[0001] This invention relates to textile machines and in particular to apparatus forming
part of such machines for the winding of packages of yarn processed by such machines.
Such processing may constitute twisting, doubling, texturising or the like.
[0002] It is conventional in such machines to wind the processed yarn on a mandrel. The
mandrel is mounted in a cradle of the machine so as to be freely rotatable and the
mandrel and package being wound thereon is driven in rotation at substantially constant
peripheral speed. This is achieved by contact between the outer surface of the package
with a package driving bowl, itself being driven at constant rotational speed by the
drive motor of the machine.
[0003] Several problems arise with an arrangement as described above. One problem is that
of maintaining a sufficient pressure between the package and the package driving bowl
to ensure a-positive, non-slip drive therebetween whilst at the same time ensuring
that such pressure is not too great such as will compress and damage the package.
Also the cradle is mounted so as to pivot away from the package driving bowl as the
package diameter increases, and the increasing-weight of the package tends to increase
the package-to-bowl contact pressure towards the end of the package build to an unacceptable
level. For economic reasons it is preferable to build relatively large packages, which
of necessity are heavy. In addition to the previously mentioned problem there is the
problem that the handling of relatively heavy packages over the period of a working
day can be very tiring for a machine operator.
[0004] It is an object of the present invention to provide a textile machine in which the
aforementined problems are avoided or alleviated to a substantial extent.
[0005] The invention provides, in or for a textile machine having at least one package winding
mechanism, a cradle adapted to receive and support a package core therein, said cradle
being mounted on said machine for pivotal motion between empty package and full package
positions, characterised by two spaced cradle arms to receive and support the package
core therebetween, and mounted on the machine for pivotal motion as aforesaid by separate
means provided at the respective sides of the cradle, thus to allow of the unimpeded
discharge through the cradle and rearwardly of the machine of a yarn package wound
on the package core.
[0006] According to a preferred feature the cradle further includes a bridge or yoke of
generally U-shaped form, the cradle arms extending outwardly from the plane of the
bridge and each being supported by a respective limb of such bridge adjacent the remote
end of such limb. At least one of said arms is pivotal in a direction away from the
other cradle arm so as to release a package mounted between said arms. Said pivotal
arm part may be resiliently biased towards the other cradle arm.
[0007] According to a still further preferred feature, the pivot axis of the cradle lies
at or about the line of intersection of the planes defined by the cradle arms and
by the bridge, respectively, and parallel to such line of intersection.
[0008] Said textile machine may include a conveyor extending longitudinally thereof to receive
packages discharged by the cradle and to convey full packages therealong. Said conveyor
may be mounted rearwardly of said machine relative to said cradle and package driving
bowl. Said machine may be double sided, having yarn processing stations disposed in
back-to-back relationship on opposed sides of a longitudinal vertical centre plane
of said machine, in which case said conveyor may extend between said back-to-back
processing stations.
[0009] According to yet another preferred feature, there is further provided a loading means
operable to apply a loading to said cradle which varies so as to tend to reduce the
pressure between a package mounted in said cradle and a package driving bowl engaged
by said package as the diameter of said package increases.
[0010] The loading means may apply a force to said cradle the line of action of which passes
closer to the pivot axis of said cradle as said cradle pivots from said empty packaged
position for at least a part of the range of movement of said cradle. The line of
action of said force may pass through said pivot axis at one position of said cradle
and may pass further from said pivot axis as said cradle pivots from said one position
to said full package position. The loading means may comprise a piston and cylinder
device which may be operable by means of air under pressure. Alternatively said loading
means may comprise a compression spring and may have adjusting means whereby the force
applied by said compression spring may be varied. The loading means may be mounted
in said frame at a location which is adjustable to vary the line of action of said
force.
[0011] Latch means may be provided operable to retain said cradle in a position slightly
beyond said full package position, so that such package might be supported out of
contact with the drive bowl, and latch release means may also be provided.
[0012] The invention will now be further described with reference to the accompanying drawings
in which:-
Fig. 1 is a sectional end view of part of a yarn processing textile machine:
Fig. 2 is a view similar to Fig. 1 of a part thereof to an enlarged scale;
Fig. 3 is a view similar to Fig. 2 showing an alternative form of loading means;
Fig. 4 is a sectional plan view of the cradle arms of the cradle of Fig. 1; and
Fig. 5 being a view in the direction of arrow A of Fig. 3, is a front elevation of
a part of the machine and shows the mounting of a cradle therein.
