RECIPROCATING PUMP

Description

Field of the Art

[0001] This invention relates to a reciprocating pump, and more particularly to a reciprocating pump which is provided, at the foremost end of a cylinder supporting a plunger in a relation of being freely reciprocating, with a suction passage, a discharge passage, and a valve device comprising a suction valve and a discharge valve, so that the plunger reciprocates to actuate the suction valve and discharge valve, thereby discharging pressure fluid.

Background of the Art

[0002] Conventionally, a well-known valve device used for the reciprocating pump has one valve seat provided with a suction bore and a discharge bore and supports a suction valve and a discharge valve.

[0003] The conventional valve device is provided at the center thereof with the suction bore and at the outer peripheral portion with the discharge bore and is mounted on the foremost end of a cylinder housing therein a plunger. The suction valve is provided at the inside of valve seat facing within the cylinder chamber, and a discharge valve is provided at the outside of valve seat. A first coiled valve spring biasing the suction valve to the valve seat is housed within the cylinder chamber and a second coiled valve spring biasing the discharge valve to the valve seat is supported to a cylinder head provided outside the cylinder.

[0004] The first valve spring is supported at its one end to a spring holder provided within the cylinder chamber.

[0005] The first valve spring is coiled in uniform diameters. The spring seat has a smaller inner diameter than a coil diameter of the spring and is disposed within the cylinder chamber in which the plunger reciprocates. Hence, the spring holder causes interference with the reciprocation of plunger, whereby termination of the forward movement of plunger conventionally is set before the spring holder.

[0006] Such construction, however, leads to formation of a large unoccupied space or surplus volume within the cylinder chamber.

[0007] In detail, the surplus volume is excessively large enough to accommodate the first valve spring and spring holder within the cylinder chamber. Hence, in a case that the pump is operated to open the suction bore to the atmosphere after a stop of the pump's running, a large amount of residual air in the cylinder chamber creates a problem of poor starting characteristics when restarting the pump's running.

[0008] In other words, when air remains in the cylinder chamber, an amount of liquid taken in through the suction bore at a suction stroke by the backward movement of plunger becomes smaller in proportion to the amount of residual air. While, the liquid taken in at the suction stroke is discharged together with the air at a discharge stroke by the forward movement of plunger.

[0009] Hence, a large quantity of air, if residual in the cylinder chamber, takes a relatively long time to be thoroughly exhausted out of the cylinder chamber. As a result, starting characteristics of the pump for running in suction and discharge becomes poor, thereby creating the problem in that a pressure rise until the rating pressure for running is delayed.

[0010] In the light of the aforesaid problems, this invention has been designed. An object of the invention is to provide a reciprocating pump capable of preventing surplus volume within the cylinder chamber from being enlarged even when a valve device bearing at one valve seat the suction and discharge valves is incorporated with the foremost end of the cylinder.

[0011] Furthermore, examples of valve arrangements have previously been proposed in DE-A-2,534,001; US-A-3,260,217; US-A-3,807,910; and FR-A-1,486,776. In the aforesaid previous proposals the valve arrangements are relatively complex both as regards construction and mode of assembly.

[0012] None of the said previous proposals have the simplicity of construction and assembly of the present invention which allows the same easy and accurate positioning of component parts relative to each other for subsequent operation.

[0013] According to the present invention there is provided a reciprocating pump comprising a cylinder incorporating a freely reciprocable plunger therein; a valve device provided at one end of the cylinder, said valve device including a valve seat associated with a suction valve, a discharge valve, a suction bore and discharge bore; a first frustoconical coil valve spring and a second valve spring each biasing the suction valve and discharge valve respectively to the valve seat; a cylinder head including a suction passage and discharge passage, the plunger having a conical foremost end and being reciprocable to actuate the suction valve and discharge valve at the valve device characterised in that the valve seat is formed in a plate-like shape and is provided with a suction bore adjacent the central portion of the valve seat opposite to one end of the plunger and adjacent an outer peripheral portion of the valve seat with a discharge bore; said valve seat is provided adjacent its central portion with a cylindrical portion having an inner space in continuation with the suction bore, the cylindrical portion being inserted into a through bore formed between the suction passage and the discharge passage at the cylinder head so as to communicate the suction bore with the suction passage; the valve seat is fixedly located adjacent its outer peripheral edge portion between said one end of the cylinder and the cylinder head; the suction valve is arranged in relation to the valve seat so that it is between said one end surface of the plunger and said valve seat; and a spring holder through which the plunger can pass is provided in the cylinder chamber in the path of reciprocation of the plunger, said spring holder supporting the first spring which biases the suction valve at the larger coil diameter of said first valve spring, so that, in conjunction with the conical foremost end of the plunger, the position of termination of forward movement of said plunger within said cylinder is adapted to be brought into proximity to said suction valve.

