System for producing a liquid spray curtain for application to a moving web

Description

[0001] This invention relates to a system for producing a continuous liquid spray curtain capable of uniformly covering essentially the entirety of a moving surface, without substantial streaking thereof.

[0002] Prior art systems have been provided for spraying a liquid onto a moving surface. For example, a plurality of hydraulic nozzles can be employed for liquid spraying, the number of nozzles employed being determined by the width of the surface to be sprayed. However, hydraulic nozzles emit a spray in a circular or elliptical pattern. This causes nonuniform coverage of the moving surface because the respective sprays emanating from adjacent hydraulic nozzles are difficult to interface one with the other over the entire width of the moving surface. Thus, streaking results due to these respective oversprayed or undersprayed areas. Streaking is a particular problem in certain applications, such as, for example, spraying a creping adhesive onto a cellulosic web, or onto a thermal drying cylinder, since nonuniform adhesion of the web to the thermal drying cylinder results in a nonuniformly creped sheet having substandard physical properties. Furthermore, the dried, creped web will not wind evenly into a parent roll on the papermaking reel if creping is nonuniform. This will lead to substantial problems when the parent roll is converted to product.

[0003] Another serious problem associated with certain nozzles, such as hydraulic nozzles, is plugging of the nozzle tips. Plugging terminates liquid flow, causing widespread streaking to occur due to the aforementioned nonuniform spray application. Hydraulic nozzles operate at a relatively high solution flow rate. Therefore, if an adhesive is the liquid material sprayed, a total solids level must be selected at a given liquid flow rate which will not provide too large an amount of adhesive to be sprayed onto the moving surface. This will cause a boardy sheet to be formed. Thus, a lower, overall total solids liquid must be employed at a higher total solution flow rate in order to supply the prescribed amount of solids add-on to the surface to be sprayed. This results in the use of much higher water consumption level, as well as a substantial increase in the thermal energy required for drying purposes.

[0004] The exit velocity of the liquid in a hydraulic nozzle system determines the requisite degree of atomization of the liquid. In the case of a hydraulic nozzle, the liquid exit velocity is relatively high. The exit velocity is primarily a function of the liquid supply pressure. A high liquid supply pressure presents severe operating hazards to equipment and personnel.

[0005] Another approach in spraying a liquid onto a moving surface is the use of sonic nozzles. These nozzles typically spray particles of a smaller, more uniform size particle distribution than those produced by hydraulic spraying. One of the major problems which can result from the use of a plurality of sonic nozzles for spraying onto a moving surface is that the finer the spray which is produced, the lower the momentum of the spray particles. This, in turn, reduces the effect of penetration by the spray particles of the boundary air layer between the nozzle and the moving surface, resulting in a significantly higher level of spray migration and a lower solids addition to the moving surface. Furthermore, the same coverage problems associated with hydraulic nozzles are present herein because of the circular spray patterns produced by each adjacent sonic nozzle. Finally, the sonic nozzles exhibit plugging problems similar to those described above for hydraulic nozzles.

[0006] Other prior art systems have attempted to provide a plurality of sprays from a common source. U.S. Patent 1,888,791, for example, describes an apparatus which discharges liquids through jets. This specification describes a system for producing a liquid spray curtain for application to a moving surface and comprising a liquid supply means comprising at least one liquid supply header for discharging a plurality of liquid streams, said liquid supply header comprising a liquid supply chamber, a liquid reservoir communicating with a plurality of outlets, a flow restriction between the supply chamber and the reservoir and an air supply means having a header comprising an air supply chamber having a converging outlet for directing air at a high velocity to contact liquid discharged by the liquid discharge means as set out in the first part of claim 1. With this prior proposal the discharge liquid intersects air streams outside the discharge orifices at a substantially maximum angle with respect to the central axis of the liquid jets so that the air streams impede the progress of the liquid jet flow and create a back-pressure. Any change in the air velocity or impingement angle will change the back-pressure. For example, any increase in the back-pressure, such as caused by an increase in the air velocity, will result in a decrease in both the liquid velocity and in the amount of liquid sprayed. Thus, since the velocity and amount of liquid sprayed, respectively, will be changed by changes in the back-pressure, spray uniformity in both the lateral (coverage) and longitudinal (uniform rate) directions will be difficult to maintain. Therefore, higher relative liquid pressures and velocities than desired must be maintained in order for the system to function since small variations in either the air or liquid discharge velocity will result in substantial changes in the lateral and longitudinal spray pattern. This results in the aforementioned streaking, uniformity and coverage problems. Finally, the air stream emanates from individual sets of jets. Therefore, the air stream is discontinuous over the entire longitudinal extent of the apparatus. A discontinuous air stream will create a discontinuous spray flow pattern, resulting in streaking. and nonuniform coverage of the surface being sprayed.

