[0001] The present invention relates to modular elements comprising hollow metal structural
members with a rectangular cross section in each of the end portions of which a female
or male joint piece is inserted, and plain or already equipped panels, for composing
containers usually called "shelters", which serve as movable or jury stations or as
working rooms for other intended purposes as, for instance, temporary shelters in
the event of calamities or to be used in place of tents barracks Said shelters can
be readily assembled, disassembled and re-assembled in other utilization places while
in transport and storage; in a disassembled condition; occupying a minimum space.
These shelters are particularly useful for military and scientific purposes and they
can be equipped with specific panels to protect the apparatus housed therein from
noise or undesiderable or harmful radiations.
[0002] Containers or shelters for the aforementioned intended purposes were hitherto constructed
in a factory as monobloc units In their complete and final condition said units have
at least dimensions of 2m x 2m x 2m but in general. said dimensions can be much larger
so that said units are very heavy and occupy a large space- as a result the transport
of these units is expensive and difficult In order to make easier the transport of
said monobloc structures the expedient has been used to provide said units with strong
vertical legs constituted of threaded rods which can be activated in such a manner
as to raise or lower the respective shelter. Said legs are designed to raise the shelter
to such a height that the loading platform of the transport truck can be inserted
just below the shelter between said legs. The shelter is then laid down on said platform.
Thereafter, the legs are raised to such a height, that the legs cannot hamper the
movement of the automotive vehicle.
[0003] Said manoeuvre is then repeated in inverted sequence on unloading at the new emplacement
where the legs are entirely retracted upwardly- so as to permit the shelter to rest
on the ground.
[0004] The presence of the legs creates not negligible supplementary costs- they are, however,
necessary, since at the utilization sites hoisting apparatus for loading or unloading
operations of such shelters are seldom available.
[0005] The present invention relates to a plurality of modular elements comprising modular
metal structural members and panels permitting to construct readily and easily a container
or shelter, directly on the utilization site. Quick disassembling, the trasport on
common vehicles and new assembling on a different site - even in a different configuration
of the shelter, according to different requirements- is thereby possible. The assembly.
the fastening and locking of the structural members in their use position requires
the presence of special self-centering joint pieces inserted at each of the ends thereof,
as well as the use of strong stud bolts, linked to said structural members, in such
a way that said bolts cannot be removed. In addition, common screws or other suitable
means are necessary for fastening the panels to the carrying skeleton or latticed
framework of the shelter: said panels serve to form curtain walls, partition walls
as well as they act as stiffening means for the carrying structure formed by said
modular structural members. The panels can be made of material and types apt to yield
thermal and/or acoustic protection as well as a protection against harmful or noxious
radiations. In addition, the panels: according to the requirements or depending upon
the utilization thereof, can be plain or already equipped in such a way as to embody
doors, windows or other fittings required according to the i special intended purposes
of each shelter. Given a sufficient selection of modular structural elements, the
configuration, the dimensions and the height of the inner room or rooms of a shelter
can be varied. as well as the number of the storeys thereof in each new emplacement.
[0006] The modular structural members consist substantially of hollow structural metal members
with a rectangular cross section, in particular, a square section, at the ends of
which there are inserted blocks shaped in a form of a male self-centering butt joint
element,-respectively a multiple female joint element, in order to obtain either a
butt connection or one or more than four 90' connections in two directions which are
set at right angles to one another and perpendicular to the axis of the structural
member provided with such a female joint element.
[0007] The male joint pieces house, in a linked manner, a fastening stud bolt, coaxial to
the structural member. The structural members differ from each other in length, and/or
according to the type of joint piece inserted at each end thereof, and/or according
to the fact that they are provided with or are without longitudinal flanges, each
of the latter being coplanar with a face of the respective structural members.
[0008] Thus can be either no flange, or one or more flanges according to the requirements
of the carrying skeleton of the shelter, and/or according to the fact that the inner
space thereof may be separated in two or more rooms and/or in one or more storeys.
In fact said longitudinal flanges, in combination with the contiguous side face of
each structural member serve to form peripheral frames or shoulders apt to receive
the peripheral edges-of the panels designed to form the outer curtain walls and optionally
also inner partition walls. as well as the floors and ceilings.