[0014] Fig. 1 is a schematic longitudinal sectional side view of an embodiment of the invention, Fig. 2 is an enlarged sectional side view of the principal portion of the embodiment in Fig. 1, and Fig. 3 is an enlarged sectional plan view of the principal portion of the same.

The Best Form for Practice of the Invention

[0015] The best form to put the invention into practice will be detailed in accordance with the drawings.

[0016] Referring to Figs. 1 to 3, a triplex type reciprocating pump of three plungers disposed in parallel is shown. The pump mainly comprises a housing 1, a drive shaft 2 supported rotatably thereto through bearings 3, three cylindrical cam bodies 4 having eccentric bores 4a and mounted on the drive shaft 2 respectively, three cylinders 5 mounted on the housing 1, three plungers supported within cylinder chambers 5a of cylinders 5 in a relation of being freely reciprocating and connected with the cam bodies 4 through rods 6 respectively, a cylinder head 8 having a suction passage 8a and provided at the foremost ends of cylinders 5, and three valve devices 9 provided at the foremost ends of cylinders 5 respectively.

[0017] Between the outer periphery of each plunger 7 and the inner periphery of each cylinder chamber 5a are provided a sealing member 51, a seal holder 52 for the sealing member 51, and a spring 53 to bias the sealing member 51 to the seal holder 52. Each cylinder 5 is interposed between the housing 1 and the cylinder head 8, and the cylinder head 8 is fixed to the housing 1 through mounting bolts (not shown).

[0018] The valve devices 9 each comprise a valve seat 91 having at the center thereof a suction bore 91a a and at the outer peripheral portion a discharge bore 91 b, a suction valve 92 for opening and closing the suction bore 91a, a discharge valve 93 for opening and closing the discharge bore 91 b, and a first and a second valve spring 94, 95 for biasing the suction valve 92 and discharge valve 93 to the valve seat 91. The valve seat 91 comprises a main body 91c of a round-plate-like shape and a cylindrical portion 91 d extending axially outwardly from the center of one side of the main body 91c, so that a through bore formed at the center of main body 91c and an inner space of the cylindrical portion 91d form the suction bore 91a. The discharge bore 91 b is formed at the outer peripheral portion of main body 91c. The outer peripheral edge of main body 91c is interposed between the foremost end of each cylinder 5 and the cylinder head 8 so that the main body 91c together with the cylinder 5 is fixed to the housing 1 through the cylinder head 8 fixed thereto. In addition, the main body 91c and cylindrical portion 91d may be integral or separate. When separated, they are easy to produce.

[0019] The suction valve 92 is disposed at the outlet side of suction bore 91 a and within the cylinder chamber 5a. The discharge valve 93 is disposed at the outlet side of discharge bore 91b and within the discharge passage 8b. The first and second valve springs 94 and 95 bias the suction valve 92 and discharge valve 93 to the valve seat 91. Between the suction passage 8a at the cylinder head 8 and the discharge passage 8b thereof are provided three through bores 8c into which the cylindrical portion 91 d at each valve seat 91 is inserted at one axiaf end, so that the suction bore 91a is allowed to communicate with the suction passage 8a.

[0020] Within the cylinder chamber 5a and on the way of reciprocation of the plunger 7 is provided a ring-like shaped spring holder 11 through which the plunger 7 is passable, the spring holder 11 supporting the first valve spring 94 which biases the suction valve 92, and the spring 53 which biases the sealing member 51. The first valve spring 94 is coiled in a frustoconical shape and its base of larger coil diameter is positioned at the plunger side so that the foremost end of plunger 7 may be insertable into the valve spring 94, the first valve spring 94 and spring holder 11 being housed within the cylinder chamber 5a. Also, the forward movement of plunger 7 is terminated (a) in proximity to the suction valve 92. The second valve spring 95 is supported on an inner surface of discharge passage 8b.

[0021] In addition, in the drawings, reference numeral 12 designates a housing cover, 7a designates a plunger guide, 7b designates a plunger pin, and 96 designates a guide tube for the second valve spring 95.

[0022] In the reciprocating pump of the invention constructed as foregoing, the drive shaft 2 rotates to reciprocate the plunger 7, so that the discharge valve 93 closes and the suction valve 92 opens when the plunger 7 moves backward, whereby liquid stored in a tank or water in a pond or river is taken into the cylinder chamber 5a from the inlet of suction passage 8a by way of the suction passage 8a and suction bore 91 a. While, the suction valve 92 closes and the discharge valve 93 opens when the plunger 7 moves forward, whereby the liquid within the cylinder chamber 5a is subjected to pressure so as to be discharged into the discharge passage 8b through the discharge bore 91b.