[0007] With respect to certain moving surfaces, such as cellulosic webs, and the like, a nonuniform moisture profile typically exists in which the edges of the webs are much drier than the central portion. Coverage of these webs with moisturizing liquids to a desired moisture level can be accomplished by the addition of water to increase the moisture level at the edges of the web. Some prior art systems, such as sonic nozzles, attempt to correct this problem by changing the flow rates of a plurality of individual sonic nozzles in a given system so as to alter the moisture profile of the web. Instead, the system provides a random, nonuniform, uncoordinated spray pattern.

[0008] The above described problems associated with prior art systems have been overcome by use of the apparatus of the present invention, which is characterised in that the converging outlet is defined between first and second sidewall members to be in the form of a continuous air exit slit that spans a plurality of the liquid outlets to provide an air curtain contacting liquid discharged from said plurality of liquid outlets, in that an air-flow guide member is located at the outermost end of the first sidewall member and in that means are provided for adjusting the position of the second sidewall relative to the first sidewall to adjust the magnitude of the slit and the direction of discharge of the air curtain such that its minimum contact angle with the liquid streams from the outlets measured from the center line of the liquid discharge outlets is between -10⁰ and +30°. As compared with the prior United States Specification No. 1888791 referred to. above, the outlet for air is in the form of a continuous air exit slit which spans a plurality of the liquid outlets, preferably all the liquid outlets, so as to provide an even spray across the whole width of the moving web or surface to be sprayed. In contrast thereto the prior United States Specification uses individual air outlet apertures for each liquid outlet. Additionally the present invention utilises an airflow guide member located at the outermost end of a fixed sidewall member defining the air outlet and operative to deflect the airflow generally along the direction of a discharge of liquid rather than across the flow as used in the prior construction for benefits as previously explained. In order to control accurately the amount and direction of discharge of the air forming the air curtain the position of the movable sidewall is adjustable carefully to tune the airflow to that required in the desired result in distributing the liquid.

[0009] The liquid spray curtain is produced by discharging a plurality of streams of liquid to be sprayed from a discharge means at a relatively low discharge velocity. At the same time, a continuous, high velocity air curtain is also discharged which is directed toward the liquid streams and contacts at a minimum contact angle /3, measured from the center line of said liquid discharge means of from about -10⁰ and preferably from about -5°, up to about +30°, and more preferably up to about +10°. When the high velocity air curtain contacts the low velocity liquid at the above prescribed minimum contact angle, the liquid velocity is substantially increased and the liquid is atomized, thereby forming a high velocity, continuous, uniform liquid spray curtain. The high velocity liquid spray curtain exhibits a relatively high boundary penetration level in a controlled, extensive particle range. Accordingly, essentially the entire moving surface is covered with the liquid spray in uniform manner, and without substantial interfacing or streaking problems, as previously described.

[0010] Spraying of a relatively high total solids liquid can be accomplished when the invention is employed without the problems associated with the prior art. Thus, the total liquid flow rate can be decreased at a given total solids level. This will, in turn, decrease the total water consumption and the thermal drying costs associated with the prior art solution levels.

[0011] The total amount of liquid sprayed on the moving surface using the apparatus of the present invention is preferably only up to about 50%, and more preferably up to about 25%, as compared to hydraulic nozzles at the same total solids level.

[0012] the use of a higher total solids liquid results, to a great degree, from the subject liquid discharge means having a substantially higher total cross-sectional flow area per unit length (A_x) than that of a comparable hydraulic discharge means (A_h). The ratio of A_X:A,, at a given total solids flow rate is generally at least about 30, and preferably at least about 60, and more preferably at least about 120.

[0013] The liquid discharge velocity when using the present invention is relatively low and preferably is not greater than about (20 feet per second) 6 metres/sec, and more preferably not greater than about (5 feet per second) 1.5 metres/sec, and most preferably not more than about (2 feet per second) 0.6 metres/sec. This is in total contradistinction to the aforementioned prior art methods which employ substantially high liquid flow velocities, to overcome an impeding air flow and, in the case of the hydraulic and sonic nozzles, for overcoming the air boundary layer between the system and the surface.

[0014] It is not only important for the liquid flow rate to be low, it is also important for the discharge velocity of the air curtain to be substantially higher than that of the discharge velocity of the liquid. The discharge velocity of the air curtain is preferably at least about (600 feet per second) 180 metres/sec., and more preferably at least about (1,000 feet per second) 300 metres/sec., and most preferably at least about (1,200 feet per second) 365 metres/sec. Furthermore, the respective liquid and air velocities are maintained so that substantial atomization of the liquid will result.