[0009] For the particular load conditions: the structural members, which are used as horizontal
carrying beams, can have a rectangular cross section. In this event three of the operative
faces of the female joint elements are rectangular, while two have a square shape.
The male joint elements inserted in the structural members acting as carrying beams
have a rectangular shape and those which serve as pillars are square and have square
cross section.
[0010] These and other characteristics and advantages of the present invention will be better
understood in the following description, which concerns the modular elements and some
embodiments of containers or shelters which can be constructed thereby, reference
being made to the accompanying drawings, in which:
Figures 1, 2A, 2B, 2C, 2D, 3, 4A and 4B show the cross sections of various types of
modular structural metal members according to a first variant. in which provision
is made to use structural members with a square cross section;
Figures 5, 6A, 6B, 7A, 7B, 8, 9, 10A, 10B, 11 and 12 show a longitudinal, partially
sectioned view of the various structural members for the most common intended purposes
using the structural members, the cross section of which is shown in Figures 1 to
4B:
Figure 13 is an exploded perspective view of the detail of a junction point of a carrying
framework or skeleton of a shelter, at the connection point of three structural members
according to a first variant;
Figure 14 shows a longitudinal axial section of a block forming a male joint element;
Figure 15 is a perspective diagrammatic view of the simplest shelter which can be
obtained according to the first variant, wherein only the panels forming the floor.
the covering wall and one of the side walls have been shown;
Figures 16 to 20 show diagrammatically the plans of some embodiments of shelters which
can be constructed with the use of the modular elements of the invention;
Figure 21 is a diagrammatic perspective view of a two- storey-shelter having the plan
as shown in Figure 19; in this Figure, for clarity purpose, the flanges of the structural
members as well as the panels have been omitted; and
Figure 22 is a view similar to that of the Figure 13, but concerns the case of the
use of modular structural members having a rectangular cross section, when they act
as horizontal carrying beams.
[0011] In Figures 1 to 4 the more common cross sections of the structural members are shown.
In particular, all the structural members consist of hollow metal bodies, which: according
to a first variant, have a square cross section, the length of each side being given
as "d". This variant is designed for the cases in which provision is made that limited
stresses will act on the carrying structure; that has the advantage that the smallest
number of structural members different from each other is required.
[0012] These structural members differ from each other by having, either no longitudinal
flange, or several longitudinal flanges 8, each coplanar with a side face of the structural
member and provided with end portions 8a cut at 45*, so as to permit the connections
of said flanges 8 to each other at the corners defined by two adjacent structural
members, which serve to form a rectangular frame.
[0013] In particular, the structural member A, shown in Figure 5, has a cross section la
(Figure 1) without any flange. The, structural members D and C (Figures 6A and 6B)
have a cross section 2a (Figure 2A) with two longitudinal flanges 8 extending outwardly
from both sides of a same face. The structural members F and E of Figures 7A and 7B
respectively have a cross section 2b (Figure 2B) with two flanges 8 extending outwardly
from two contiguous faces of a structural member but from the different corners of
the same face.The structural member G (Figure 8) has a cross section 2c (Figure 2C),
but the two flanges 8 extend outward from the same corner
[0014] The structural member H (Figure 9) has a cross section 2d (Figure 2D), the two flanges
8 of which extend from contiguous faces, but passing from opposite corners. The structural
members M and N of Figures 10A and 10B have a cross section 3a (Figure 3) and three
flanges 8, two of which are coplanar to one another and the third flange extends from
the face contiguous to the former and from the common corner of said faces.
[0015] The structural member B of Figure 11 has a cross section 4a (Figure 4A) and four
flanges 8, extending, in pairs from two opposite corners of the structural member,
while the structural member I (Figure 12) has a cross section 4b (Figure 4B), with
four flanges 8, each extending from a face thereof.
[0016] The types of the shown cross sections of the structural members are those which are
more commonly used, but it is obvious that, for special intended purposes longitudinal
flanges 8 could be provided in a different number and/or differently positioned, according
to the same informing principle.
[0017] The structural members are provided, at their ends with inserted pieces or blocks.
Said inserted pieces can be so shaped as to form a male butt joint element, generically
marked at 5. or the other is shaped so as to form a female joint element having five
operative faces and which is indicated generically 6
[0018] The main characteristic of this invention is constituted of the specific feature
of said male 5 and female 6 joint elements which can be inserted and fastened at the
ends of the structural metal members according to the different requirements.
