[BACKGROUND OF THE INVENTION]
1. Technical Field
[0001] The embodiments of the present disclosure relate to a refrigerant storage container
and a refrigerant storage method using the same.
2. Description of the Related Art
[0002] A refrigerant is a substance that absorbs heat in a heat pump applied to air conditioners,
refrigerators, cooling towers, or similar devices included in thermal management systems.
[0003] Recently, the types of heat pumps used indoors and outdoors have been diversified,
and due to the development of electric vehicles and related electrically powered technologies,
miniaturized heat pumps are required. Accordingly, combinations of refrigerants that
may have a coefficient of performance optimized for each heat pump are being developed.
[0004] For example, when a combination of two or more types of refrigerants is used, a change
in its composition may cause a difference in the coefficient of performance of the
heat pump. However, in the case of a non-azeotropic refrigerant mixture, which is
a mixture of two or more types of refrigerants having different characteristics such
as different boiling points, the composition of the refrigerant may change during
processes such as storage and transportation.
[0005] Therefore, there is a need to develop a refrigerant storage container that may suppress
a change in the composition of a non-azeotropic refrigerant mixture during subdivided
storage of the same.
[SUMMARY OF THE INVENTION]
[0006] Embodiments of the present disclosure provide a refrigerant storage container that
may suppress a change in composition of a refrigerant mixture during small-batch storage.
[0007] Embodiments of the present disclosure provide a refrigerant storage method using
the refrigerant storage container.
[0008] According to a first general aspect of the present disclosure, a refrigerant storage
container includes: a main body including a storage space that is adapted for storing
a refrigerant, and a headspace on top of the storage space; a headspace adjustment
part disposed in the headspace and provided with a gas-phase refrigerant communication
port communicating with the headspace; and an opening/closing control device coupled
to the gas-phase refrigerant communication port and configured to selectively open
or close the headspace adjustment part with respect to the headspace.
[0009] In an embodiment, the storage space of the main body may be charged with the refrigerant
in an amount of 30 volume% or more with respect to an internal volume of the main
body. Preferably, the storage space of the main body is charged with the refrigerant
in an amount of 90 volume% or less relative to an internal volume of the main body.
[0010] In an embodiment, the headspace adjustment part may have a sealed internal space
with a fixed volume when closed by the opening/closing control device. In an embodiment,
the internal space of the headspace adjustment part may be have 1 volume% or more,
preferably 2 volume% or more, more preferably 3 volume% or more, even more preferably
4 volume% or more, most preferably 5 volume% or more, and 20 volume% or less, preferably
19 volume% or less, more preferably 18 volume% or less, even more preferably 16 volume%
or less, most preferably 15 volume% or less with respect to the internal volume of
the main body. In an embodiment, the gas-phase refrigerant communication port may
be positioned on top of the headspace adjustment part to communicate with an upper
region of the headspace.
[0011] In an embodiment, the headspace adjustment part may include a first wall that is
arranged to partition the headspace and an internal space of the headspace adjustment
part, and a second wall formed by or coupled to an inner wall of the main body, and
may include the internal space between the first wall and the second wall.
[0012] In an embodiment, the second wall may be integrally formed with the inner wall of
the main body, and the first wall may be disposed to be spaced apart from an inner
side of the second wall.
[0013] In an embodiment, the headspace adjustment part may include a plurality of internal
partition walls that are arranged to divide the internal space into a plurality of
compartments.
[0014] In an embodiment, the plurality of internal partition walls may extend downward from
an upper inner wall of the headspace adjustment part, and a lower end of each of the
internal partition walls may be connected to a lower inner wall of the headspace adjustment
part.
[0015] In an embodiment, each of the plurality of compartments may be provided with a gas-phase
refrigerant communication port and have an opening/closing control device coupled
to each of the gas-phase refrigerant communication ports.
[0016] In an embodiment, the refrigerant storage container may further include a liquid
inflow prevention part coupled to an end of the gas-phase refrigerant communication
port and configured to allow gas to pass through and block an inflow of a liquid refrigerant.
[0017] In an embodiment, the refrigerant storage container may further include a rib protruding
from the inner wall of the main body and configured to support the headspace adjustment
part.
[0018] In an embodiment, the refrigerant storage container may include a controller that
is connected to the opening/closing control device.
[0019] In an embodiment, the opening/closing control device may be in a closed position
when a discharge amount of the refrigerant is 10 wt% or more of an initial charging
amount.
[0020] In an embodiment, the refrigerant may include a non-azeotropic refrigerant mixture.
[0021] In an embodiment, the non-azeotropic refrigerant mixture may include a first refrigerant,
and a second refrigerant having a boiling point difference of 10 °C or more from the
boiling point of the first refrigerant. Preferably, said boiling point difference
is 12 °C or more, more preferably 15 °C or more, and even more preferably 20 °C or
more. Optionally, the first refrigerant is selected from one or more of the group
consisting of carbon dioxide (R-744), difluoromethane (R-32) and 1,1-difluoroethylene
(R-1132a).
[0022] According to another general aspect of the present disclosure, a refrigerant storage
method using a refrigerant storage container is provided, which includes: charging
a refrigerant into a storage space of a main body to form a headspace on top of the
storage space; maintaining a headspace adjustment part in an open state with respect
to the headspace through a gas-phase refrigerant communication port of the headspace
adjustment part disposed in the headspace; checking a discharge amount of the refrigerant
stored in the storage space according to use of the refrigerant; and closing the headspace
adjustment part with respect to the headspace when the discharge amount of the refrigerant
is 10 wt% or more of an initial charging amount.
[0023] In an embodiment, the closing of the headspace adjustment part with respect to the
headspace may include switching an opening/closing control device coupled to the gas-phase
refrigerant communication port to a closed position, by a controller.
[0024] In an embodiment, a liquid inflow prevention part coupled to an end of the gas-phase
refrigerant communication port allows gas to pass through and block an inflow of a
liquid refrigerant.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0025] The above and other objects, features and other advantages of the embodiments of
the present disclosure will be more clearly understood from the following detailed
description taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic view of a refrigerant storage container according to an embodiment
of the present disclosure;
FIG. 2 is a schematic view of a refrigerant storage container according to another
embodiment of the present disclosure;
FIG. 3 is a schematic view of a refrigerant storage container according to another
embodiment of the present disclosure;
FIG. 4 is a schematic view of a refrigerant storage container according to another
embodiment of the present disclosure; and
FIG. 5 is a flowchart of a refrigerant storage method according to an embodiment of
the present disclosure.