[0013] Referring now to Fig. 1, there is shown a part of a textile machine 10 having yarn
processing stations 11, 12 in back-to-back relationship on opposed sides of the longitudinal
vertical central plane 13 of the machine 10. In each processing station 11, 12 of
such a machine 10, yarn 14 is fed from a supply 15 to yarn processing means (not shown)
and then by means of a final feed mechanism 16a and traverse mechanism 16b to a package
winding mechanism 17. In such package winding mechanism 17 the yarn 14 is wound into
a package 18 on a mandrel 19. The mandrel 19 and/or package 18 is driven at substantially
constant peripheral speed by means of a package driving bowl 20, which is itself driven
at constant rotational speed by the drive means of the machine (not shown). The mandrel
19 and package 18 are received in a cradle 21, the two cradles 21 shown in Fig. 1
being in the full package position on the left hand side of machine 10 and in the
empty package position on the right hand side of machine 10. Each cradle 21 is pivotally
mounted on and between spaced, successive depending support plates 222 of the machine
10 to pivot about a common pivot axis 22. The distances of the rotational axes of
the package driving bowl 20 and the mandrel 19 and/or package 18 from the pivot axis
22 of the cradle 21 are substantially equal, so as to maintain the point of contact
of the package 18 with the package driving bowl 20 substantially constant,
v. and downstream of the first contact of the yarn with the driving bowl, as the diameter
of the package 18 increases.
[0014] The yoke or bridge 23 of each cradle 21 has one end of loading means 24 attached
thereto, the other end of the loading means 24 being attached to the frame 25 of machine
10 at one of several attachment points 26. The loading means 24 comprises a piston
and cylinder device to which air under pressure may be fed, the pressure being adjustable
to provide the desired force to the cradle 21.
[0015] As can be seen in the right hand side of Fig. 1 the line of action of the force provided
by loading means 24 when the cradle 21 is in the empty package position passes forwardly
of the pivot axis 22 by a relatively large amount d. In consequence a relatively large
clockwise moment is applied to the cradle 21 to provide a desired contact pressure
between the mandrel 19 and the package driving bowl 20, the actual magnitude of such
contact pressure being dependent upon the air pressure applied to the cylinder of
loading means 24 and the attachment point 26 chosen for the attachment of loading
means 24 to the frame 25 of machine 10.
[0016] -It will be seen that as the package 18 grows the cradle 21 will pivot away from
the package driving bowl 20 so that the line of action of the force provided by loading
means 24 moves nearer to cradle pivot axis 22, thereby reducing the distance d and
tending to reduce the contact pressure between the package 18 and the package driving
bowl 20. This tendency offsets the tendency for such contact pressure to increase
due to the increasing weight of the package 18 so that the total effect can be one
of slightly reducing, substantially constant, or slightly increasing contact pressure
as desired.
[0017] Dependent upon which attachment point 26 is chosen it can be arranged that the line
of action of the force provided by the loading means passes through the pivot axis
22 of the cradle 21 at one intermediate position of the cradle 21 and thereafter passes
rearwardly of the pivot axis 22 by a distance d which increases until the full package
position is reached. During this latter stage of the package building process the
force provided by the loading means 24 tends to lift the package 18 mounted in cradle
21 out of contact with the package driving bowl 20, thereby relieving the contact
pressure therebetween created by the increasing weight of the package 18.
[0018] The effect of the choice of attachment point 26 on the distance d at both full package
(Fig. 2) and empty package (Fig. 3) positions can be clearly seen.
[0019] In the Figure 3 embodiment the loading means is mechanical, instead of the pneumatic
device of Figs. 1 and 2. In this case the loading means 24 comprises a compression
spring (not shown) whose initial compression force may be adjusted by means of screw
27.
[0020] Referring now to Fig. 4, it may be seen that the cradle comprises two arms 28, 29
between which mandrel 19 is mounted. Cradle arm 29 comprises two parts 30, 31, the
former being mounted on the latter to pivot about axis 32 so that arm part 30 can
pivot away from cradle arm 28 to release the mandrel 19 against the force of a compression
spring 39. A handle 33 is secured to arm part 30 for this purpose.