[0019] Thus the modular structural members differ from one other, either according to the
type of the joint piece which is inserted at each end thereof, and/or to the number
and position of the longitudinal flanges 8, and/or to their length, that depending
upon the intended purposes thereof.
[0020] Now referring, in particular, to Figures 13 and 14, a male butt joint 5 is described
at first. It consists of a parallelepiped shaped body 12 with a square cross section
that is of such dimensions as to permit this body to be inserted with force into the
inner cavity of the end portion of the structural member. Said body 12 has a plurality
of frusto-pyramidal self-centering teeth 9 extending from its head face, as well as
a not essential central tooth 9a, at the central portion of which a hole is provided,
generically indicated as 10, and designed to receive a tightening bolt 11. In the
body 12 a wide cavity 13 is arranged adapted to define an opening large enough to
permit to reach the bolt 11. Each bolt 11 comprises.a head lla, a shank having a first
smooth portion llb, while the portion 11c thereof has an outer diameter.greater than
that of portion llb and which is externally threaded.
[0021] The hole 10 is coaxial with the body 12 and it will become also coaxial with the
structural member on which it will be inserted, said hole 10 opening in the inner
space of the cavity 13 (Figure 14). Starting from the cavity 13, said hole 10 comprises
a first threaded section 10a and a second smooth section lOb of a diameter slightly
greater than the outer diameter of the threaded portion llc of the bolt 11. Thence,
when the bolt 11 is introduced in the hole 10, it must be first screwed into the portion
10a of the hole 10- then as the bolt 11 comes out of this second section 10a, it can
freely advance along the portion 10b, while guided by the side wall thereof and it
can be threaded successively into one of the central threaded holes 16 of a female
joint element 6. Even when the locking is released, the bolt remains always linked
to the block 12 (see Figures 13 and 14). The block 12 is inserted by pressure into
the inner cavity of the end portion of the structural member, to which it may be fastened
by means of screws, screwed into the pairs of coaxial holes 17a, 17b provided for
such a purpose (Figure 13) or by other suitable fastening means- a narrow shoulder
will be provided near the head of the block 12 in order to stop this latter with regard
to the respective structural member so as to correctly position the teeth 9, 9a so
that they extend out of the end thereof alternatively, there are portions of said
teeth 9, which perform said task.
[0022] In order to allow that the bolt 11 may be screwed or unscrewed from the outside,
an opening 18 is arranged on the side wall of the structural member in the zone facing
the recess 13.
[0023] The female joint element 6, in turn, is a part of a parallelepiped block with a square
cross section and which comprises a cubic body 19 having the outer side of a length
equal to "d" and which extends backwardly into a tang 19a having an outer outline
complementary to that of the inner cavity of the structural members so as to allow
that said tang 19a, preferably provided with a longitudinal opening 19b, can be inserted
by force into the end portion of the respective structural member, to which it can
be fixedly connected by means of screws passing through pairs of coaxial holes 20a,
20b. Thus out of such a structural member only the cubic head 19 extends outwards.
The outer five faces of said head 19 are identical to each other, and each comprises
female joint seats 21, the shape and the size of which are designed to match the teeth
9 and 9a, while at the center of said faces threaded holes 16 are arranged apt to
receive the threaded.end portion llc of one of the locking bolts 11. It may be noted
that the self-centering teeth 9, 9a and seats 21, both having frusto-pyramidal complementary
shapes, may be easily obtained in the blocks 12 and 19 by a simple milling operation,
or directly formed by a pressure die-casting.
[0024] Now we proceed to describe the selection of modular members needed to construct the
carrying structure or latticed framework of a shelter, according to a first embodiment,
as it is required for the most common intended purposes, in which the minimum number
of modular structural members has to be employed.
[0025] As already mentioned, said modular structural members in this embodiment have a square
cross section and differ from each other, either in the number of the longitudinal
flanges 8, and/or in their length, and/or in the type of the joint elements 5 and
6 which are inserted at the ends of said structural members.
[0026] According to this embodiment, it is assumed that the carrying skeleton has a plan
formed by square meshes.