[DETAILED DESCRIPTION OF THE INVENTION]
[0026] Hereinafter, exemplary embodiments of the present disclosure will be described in
detail with reference to the accompanying drawing so that those skilled in the art
may readily practice the present disclosure.
[0027] The refrigerants included in the refrigerant mixture may be, e.g., natural refrigerants,
chlorofluorocarbon (CFC)-based refrigerants, hydrochlorofluorocarbon (HCFC)-based
refrigerants, hydrofluorocarbon (HFC)-based refrigerants, hydrofluoroolefin (HFO)-based
refrigerants, or any combinations thereof.
[0028] The natural refrigerant is a substance that exists naturally on earth and is not
an artificial compound. The natural refrigerant may include, e.g., ammonia (R-717),
carbon dioxide (R-744), propane (R-290), propylene (R-1270), butane (R-600a), or other
documented natural refrigerants such as water (R-718), or any combinations thereof.
[0029] The chlorofluorocarbon (CFC)-based refrigerant is a refrigerant composed of chlorine
atoms (Cl), fluorine atoms (F), and carbon atoms (C). The chlorofluorocarbon (CFC)-based
refrigerant may include, e.g., trichlorofluoromethane (R-11), dichlorodifluoromethane
(R-12), 1,1,2-trichlorotrifluoroethane (R-113), 1,2-dichlorotetrafluoroethane (R-114),
chloropentafluoroethane (R-115), or other compounds that have been used in refrigeration
and comprise Cl, F, and C, or any combinations thereof.
[0030] The hydrochlorofluorocarbon (HCFC)-based refrigerant is a refrigerant composed of
hydrogen atoms (H), chlorine atoms (Cl), fluorine atoms (F), and carbon atoms (C).
The hydrochlorofluorocarbon (HCFC)-based refrigerant may include, e.g., difluorochloromethane
(R-22), 2,2-dichloro-1,1,1-trifluoroethane (R-123), chlorotetrafluoroethane (R-124),
1-chloro-1,1-difluoroethane (R-142b), or other documented compounds that can be assigned
to the group of HCFC-based refrigerants, or any combinations thereof.
[0031] The hydrofluorocarbon (HFC)-based refrigerant is a refrigerant composed of hydrogen
atoms (H), fluorine atoms (F), and carbon atoms (C). The hydrofluorocarbon (HFC)-based
refrigerant may include, e.g., difluoromethane (R-32), trifluoroiodomethane (R-13I1),
1,1-difluoroethane (R-152a), pentafluoroethane (R-125), 1,1,1-trifluoroethane (R-143a),
trifluoromethane (R-23), fluoroethane (R-161), 1,1,1,2,3,3,3-heptafluoropropane (R-227ea),
1,1,1,2,3,3-hexafluoropropane (R-236ea), 1,1,1,3,3,3-hexafluoropropane (R-236fa),
1,1,1,3,3-pentafluoropropane (R-245fa), 1,1,1,3,3-pentafluorobutane (R-365mfc), or
other documented compounds that can be assigned to the group of HFC-based refrigerants,
or any combinations thereof.
[0032] The hydrofluoroolefin (HFO)-based refrigerant is a refrigerant composed of hydrogen
atoms (H), fluorine atoms (F), and carbon atoms (C), and having at least one double
bond between the carbon atoms. The hydrofluoroolefin (HFO)-based refrigerant may include,
e.g., 1,1,2-trifluoroethylene (R-1123), 2,3,3,3-tetrafluoropropene (R-1234yf), 1,3,3,3-tetrafluoropropene
(R-1234ze), 1,2,3,3-tetrafluoropropene (R-1234ye), 3,3,3-trifluoropropene (R-1243zf),
1,1-difluoroethylene (R-1132a), 1,2,3,3,3-pentafluoropropene (R-1225ye), or other
documented compounds that can be assigned to the group of HFO-based refrigerants,
or any combinations thereof.
[0033] The refrigerant mixture may be classified into an azeotropic refrigerant mixture
and a non-azeotropic refrigerant mixture (also referred to as a zeotropic refrigerant
mixture).
[0034] An azeotropic refrigerant mixture may refer to a constant refrigerant in which the
boiling points of the respective refrigerants before mixing are the same, and its
composition does not change in all states. For example, an azeotropic refrigerant
mixture may refer to a refrigerant mixture whose composition does not change during
the condensation or evaporation process of the refrigerant mixture. In the case of
an azeotropic refrigerant mixture, since the boiling point is fixed at a constant
temperature, the composition may not be separated during storage and transport of
the refrigerant, but its applicability may be poor because it can only be used with
a fixed composition ratio. In addition, since many azeotropic refrigerant mixtures
are based on hydrochlorofluorocarbon (HCFC)-based refrigerants or chlorofluorocarbon
(CFC)-based refrigerants containing chlorine (Cl), they may cause ozone layer depletion.
Accordingly, a non-azeotropic refrigerant mixture with a low Global Warming Potential
(GWP) may be used instead of an azeotropic refrigerant mixture.
[0035] A non-azeotropic refrigerant mixture (i.e., a zeotropic refrigerant mixture) may
refer to a refrigerant in which the boiling points of the respective refrigerants
before mixing are different from each other, and which has properties different from
those of the refrigerants before mixing. For example, a non-azeotropic refrigerant
mixture may refer to a refrigerant mixture whose composition changes during the condensation
or evaporation process of the refrigerant mixture. The non-azeotropic refrigerant
mixture has a lower GWP than the azeotropic refrigerant mixture, and has the advantage
of being easily optimized for a heat pump in which the refrigerant mixture is used
by freely designing the composition of the refrigerant mixture.
[0036] However, due to the characteristics of the non-azeotropic refrigerant mixture, a
change in composition may easily occur because the boiling points of the respective
refrigerants included in the refrigerant mixture are different. In particular, a change
in the composition of the refrigerant mixture may occur during the storage process
of the refrigerant mixture, which may reduce the performance of the refrigerant.
