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(11) | EP 0 016 267 B1 |
| (12) | EUROPEAN PATENT SPECIFICATION |
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Material tensioning method and apparatus Verfahren und Vorrichtung zum Spannen von Material Procédé et dispositif pour tendre des matériaux |
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| Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention). |
[0001] The present invention relates generally to processing a strip of metallic material or stock under high tension, and more poarticularly to a material tensioning method and apparatus for drawing, straightening or stretching the material or stock under high tension.
[0002] Hitherto, in the art of drawing, straightening or stretching a strip of metal such as a bar or coil stock of round, square or other cross section, there is known no method or apparatus of the type which can provide a high tension for processing the stock without causing damage to the stock material. According to a known method or apparatus, such as is described in Japanese Patent Publication No. 22246/1965, if a high tension should be applied to the material, it would be very likely to be damaged by the rollers or similar means which hold and pull it therebetween because the clamping force applied to the material or stock between the rollers must be increased corresponding to increasing of the tensioning force. The damage would more frequently tend to occur and become more significant as the tensioning force is increased. For this reason, it is the practice to provide additional means to prevent such damage. For example, when a material is subjected to different tensile forces supplied by one tensioning apparatus, preliminary provision has been made, disadvantageously, so as not to damage the material under the maximum applied tensile force.
[0003] It is an object of the present invention to provide a new and improved material tensioning method and apparatus for drawing, straightening or stretching a continuous strip of metallic material or stock under high tension.
[0004] The invention provides in one aspect a material tensioning method for drawing, straightening or stretching a continuous strip of metallic material or stock under high tension, comprising holding the material between a pair of tensioning roll means and increasing the clamping force applied to the material or stock by said roll means as the tension increases, characterised in that each roll means is equipped with an elastic ring which elastically deforms to enlarge the area of the ring in contact with the material or stock as the clamping force increases, whereby the contact area over which the applied clamping force is distributed evenly increases, resulting in a reduction in the applied clamping force per unit area.
[0005] Preferably, the contact area of the elastic ring is elongated in a circumferential direction of the ring by elastically deforming the ring.
[0006] The invention provides in another aspect material tensioning apparatus for drawing, straightening or stretching a continuous strip of metallic material or stock under high tension, comprising a pair of tensioning roll means having spaced parallel shafts at least one of which is drivable, characterised in that each roll means has an elastic ring mounted on the corresponding shaft for holding therebetween the material under high clamping force, in use, applied by said roll means, the elastic ring of each of said roll means being capable of elastic deformation which elongates the area of the ring in contact with the material or stock along the circumference of the ring as said clamping force increases.
[0007] Preferably, each of said roll means includes a plurality of regularly-spaced rollers interposed for axial rotation between said shaft and said ring.
[0008] Preferably, two of said rollers are arranged to bridge the ring over the ring contacting area of the material.
[0009] Desirably the outer peripheries of said rings together define a shape in cross section which corresponds to that of a material to be processed.
[0011] The invention will now be more particularly described with reference to the accompanying drawings, wherein:
FIG. 1 is a graph illustrating the relationship between the applied clamping force and resulting longitudinal elastic deformation of the elastic ring shown in Fig. 2;
FIG. 2 is a side view of one embodiment of material tensioning apparatus according to the present invention;
FIG. 3 is an end view of the pair of elastic rings shown in Fig. 2;
FIG. 4 is a plan view of a straightening machine incorporating the apparatus shown in Fig. 2;
FIG. 5 is an end view of the mechanism shown in Fig. 4;
FIG. 6 is a perspective view of part of the machine shown in Fig. 4, shown on an enlarged scale; and
FIGS. 7 to 12 are schematic diagrams illustrating examples in which the apparatus shown in Fig. 2 can be employed, FIG. 7 being for a continuous stretching machine; FIG. 8, for a straightening machine; FIG. 9, for a drawing machine; FIG. 10, for a wire flattening machine; FIG. 11, for a rolling machine; and FIG. 12 for a drawing machine in which material is back- tensioned.