[0015] Moving surfaces of differing widths can be effectively sprayed by employing the preferred apparatus of this invention. In the aforementioned prior art systems, accurate, controlled, uniform coverage, especially at the surface edges, is difficult to maintain since the spray pattern produced by these prior systems is discontinuous. The present system, on the other hand, can provide for readily adjusting the width of the continuous spray curtain, depending on the width of the moving surface to be sprayed. This can be done by closing off or opening, in a controlled manner, only the outer-most liquid sprays so that the width of the curtain will correspond to the width of the moving surface. Such an adjustment can be made to quite a narrow tolerance range since the liquid discharge outlets are in close proximity one to the other.

[0016] In order substantially to eliminate prior art problems associated with variabilities in the respective flow rates as, for example, caused by disparities in the liquid or air supply pressure, certain modifications have been provided. Specifically, each liquid header system preferably includes labyrinth means which internally meters and longitudinally distributes the liquid flow, causing a constant span-wise pressure or static head to be maintained in a liquid reservoir which preferably extends across the entire longitudinal distance of the discharge means. The presence of this liquid reservoir ensures that a constant, static liquid head will be maintained at the discharge means and that the liquid spray curtain will therefore operate at steady-state conditions.

[0017] Certain moving surfaces, such as cellulosic webs on a paper machine, have a substantially nonuniform moisture profile, i.e., the moisture level is substantially lower at the edges than at the center. The previously described conventional systems are not capable of effectively controlling the spray from both a quality and quantity standpoint so that the moisture profile of the web cannot be modified to the extent that it becomes uniform across the entire web surface. By varying the liquid flow supply at various points in the respective individual headers, an inverted moisture profile can be provided using the preferred system of the present invention in which more moisture is sprayed at the edges of the moving surface than in the interior portion thereof while, at the same time, maintaining the same total amount of liquid spray addition. Moisture profile measurement means can be provided for continuously monitoring the moisture profile of the web at a point upstream from the subject spray system. The flow rate can then be adjusted at various points in the individual liquid supply headers to compensate for these disparities.

[0018] The invention will be further described, by way of example, with reference to the accompanying drawings, in which:

Figure 1 is a sectional view of a liquid spray curtain system embodying the invention supported by a beam and including liquid and air supply means;

Figure 2 is a detailed, enlarged sectional view of the system of Figure 1; and

Figure 3 is a detailed, sectional view taken along line 3-3 of Figure 2.

[0019] Referring now to Figure 1, a system 10 for producing a liquid spray curtain is generally depicted therein attached to and supported by a beam 70 and includes a liquid supply means 20 and an air supply means 40. The liquid supply means, in general, comprises at least one liquid supply header, in this case denoted "21" and "21' ", having a plurality of liquid supply lines 23 attached, at one end, thereto. The liquid supply lines 23 from each supply header are, at the other end, connected to a liquid supply conduit 22 which transports the liquid from a liquid storage means (not shown) employing a pump or other like means to provide the driving force for transporting the liquid.

[0020] Air supply means 40 comprises an air supply header 41 to which a plurality of air supply lines 61 are connected. At the other end, the air supply lines 61 are connected to air supply conduit 60 which transports air, under pressure, employing a compressor or like means to provide the driving force.

[0021] As set forth in Figures 2 and 3, liquid supply headers 21 and 21', which discharge a plurality of liquid streams from discharge means 37 at a relatively low velocity, include inlet supply means 24 and 24' which supply the appropriate liquid to supply chambers 25 and 25'. Preferably, liquid supply headers 21 and 21' are disposed at right angles one with respect to the other. Liquid supply chambers 25 and 25' have located therewithin labyrinth means 26 and 26' for internally metering and longitudinally distributing the liquid flow. Specifically, labyrinth means 26 and 26' comprise, preferably, first compartments 27 and 27', in which the liquid is initially collected, the liquid being restrained from flowing freely by first barrier means 29 and 29'. Liquid supply orifices 30 and 30' are also provided which permit a reduced flow of liquid to the second compartment 28 and 28', where the liquid is again collected. The flow is restricted in this case by second barrier means 31 and 31'. The liquid then moves to a liquid reservoir means 33 and 33' from labyrinth means 26 and 26', respectively, through liquid supply slots 32 and 32' in the respective second barrier means 31 and 31'. Both the liquid reservoir means and the liquid supply slots, respectively, extend along the entire longitudinal distance of the liquid supply headers 21 and 21'. When the reservoir is filled with liquid, it remains in liquid communication with discharge means 37, having an exit orifice 37', which is adapted for liquid communication with said reservoir, to provide a continuous, uniform flow rate of liquid. The liquid moves to discharge means 37 from reservoir 33', through exit passageway 15. Liquid flow tubes 38 and 38' (in phantom) are preferably disposed within discharge means 37 for further controlling the discharge of the liquid. The discharge means 37 preferably __has a narrowed end section 36 which provides, if necessary, means for readily maintaining liquid flow tubes 38 and 38' in proper position and alignment. As depicted in Figures 2 and 3, liquid flow tubes 38 and 38' are preferably in individual and alternative communication with the liquid in a pair of liquid supply headers 21 and 21', respectively. This permits a more controlled liquid flow and allows the system to continue in operation even if one of the headers requires maintenance.