[0037] A refrigerant storage container according to example embodiments of the present disclosure
may store a refrigerant mixture, e.g., a non-azeotropic refrigerant mixture, while
keeping the change in its composition small during the storage and/or transportation
of refrigerants, or during their use or application in refrigeration processes.
[0038] FIG. 1 is a schematic diagram of a refrigerant storage container according to an
embodiment of the present disclosure; FIG. 2 is a schematic diagram of a refrigerant
storage container according to another embodiment of the present disclosure; FIG.
3 is a schematic diagram of a refrigerant storage container according to another embodiment
of the present disclosure; and FIG. 4 is a schematic diagram of a refrigerant storage
container according to another embodiment of the present disclosure.
[0039] Referring to FIGS. 1 to 4, a refrigerant storage container 10 according to an embodiment
of the present disclosure includes a main body 100 including a storage space 101 in
which a refrigerant is stored and a headspace 102 formed in an upper portion of the
main body 100 above the storage space 101; a headspace adjustment part 110 disposed
in the headspace 102 and having a gas-phase refrigerant communication port 115 communicating
with the headspace 102; and an opening/closing control device 120 coupled to the gas-phase
refrigerant communication port 115 to selectively open or close the headspace adjustment
part 110 with respect to the headspace 102.
[0040] A main body 100 according to an embodiment of the present disclosure may include
a storage space 101 in which a liquid refrigerant is stored, and a headspace 102 formed
in an upper portion of the storage space 101.
[0041] The main body 100 may provide a region in which a refrigerant is accommodated and
a region in which the refrigerant is not accommodated, distinguished from each other.
The storage space 101 is a region in which a liquid refrigerant is accommodated, and
the headspace 102 may be a region that is continuously formed in an upper portion
of the storage space 101 and in which the refrigerant is vaporized and exists in a
gas state. Hereinafter, the refrigerant existing in the gas state may be referred
to as a "gas-phase refrigerant".
[0042] The main body 100 may be formed in a sealed container structure such as a cylindrical
or prismatic shape, and the storage space 101 and the headspace 102 may be naturally
partitioned based on the liquid level of the refrigerant without a separate partition
wall.
[0043] According to an embodiment, a refrigerant inlet/outlet 140, through which the refrigerant
enters and exits, may be disposed on one side of the main body 100.
[0044] The refrigerant inlet/outlet 140 may be a passage through which the refrigerant flows
into or is discharged from the storage space 101 of the main body 100. Accordingly,
the main body 100 may communicate with the outside (for example, a heat pump, etc.)
through the refrigerant inlet/outlet 140.
[0045] According to an embodiment, depending on the design of a refrigerant system, the
refrigerant inlet/outlet 140 may be connected to the storage space 101, and may also
be connected to the headspace 102. For example, when connected to the storage space
101, the refrigerant inlet/outlet 140 may be formed on a lower side of the main body
100, and when connected to the headspace 102, the refrigerant inlet/outlet 140 may
be formed on an upper side of the main body 100.
[0046] Referring to FIG. 1, in an embodiment, the refrigerant inlet/outlet 140 may be disposed
in an upper portion of the main body 100. According to an embodiment, the refrigerant
inlet/outlet 140 may be an opening formed through an upper wall of the main body 100.
For example, the refrigerant inlet/outlet 140 may be connected to an external pipe.
In this case, an on/off valve may be coupled to the refrigerant inlet/outlet 140 so
that charging and discharging of the refrigerant may be controlled.
[0047] According to an embodiment of the present disclosure, the refrigerant may be charged
through the refrigerant inlet/outlet 140 in an amount of 30 volume% or more with respect
to the internal volume of the main body 100. In addition, the refrigerant stored in
the storage space 101 may be discharged to the outside through the refrigerant inlet/outlet
140.
[0048] When the charging rate or quantity of the refrigerant is less than 30 volume%, the
volume of the headspace excessively increases, and thus the absolute amount of vaporized
refrigerant increases. Therefore, even if the opening and closing control of the opening/closing
control device is performed, the possibility of accumulation of a compositional imbalance,
in which the composition ratio of the refrigerant changes, may increase.
[0049] In addition, when the charging rate of the refrigerant is excessively high (e.g.,
90 volume% or more), the liquid-state refrigerant expands according to a temperature
change, which may cause the refrigerant storage container to rupture. Therefore, it
should be avoided to charge an excessive amount of refrigerant in order to ensure
safe and stable operation.
[0050] According to an embodiment, the refrigerant may be charged in an amount of 30 volume%
to 90 volume%, 40 volume% to 90 volume%, 50 volume% to 90 volume%, 60 volume% to 90
volume%, 70 volume% to 90 volume%, or 80 volume% to 90 volume%, based on the internal
volume of the main body 100.
[0051] According to an embodiment, the refrigerant may be a non-azeotropic refrigerant mixture.
For example, the refrigerant mixture may include refrigerants with a large difference
in boiling point. Herein, a large difference in boiling point may refer to a difference
of at least 10 °C, more preferably at least 12 °C, even more preferably at least 15
°C, and most preferably at least 20 °C.
[0052] According to an embodiment, a refrigerant A has the lowest boiling point among a
plurality of refrigerant components constituting the non-azeotropic refrigerant mixture.
Other refrigerants have a higher boiling point than the low-boiling refrigerant A.
Here, the non-azeotropic refrigerant mixture may be formed of a composition including
the refrigerant A with a low boiling point and another refrigerant having a boiling
point difference of 10 °C or more from the refrigerant A. In this case, the non-azeotropic
refrigerant mixture may exhibit different composition ratios of each component in
a liquid state and a gas state.
[0053] According to an embodiment, the refrigerant with the lowest boiling point among the
refrigerant mixtures may have a boiling point that is 10 °C, 12 °C, 15 °C, or 20 °C
or more lower than those of other refrigerants.
[0054] For example, the refrigerant mixture may include a refrigerant with the lowest boiling
point and a refrigerant having a boiling point difference of 10 °C, 12 °C, 15 °C,
or 20 °C or more from the refrigerant with the lowest boiling point.