[0012] Referring to FIG. 2, the apparatus shown therein comprises a pair of upper and lower horizontal driving shafts 1 and 2 arranged in parallel, each of the driving shafts having a set of idle rollers spaced at equal intervals thereon, as designated by 3, 3a and 3b, or 4, 4a and 4b, and an elastic ring 5 or 6 fitted over the idle rollers. The two rollers 3 and 3a, or 4 and 4b in each set have a different function from the rest i.e. rollers 3b or 4a, which function will later be described in more detail. The driving shafts 1 and 2 are powered by an external power source (not shown) for causing a rotation of the shafts in opposite directions, and the shaft 1 is constructed to be moved down in the direction of arrow 7 in FIG. 2 to increase the clamping force applied to a strip of material 13 as the tension increases.
[0013] In accordance with the embodiment described above, the operation is performed in the following manner. The driving shaft 1 is driven so as to rotate in the direction of arrow 8, causing axial rotation of the idle rollers 3, 3a and 3b in the directions of arrows 9, 10 and 11, respectively. The rotation of the rollers 9, 10 and 11 causes rotation of the elastic ring 5 in the direction of an arrow 12. As may be understood, the driving shaft 2 is driven concurrently with the shaft 1 and rotates in the opposite direction, and all the associated elements rotate in like manner to elements associated with the shaft 1, as indicated by arrows 16, 17, 18 and 19. Thus, a strip of material 13, as shown a bar, can be moved in the direction of arrow 14. As described above both shafts 1 and 2 are powered for rotation, but alternatively, only the shaft 1 may be driven with the other shaft 2 mounted for free rotation.
[0014] As shown in FIG. 3, the elastic rings 5 and 6 are V-grooved at 20 and 21, respectively, around the outer peripheries thereof, which peripheries as shown are adapted for a bar 13 of square cross-section. These elastic rings may be replaced by other elastic rings which are provided with any peripheral shape in cross-section depending upon the shape in cross-section of the material to be processed, such as round, flat, etc. Three idle rollers are shown and described, but the number of the rollers is not limited to the described embodiment and may be varied, such as four. The two rollers 3 and 3a, or 4 and 4b are arranged such that an isosceles triangle is formed by imaginary lines connecting the centers of the rollers and the mid-position of that area of the ring which contacts the material. In other words, the two rollers are located at equal distances from said mid-position, or viewed from the contact area of the ring, said mid-position is located exactly between the two rollers. Functionally, the two rollers bridge the ring over the ring contacting area of the material. The other roller 3b or 4a is functionally different from the above-mentioned rollers, in that this roller prevents the ring from being slipped out of position.
[0015] The graph shown in FIG. 1 represents the results of an experiment with a pair of elastic rings 5 and 6 in the above apparatus. The experiment was carried out with the following parameters:
Elastic ring material: bearing steel; Young's modulus of 21,000 kg/mm2; outer diameter of 321 mm; inner diameter of 300 mm; thickness of 10.5 mm.
[0016] Material or stock to be processed: 12.3 mm wide and 1.7 mm thick; tensile strength of 55 kg/mm2.
[0018] The stock held between the elastic rings was placed under the above force, and the experiment shows that that area of the elastic ring in contact with the stock was elongated along the longitudinal direction of the stock due to the elastic deformation of the ring, the resulting length I being equal to approximately 7.0 mm. When the areas in contact between the rings and the stock were lubricated, a tension of 450 kg could be applied to the material with no accompanying effect of the rings upon the material. That is to say, the experiment shows there is no danger of the rings causing damage to the stock under that applied tension or affecting the thickness of the stock which would usually change if rolled.