[0022] As depicted in Figure 2, air supply means 40 comprises an air supply header 41, which discharges a continuous, high velocity air curtain, from exit air slit-50, for contact with said liquid streams, as hereinafter provided. The air supply header 41 includes means denoted "43" and "51" for adjusting the respective magnitudes of the exit air slit 50 and the air contact angle /3, as hereinafter described. Exit air slit 50 is preferably continuous along the entire longitudinal extent of the system 10.

[0023] The air from air supply line 61 enters central air supply chamber 49 through an inlet means 44. Air supply chamber 49 is formed within the confines of said air supply header 41 and converges at its outermost end to form a continuous exit air slit 50. The header 41 comprises a first sidewall member 46, a pair of endwall members 45 (only one shown), and a floor member 47, respectively, joined one to the other, and a second sidewall member 42 adapted for movement to a plurality of positions with respect to said first sidewall member 46. By properly positioning movable second sidewall member 42 with respect to first sidewall member, such as position "42a" (in phantom), exit slit 50 can be adjusted to said plurality of set magnitudes.

[0024] The supply pressure of the air in conduit 60 substantially controls the velocity of the air being emitted from air slit 50. Preferably, the air supply pressure in conduit 60 is maintained at from about (5 psig) 0.34 bar, up to about (40 psig) 2.76 bar, and more preferably from about (10 psig) 0.69 bar, up to about (25 psig) 1.72 bar.

[0025] The quantity of air emitted from exit air slit 50 is controlled by the magnitude of the opening of slit 50. The quantity of air emitted from slit 50, to a great extent, controls the penetration of the liquid spray curtain with respect to the boundary air layer. The magnitude of slit 50 is chosen depending on the viscosity and quantity of the spray liquid, the distance from the spray exit to the moving surface, and the velocity of the moving surface. Preferably, the magnitude of exit air slit 50 is maintained at a slit opening of from about (0.002 inch) 0.005 cm, up to about (1.010 inch) 0.025 cm, and more preferably from about (0.003 inch) 0.0076 cm, up to about (0.006 inch) 0.015 cm.

[0026] The relative position of second sidewall member 42 with respect to first sidewall member 46, depends upon air slit adjustment means 43, such as nut-and-bolt arrangement 43a passing through bracing member 43b. Bracing member 43b is connected to second sidewall member 42 by attachment means 43c, which, in this case, is a nut-and-bolt assembly.

[0027] An air flow guide means 48 is located at the outermost end of first sidewall member 46. Guide means 48 is disposed with respect to the center line 37a of liquid discharge means 37 such that when said second sidewall member 42 is positioned with respect to air guide means 48, a high velocity, continuous air curtain is discharged from said exit slit which will contact said liquid streams at the previously described minimum contact angle. Preferably, air flow guide means 48 is disposed parallel to the center line of said liquid discharge means 37. The movement of sidewall member 42 to various positions with respect to guide means 48 within the limits of angle 0, as previously described herein, is preferably provided employing adjustment means 51, which is preferably a screw arrangement. As shown in Figure 2, adjustment means 51 is connected to bracing member 43b and air supply header 41, respectively. Thus, by moving adjustment means 51 to position "51'" (in phantom), sidewall 42 can also be moved to position "42'" (in phantom) with respect to guide means 48, thereby adjusting the magnitude of angle /i.

[0028] In order to reduce the variations in the inlet air flow, a means "44" for creating a pressure drop and thereby reducing the pressure peaks in the inlet air flow can be provided. Means 44 is preferably in the form of screen means which modifies the inlet air so that it assumes a uniform span-wise pressure distribution and a uniform exit velocity.