[0055] In some embodiments, the boiling point difference between other refrigerants, excluding
the refrigerant with the lowest boiling point among the refrigerant mixtures, may
be within 8 °C, within 5 °C, within 3 °C, or within 1 °C.
[0056] According to an embodiment, the refrigerant A with the lowest boiling point may be
carbon dioxide (R-744), difluoromethane (R-32), or 1,1-difluoroethylene (R-1132a),
etc. The refrigerant A may also be referred to as the first refrigerant A.
[0057] For example, the refrigerant with the lowest boiling point may be carbon dioxide
(R-744). Carbon dioxide is a type of natural refrigerant, has an ozone Depleting Potential
(ODP) of 0, a GWP of 1, and may be non-toxic, and non-explosive. Accordingly, while
the eco-friendliness and stability of a refrigerant mixture including carbon dioxide
(R-744) are improved, the cooling/heating capacity of a heat pump using the refrigerant
mixture may be improved.
[0058] For example, the refrigerant A with the lowest boiling point may be difluoromethane
(R-32). Difluoromethane (R-32) is a type of hydrofluorocarbon (HFC)-based refrigerant,
has an ODP of 0, and may have high heat transfer performance and energy efficiency.
Accordingly, while the eco-friendliness and stability of a refrigerant mixture including
difluoromethane (R-32) are improved, the cooling/heating capacity of a heat pump using
the refrigerant mixture may be improved.
[0059] For example, the refrigerant with the lowest boiling point may be 1,1-difluoroethylene
(R-1132a). 1,1-Difluoroethylene (R-1132a) is a type of hydrofluoroolefin (HFO)-based
refrigerant, has an ODP of 0, and a GWP of less than 1. Accordingly, while the eco-friendliness
of a refrigerant mixture including 1,1-difluoroethylene (R-1132a) is improved, the
cooling/heating capacity of a heat pump using the refrigerant mixture may be improved.
[0060] According to an embodiment, when the amount of the refrigerant accommodated in the
storage space 101 decreases, the region corresponding to the headspace 102 may increase.
More specifically, a volume of the headspace 102 is increased with respect to a total
volume of the storage space 101 and the headspace 102, the former storage space 101
and the latter headspace 102 being filled with liquid and gas, respectively. In this
case, the amount of the gas-phase refrigerant increases, and thus the equilibrium
condition between the refrigerant and the gas-phase refrigerant may change.
[0061] In general, among the refrigerants included in a liquid-state refrigerant mixture,
the vaporization amount of a refrigerant with a relatively low boiling point is greater
than the vaporization amount of a refrigerant with a relatively high boiling point.
[0062] Accordingly, when the amount of the gas-phase refrigerant increases and thus an area
corresponding to the headspace 102 increases, a composition ratio of a refrigerant
with a relatively low boiling point among refrigerants included in the gas-phase refrigerant
increases, and a composition ratio of the refrigerant with a relatively low boiling
point among the refrigerants included in the refrigerant may decrease.
[0063] Accordingly, the composition ratio between the refrigerants included in the refrigerant
deviates from a composition ratio range between the refrigerants at the time of initial
manufacturing. Accordingly, when a heat pump is operated using the refrigerant stored
in the refrigerant storage container 10, cooling or heating efficiency may be reduced.
[0064] The refrigerant storage container 10 according to an embodiment of the present disclosure
may maintain a composition ratio between refrigerants included in a liquid-state refrigerant
mixture by separately providing a headspace adjustment part 110 in the headspace 102.
[0065] For example, as an amount of the refrigerant stored in the refrigerant storage container
10 decreases, a volume of the headspace 102 may increase, and a component with the
lowest boiling point among the refrigerants may be vaporized or evaporated. To prevent
a change in the composition of the refrigerant due to this, the volume of the headspace
102 may be adjusted through opening/closing of the headspace adjustment part 110 to
maintain the gas-phase refrigerant without a change in composition, and as the composition
of the gas-phase refrigerant is maintained, the composition of the refrigerant may
also be maintained.
[0066] The headspace adjustment part 110 according to an embodiment of the present disclosure
is disposed in the headspace 102 inside the main body 100 and may include a gas-phase
refrigerant communication port 115 that communicates with the headspace 102.
[0067] The headspace adjustment part 110 includes a sealable internal space therein and
may be disposed in an upper region inside the main body 100. For example, based on
a height direction, a centerline of the headspace adjustment part 110 (perpendicular
to the height direction) may be located above a centerline of the main body 100 (perpendicular
to the height direction).
[0068] According to an embodiment, the headspace adjustment part 110 is located inside the
headspace 102 and may be coupled to an inner wall of the main body 100 or disposed
to be spaced apart from the inner wall of the main body 100.
[0069] The gas-phase refrigerant communication port 115 may be a passage connecting the
internal space of the headspace adjustment part 110 and the headspace 102. According
to an embodiment, the gas-phase refrigerant communication port 115 may be formed in
an upper portion of the headspace adjustment part 110. For example, the gas-phase
refrigerant communication port 115 may be disposed upward to communicate with an upper
region of the headspace 102. According to an embodiment, the gas-phase refrigerant
communication port 115 may be a path through which a gas-state refrigerant moves,
and may be located in an upper portion of the headspace adjustment part 110 to prevent
a liquid-state refrigerant from flowing in.
[0070] According to an embodiment of the present disclosure, when the headspace adjustment
part 110 is closed by the opening/closing control device 120, it may have a fixed
volume with a sealed internal space. Accordingly, the volume inside the headspace
adjustment part 110 may be kept constant against an external force or an internal
pressure change.
[0071] According to an embodiment, the headspace adjustment part 110 may be formed in a
structure in which a volume of its own internal space is not deformed regardless of
whether the gas-phase refrigerant communication port 115 is open or closed. According
to an embodiment, the headspace adjustment part 110 may be formed of a rigid material,
e.g., any one of a metal material, a synthetic resin material, and a composite material.
[0072] The internal space of the headspace adjustment part 110 according to an embodiment
of the present disclosure may be formed to be 1 volume% or more and 20 volume% or
less with respect to the internal volume of the main body 100.
