 |
0.70 |
3.5 |
0.035 |
0.014 |
0.002 |
0.003 |
0.200 |
0.200 |
| F |
0.14 |
0.70 |
2.2 |
0.028 |
0.009 |
0.001 |
0.004 |
0.200 |
0.100 |
| G |
0.16 |
0.90 |
1.9 |
0.027 |
0.012 |
0.002 |
0.003 |
0.400 |
0.200 |
| H |
0.19 |
0.80 |
2.2 |
0.029 |
0.011 |
0.002 |
0.003 |
0.300 |
0.200 |
| I |
0.21 |
0.40 |
2.1 |
0.031 |
0.013 |
0.001 |
0.004 |
0.100 |
0.100 |
| J |
0.24 |
0.50 |
1.9 |
0.028 |
0.008 |
0.002 |
0.003 |
0.300 |
0.100 |
[Table 2]
| Specimen |
Steel |
Descaling |
Finish-Rolling |
Ms (°C) |
coiling |
Cooling |
| Running No. (EA) |
Temp. (°C) |
Temp. (°C) |
Average Cooling Rate (°C/s) |
End Temp. (°C) |
Average Cooling Rate (°C/h) |
| 1 |
A |
3 |
912 |
449 |
412 |
65 |
52 |
12 |
| 2 |
B |
3 |
905 |
454 |
402 |
70 |
46 |
5 |
| 3 |
C |
3 |
922 |
430 |
376 |
62 |
48 |
8 |
| 4 |
D |
5 |
885 |
346 |
268 |
56 |
35 |
8 |
| 5 |
E |
6 |
879 |
361 |
287 |
73 |
28 |
16 |
| 6 |
F |
3 |
911 |
410 |
363 |
59 |
25 |
22 |
| 7 |
G |
3 |
898 |
407 |
322 |
70 |
29 |
14 |
| 8 |
H |
4 |
880 |
387 |
309 |
73 |
36 |
3 |
| 9 |
I |
5 |
912 |
384 |
267 |
58 |
31 |
9 |
| 10 |
J |
3 |
905 |
375 |
295 |
65 |
42 |
16 |
| 11 |
F |
4 |
889 |
410 |
550 |
76 |
44 |
20 |
| 12 |
G |
5 |
866 |
407 |
395 |
15 |
39 |
20 |
| 13 |
H |
6 |
725 |
387 |
329 |
65 |
27 |
14 |
| 14 |
I |
3 |
905 |
384 |
39 |
72 |
22 |
15 |
| 15 |
J |
4 |
907 |
375 |
301 |
4 |
34 |
9 |
| 16 |
F |
1 |
910 |
410 |
372 |
62 |
29 |
19 |
| 17 |
F |
8 |
912 |
410 |
365 |
65 |
32 |
14 |

(In the Equation, [C], [Mn], [Cr], and [Mo] may be the weight percent of each element.)
[0086] After measuring the microstructure and properties of the prepared steel plate, it
was shown in Table 3 below.
[0087] A central portion microstructure fraction was observed at a quarter point in a thickness
center direction from a surface of the manufactured steel plate and measured from
results of analysis at x4000 and x8000 magnification using an SEM. After Nital and
LePera etching, analysis was performed at x1000 magnification using an optical microscope
and an image analyzer for reading tempered martensite and fresh martensite. In this
case, lower bainite and tempered martensite may have very similar properties microstructure,
so they may be classified only by local analysis in very small areas such as TEM analysis.
However, since it may be difficult to calculate a representative fraction of the steel
with results, lower bainite and tempered martensite combined and calculated fractions
together.
[0088] In addition, the surface layer microstructure was observed in a region from the surface
of the steel plate to a depth of 7% of the thickness of the steel plate in the thickness
center direction, and the average value was measured through random observation of
3 sites using the SEM using the x1000 magnification image. As the surface microstructure,
upper and lower bainite, martensite, or the like, in addition to ferrite, were observed.
[0089] In addition, results of hole expansion ratio related to yield strength (YS), tensile
strength (TS), elongation (El) and Relational Expression 1 of the prepared steel plate
were shown. The tensile material was a result of collecting and testing a specimen
in a direction, perpendicular to a rolling direction, and testing of the tensile material
was measured at room temperature.
[0090] The hole expansion ratio (HER) test was performed by applying a punching clearance
(cl) of 12%, and results were performed based on the JFST 1001-1996 standard. The
HER
1 and HER
2 evaluation values were expressed as average values after three times. In addition,
H values of Relational Expression 1 were calculated and shown through the obtained
values.