[0029] In use, the liquid spray curtain which is emitted is capable of uniformly covering essentially the entirety of the moving surface on which it is sprayed. The liquid spray curtain is formed by discharging a plurality of liquid streams from discharge means 37 and, in this case, through liquid flow tubes 38 and 38', at low discharge velocity. At the same time, the continuous air curtain is discharged from air slit 50, and is directed toward the discharging liquid streams emanating from discharge means 37. The air and liquid, respectively, intersect at the minimum contact angle described above. When the continuous, high velocity air curtain contacts the low velocity liquid streams, a high velocity, continuous, uniform liquid spray curtain (not shown) is formed, without impeding the liquid flow, but, contrarily, the liquid velocity, after the liquid exits from the orifices, is substantially increased, causing atomization of the liquid. The spray curtain exhibits a high boundary layer penetration level over a controlled, extensive particle size range without causing substantial streaking when sprayed onto a moving surface, and without exhibiting interfacing problems between the respective spray streams.

[0030] When, as described in the preceding discussion, an aqueous solution of a processing liquid, such as a creping adhesive, and the like, is employed, the total amount of liquid being discharged from liquid discharge means 37 can be substantialy lower than for the same liquid, at the same total solids level, employing, for example, a hydraulic nozzle system. The use of a lower amount of liquid results to a large extent from the use of a larger number of individual discharge means 37, preferably including liquid flow tubes 38 and 38', having a relatively large total cross-sectional flow area per unit length of said header means 21 and 21', i.e., A_X, and a lower solution velocity. Thus, if a 1% solution is employed, for example, the preferred A_x of the discharge orifice 37' is from about (0.01 square inch per foot) 0.02 cm²/metre to about (0.09 square inch per foot) 0.18 cm²/metre, and more preferably from about (0.02 square inch per foot) 0.04 cm²/metre to about (0.06 square inch per foot) 0.12 cm²/metre.

[0031] At the same time, a high velocity air stream is supplied from air supply header 41. The velocity of the air exiting from the air slit 50 must be significantly higher than the velocity of the liquid exiting from discharge means 37. The magnitude of this difference has been previously described. A critical feature of this invention is the minimum contact angle f5 at which a continuous, high velocity air curtain is directed with respect to the liquid being discharged at low velocity from discharge means 37. Instead of impeding the flow of the discharging liquid, the use of the present invention provides that a continuous air curtain contacts the liquid at an angle which will impel the liquid at a high velocity and will form a continuous, uniform liquid spray curtain having a relatively high boundary layer penetration level over a controlled, extensive particle-size range. The minimum contact angle is preferably controlled, as in Figure 2, by air flow guide means 48 disposed in a plane substantially parallel to the center line 37a of discharge means 37. The air flow guide means in conjunction with movable sidewall means 42, adjust to cause the air to be discharged so as to produce the requisite minimum contact angles previously described.

[0032] A continuous, uniform, low velocity liquid stream is emitted from discharge means 37 due, to the most part, to the maintenance of a positive static pressure head on said discharge means. The static head on discharge means 37 is, in turn, maintained by the positive static pressure within liquid reservoirs 33 and 33'. More specifically, by employing a liquid reservoir which extends below the entire extent of the inlet portions of discharge means 37, the reservoirs 33 and 33' are substantially filled with liquid under pressure, and all of the discharge means 37 will, in turn, be filled with liquid under pressure, which will result in the uniform, continuous discharge of said liquid from said discharge means. As previously described, the positive pressure which is maintained in the liquid reservoir 33, 33' is a direct consequence of labyrinths 26 and 26' which internally meter the liquid flow and facilitate the liquid communication to discharge means 37.

[0033] The longitudinal extent of the liquid spray curtain can be adjusted, depending on the width of the moving surface to be sprayed, by providing, such as by inserting within discharge means 37, or by substituting for liquid flow tubes 38 and 38' which are hollow in construction, means for plugging said liquid streams, at points beyond the width of the moving surface, so that the liquid 15 cannot pass therethrough.

[0034] The moisture profile of a moving surface having a lower moisture content at its edges than at its central portion can be adjusted employing the present system. Specifically, a means can be provided for measuring the moisture profile of the moving surface at a point prior to the subject linear nozzle system. By increasing the liquid flow to the outermost points in the subject system, i.e., to the outermost points in the liquid header, the liquid flow rate to the innermost points in the respective headers is reduced, thereby producing a liquid spray curtain having a moisture profile in which the outer edges of the moving surface are moisturized to a much greater extent than the central portion thereof, and a moisture profile results.