[0073] According to an embodiment, the internal volume of the main body 100 may be set as
a reference volume, and a volume of the internal space of the headspace adjustment
part 110 may be designed as a ratio to the reference volume.
[0074] For example, the internal space of the headspace adjustment part 110 may be formed
to be 1 volume% or more and 20 volume% or less, 2 volume% or more and 19 volume% or
less, 3 volume% or more and 18 volume% or less, 4 volume% or more and 17 volume% or
less, or 5 volume% or more and 15 volume% or less, with respect to the internal volume
of the main body 100.
[0075] Within the above range, it is possible to prevent a change in the composition of
the refrigerant stored in the refrigerant storage container 10 while also preventing
an increase in refrigerant transportation costs that occurs as an amount of refrigerant
that can be stored in the refrigerant storage container 10 decreases.
[0076] For example, the headspace adjustment part 110 may be closed when the headspace 102
occupies 5 volume% or more, 6 volume% or more, 7 volume% or more, 8 volume% or more,
9 volume% or more, 10 volume% or more, 11 volume% or more, 12 volume% or more, 13
volume% or more, 14 volume% or more, or 15 volume% or more with respect to the internal
volume of the main body 100. Accordingly, it is possible to reduce the volume of the
headspace 102 that increases due to the use of the refrigerant, thereby preventing
a change in the composition of the refrigerant stored in the refrigerant storage container
10.
[0077] According to an embodiment of the present disclosure, the gas-phase refrigerant communication
port 115 may be formed in an upper portion of the headspace adjustment part 110 and
disposed to communicate with an upper region of the headspace 102. Accordingly, the
space inside the headspace adjustment part 110 may be opened to the headspace 102
through the gas-phase refrigerant communication port 115. In addition, it is possible
to prevent the gas-phase refrigerant existing in the headspace 102 from being mixed
with a liquid-state refrigerant.
[0078] According to an embodiment, the gas-phase refrigerant communication port 115 may
be formed as a through-hole, a tubular passage, or a nozzle-type passage. According
to an embodiment, the gas-phase refrigerant communication port 115 may be integrally
formed on a top wall surface of the headspace adjustment part 110. According to an
embodiment, the gas-phase refrigerant communication port 115 may be formed by being
coupled as a separate member to an upper end of the headspace adjustment part 110.
[0079] The headspace adjustment part 110 according to an embodiment of the present disclosure
includes a first wall 111 that partitions the headspace 102 and the internal space
of the headspace adjustment part 110, and a second wall 112 that is formed by or coupled
to the inner wall of the main body 100, and may include an internal space between
the first wall 111 and the second wall 112.
[0080] For example, the first wall 111 may have a flat plate shape, a curved surface shape,
or a cylindrical curved surface shape. The second wall 112 may be the inner wall of
the main body 100 itself or may be formed by being joined to the inner wall of the
main body 100. For example, the second wall 112 may be welded or mechanically connected
to the inner wall of the main body 100.
[0081] According to an embodiment, the internal space may be a sealed space formed between
the first wall 111 and the second wall 112.
[0082] Referring to FIG. 2, according to an embodiment of the present disclosure, the second
wall 112 is integrally formed with the inner wall of the main body 100, and the first
wall 111 may be disposed spaced apart inside the second wall 112.
[0083] According to an embodiment, the second wall 112 may be integrally formed with the
inner wall of the main body 100. For example, the second wall 112 may be continuously
formed of the same material as the inner wall of the main body 100 so that no joint
boundary is formed between the main body 100 and the second wall 112.
[0084] In addition, the second wall 112 may be molded simultaneously with the inner wall
of the main body 100. For example, the second wall 112 may be integrally formed with
the inner wall of the main body 100 by injection molding, extrusion molding, or casting.
Accordingly, when the second wall 112 is integrally formed with the inner wall of
the main body 100, the headspace adjustment part 110 may be structurally more stable,
and sealing performance may be stably maintained.
[0085] According to an embodiment, the first wall 111 may be disposed concentrically inside
the second wall 112. That is, it may be formed such that a central axis of the first
wall 111 and a central axis of the second wall 112 coincide.
[0086] According to an embodiment, when the main body 100 is formed as a rectangular tube,
the second wall 112 and the first wall 111 may be disposed inside, spaced apart from
the second wall 112 by a predetermined distance.
[0087] Accordingly, an internal space may be formed between the first wall 111 and the second
wall 112. According to an embodiment, the internal space may be uniformly formed along
an inner circumference of the main body 100. Thereby, a change in internal pressure
due to opening/closing of the gas-phase refrigerant communication port 115 may be
uniformly propagated in a circumferential direction. As a result, the volume of the
headspace 102 may be quickly adjusted, and a change in the composition of the refrigerant
may be suppressed.
[0088] Referring to FIG. 3, a headspace adjustment part 110 according to an embodiment of
the present disclosure may include a plurality of internal partition walls 113 that
divide an internal space into a plurality of compartments 113a.
[0089] According to an embodiment, the plurality of internal partition walls 113 may partition
the internal space of the headspace adjustment part 110 into a plurality of mutually
independent compartments 113a. Each compartment 113a may be formed in a sealed structure
such that gas (e.g., a gas-phase refrigerant) does not communicate with other compartments.
[0090] According to an embodiment, the plurality of internal partition walls 113 may be
disposed connected to an inner wall of the headspace adjustment part 110. According
to an embodiment, the plurality of internal partition walls 113 may extend downward
from an upper inner wall of the headspace adjustment part 110, and a lower end of
the internal partition walls 113 may be connected to a lower inner wall of the headspace
adjustment part 110. According to an embodiment, they may extend from a sidewall of
the headspace adjustment part 110 toward a center. Thereby, the compartments 113a
may be arranged in parallel.
[0091] According to an embodiment, the plurality of internal partition walls 113 may be
formed in a radial shape so that the compartments may be arranged radially.
[0092] According to an embodiment, each compartment 113a may be formed as a sealed space.
According to an embodiment, an upper portion, a side portion, and a lower portion
of each compartment 113a may be formed to be surrounded by a wall to maintain each
compartment 113a as an independent sealed space. The volume of each compartment 113a
may be formed to be the same, and may be formed to have different volumes as needed.