[0027] As "L" we indicate the width of the space defined by a square or rectangular frame
which is formed by four modular structural members, selected according to their function
and/or location, while "h" is the height of the structural members acting as pillars
or posts; the value "h" could be equal or different from "L". Of course, in the case
of h = L, the number of the different types of the structural members required will
be reduced. The base of the shelter may be formed by one or more square meshes connected
longitudinally and/or transversally among them so as to obtain rectangular, square,
L or T-shaped, or cross-like or similar floor plans, some examples of which are diagrammatically
shown in Figures 16 to 20. The shelter can be constituted of one or more storeys,
by means of superposed frames or meshes.
[0028] The structural member A (Figure 5) has no longitudinal flange, two end male joint
pieces 5 and a length "h" and serves to form an inner post. The structural member
D of Figure 6A has a length equal to L + d and is provided, at its ends, with a male
joint piece 5 and a female joint piece 6 respectively and serves to form a beam, while
the structural member C (Figure 6B), which serves to form an outer pillar or post,
differs from the preceding one, only in having a lenght "h" and has two male joint
pieces 5 at its ends. The structural member F (Figure 7A) has a lenght L + d and has
a male joint piece 5 and a female joint piece 6 respectively at its ends The structural
member E has two male joint pieces 5 at its ends. and has a lenght L. The structural
member G (Figure 8) has two male joint pieces 5, a lenght h and serves to form a pillar,
while the structural member H (Figure 9) has a lenght h and two male pieces 5 at its
ends and serves to form a pillar. The structural member M of Figure 10A has a lenght
L and two male joint pieces 5 at its ends, while the structural member N (Figure 10B)
has a lenght L + d and at its ends thereof are mounted respectively a male join# piece
5 and a female joint piece 6. The structural member B (Figure 11) as well as the structural
member I (Figure 12) have at each end a male joint piece 5 and have a lenght h and
can be used for the same purpose of obtaining an inner pillar or post, where inner
partition walls are provided.
[0029] It may be noted that in the case of structural members having female joint end pieces
6, the longitudinal flanges 8, if any provided with beveled corners 8a extend only
until the beginning of the head 19, since this latter is designed to form the intersection
point of the frame or the frames concerned, while the flanges 8 together with the
respective adjacent side walls of the structural members form the peripheral shoulders
of each frame, shoulders which are designed to receive the edges of a panel 7. Therefore
said flanges 8 may be provided with a plurality of holes 22 (Figure 22) for the fastening
of the respective panels 7, by means of screws or other suitable fastening means.
[0030] By employing the aforementioned modular members, the carrying skeleton or latticed
framework of the shelter can be constructed which have plans as those shown, for instance,
in Figures 16 to 20.
[0031] In Figure 15 the simplest type of shelter is shown, the carrying skeleton of which
is formed by eight modular members of the type F and four structural members of the
type G. In Figure 15 a floor panel 7 is shown only partially represented, while a
roofing panel 7 is shown in an exploded position, said roofing panel being fixed on
the upper frame of the carrying latticed structure. Of course, such a roofing panel
could have larger dimensions so as to form peripheral eaves around the shelter: it
may also be provided with at least one opening for the passage for ducts for the discharge
of the exhaust gases of a combustion apparatus.
[0032] Nothing prevents, of course, a pent roof or a saddle roof or the like from being
mounted above the covering panel. In this case this panel acts only as a ceiling wall
of the inner room. The panel 7a, which has been shown in an exploded position and
which is designed to form the right-hand front wall, includes a door opening in which
a door 23 is mounted. The other panels designed to form the remaining side walls have
not been represented, but at least one of them will include a window.
[0033] The panels 7 or 7a are constructed in such a manner as to offer the required protective
characteristics. In general, these panels may be of the type formed by two plates
or sheets between which a foamed material or a layer of insulating alveolar material
is sandwiched. Figure 21 shows a more complicated two-storied shelter having the plan,
as shown in Figure 19, the carrying structure of which is constructed by the use of
the following structural members, assuming that one room has to be obtained in each
of the two storeys. For such a purpose the following structural members are required:
eight members C, twelve members D, ten members F, six members E, eight members G,
two members A, five members N and three members M. In the event that each storey should
be subdivided so as to obtain four chambers the structural members A would be substituted
with the structural members B and I, which are functionally equivalent (Figure 21).
