[0001] The invention is related to a grab crane with at least one supported beam and a travelling
trolley movable along, on or in said beam, to which by means of cables an up and down
movable grab is suspended.
[0002] Grab cranes are used for transshipment of bulk material as coal, ore and chemicals.
A great disadvantage of it is the formation of dust, caused by material leaking from
the grab or deposited on the grab and falling down from it. In particular with strong
winds the released dust is blown away strongly. From the side of environmental experts
an increasing exists against grab cranes.
[0003] To solve this problem continuous dischargers have been suggested. For transshipment
of various bulk materials in principle the possibility exists of a so-called slurry
conveying system, in which the bulk material is for instance disperged in water and
after transshipment a separation is brought about between bulk material and liquid.
This method still presents a number of unsolved problems. Pneumatic transport has
as disadvantages a low capacity and a high energy expenditure. Also the known continuous
method, in which material is clamped between two belts and is conveyed in vertical
direction, exhibits disadvantages as not being suitable for various bulk materials
and restricted manoeuvrability in the hold of a ship. Finally as continuous discharger
a vertical bucket ladder could be used. Such a heavy machine also can be manipulated
with difficulty in the hold of a ship. The trimming, that means the complete emptying
of the hold is not possible with clamping belts and a bucket ladder. Moreover, a bucket
ladder practically cannot be adapted to the weight of the product, so it would have
a too large capacity when applied to a light product and a too low capacity when applied
to a heavy product.
[0004] The invention aims to provide an environmental friendly grab crane with which the
above-mentioned disadvantages of continous dischargers are avoided and also the above-indicated
problem of leaking material and blowing away of dust is solved.
[0005] According to the invention the above-indicated grab crane is characterized by a housing
for enclosing at least a substantial part of the grab, in which housing at least a
part of the horizontal transport of the material can take place in a substantially
dustfree way.
[0006] As soon as the grab is enclosed in the housing the losses due to leaking and blowing
away of dust are prevented.
[0007] The possibility is present to make use of a relatively small housing that is connected
to the travelling trolley and can be moved herewith. An other possibility is that
the housing is mainly formed by a tubular beam, in which the travelling trolley and
the grab can be run. The possibility exists that the grab discharges the material
in the housing in which or with which it is moved substantially horizontally; during
this horizontal transport of the material the grab can return to its grabbing position.
[0008] To restrict the vertical transport of the grab to a minimum it is preferred that
the beam can be moved in vertical direction along the legs of the portals of the crane.
[0009] Blowing away of dust can be prevented if the tube or trunk can be positioned below
the entrance of the housing for the grab.
[0010] This tube or trunk for instance is designed as an accordeon so it can be pulled up
when not in use.
[0011] In the embodiment with a relatively small housing that can be moved together with
the travelling trolley, the bottom of the housing may comprise at least one hinged
portion.
[0012] The trunk preferably is connected to a carriage that can be moved along rails connected
to the beam or beams.
[0013] In case the housing is formed by a tubular beam, in the bottom of it a slit may be
provided that can be covered by a belt that can be wound.
[0014] The tube or trunk in this case can be connected to the end of the belt that can be
wound. The capacity of the crane can be increased by mounting two tracks for a travelling
trolley next to each other inside the tubular beam, each track being destined for
a travelling trolley with grab.
[0015] In case two grabs cannot pass each other, because of the fact, that they overlap
in transverse direction at its free end the beam can be provided with a parking place
for a travelling trolley with grab.
[0016] The invention will be described with the aid of the following figures, in which two
embodiments are shown.
[0017]
Figure 1 shows a side view of a first embodiment.
Figure 2 shows a cross-section along the line II-II.
Figure 3 shows a longitudinal section of the detail according to figure 2.
Figure 4 shows a side view of the second embodiment.
Figure 5 shows a cross-section along the line V-V in figure 4.