[0093] As such, as an effective volume of each compartment 113a (for example, the volume
of the internal space communicating with the headspace) is independently set by the
plurality of internal partition walls 113, the number of compartments 113a to be opened/closed
may be adjusted according to a discharge amount of the refrigerant. Thereby, the effective
volume of the internal space is changed stepwise in proportion to the discharge amount,
so that the volume of the headspace 102 may be adjusted corresponding to the discharge
amount.
[0094] Referring to FIG. 3, a plurality of compartments 113a according to an embodiment
of the present disclosure may each include a gas-phase refrigerant communication port
115, and may include an opening/closing control device 120 coupled to each of the
gas-phase refrigerant communication ports 115.
[0095] According to an embodiment, the plurality of compartments 113a may each include a
gas-phase refrigerant communication port 115. According to an embodiment, a gas-phase
refrigerant communication port 115 may be formed in an upper region of each compartment
113a.
[0096] According to an embodiment, the plurality of compartments 113a may each include an
opening/closing control device 120 coupled to the gas-phase refrigerant communication
port 115. Each opening/closing control device 120 may selectively open or close a
corresponding compartment 113a with respect to the headspace 102.
[0097] Thereby, the effective volume of the internal space may be adjusted stepwise in proportion
to the discharge amount, so that the volume of the headspace 102 may be adjusted corresponding
to the discharge amount. Accordingly, the composition of the gas-phase refrigerant
existing in the headspace 102 is maintained constant, and the composition of the refrigerant
may also be maintained.
[0098] Referring to FIGS. 1 to 4, a refrigerant storage container 10 according to an embodiment
of the present disclosure may further include a liquid inflow prevention part 150
coupled to a distal end of the gas-phase refrigerant communication port 115 to allow
gas to pass through and block inflow of the refrigerant in a liquid state. Accordingly,
inflow of the refrigerant into the headspace adjustment part 110 is prevented, and
only the gas-phase refrigerant may flow in.
[0099] For example, in the liquid inflow prevention part 150, a porous filter structure
or a check valve that allows only gas to pass through may be installed.
[0100] The inflow of the refrigerant into the headspace adjustment part 110 is prevented
so that the effective volume of the headspace adjustment part 110 may be maintained
constant. Accordingly, the volume of the headspace 102 may be stably adjusted. Accordingly,
the composition of the gas-phase refrigerant existing in the headspace 102 is maintained
constant, and the composition of the refrigerant may also be maintained.
[0101] Referring to FIG. 4, the refrigerant storage container 10 according to an embodiment
of the present disclosure may include a rib 103 formed to protrude from the inner
wall of the main body 100 to support the headspace adjustment part 110.
[0102] As illustrated in FIG. 4, according to an embodiment, the rib 103 may be disposed
to contact a lower surface of the headspace adjustment part 110. According to another
embodiment (not shown), rib 103 may be disposed to contact at least one portion of
an outer circumferential surface of the headspace adjustment part 110. That is, the
rib 103 may be disposed to support a lower portion of the headspace adjustment part
110 or to surround an outer circumferential surface of the headspace adjustment part
110.
[0103] The rib 103 according to an embodiment may be formed integrally with an inner wall
of main body 100 of the refrigerant storage container 10. The rib 103 according to
an embodiment may be formed by being coupled to the inner wall of the main body. According
to an embodiment, the rib 103 may be formed to protrude in a horizontal direction
from the inner wall of the main body. According to an embodiment, when the main body
100 is cylindrical, the rib 103 may be formed in an annular shape along the inner
wall of the main body 100 leaving a central portion of the internal space of the refrigerant
storage container open. The annular shape rib 103 may extend around the entire circumference
of the main body 100. Alternatively, the ring 103 may be a localized protrusion extending
only partially along the inner wall of the main body 100.
[0104] Thereby, the headspace adjustment part 110 may be stably fixed at a predetermined
position inside the main body 100.
[0105] An opening/closing control device 120 according to an embodiment of the present disclosure
may be coupled to a gas-phase refrigerant communication port 115 to selectively open
or close the headspace adjustment part 110 with respect to a headspace 102.
[0106] The opening/closing control device 120 may be a valve (for example, a solenoid valve,
a hydraulic valve, etc.), but is not particularly limited thereto. The opening/closing
control device 120 may allow an internal space of the headspace adjustment part 110
and the headspace 102 to communicate with each other in an open position, and may
isolate the internal space of the headspace adjustment part 110 from the headspace
102 in a closed position.
[0107] Referring to FIGS. 1 to 4, a refrigerant storage container 10 according to an embodiment
of the present disclosure may include a controller 130 that generates a control signal
for opening or closing the opening/closing control device 120. For example, the controller
130 may be disposed outside the main body 100. Accordingly, the opening/closing control
device 120 may be controlled by the controller 130 disposed outside the main body
100. According to an embodiment, the controller 130 may control the opening/closing
control device 120 electrically or fluidically (for example, pneumatically or hydraulically).
[0108] According to an embodiment, the controller 130 may generate a control signal based
on an input signal. According to an embodiment, the controller 130 may generate the
control signal based on state information of the refrigerant (for example, the amount
of refrigerant charged when charging the refrigerant, etc.) or discharge amount information
of the refrigerant. That is, when the charged refrigerant is discharged, the controller
130 may sense the discharged amount and close the headspace adjustment part 110 if
the amount of the discharged refrigerant exceeds a predetermined value.
[0109] According to an embodiment, the controller 130 may be configured as a processor in
which a program is stored or a circuit board. For example, the controller 130 may
be configured as a microcontroller, a microprocessor, or a logic circuit.
[0110] According to an embodiment of the present disclosure, the controller 130 may control
the opening/closing control device 120 to a closed position when the discharge amount
of the refrigerant is 10 wt% or more of the initial charging amount.
[0111] According to an embodiment, the controller 130 may receive information for checking
the discharge amount of the refrigerant and store the initial charging amount as a
reference value. According to an embodiment, the controller 130 may determine whether
the discharge amount of the refrigerant is 10 wt% or more of the initial charging
amount, and if the determination result is 10 wt% or more, may output a control signal
for switching the opening/closing control device 120 to the closed position.