[0023] The pump in working as foregoing, stops the rotation of drive shaft 2 upon a finish of, for example, water sprinkling on the crops or washing the hull or the like.

[0024] When the above works are over, the suction passage 8a opens in the atmosphere at the same time as input to the drive shaft 2 is stopped. At this time, if the drive shaft 2 is rotating under inertia, the liquid within the cylinder chamber 5a is substituted for air, so that the liquid, in certain circumstances, may be discharged thoroughly.

[0025] In a case that a large quantity of air flows into the cylinder chamber 5a upon a stop of the pump's running, the residual air within the chamber 5a, when restarting the pump's running, should be discharged through the discharge bore 91 b by reciprocation of the plunger 7 to thereby raise degree of vacuum within the cylinder chamber 5a.

[0026] The reciprocating pump of the invention can reduce to a minimum the surplus volume in the cylinder chamber 5a due to the fact that the valve spring 94 biasing the suction valve 92 and the spring holder 11 supporting the valve spring 94, can be housed within the cylinder chamber 5a, and that termination (a) of the forward movement of plunger 7 can approach the suction valve 92. Consequently, a suction amount of liquid, when the pump restarts to run, increases to exhaust the residual air relatively for a short time, thereby enabling pressure to rise quickly in initial running of the pump.

[0027] Besides the triplex type reciprocating pump shown in Figs. 1 to 3, a single, double or four or more multi-plunger type reciprocating pump may have the same construction as the invention.

[0028] As seen from the above, the reciprocating pump of the invention, in spite of bearing the suction valve and discharge valve by one valve seat, is capable of housing within the cylinder chamber the valve spring biasing the suction valve and the spring holder supporting the valve spring, and of positioning the terminate of forward movement of the plunger in proximity to the suction valve, thereby making it possible to minimize the surplus volume within the cylinder chamber. As a result, the residual air within the cylinder chamber can be exhausted in a short time, thereby quickly raising pressure in the initial running.

Possibility of Utilization for Industry

[0029] Accordingly, the reciprocating pump of the invention is suitable for a hydraulic pump used for machine tools, a pump for sprinkling over the crops liquid medicine or water in a pond or river, a washing pump for injecting high pressure water on a hull, or a fire pump loaded on a motor fire engine, especially for a pump, in a cessation of its running, opening the suction passage in the atmosphere.

Claims

A reciprocating pump comprising a cylinder (5) incorporating a freely reciprocable plunger (7) therein; a valve device (9) provided at one end of the cylinder (5), said valve device including a valve seat (91) associated with a suction valve (92), a discharge valve (93), a suction bore (91 a) and discharge bore (91 b); a first frustoconical coil valve spring (94) and a second valve spring (95) each biasing the suction valve (92) and discharge valve (93) respectively to the valve seat (91); a cylinder head (8) including a suction passage (8a) and discharge passage (8b), the plunger (7) having a conical foremost end and being reciprocable to actuate the suction valve (92) and discharge valve (93) at the valve device (9) characterised in that the valve seat (91) is formed in a plate-like shape and is provided with a suction bore (91 a) adjacent the central portion of the valve seat opposite to one end of the plunger (7) and adjacent an outer peripheral portion of the valve seat with a discharge bore (91 b); said valve seat is provided adjacent its central portion with a cylindrical portion (91 d) having an inner space in continuation with the suction bore (91 a), the cylindrical portion being inserted into a through bore (8c) formed between the suction passage (8a) and the discharge passage (8b) at the cylinder head (8) so as to communicate the suction bore (91 a) with the suction passage (8a); the valve seat (91) is fixedly located adjacent its outer peripheral edge portion between said one end of the cylinder (5) and the cylinder head (8); the suction valve (92) is arranged in relation to the valve seat (91) so that it is between said one end surface of the plunger (7) and said valve seat; and a spring holder (11) through which the plunger (7) can pass is provided in the cylinder chamber in the path of reciprocation of the plunger (7), said spring holder supporting the first spring (94) which biases the suction valve (92) at the larger coil diameter of said first valve spring, so that, in conjunction with the conical foremost end of the plunger (7), the position of termination of forward movement of said plunger (7) within said cylinder (5) is adapted to be brought into proximity to said suction valve (92).