[0018] The crane according to the figures 1, 2 and 3 comprises two portals 1, 2 that support
two beams 3, 4. The forwardly directed part of these beams can pivot in the usual
way at 5 (see dotted line), so it will not be an obstacle during mooring and departing
of ships.
[0019] Along the beams a travelling trolley 6 can be moved to which a grab 7 of usual construction
is suspended by means of closing ropes and holding ropes. The travelling trolley may
be a machine trolley, e.g. machine trolley drawn by cables or a cable trolley. Latter
is the case in the shown embodiment.
[0020] When the grab is pulled upwards it arrives into a housing 8 and in this it is moved
horizontally to and from the hopper 9.
[0021] In the embodiment according to figures 1, 2 and 3 this housing 8 is relatively small
and is suspended to the travelling trolley 6, so it can be moved along with the travelling
trolley.
[0022] The bottom of the housing 8 comprises two hinged flaps 11, that can be opened and
closed by hydraulic or pneumatic cylinders 12.
[0023] Below the bottom an accordeon shaped tube 13 may be provided. This is connected to
a tube that in its turn is connected to a carriage 15, that will ride on flanges of
the beams 3, 4. In case of dusty material the tube is used to prevent blowing of the
falling bulk material. In case not dusty materials are transshipped, the carriage
15 together with tube 13 can be moved to the parking position at the free end of the
beam to perform the normal use of the crane as known until now. This position is indicated
with dotted lines in figure 1. The transport of the carriage 15 of the tube 13 also
is possible by means of cables and a winch.
[0024] Obviously, the flaps 11 are brought into the horizontal closing position during horizontal
transport of the housing 8.
[0025] The function of the tube 13 is to prevent dust blowing during vertical transport
of the grab. In this connection it is important that the beams 3, 4 can be brought
at a distance as small as possible above the ship to restrict the length of the accordeon
in the vertical conveyor. For that reason these beams are movable in vertical direction
with regard to the legs of the portals 1, 2. For instance the beams are suspended
to cables, that can be drawn up or lowered by means of winches 16, 17.
[0026] In a determined selected height position the beams may be locked by not shown locking
means, such as pins extending through holes. To move the beams upwardly and downwardly
several other embodiments are possible, for instance embodiments the portal legs of
which being provided with racks in which tooth gears or sets of locking beams mesh.
[0027] In figure 1 a relatively low position of the beams 3, 4 is indicated by dotted lines.
This position corresponds with a loaded vessel. In practice it comes to the fact,
that the beams during discharge of a vessel are moved upwardly periodically as adaption
to the decreasing draught of the ship.
[0028] As soon as the housing 8 with filled grab has arrived above the hopper 9, the bottom
flaps 11 are brought in the open
5 position and the grap is opened. The material arrives through the hopper on the discharge
conveyor 18. Near the hopper a dust suction means can be provided.
[0029] It will be clear that blowing of dust and loss of material by leaking can be restricted
to a minimum.
[0030] It is not excluded that for an efficient operation of the crane the housing 8 has
already started its horizontal movement in the direction of the hopper, while the
grab is still on its way in vertical direction to the housing 8.
[0031] In figure 2 the control cabine is indicated with 19.
[0032] The embodiment according to figures 4 and 5 differs from the above embodiment in
that instead of a relatively small housing , that is movable along the beams, a stationary
housing is chosen being the beam 21 itself. This beam has the shape of a hollow tube
with a substantially open bottom.
[0033] In the upper part of the tube rail supports 22, 23 for two travelling trolleys 24
and 25 respectively are mounted. To each of said travelling trolleys a grab 26 and
27 respectively is suspended in the usual way with the aid of closing ropes and holding
ropes.
[0034] The open bottom of the beam 21 is covered up to the place where the grabs have to
be able to enter or to leave the beam by means of a conveyor belt 28, that can be
wound on a roller 29. The belt 28 is present for catching spilled material. The roller
29 is in such a position with regard to the hopper 9 that material on the belt, when
this is wound, arrives in the hopper.