[0112] In an embodiment, the discharge amount of the refrigerant at which the headspace
adjustment part 110 is closed may be 5 wt% or more, 6 wt% or more, 7 wt% or more,
8 wt% or more, 9 wt% or more, 10 wt% or more, 11 wt% or more, 12 wt% or more, 13 wt%
or more, 14 wt% or more, or 15 wt% or more of the amount of the initially charged
refrigerant. In the above range, the composition of the refrigerant remaining inside
the main body 100 may be maintained without change.
[0113] In an embodiment, the headspace adjustment part 110 may not be dissolved in the refrigerant
or may not react with the refrigerant. Accordingly, the headspace adjustment part
110 may also be in direct contact with a storage space 101. Accordingly, a sufficient
amount of refrigerant may be stored in the refrigerant storage container 10, thereby
preventing an increase in costs required for transporting the refrigerant.
[0114] As described above, the refrigerant storage container 10 according to an embodiment
of the present disclosure may include the headspace adjustment part 110. Accordingly,
a change in the composition of the refrigerant that occurs during the storage process
of the refrigerant may be suppressed.
[0115] FIG. 5 is a flowchart illustrating a refrigerant storage method according to an embodiment
of the present disclosure. In the refrigerant storage method according to an embodiment
of the present disclosure, a detailed description of some overlapping parts with the
above-described refrigerant storage container may be omitted.
[0116] Referring to FIG. 5, a refrigerant storage method according to an embodiment of the
present disclosure, which is a method for storing a refrigerant using a refrigerant
storage container, includes: an operation of charging the refrigerant into a storage
space of a main body to form a headspace in an upper portion of the storage space
S210; an operation of maintaining a headspace adjustment part in an open state with
respect to the headspace through a gas-phase refrigerant communication port of the
headspace adjustment part disposed in the headspace S220; an operation of checking
a discharge amount of the refrigerant stored in the storage space according to the
use of the refrigerant S230; and an operation of closing the headspace adjustment
part with respect to the headspace when the discharge amount of the refrigerant is
10 wt% or more of an initial charging amount S240.
[0117] According to an embodiment of the present disclosure, a refrigerant is charged into
a storage space of a main body to form a headspace in an upper portion of the storage
space S210.
[0118] First, a refrigerant to be stored in a refrigerant tank is determined. In an embodiment,
the refrigerant may be a mixed refrigerant in a liquid state. For example, the mixed
refrigerant in the liquid state may be a non-azeotropic refrigerant mixture. In an
embodiment, the mixed refrigerant comprises a plurality of refrigerants and may include
the refrigerant with the lowest boiling point among them.
[0119] For example, the mixed refrigerant with the lowest boiling point among the refrigerants
included in the refrigerant may be carbon dioxide (R-744), difluoromethane (R-32),
1,1-difluoroethylene (R-1132a), or other refrigerants that show a lower boiling point
than, for instance, water (R-718), or any combinations thereof.
[0120] According to an embodiment, the refrigerant is charged into the storage space of
the main body. For example, the refrigerant may be charged into the main body through
a refrigerant inlet/outlet. According to an embodiment, a headspace is formed in an
upper portion of the storage space according to the charging of the refrigerant.
[0121] In example embodiments, the headspace may be formed to be 5 volume% or more, 6 volume%
or more, 7 volume% or more, 8 volume% or more, 9 volume% or more, 10 volume% or more,
11 volume% or more, 12 volume% or more, 13 volume% or more, 14 volume% or more, or
15 volume% or more with respect to the internal volume of the main body.
[0122] According to an embodiment of the present disclosure, the headspace adjustment part
is maintained in an open state with respect to the headspace through the gas-phase
refrigerant communication port of the headspace adjustment part disposed in the headspace
S220.
[0123] The headspace and the internal space of the headspace adjustment part are brought
into communication through the gas-phase refrigerant communication port. In this state,
the opening/closing control device is maintained in an open position to keep the headspace
adjustment part in an open state with respect to the headspace.
[0124] According to an embodiment of the present disclosure, a discharge amount of the refrigerant
stored in the storage space is checked according to the use of the refrigerant S230.
[0125] According to an embodiment, an amount of the discharged refrigerant is sensed according
to the discharge of the refrigerant. In an embodiment, the controller senses the discharged
amount when the charged refrigerant is discharged. The controller calculates the discharge
amount of the refrigerant by comparing the sensed discharge amount with the initial
charging amount.
[0126] According to an embodiment of the present disclosure, when the discharge amount of
the refrigerant is 10 wt% or more of the initial charging amount, the headspace adjustment
part is closed with respect to the headspace S240.
[0127] According to an embodiment, the controller determines whether the discharge amount
of the refrigerant is 10 wt% or more of the initial charging amount. In an embodiment,
the discharge amount of the refrigerant at which the headspace adjustment part is
closed may be 5 wt% or more, 6 wt% or more, 7 wt% or more, 8 wt% or more, 9 wt% or
more, 10 wt% or more, 11 wt% or more, 12 wt% or more, 13 wt% or more, 14 wt% or more,
or 15 wt% or more of the amount of the initially charged refrigerant.
[0128] In some embodiments, when the headspace becomes 5 volume% or more, 6 volume% or more,
7 volume% or more, 8 volume% or more, 9 volume% or more, 10 volume% or more, 11 volume%
or more, 12 volume% or more, 13 volume% or more, 14 volume% or more, or 15 volume%
or more with respect to the internal volume of the main body, the headspace adjustment
part may be closed with respect to the headspace through the opening/closing control
device.
[0129] In an embodiment, the opening/closing control device is operated by the controller
to close the headspace adjustment part. The controller controls the opening/closing
control device to a closed position when the amount of the discharged refrigerant
exceeds a predetermined value.
[0130] As described above, the refrigerant storage method according to an embodiment of
the present disclosure may suppress a change in the composition of the refrigerant
by selectively closing the headspace adjustment part based on the discharge amount
of the refrigerant.
[0131] The refrigerant storage container and the refrigerant storage method according to
an embodiment of the present disclosure may suppress a change in the composition of
the refrigerant that occurs during the storage process of the refrigerant by selectively
adjusting the volume of the headspace through the opening or closing of the headspace
adjustment part to maintain the headspace constant.