Revendications

Pompe à mouvement alternatif qui comprend un cylindre (5) dans lequel est logé un piston plongeur (7) à mouvement alternatif libre; un dispositif à soupapes (9) agencé à une extrémité du cylindre (5); lequel dispositif à soupapes comprend un siège de soupape (91) associé à une soupape d'aspiration (92), une soupape de refoulement (93), une lumière d'aspiration (91 a) et une lumière de refoulement (91 b); un premier ressort de soupape hélicoïdal tronconique (94) et un second ressort de soupape (95) rappelant chacun la soupape d'aspiration (92) et la soupape de refoulement (93) respectivement sur le siège de soupape (91); une tête de cylindre (8) comprenant un passage d'aspiration (8a) et un passage de refoulement (8b), le piston plongeur (7) ayant une extrémité antérieure conique et pouvant se déplacer en va-et-vient pour actionner la soupape d'aspiration (92) et la soupape de refoulement (93) du dispositif à soupapes (9), caractérisée en ce que le siège de soupape (91) est façonné en forme de plateau et comporte une lumière d'aspiration (91 a) adjacente à la partie centrale du siège de soupape en face d'une extrémité du piston plongeur (7) et adjacente à une partie périphérique extérieure du siège de soupape une lumière de refoulement (91 b); le siège de soupape comporte, au voisinage de sa partie centrale, une partie cylindrique (91d) ménageant un espace intérieur continuant la lumière d'aspiration (91a), la partie cylindrique étant insérée dans une forure (8c) ménagée entre le passage d'aspiration (8a) et le passage de refoulement (8b) dans la tête de cylindre (8) pour faire communiquer la lumière d'aspiration (91 a) avec le passage d'aspiration (8a); le siège de soupape (91) est maintenu à hauteur de son bord périphérique extérieur entre l'extrémité du cylindre (5) et la tête de cylindre (8); la soupape d'aspiration (92) est disposée par rapport au siège de soupape (91 ) de façon qu'elle se trouve entre la surface d'extrémité du piston plongeur (7) et le siège de soupape; et un porte-ressort (11) à travers lequel le piston plongeur (7) peut passer est monté dans la chambre du cylindre sur le trajet de va-et-vient du piston plongeur (7), ce porte-ressort (11) supportant le premier ressort (94) qui presse la soupape d'aspiration (92) par la spire de plus grand diamètre de ce premier ressort, de sorte que conjointement avec l'extrémité antérieure conique du piston plongeur (7), la position de fin de mouvement vers l'avant du piston plongeur (7) dans le cylindre (5) soit à même de venir à proximité de la soupape d'aspiration (92).

Ansprüche

Kolbenpumpe mit einem Zylinder (5), in dem ein Kolben (7) frei bewegbar angeordnet ist; einer an einem Ende des Zylinders (5) angeordneten Ventilvorrichtung (9) mit einem Ventilsitz (91), dem ein Saugventil (92), ein Auslaßventil (93), eine Saugöffnung (91 a) und eine Auslaßöffnung (91 b) zugeordnet sind; einer ersten, konisch gewendelten Ventilfeder (94) und einer zweiten Ventilfeder (95), die das Saugventil (92) bzw. das Auslaßventil (93) gegen den Ventilsitz (91) drücken; einem Zylinderkopf (8) mit einem Saugkanal (8a) und einem Auslaßkanal (8b), wobei der Kolben (7) ein konisches Vorderende aufweist und zur Betätigung des Saugventils (92) und des Auslaßventils (93) der Ventilvorrichtung (9) hin- und herbewegbar ist; dadurch gekennzeichnet, daß der Ventilsitz (91) scheibenförmig ausgebildet und mit einer Saugöffnung (91 a) im mittleren Bereich des Ventilsitzes gegenüber einem Ende des Kolbens (7) sowie mit einer Auslaßöffnung (91 b) nahe seinem äußeren Umfangsbereich versehen ist; daß der Ventilsitz angrenzend an seinen mittleren Bereich mit einem zylindrischen Teil (91 d) versehen ist, dessen Innenraum in Fortsetzung der Saugöffnung (91a) liegt und der in eine im Zylinderkopf (8) zwischen dem Saugkanal (8a) und dem Auslaßkanal (8b) ausgebildete Bohrung (8c) derart eingesetzt ist, daß die Saugöffnung (91 a) mit dem Saugkanal (8a) kommuniziert; daß der Ventilsitz (91) in seinem Umfangsbereich zwischen dem einen Ende des Zylinders (5) und dem Zylinderkopf (8) fest eingespannt ist; daß das Saugventil (92) im Bezug auf den Ventilsitz (91) so angeordnet ist, daß es zwischen der einen Stirnfläche des Kolbens (7) und dem Ventilsitz liegt, und daß ein Federwiderlager (11), durch welches der Kolben (7) hindurchtreten kann, in der Zylinderkammer im Hubweg des Kolbens (7) angeordnet ist und die das Saugventil (92) belastende erste Feder (94) an ihrem den größeren Durchmesser aufweisenden Ende abstützt, derart, daß aufgrund des konischen Vorderendes des Kolbens (7) die Endstellung des Vorwärtshubes des Kolbens (7) im Zylinder (5) in die Nähe des Saugventils (92) bringbar ist.

Drawing