[0035] The spray liquid can comprise any liquid material which can be effectively discharged from discharge means 37 without causing substantial plugging thereof. The magnitude of the liquid materials which can be employed is far more substantial than those liquids which can be sprayed from hydraulic and sonic systems. The present method requires only a low exit velocity and the area of liquid flow is substantially greater than in the previously described prior art systems. Typically, various aqueous liquid solutions are employed as the liquid. Water, itself, can also be sprayed on a moving surface in order to moisturize the same, as described above.

[0036] In a preferred method, a liquid adhesive solution can be sprayed on a cellulosic papermaking web, and after being sprayed with the subject liquid spray curtain, the web can be adhered to a thermal drying cylinder and then uniformly creped to produce a soft, bulky cellulosic web product. Furthermore, this same liquid curtain can also be sprayed directly onto a moving surface crossing the thermal drying cylinder. Typical creping adhesives include various natural and synthetic materials which are well-known in the papermaking art. Exemplary materials include carboxymethyl cellulose, polyvinyl alcohol and animal glue.

Claims

1. A system for producing a liquid spray curtain for application to a moving surface and comprising; a liquid supply means (20) comprising at least one liquid supply header (21, 21') for discharging a plurality of liquid streams, said liquid supply header comprising a liquid supply chamber (25, 25'), a liquid reservoir (33, 33') communicating via discharge means (37) with a plurality of outlets (37'), a flow restriction (26, 26') between the supply chamber and the reservoir; an air supply means (40) having a header (41) comprising an air supply chamber (49) having a converging outlet slit (50) for directing air at a high velocity to contact liquid discharged by the liquid discharge means (37); characterised in that the converging outlet slit (50) is defined between first and second sidewall members (46, 42) to be in the form of a continuous air exit slit that spans a plurality of the liquid outlets to provide an air curtain contacting liquid discharged from said plurality of outlets (37'), in that an air-flow guide member (48) is located at the outermost end of the first sidewall member (46), and in that means (43a, 51) are provided for adjusting the position of the second sidewall (42) relative to the first sidewall (46) to adjust the magnitude of the outlet slit (50) and the direction of discharge of the air curtain such that its minimum contact angle f3 with the liquid streams from the liquid outlets (37') measured from the center line (37a) of the liquid discharge outlets (37'), is between ­1µ° and +30°.

2. A system as claimed in claim 1, characterized in that said air flow guide means (48) is disposed parallel to the center line of said liquid discharge outlets (37').

3. A system as claimed in claim 1 or 2, characterized in that the cross-sectional flow area of said liquid discharge outlets (37') per unit length of said liquid supply header (21) is (from about 0.01 to about 0.09 square inch per longitudinal foot) 0.02 to 0.18 cm²/metre.

4. A system as claimed in claim 1; 2 or 3, characterized in that its individual liquid discharge outlets (37') have disposed therewithin liquid flow tubes (38) for further controlling the discharge of liquid.

5. A system as claimed in claim 4, characterized in that a pair of liquid supply headers (21, 21') is provided, alternate ones of said liquid flow outlets (37) lengthwise of the liquid supply means being in communication with one (21) of said headers and the other ones of said outlets being in communication with the other (21') of said pair of headers so that the system will continue to operate even if one of said headers requires maintenance.

6. A system as claimed in claim 5, characterized in that said headers (21, 21') are disposed at right angles one with respect to the other.

7. A system as claimed in any preceding claim, characterized in that the liquid reservoir (33, 33') extends across substantially the entire longitudinal extent of the header (21, 21').

8. A system as claimed in claim 7, characterized in that means are provided for plugging said liquid outlets (37), so that the liquid cannot pass therethrough, to adjust the longitudinal extent of the liquid spray curtain, depending on the width of a moving surface to be sprayed.

9. A system as claimed in claim 7 or 8, characterized in that means are provided for maintaining the liquid flow rate to the outer- most points of said liquid header at a higher rate than the rate to the innermost points of said liquid header to provide a liquid spray curtain capable of moisturizing the outer edges of the moving surface to a much higher extent than the central portion thereof.

10. A system as claimed in any preceding claim, characterized in that said flow restriction comprises labyrinth means (26) located within said liquid supply chamber for internally metering and distributing the liquid flow, longitudinally of the liquid reservoir means (33).