Of course, also the structural members D should be substituted with structural members
M. It will be very easy, for any other different distribution of the inner rooms to
think to the new correct substitution of some of the structural members with other
members which could be required. Of course in the event of shelters for intended purposes
which have not been considered as included in the cited most common intended purposes.
other structural members, which have not been shown could be considered, provided
with a different number of flanges or of differently positioned flanges, in addition
of those which have been already illustrated and described, on the base of the same
informing principle of this invention, consisting in the provision of a shelter comprising
a carrying latticed framework or skeleton wherein in each intersection point of the
latticed framework there is a structural member having a female joint element 6, while
all the other ones have a joint element 5 of a male type. In addition said structural
members must have longitudinal flanges 8-apt to form in combination a peripheral shoulder
in each rectangular frame, designed to be closed by a panel, as in the case, for example,
of outer curtain walls, and in the case in which the space inside each storey must
be separated in chambers by means of partition walls constructed by means of panels
7, 7a. If, on the contrary, the inner partition walls would be obtained by means of
prefabricated equipped walls, fixedly connected to the carrying skeleton by locking
means of adjustable length, it will be not necessary to modify the composition of
the carrying skeleton. as shown in Figure 21, in which, for clarity reasons, the longitudinal
flanges 8 of the structural members have been omitted. It may be noted that a base
of the shelter of a square plan or formed by a combination of substantially square
meshes is preferred only for reducing the number of the required modular structural
members.
[0034] Of course, provision could be made also that the plan of each mesh may be of a rectangular
shape. In this case, other structural members D', E', F', M' and N' should be provided
having a length L' + d, since the dimensions of each frame forming a mesh are now
L' and L, and L' # L. This could not give any trouble, because the male butt joint
pieces and the-female joint pieces 6 will be identical so that it will be sufficient
to cut some structural members in the new,desired lengths. It will be apparent that
for other different configuration of the shelters and according to the same informing
principle, other different types of structural members can be easily obtained, since
the joint pieces 5 and 6 are yet the same. It will be only sufficient to change the
position of the longitudinal flanges 8 in each structural member which is used, by
making a suitable choice of the end joint pieces required in each modular - member.
[0035] As has been aforementioned, it may be noted that the square cross section of the
structural members, as well as that of the blocks 12 and 19 of said joint pieces 5
and 6 is provided only for the purpose of reducing the number of the necessary modular
elements, and is valid, when the stresses acting on the carrying structure are not
high. In the event of higher stresses and in the case of the structural members which
are designed to act as carrying beams, the structural members must have a resisting
section of a rectangular shape, the dimensions of which will be d xY, where Y > d.
Also in this case the informing principle of the invention can be identically used:
in this case it is necessary to modify only the shape of the cross sections of the
blocks 12A and 19A, which sections will be now rectangular instead of using a square
section.
[0036] Therefore the butt mail joint piece 5A will have a rectangular shape with teeth 9A,
while each multiple female joint piece 6A has yet five operative faces, but its butt
face 24A will have a rectangular shape with seats 21A having shape and position complementary
to those of the teeth 9A of the male joint element 5A. while the two side faces of
the piece 6A which are placed in prosecution of the two side faces of the structural
member which have the height equal to Y and which are vertical in the case of horizontal
beams, are identical to the head face 24A. On the contrary, the other two faces 24B,
which are horizontally positioned, are of a square shape with seats 21 and are substantially
identical to those of the female joint pieces 6 of the first embodiment, since the
modular structural members designed to form the pillars are not modified and then
have butt male joint pieces 5.
[0037] In Figure 22 an intersection point of a carrying structure or framework is shown,
in which the structural members F' acting as beams have a rectangular cross section,
while the structural member G acting as pillar is unvaried according to this second
embodiment.
[0038] No further detail is given of this second embodiment, since each carrying structure
for the construction of shelters, will be obtained in a substantially identical
[0039] manner, as already shown and described with regard to the first embodiment.