[0035] Also this second embodiment comprises a tube or trunk 13, that either is connected
to the end of conveyor belt 28 or is movable separately. Also this tube or trunk is
destined to be mounted below the beam entrance for the grabs to avoid dusting and
blowing away of dust.
[0036] The beam is moreover movable in vertical direction by means of winches 16, 17 that
are able to wind or unwind the suspension ropes.
[0037] To restrict the width of the beam 21 the two grabs 26, 27 cannot move along each
other. During horizontal transport of one of the grabs the other will be moved in
the parking position 31 at the free end of the beam. The open bottom of the beam is
covered from the position in which the grabs have to enter or have to leave the beam
up to the end of the beam by a conveyor belt 30 that can be rolled. It will be obvious
that the system also may contain only one grab.
[0038] Within the scope of the invention various modifications and additions to the described
system are possible. Instead of the accordeon trunk 13 a telescopic extendable tube
may be used. To be able to adapt the dimensions of the grab to the specific weight
of the bulk material the grabs can be able to be exchanged for instance by means of
a so-called pear-shaped connection or by the possibility of unreaving the ropes.
[0039] The embodiment according to figures 1, 2 and 3 is in so far preferred over that according
to figures 4 and 5 in that it is cheaper and could be applied in such an efficient
manner that with non dusting materials the operating cycle normal up to now can be
applied.
[0040] The discharge conveyor 18 can be carried out in several ways, for instance so that
discharge perpendicular to the shown discharge can take place.
[0041] To be able to vary the height position of the beam or beams, this beam or beams can
be connected fixed to the portals and the legs of the portals could be provided with
ram constructions.
[0042] Instead of the belt 28 for catching material that leads from the grab, a container
could be used that, after that grab has entered the housing, can be moved below the
grab and subsequently moves with the travelling trolley.
[0043] Finally it will be clear that the transport of the grab can be made automatic.
[0044] By the vertical displacement of the beam the crane driver will have a good sight
on his work.
1. Grab crane with at least one supported beam and a travelling trolley movable along
on or in said beam to which by means of cables an up and down movable grab is suspended,
characterized by a housing (8;21) for enclosing at least a substantial part of the
grab (7;26,27), in which housing at least a part of the horizontal transport can take
place in a substantially dustfree way.
2. Grab crane according to claim 1, characterized in that the housing (8) is connected
to the travelling trolley (6) and is movable therewith.
3. Grab crane according to claim 1, characterized in that the housing (21) is formed
by a substantially tubular beam, in which the travelling trolley (24,25) can be run.
4. Grab crane according to one of the forgoing claims, characterized in that the beam
(3,4;21) is movable in vertical direction along the legs of the portals (1,2).
5. Grab crane according to one of the forgoing claims, characterized by a tube or
trunk (13) that can be positioned below the grab entrance in the housing (8;21).
6. Grab crane according to claim 5, characterized in that the tube or trunk (13) is
formed as an accordeon.
7. Grab crane according to claim 2, characterized in that the bottom of the housing
comprises at least one hinged flap (11).
8. Grab crane according to claim 5, characterized in that the trunk is connected to
a carriage (15) that is movable along rails connected to the beam or beams.
9. Grab crane according to claim 3, characterized in that the tubular beam (21) comprises
a slit in its bottom that can be covered by a belt (28) that can be wound.
10. Grab crane according to claims 9 and 5, characterized in, that the tube or trunk
(13) is connected to the end of the belt (28) that can be wound.
11. Grab crane according to claim 2 or 3, characterized by two tracks (22,23) for
travelling trolleys mounted next to each other, each of which being meant for a travelling
trolley (24,25) with grab (26,27).
12. Grab crane according to claim 11, characterized in that at the free end of the
beam a parking place (31) is provided for one of the travelling trolleys (24,25) at
the time.