[0021] When the package 18 is nearly completed and the cradle 21 moves towards the full
package position a spring-loaded plunger 34 provided on cradle arm 23 comes into contact
with the surface of a cam plate 35 provided on the frame 25 (see Figs. 2 and 3). This
causes the plunger 34 to be depressed. When build-up of the package 18 is completed,
the cradle 21 is raised manually by a small amount to bring the plunger 34 into engagement
with a recess 36 provided in the cam plate 35, thus to park'the cradle 21 with the
surface of the package spaced slightly from the driving bowl. The handle 33 is then
moved outwardly to release the full package 18 from the cradle arms 28, 29 whereupon
such package falls backwards into the machine 10 in the direction of arrow 37 through
the bridge section formed by the yoke 23 of the cradle onto a conveyor 38 mounted
along the central axis 13 of the machine, to be carried by such conveyor to the end
of the machine for removal. A new mandrel 19 is then placed between the arms 28, 29
of the cradle 21.
[0022] A lever 40 is provided at the end of cradle arm 29 and is connected to plunger 34
by means of a flexible cable 41. Movement of lever 40 causes retraction of plunger
34 from recess 35 so that the cradle 21 and empty mandrel 19 can pivot downwardly
to the empty package position and the package winding operation repeated.
[0023] The structure as hereindisclosed provides a cradle which is so mounted as automatically
to compensate, at least in part, for continuing changes in winding conditions as package
build-up proceeds and which is laterally stable as a result of the form of mounting
and the positioning of the pivot axis. Furthermore, the nature of the cradle is such
as to facilitate doffing of the wound package with minimal effort on the part of the
operator.
1. In or for a textile machine having at least one package winding mechanism, a cradle
adapted to receive and support a package core therein, said cradle being mounted on
said machine for pivotal motion between empty package and full package positions,
characterised by two spaced cradle arms to receive and support the package core therebetween
and mounted on the machine for pivotal motion as aforesaid by separate means provided
at the respective sides of the cradle, thus to allow of the unimpeded discharge through
the cradle and rearwardly of the machine of a yarn package wound on the package core.
2. A cradle as claimed in claim 1, wherein the cradle further includes a bridge or
yoke of generally U-shaped form, the cradle arms extending outwardly from the plane
of the bridge and each being supported by a respective limb of such bridge adjacent
the remote end of such limb.
3. A cradle as claimed in claim 1 or 2, wherein at least one cradle arm is pivotal
in a direction away from the other cradle arm so as to release a package mounted between
said arms.
4. A cradle as claimed in claim 3, wherein said pivotal arm part is resiliently biassed
towards the other cradle arm.
5. A cradle as claimed in claim 2, or either of claims 3 and 4 when dependent on claim
2, wherein the pivot axis of the cradle lies at or about the line of intersection
of the planes defined by the cradle arms and by the bridge, respectively, and parallel
to such line of intersection.
6. A cradle as claimed in any one of the preceding claims, characterised by a loading
means operable to apply a loading to said cradle which varies so as to tend to reduce
the pressure between a package mounted in said cradle and a package driving bowl engaged
by said package as the diameter of said package increases.
7. A cradle as claimed in claim 6, wherein the loading means has a line of action
relative to the cradle which passes closer to the pivot axis of said cradle as said
cradle pivots from said empty package position for at least a part of the range of
movement of said cradle.
8. A cradle as claimed in claim 7, wherein the line of action of said force passes
through the pivot axis at one position of the cradle and passes further from said
pivot axis as said cradle pivots from said one position to said full package position.
9. A cradle as claimed in any one of claims 6 to 8, wherein the loading means comprises
a piston and cylinder device.
10. A cradle as claimed in any one of claims 6- to 8, wherein said loading means comprises
a compression spring and adjustment means whereby the force applied by the spring
may be varied.
11. A cradle as claimed in any one of the preceding claims, further including releasable
latch means operable to retain the cradle in a position slightly beyond the full package
position, so that the package might be supported out of contact with a drive bowl.
12. A textile machine including a cradle as claimed in any of the preceding claims.
13. A textile machine as claimed in claim 12, including spaced depending support plates
pivotally to receive a cradle therebetween.
14. A textile machine as claimed in claim 12 or 13, further including a conveyor extending
parallel ot the pivot axis of the cradle and below the level thereof, to receive packages
discharged by the cradle and convey full packages therealong.
15. A textile machine as claimed in any one of the preceding claims 6 to 11 or claims
12 to 14 when dependent on claim 6, wherein the loading means is mounted on the machine
frame and is positionally adjustable thereon to vary the line of action of the loading
force.