[0019] The apparatus may have a variety of uses as shown by way of example in FIGS. 7 to 12. FIG. 7 shows a continuous stretching machine in which two sets each of two pairs of elastic ring-equipped rolls A and B; C and D are arranged in series along the travelling path of a strip material 28. A high-tension straightening machine shown in Figure 8 incorporates two spaced apart pairs of elastic ring-equipped rolls A and B, and a number of lever rollers 22 and 23 interposed between the two pairs, for removing strains from a strip material 29. FIG. 9 shows a drawing machine including a die 24 with two pairs of elastic ring-equipped rolls A and B disposed at the outlet of the die for obtaining a desired diameter of a strip material 30. In FIG. 10, one pair of elastic ring-equipped rolls is employed for producing a flattened wire material 27. In connection with the application in FIG. 10, it is known that by increasing the diameter of rolls or by increasing the number of passes, the resulting product can be provided with better width precision. However, in practice this is not economical. Then, the use of the ring rolls as shown in FIG. 10 can provide the same result as increasing the diameter of the rolls or increasing the number of passes. FIG. 11 shows a high-tension rolling mill including multi-staged rolls 25 with two pairs of elastic ring-equipped rolls A and B, each pair installed on the opposite sides of the multi-staged rolls 25. This structure permits reciprocating movement of a strip material 27. In the arrangement of FIG. 11, the part of the material located between the pairs of elastic ring-equipped rolls A and B is tensioned so that it is possible to reduce the compressive force that the material exerts on the winding drums when being wound in layers, thereby avoiding breakage of the drums due to the compressive force. FIG. 12 shows an arrangement in which each of the two pairs of elastic ring-equipped rolls A and B is installed on opposite sides of a die 33. The pair of elastic ring-equipped rolls A is given a braking torque placing the part of the material 27 between the pair of elastic ring-equipped rolls A and the die 33 under a back tension. Thus, the overall compressive force exerted on the die can be reduced.
[0020] The construction shown in FIGS. 4 to 6 is a realized form according to the principle of FIG. 8. A material to be processed is a stainless steel flat bar 13 mm wide and 3 mm thick having a tensile strength of 80 kg/mm2. It is shown from the measuring results that a curve in the direction of width over 1 m length of the material can be straightened to within 0.3 mm as measured by a scale, and a curve in the direction of thickness can be so straightened as to make a 0.15 mm thickness gauge insertable. A material previously twisted through an angle of 180 DEG over a length of 3 m is passed through the machine, and the result is that the twisted material can be untwisted to a straight line through a single pass, this being satisfactory as measured by a scale. In the machine shown in FIGS. 4 to 6, two pairs of the elastic ring-equipped rolls A and B described heretofore are mounted each pair on opposite sides of the machine, and two sets, each comprising a plurality of leveler rollers, 22 and 23 are mounted between the pairs A and B, one set having rollers disposed in a horizontal position for specifically correcting a lateral curve of a material 29, and the other set having rollers disposed in a vertical position for correcting a vertical curve. The ring-equipped roll pairs A and B are set to rotate at a proper number of revolutions which provide a proper amount of tension for the part of the material between the two pairs of elastic ring-equipped rolls A and B. Driving the ring roll pairs at the speed as set causes a strip material to be fed into the machine and through the first pair A and the leveler rollers 22 and 23 into the second pair B. Then, the strip is placed under the set high tension, and is drawn out of the second pair B as indicated by arrow 32. The clamping force applied to the strip material by each pair of ring equipped rolls A and B is increased by turning the respective handle 40. The thus obtained material is a straightened product.
[0021] As can be readily understood from the foregoing description, the present invention is advantageous in that the material to be processed can be subjected to a maximum tension without causing damage such as permanent strain or deformation, to the portion thereof held between the elastic ring rolls since the areas of the rings in contact with the material increase with the increasing amount of clamping force, and the total applied clamping force can, therefore, be distributed over the increased areas and this results in a reduced force per unit area.