Revendications

1. Système pour produire un rideau de liquide pulvérisé pour son application sur une surface en mouvement, comprenant des moyens d'amenée de liquide (20) comprenant au moins une tête d'amenée de liquide (21, 21') pour fournir une pluralité d'écoulements liquides, ladite tête d'amenée de liquide comprenant une chambre d'amenée de liquide (25, 25'), un réservoir de liquide (33, 33') communiquant par l'intermédiaire de moyens de décharge (37) avec une pluralité d'orifices de sortie (37'), une restriction d'écoulement (26, 26') entre la chambre d'amenée et le réservoir; des moyens d'amenée d'air (40) possédant une tête (41) comprenant une chambre d'amenée d'air (49) possédant une fente de sortie convergente (50) pour diriger de l'air à haute vitesse pour qu'il vienne en contact avec le liquide fourni par les moyens de décharge de liquide (37); caractérisé par le fait que la fente de sortie convergente (50) est formée entre des premier et second organes de parois latéraux (46, 42) pour former une fente de sortie d'air continue qui recouvre une pluralité d'orifices de sortie de liquide pour fournir un rideau d'air entrant en contact avec le liquide fourni par ladite pluralité d'orifices de sortie (37'), en ce qu'un organe de guidage d'écoulement d'air (48) est situé à l'extrémité extérieure du premier organe de paroi latérale (46), et en ce que des moyens (43a, 51) sont prévus pour régler la position de la seconde paroi latérale (42) par rapport à la première paroi latérale (46) pour régler la dimension de la fente de sortie (50) et la direction de décharge du rideau d'air de sorte que son angle de contact minimum f3 avec les écoulements liquides provenant des orifices de sortie de liquide (37') mesuré depuis l'axe (37a) des orifices de sortie de liquide (37') est compris entre -10⁰ et +30⁰.

2. Système selon la revendication 1, caractérisé par le fait que lesdits moyens de guidage de l'écoulement d'air (48) sont disposés parallèlement à l'axe desdits orifices de sortie de liquide (37').

3. Système selon l'une quelconque des revendications 1 et 2, caractérisé par le fait que la surface transversale d'écoulement desdits orifices de sortie de liquide (37') par unité de longueur de ladite tête d'amenée de liquide (21 ) est comprise entre 0,02 et 0,18 cm²/mètre (environ 0,01 à environ 0,09 pouces carrés par pied).

4. Système selon l'une quelconque des revendications 1 à 3, caractérisé par le fait que ses orifices de sortie de liquide individuels possèdent, disposés à leur intérieur, des tubes d'écoulement de liquide (38) pour commander la décharge du liquide.

5. Système selon la revendication 4, caractérisé par le fait qu'une paire de têtes d'amenée de liquide (21, 21') est fournie, un orifice de sortie de liquide (37) sur deux le long des moyens d'amenée de liquide étant en communication avec l'une desdites têtes (21) et les autres desdits orifices de sortie étant en communication avec l'autre tête (21') de sorte que le système continue à fonctionner même si l'une desdites têtes nécessite un entretien.

6. Système selon la revendication 5, caractérisé par le fait que lesdites têtes (21, 21' ) sont disposées à angle droit l'une par rapport à l'autre.

7. Système selon l'une quelconque des revendications précédentes, caractérisé par le fait que le réservoir de liquide (33, 33') sétend sensiblement sur toute la longueur de la tête (21, 21').

8. Système selon la revendication 7, caractérisé par le fait que des moyens sont prévus pour boucher lesdits orifices de sortie de liquide (38) de sorte que le liquide ne peut pas passer au travers, pour régler l'extension longitudinale du rideau de liquide pulvérisé en fonction de la largeur de la surface en déplacement à pulvériser.

9. Système selon l'une quelconque des revendications 7 et 8, caractérisé par le fait que des moyens sont prévus pour maintenir le débit de liquide aux points les plus extérieurs de ladite tête d'amenée de liquide à une valeur supérieure au débit aux points les plus intérieurs de ladite tête d'amenée de liquide pour fournir un rideau de liquide pulvérisé susceptible d'humidifier les bords extérieurs de la surface en mouvement dans une plus large mesure que sa partie centrale.

10. Système selon l'une quelconque des revendications précédentes, caractérisé par le fait que ladite restriction d'écoulement comprend un labyrinthe (26) situé à l'intérieur de ladite chambre d'amenée de liquide pour mesurer intérieurement et distribuer l'écoulement liquide longitudinalement par rapport au réservoir de liquide (33).