1 -Modular elements for composing already equipped shelters constituted of a latticed
carrying structure or framework, having a plan formed by one or more rectangular frames
or meshes, in which frames, panels are inserted for obtaining walls, floors or ceilings,
characterized by the fact that the modular elements comprise:
i) a plurality of hollow structural metal members with a rectangular cross section
(d x H), where H ≽d, said structural members housing at least partially at their end
portions, blocks so shaped as to form either a butt male joint piece (5 or 5A) or
a multiple female joint piece (6 or 6A), this latter projecting outwardly from the
head of the structural member and having five operative faces, in order to obtain
the connection of said member with another member at 90° or 180*, wherein said structural members have either no longitudinal flange or one or more
longitudinal flanges (8), each extending outwards in alignment with one of the side
faces of the structural member; and
ii) plan panels (7) or already equipped panels (7a) to be inserted into the inner
space defined by a rectangular frame, formed by four of said structural members, said
panels (7 or 7a) abutting against said flanges (8) extending towards the inner space
of said frames and against the walls of said structural members facing said space,
panels which serve for obtaining curtain walls, partition walls, floors or ceilings
and which act in the same time as means for stiffening said frames each butt male
joint piece (5 or 5A) being arranged in a block (12 or 12A) having a parallelepiped
shape with such a cross section as to be apt to be inserted into the end portion of
the inner cavity of a structural member, while in the head face of said block (12
or 12A) tapered outwardly extending teeth (9 or 9A) are arranged as well as a central
hole (10) designed to receive a bolt (11) for locking the junction, said bolt (11)
being provided with means apt to link permanently said bolt (11) to the respective
block (12 or 12A), while each female joint piece (6 or 6A) consists of a parallelepiped
body extending outwardly from the respective structural member and having a head (19
or 19A), having five operative faces in each of which seats (21 or 21A) are arranged
for receiving the teeth (9 or 9A), and a central threaded hole (16) for receiving
a bolt (11) said head (19 or 19A) extending backwards with a tang (19a) apt to be
inserted in the hollow end portion of the respective structural member.
2 -Modular elements according to claim 1, wherein the teeth (9 or 9A) of the male
joint piece (5 or 5A) are frusto-pyramidal and the female corresponding seats (21
or 21A) in each of the five operative faces of each female joint piece (6 or 6A) have
shape and disposition complementary to those of the teeth (9 or 9A).
3 Modular elements according to claim 1, wherein the tang (12a) of each block (12
or 12A) of a male joint piece (5 or 5A) is provided with a large lateral recess (13),
into which an axial hole (10) opens for receiving the axial locking bolt (11), said
recess being dimensioned so as to permit to the operator's hand to reach the head
(lla) of the bolt (11) so as to push this latter forward so as to be screwed in the
coaxial hole (16) of one of the operative faces of the female joint piece (6 or 6A),
in the end portion of the structural member, where is housed the tang (12a) of said
block (12 or 12A) and just in the front of the recess (13), a window or opening (19)
is arranged in one of the side walls of the structural member, in order to permit
the operator's hand to enter said recess (13) for activating said bolt (11).
4 -Modular elements according to claim 1, wherein the blocks (12) of the male joint
piece (5) and the blocks (19, 19a) of the female joint pieces (6), as well as the
structural members (A, B, C, D, E, F, G, H, I, M and N) have a square cross section.
5 -Modular elements according to claim 1, wherein the blocks (12A) for obtaining the
butt male joints (5A) as well as the blocks (19A, 19aA) for obtaining the female joints
(6A) have a rectangular cross section. the block (12A) and the tang (19aA) of the
block (19A) being apt to be inserted into the hollow end portions of the structural
members (D', E', F', M' and N') acting as carrying beams, having a rectangular cross
section, while the female joints (6A) have the head face and the two vertical opposite
side faces with a rectangular shape and are provided with female seats (21A) complementary
to the teeth (9A) of the male joint (5A), and the two horizontal side faces have a
square shape and are provided with seats (21) complementary to the teeth (9) of the
male joints (5) of the structural members (A, B, C, G, H and I).
6 -Modular elements according to claim 1, wherein the modular structural members for
the construction of the latticed framework or skeleton of a shelter, the base of which
is formed by rectangular meshes defining rooms having a plan the sides of which have
the length L and L' respectively, where L'3 L, comprise modular structural members having a rectangular cross section, the lengths
of the sides thereof are d and H respectively, where H ≥ d and differ from each other
either in their end joint pieces (5 or 5A) and (6 or 6A), and/or in the number and/or
position of their longitudinal flanges (8) and/or in having a length equal to (L or
L') or (L or L' + d) or (h), this latter being the height of the vertical pillars
of the carrying structure constructed by the use of the structural members , and where
h L.