1. A material tensioning method for drawing, straightening or stretching a continuous
strip of metallic material or stock under high tension, comprising holding the material
(13) between a pair of tensioning roll means and increasing the clamping force applied
to the material or stock by said roll means as the tension increases, characterised
in that each roll means is equipped with an elastic ring (5, 6) which elastically
deforms to enlarge the area of the ring in contact with the material or stock as the
clamping force increases, whereby the contact area over which the applied clamping
force is distributed evenly increases, resulting in a reduction in the applied clamping
force per unit area.
2. A method as claimed in Claim 1, characterised in that the contact area of the elastic
ring is elongated in a circumferential direction of the ring by elastically deforming
the ring.
3. Material tensioning apparatus for drawing, straightening or stretching a continuous
strip of metallic material or stock under high tension, comprising a pair of tensioning
roll means having spaced parallel shafts (1,2) at least one of which is drivable,
characterised in that each roll means has an elastic ring (5, 6) mounted on the corresponding
shaft (1, 2) for holding therebetween the material under high clamping force, in use,
applied by said roll means, the elastic ring of each of said roll means being capable
of elastic deformation which elongates the area of the ring in contact with the material
or stock (13) along the circumference of the ring as said clamping force increases.
4. Material tensioning apparatus as claimed in Claim 3, wherein each of said roll
means includes a plurality of regularly-spaced rollers interposed for axial rotation
between said shaft and said ring.
5. Material tensioning apparatus as claimed in Claim 4, wherein two of said rollers
are arranged to bridge the ring over the ring contacting area of the material.
6. Material tensioning apparatus as claimed in Claim 4 or 5, wherein the number of
said rollers in each roll means is three.
7. Material tensioning apparatus as claimed in any one of Claims 3 to 6, wherein the
outer peripheries of said rings together define a shape in cross section which corresponds
to that of a material to be processed.
8. Material tensioning apparatus as claimed in any one of Claims 3 to 7, wherein at
least one of said shafts is drivable towards and away from the other shaft.
1. Procédé de tension de matériau pour étirer, dégauchir ou allonger une bande continue
de matériau métallique ou un profilé sous tension élevée, comprenant le maintien du
matériau (13) entre une paire de rouleaux tendeurs et l'augmentation de la force de
serrage appliquée sur le matériau ou profilé par lesdits rouleaux au fur et à mesure
de l'augmentation de la tension, caractérisé en ce que chaque rouleau est équipé d'une
couronne élastique (5, 6) qui se déforme élastiquement pour agrandir la zone de la
couronne en contact avec le matériau ou profilé au fur et à mesure de l'augmentation
de la force de serrage de façon que la zone de contact sur laquelle est répartie uniformément
la force de serrage, augmente, d'où il résulte une diminution de la force de serrage
appliquée par unité de surface.
2. Procédé selon la revendication 1, caractérisé en ce que la zone de contact de la
couronne élastique est agrandie suivant une direction circonférentielle de la couronne
par déformation élastique de la couronne.
3. Appareil de tension de matériau pour étirer, dégauchir ou allonger une bande continue
de matériau métallique ou un profilé sous tension élevée, comprenant une paire de
rouleaux tendeurs ayant des arbres parallèles distants (1, 2) dont l'un au moins peut
être déplacé, caractérisé en ce que chacun des rouleaux a une couronne élastique (5,
6) montée sur l'arbre correspondant (1, 2) pour maintenir entre eux le matériau sous
une force de serrage élevée appliquée, en fonctionnement, par lesdits rouleaux, la
couronne élastique de chacun desits rouleaux pouvant subir une déformation élastique
qui agrandit la zone de la couronne en contact avec le matériau ou profilé (13) le
long de la circonférence de la couronne au fur et à mesure de l'augmentation de ladite
force de serrage.
4. Appareil de tension de matériau selon la revendication 3, dans lequel chacun desdits
rouleaux comprend une pluralité de galets régulièrement espacés pour tourner axialement
entre ledit arbre et ladite couronne.
5. Appareil de tension de matériau selon la revendication 4, dans lequel deux desdits
galets sont disposés pour cambrer la couronne sur la zone du matériau en contact avec
la couronne.