Ansprüche

1. System zum Erzeugen eines vorhangförmigen Flüssigkeitssprühstrahles zum Auftragen auf laufende Bahnen, mit einer Einrichtung (20) zur Flüssigkeitszufuhr, die zum Ausbringen einer Vielzahl Flüssigkeitsstrahlen mit mindestens einem Zufuhrkopf (21, 21') versehen ist, wobei der Zufuhrkopf eine Zufuhrkammer (25, 25'), ein über Ausbringeinrichtungen (37) mit einer Vielzahl Auslässen (37') verbundenes Flüssigkeitsreservoir (33, 33'), und zwischen der Zufuhrkammer und dem Reservoir eine Strömungsbegrenzung (26, 26') aufweist, und mit einer mit einem Kopfteil (41) versehenen Einrichtung (40) zur Luftzufuhr, mit einer Luftzufuhrkammer (49), die einen konvergierenden Auslaßschlitz (50) aufweist, durch den die Luft mit hoher Geschwindigkeit derart gelenkt wird, daß sie die durch die Ausbringungseinrichtung (37) ausgebrachte Flüssigkeit berührt, dadurch gekennzeichnet, daß der konvergierende Auslaßschlitz (50) zwischen einer ersten und einer zweiten Seitenwand (46, 42) in Gestalt eines durchgehenden Luftaustrittschlitzes festgelegt ist, der eine Vielzahl von Flüssigkeitsauslässen überspannt zur Bildung eines Luftvorhangs, der die aus der Vielzahl von Flüssigkeitsauslässen (37') ausgebrachte Flüssigkeit berührt, daß am äußersten Ende der ersten Seitenwand (46) ein Führungselement (48) für die Luftströmung angeordnet ist, und daß zum Einstellen der Lage der zweiten Seitenwand (42) in Bezug zur ersten Seitenwand (46) Einrichtungen (43a, 51) vorgesehen sind, mit denen die Spaltweite des Auslaßschlitzes (50) und die Strömungsrichtung des Luftvorhangs derart einstellbar sind, daß der minimale Berührungswinkel ß der Flüssigkeitsstrahlen von der Mittellinie (37a) der Auslaßöffnungen (37') für die Flüssigkeit aus gemessen zwischen ­1O° und +30° beträgt.

2. System nach Anspruch 1, dadurch gekennzeichnet, daß die Führungseinrichtung (48) für die Luft parallel zur Mittellinie der Auslaßöffnungen (37') für die Flüssigkeit angeordnet ist.

3. System nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Strömungsquerschnittfläche der Auslaßöffnungen (37') für die Flüssigkeit bezogen auf die Länge des Zufuhrkopfes (21) für die Flüssigkeit zwischen 0,02 cm²/m und 0,18 cm²/m liegt.

4. System nach Anspruch 1, 2 oder 3, dadurch gekennzeichnet, daß innerhalb der einzelnen Auslaßöffnungen (37') für die Flüssigkeit zur zusätzlichen Steuerung der Flüssigkeitsausbringung Strömungsrohre (38) angeordnet sind.

5. System nach Anspruch 4, dadurch gekennzeichnet, daß eine Paar Zufuhrköpfe (21, 21') für die Flüssigkeit vorgesehen ist, wobei abwechselnd einige der längs der Zufuhreinrichtung für die Flüssigkeit angeordneten Flüssigkeitsauslässe (37) mit einem Zufuhrkopf (21) verbunden sind, und die übrigen dieser Flüssigkeitsauslässe mit dem anderen Zufuhrkopf (21') des Paares Zufuhrköpfen verbunden sind, so daß das System auch dann weiter in Betrieb bleiben kann, wenn einer der Zufuhrköpfe gewartet wird.

6. System nach Anspruch 5, dadurch gekennzeichnet, daß die Zufuhrköpfe (21, 21') zueinander in einem rechten Winkel angeordnet sind.

7. System nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß sich das Flüssigkeitsreservoir (33, 33') im wesentlichen entlang der gesamten Längsausdehnung des Zufuhrkopfes (21, 21') erstreckt.

8. System nach Anspruch 7, dadurch gekennzeichnet, daß Einrichtungen zum Zustopfen der Flüssigkeitsauslässe (37) vorgesehen sind, so daß die Längsausdehnung des vorhangförmigen Flüssigkeitssprühstrahles in Abhängigkeit von der Breite der zu besprühenden laufenden Bahnen einstellbar ist.

9. System nach Anspruch 7 oder 8, dadurch gekennzeichnet, daß Einrichtungen vorgesehen sind, mit denen der Strömungsanteil der Flüssigkeit an den äußersten Punkten des Zufuhrkopfes für die Flüssigkeit größer gehalten werden kann, als der Strömungsanteil an den innersten Punkten des Zufuhrkopfes zum Bilden eines vorhangförmigen Flüssigkeitssprühstrahls mit dem die äußeren Ränder der laufenden Bahn in einem stärkeren Maß befeuchtbar sind als deren zentraler Abschnitt.

10. System nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Strömungsbegrenzung eine Labyrintheinrichtung (26) aufweist, die innerhalb der Zufuhrkammer zur inneren Bemessung und Verteilung der Flüssigkeitsströmung längs des Flüssigkeitsreservoir (33) angeordnet ist.

Drawing