[0132] In addition, the refrigerant storage container and the refrigerant storage method
according to an embodiment of the present disclosure may stably maintain the pressure
and composition of the gas-phase refrigerant in the headspace even when the refrigerant
includes a non-azeotropic refrigerant mixture, and accordingly, may minimize the occurrence
of concentration deviation of the refrigerant to stably maintain the quality of the
refrigerant.
[0133] In addition, the refrigerant storage container and the refrigerant storage method
of the present disclosure may be used for storing an eco-friendly refrigerant mixture
that has a low GWP and is suitable for preventing ozone layer depletion.
1. A refrigerant storage container (10), comprising:
a main body (100) comprising a storage space (101) that is adapted for storing a refrigerant,
and a headspace (102) on top of the storage space (101);
a headspace adjustment part (110) disposed in the headspace (102) and provided with
a gas-phase refrigerant communication port (115) communicating with the headspace
(102); and
an opening/closing control device (120) coupled to the gas-phase refrigerant communication
port (115) and configured to selectively open or close the headspace adjustment part
(110) with respect to the headspace (102).
2. The refrigerant storage container (10) according to claim 1, wherein the storage space
(101) of the main body (100) is charged with the refrigerant in an amount of 30 volume%
or more relative to an internal volume of the main body (100),
preferably wherein the storage space (101) of the main body (100) is charged with
the refrigerant in an amount of 90 volume% or less relative to an internal volume
of the main body (100).
3. The refrigerant storage container (10) according to claim 1 or 2, wherein the headspace
adjustment part (110) has a sealed internal space with a fixed volume when closed
by the opening/closing control device (120), the internal space of the headspace adjustment
part (110) having 1 volume% or more, preferably 2 volume% or more, more preferably
3 volume% or more, even more preferably 4 volume% or more, most preferably 5 volume%
or more, and 20 volume% or less, preferably 19 volume% or less, more preferably 18
volume% or less, even more preferably 16 volume% or less, most preferably 15 volume%
or less with respect to the internal volume of the main body (100),
optionally wherein the gas-phase refrigerant communication port (115) is positioned
on top of the headspace adjustment part (110) to communicate with an upper region
of the headspace (102).
4. The refrigerant storage container (10) according to any one of claims 1 to 3, wherein
the headspace adjustment part (110) comprises a first wall (111) that is arranged
to partition the headspace (102) and an internal space of the headspace adjustment
part (110), and a second wall that is formed by an inner wall of the main body (100)
or is coupled to the inner wall of the main body (100), and comprises the internal
space between the first wall (111) and the second wall (112).
5. The refrigerant storage container (10) according to claim 4, wherein the second wall
is integrally formed with the inner wall of the main body (100), and the first wall
(111) is disposed spaced apart inside the second wall (112).
6. The refrigerant storage container (10) according to any one of claims 1 to 5, wherein
the headspace adjustment part (110) comprises a plurality of internal partition walls
(113) that are arranged to divide the internal space into a plurality of compartments.
7. The refrigerant storage container (10) according to claim 6, wherein the plurality
of internal partition walls (113) extend downward from an upper inner wall of the
headspace adjustment part (110), and a lower end of each of the internal partition
walls (113) is connected to a lower inner wall of the headspace adjustment part (110),
and/or
wherein each of the plurality of compartments is provided with a gas-phase refrigerant
communication port (115), and comprises an opening/closing control device (120) coupled
to each of the gas-phase refrigerant communication ports (115).
8. The refrigerant storage container (10) according to any one of claims 1 to 7, further
comprising a liquid inflow prevention part (150) coupled to an end of the gas-phase
refrigerant communication port (115) and configured to allow gas to pass through and
block an inflow of a liquid refrigerant.
9. The refrigerant storage container (10) according to any one of claims 1 to 8, further
comprising a rib (103) protruding from the inner wall of the main body (100) and configured
to support the headspace adjustment part (110).
10. The refrigerant storage container (10) according to any one of claims 1 to 9, comprising
a controller (130) that is connected to the opening/closing control device (120),
and/or
wherein the opening/closing control device (120) is in a closed position when a discharge
amount of the refrigerant is 10 wt% or more of an initial charging amount.
11. The refrigerant storage container (10) according to any one of claims 1 to 10, further
comprising a refrigerant inlet/outlet (140) that is disposed on one side of the main
body (100).
12. The refrigerant storage container (10) according to any one of claims 1 to 11, wherein
the refrigerant comprises a non-azeotropic refrigerant mixture, the non-azeotropic
refrigerant mixture including a first refrigerant (A), and a second refrigerant having
a boiling point difference of 10 °C or more from the boiling point of the first refrigerant
(A),
preferably wherein said boiling point difference is 12 °C or more, more preferably
15 °C or more, and even more preferably 20 °C or more,
optionally wherein the first refrigerant (A) is selected from one or more of the group
consisting of carbon dioxide (R-744), difluoromethane (R-32), and 1,1-difluoroethylene
(R-1132a).
13. A refrigerant storage method using a refrigerant storage container (10), the method
comprising:
charging a refrigerant into a storage space (101) of a main body (100) to form a headspace
(102) on top of the storage space (101);
maintaining a headspace adjustment part (110) in an open state with respect to the
headspace (102) through a gas-phase refrigerant communication port (115) of the headspace
adjustment part (110) disposed in the headspace (102);
checking a discharge amount of the refrigerant stored in the storage space (101) according
to use of the refrigerant; and
closing the headspace adjustment part (110) with respect to the headspace (102) when
the discharge amount of the refrigerant is 10 wt% or more of an initial charging amount.
14. The refrigerant storage method according to claim 13, wherein the closing of the headspace
adjustment part (110) with respect to the headspace (102) comprises switching an opening/closing
control device (120) coupled to the gas-phase refrigerant communication port (115)
to a closed position, by a controller (130).
15. The refrigerant storage method according to claim 13 or 14, wherein a liquid inflow
prevention part (150) coupled to an end of the gas-phase refrigerant communication
port (115) allows gas to pass through and block an inflow of a liquid refrigerant.