6. Appareil de tension de matériau selon la revendication 4 ou 5, dans lequel le nombre
desdits galets dans chaque rouleau est trois.
7. Appareil de tension de matériau selon l'une quelconque des revendications 3 à 6,
dans lequel les périphéries externes desdites couronnes présentent ensemble un profil
dont la section correspond à celui d'un matériau à traiter.
8. Appareil de tension de matériau selon l'une quelconque des revendications 3 à 7,
dans lequel au moins l'un desdits arbres est déplaçable de manière à l'approcher ou
à l'éloigner de l'autre arbre.
1. Materialspannverfahren zum Ziehen, Geradrichten oder Strecken eines fortlaufenden
Streifens aus metallischem Material oder Werkstoff unter hoher Spannung, bei dem das
Material (13) zwischen einem Paar Spannrolleneinrichtungen gehalten und die von diesen
Spannrolleneinrichtungen auf das Material oder den Werkstoff ausgeübte Klemmkraft
mit wachsender Spannung erhöht wird, dadurch gekennzeichnet, daß jede Rolleneinrichtung
mit einem elastischen Ring (5, 6) ausgestattet ist, der sich zur Erhöhung der Berührungsfläche
des Ringes mit dem Material oder Werkstoff elastisch verformt, wenn die Klemmkraft
wächst, wodurch die Berührungsfläche, über die die angelegte Klemmkraft verteilt ist,
gleichmäßig wächst und eine Verringerung der auftretenden Klemmkraft pro Flächeneinheit
erzielt wird.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß die Berührungsfläche des
elastischen Ringes in einer Umfangsrichtung des Ringes durch elastische Verformung
des Ringes verlängert wird.
3. Materialspannvorrichtung zum Ziehen, Geradrichten oder Strecken eines fortlaufenden
Streifens aus metallischem Material oder Werkstoff unter hoher Spannung, mit einem
Paar Spannrolleneinrichtungen die im Abstand liegende parallele Wellen (1, 2) aufweisen,
von denen mindestens eine antreibbar ist, dadurch gekennzeichnet, daß jede Rolleneinrichtung
einen elastischen Ring (5, 6) aufweist, der auf der entsprechenden Welle (1, 2) montiert
ist, um das Material dazwischen unter hoher Klemmkraft zu halten, welche bei Gebrauch
von den Rolleneinrichtungen ausgeübt wird, wobei der elastische Ring jeder der Rolleneinrichtungen
eine elastische Deformation ermöglicht, welche die mit dem Material oder Werkstoff
(13) in Berührung stehende Fläche des Ringes längs dessen Umfanges mit zunehmender
Klemmkraft verlängert.
4. Materialspannvorrichtung nach Anspruch 3, dadurch gekennzeichnet, daß jede der
Rolleneinrichtungen mehrere in regelmäßigem Abstand angeordnete Rollen aufweist, die
axial drehbar zwischen der Welle und dem Ring angeordnet sind.
5. Materialspannvorrichtung nach Anspruch 4, dadurch gekennzeichnet, deß zwei der
Rollen so angeordnet sind, daß der Ring über der Ringberührungsfläche des Materials
überbrückt wird.
6. Materialspannvorrichtung nach Anspruch 4 oder 5, dadurch gekennzeichnet, daß jede
Rolleneinrichtung drei Rollen aufweist.
7. Materialspannvorrichtung nach einem der Ansprüche 3 bis 6, dadurch gekennzeichnet,
daß die äußeren Umfangskonturen der Ringe zusammen im Querschnitt eine Form definieren,
die derjenigen des zu behandelnden Materials entspricht.
8. Materialspannvorrichtung nach einem der Ansprüche 3 bis 7, dadurch gekennzeichnet,
daß mindestens eine der beiden Wellen auf die jeweils andere Welle zu und von dieser
weg antreibbar ist.