[Table 3]
| Specimen |
Steel |
Microstructure (area%) |
Mechanical Properties |
Example |
| Central Portion |
Surface Layer |
| TM+LB |
GB+UB |
FM+MA |
F |
YS (MPa) |
TS (MPa) |
El (%) |
HER1 |
HER2 |
ΔHER (%) |
Relational Expression 1 (H) |
| 1 |
A |
71 |
23 |
6 |
45 |
863 |
1092 |
11 |
98 |
22 |
76 |
0.78 |
Comparative Ex. 1 |
| 2 |
B |
42 |
41 |
17 |
35 |
654 |
826 |
17 |
136 |
32 |
104 |
0.76 |
Comparative Ex. 2 |
| 3 |
C |
52 |
36 |
12 |
39 |
921 |
1132 |
11 |
106 |
28 |
78 |
0.74 |
Comparative Ex. 3 |
| 4 |
D |
98 |
1 |
1 |
51 |
1426 |
1698 |
4 |
86 |
28 |
58 |
0.67 |
Comparative Ex. 4 |
| 5 |
E |
97 |
1 |
2 |
61 |
1322 |
1565 |
5 |
96 |
25 |
71 |
0.74 |
Comparative Ex. 5 |
| 6 |
F |
96 |
2 |
2 |
62 |
982 |
1221 |
7 |
112 |
56 |
56 |
0.50 |
Inventive Ex. 1 |
| 7 |
G |
97 |
2 |
1 |
53 |
1002 |
1253 |
7 |
110 |
53 |
57 |
0.52 |
Inventive Ex. 2 |
| 8 |
H |
97 |
1 |
2 |
49 |
1153 |
1298 |
6 |
106 |
42 |
64 |
0.60 |
Inventive Ex. 3 |
| 9 |
I |
96 |
2 |
2 |
46 |
1235 |
1356 |
6 |
109 |
50 |
59 |
0.54 |
Inventive Ex. 4 |
| 10 |
J |
99 |
0 |
1 |
52 |
1296 |
1427 |
7 |
99 |
59 |
40 |
0.40 |
Inventive Ex. 5 |
| 11 |
F |
6 |
81 |
13 |
60 |
611 |
829 |
18 |
148 |
36 |
112 |
0.76 |
Comparative Ex. 6 |
| 12 |
G |
4 |
86 |
10 |
55 |
652 |
889 |
16 |
142 |
34 |
108 |
0.76 |
Comparative Ex. 7 |
| 13 |
H |
76 |
10 |
14 |
45 |
861 |
1275 |
8 |
119 |
24 |
95 |
0.80 |
Comparative Ex. 8 |
| 14 |
I |
12 |
2 |
86 |
62 |
1269 |
1429 |
5 |
101 |
18 |
83 |
0.82 |
Comparative Ex. 9 |
| 15 |
J |
2 |
94 |
4 |
59 |
825 |
1189 |
6 |
116 |
22 |
94 |
0.81 |
Comparative Ex. 10 |
| 16 |
F |
10 |
88 |
2 |
1 |
994 |
1287 |
7 |
110 |
20 |
90 |
0.82 |
Comparative Ex. 11 |
| 17 |
F |
91 |
5 |
4 |
75 |
765 |
1122 |
8 |
115 |
45 |
70 |
0.61 |
Comparative Ex. 12 |
| * TM: tempered martensite, LB: lower bainite, GB: granular bainite, UB: upper bainite,
FM: fresh martensite, MA: MA phase, F: ferrite. [Relational Expression 1] |

(In the Relational Expression 1, HER
1 is a hole expansion ratio value punched and measured through discharge processing
during hole processing for a hole expansion ratio test (HER test), and HER
2 is a hole expansion ratio value punched and measured through punching during the
hole processing for the hole expansion ratio test (HER test))
[0091] As shown in Table 3, in Inventive Examples satisfying the alloy composition and manufacturing
conditions of the present disclosure, microstructure characteristics proposed in the
present disclosure were satisfied, and desired properties of the present disclosure
were also secured.
[0092] On the other hand, Comparative Examples 1 to 5 may be examples outside the alloy
composition range proposed by the present disclosure. In Comparative Examples 1 and
2, the carbon content was insufficient, and thus the tempered martensite and the lower
bainite fraction proposed by the present disclosure were not satisfied, and strength
was also inferior. In Comparative Example 3, the manganese content was insufficient,
and thus desired strength could not be secured. In Comparative Example 4, the carbon
content was excessively high, and thus elongation and hole expansion ratio were deteriorated.
In Comparative Example 5, as the manganese content exceeded the scope of the present
disclosure, elongation and hole expansion ratio were deteriorated.
[0093] In Comparative Examples 6 to 10, composition ranges of the present disclosure were
satisfied, but manufacturing conditions were examples outside the scope of the present
disclosure. In Comparative Example 6, since a coiling temperature was higher than
an Ms temperature, fractions of the upper bainite and granular bainite were too high,
and accordingly, strength may be greatly reduced. Even with the same bainite structure,
upper and lower bainites may bring about a great difference in generation temperature
and strength, and even when they contain a large amount of fresh martensite, tensile
strength may be greatly improved even when they were not tempered martensite, but
since yield strength was not as high as that of tempered martensite structure, it
can be confirmed that a high yield ratio steel material could not be manufactured
and the hole expansion ratio was deteriorated. In Comparative Examples 7 and 10, average
cooling rates to coiling temperatures after hot-rolling was low, so that fractions
of upper bainite and granular bainite were excessively high. Accordingly, as in Comparative
Example 6, strength may be significantly less than a level targeted by the present
disclosure. In Comparative Example 8, when a hot-rolling temperature was operated
lower than a target range, it can be confirmed that a desired microstructure fraction
was not secured. In Comparative Example 9, a target fraction of a microstructure was
satisfied, but target elongation and hole expansion ratio were significantly lowered.
In a coiling temperature, fresh martensite was produced at a temperature below Mf
(martensite transformation end temperature) of the steel, and then tempered at low
temperatures to form a tempered martensite structure, but it can be seen that the
△HER related to Relational Expression 1 may be very large.
[0094] Comparative Example 11 and Comparative Example 12 were examples that do not satisfy
a descaling condition proposed by the present disclosure. In Comparative Example 11,
formation of ferrite in a surface layer was insufficient due to the insufficient number
of descaling times, and as a result, strength was excessively high, and the hole expansion
ratio was deteriorated. In Comparative Example 12, the number of descaling times was
excessive, and thus ferrite in the surface layer was excessively formed. As a result,
desired strength could not be secured.
[0095] Although the present disclosure has been described in detail through embodiments,
other forms of embodiments may be also possible. Therefore, the technical idea and
scope of the claims described below may not be limited to embodiments.