[0001] This invention relates to improved water dampening apparatus for a lithographic press.
[0002] It is well known that in the older art the plate cylinder of an offset printing machine
generally is damped by apparatus comprising two, three or as a maximum four distributing
rolls. In such known damping apparatus, a cloth-clad duct roll dips into a trough
filled with water and is intermittently rotated, by an adjustable angular amount,
through a pawl-and-ratchet gear. A supply roll, which also is cloth-clad, alternately
contacts for a certain length of time the duct roll and then a swanskin roll, and
thus transfers a certain quantity of water. The latter roll delivers the water to
two brass rolls called brayers or mullers which, in addition to rotating perform an
axially reciprocating movement and deliver water to the distributing rolls which finally
dampen the plate or the printing cylinder.
[0003] The known construction described above has the following disadvantages:- (1) It requires
much space and a great number of rolls, and is in consequence relatively expensive;
(2) It requires the provision of an actuating mechanism for the duct roll and for
the supply roll; which is again expensive. (3) It offers little opportunity to regulate
the water supply over the width of the plate cylinder; and (4) It involves a considerable
wear of the cloth covers that are used with such a mechanism.
[0004] It has been proposed to effect damping by spraying. In one such proposal, the plate
cylinder is overcooled, and water vapour blown onto the cylinder where it condenses,
thus keeping the cylinder moist.
[0005] More recently spraying has been effected from a circular brush rotating at a high
speed when compared with the slower spped of the pan roller, the periphery of which
the brush contacts. In this form of dampening apparatus the brush flicks a dampening
film in a fine spray on to the plate roller per se and or on to rollers associated
with the plate roller.
[0006] It has proved difficult to adjust the amount of spray over the width of the plate
roll when the press is required to print less than its total width and reduce the
flow of dampening solution to the unused part of the printing cylinders.
[0007] To overcome these difficulties we have found that it is necessary to use a water
stop and according to the present invention there is provided a dampening apparatus
for a printing roll of a lithographic press said apparatus comprising a pan roll and
a brush roll having contact at a nip along at least a part of which a toothed blade
is received that is able to move substantially tangentially of said nip to allow said
teeth to move directly into or out from said nip.
[0008] Clearly the spacing and the form of the teeth of the toothed blade are critical to
the flow pattern and volume of liquid supplied by the brush roll to the printing rolls.
Equally critical is the position of the teeth within or to either side of the nip.
To that end various teeth forms may be used and various diametral pitch (DP) systems
used to advantage. Further the toothed blade may be moved by various accurate means,
either electrically or mechanically:
[0009] The invention will be more fully understood from the following description given
by way of example only with reference to the several figures of the accompanying drawing
in which:-
Figure 1 is a schematic view in oblique perspective of a dampening aparatus of the
present invention;
Figure 1A is a detail of the rolls in Figure 1 to show the nip;
Figures 2A and 2B respectively are part sectional views of detail parts of the apparatus
of Figure 1; and
Figure 3A and 3B respectively are a side and end elevation of an adjustable toothed
blade and an enlarged view of its tooth form.
[0010] In figures 1 and 1A a brush roll 10 has peripheral contact at nip 11 with a pan roll
12. The directions of rotation are shown by the arrows A and B. A dampening film (not
shown) is formed on a plate or printing roll (not shown) by spray projected from the
brush roll 10 as shown by the arrow C.
[0011] A toothed blade 13 is received at the nip 11 along at least a part of its length
(AA
1) only the total length of the rolls being shown at AB
1 extended. The toothed blade 13 has teeth shown at edge 13
1 so that said teeth can be moved along the tangent line T
1 T
2 directly into and out of the line of the nip 11. The movement is effected with great
accuracy by a pair of screw threaded bolts 14
1, 14
2 turning freely in blocks 15
1 15
2 and reciprocated by nuts 16
1 16
2 on bracket 17.
[0012] In figures 2A and 2B the toothed blade 13 has a toothed edge 13
1 and the individual tooth form is shown in Figure 3B. The teeth are uniform and the
form per se is that of a truncated equilateral triangle its sides inclined at an angle
of seventy degrees of arc to its base which has a width of 0.75 inch (19.05mm) and
a vertical height of 0.562 inch (14.2748 mm) The tooth form has conventional root
and crest radii respectively of 0.15 inch (3.81 mm) and 0.060 inch (1.254 mm).
[0013] In the one example shown the length of the toothed blade is 16.25 inches (412.75mm)
and it has a thickness of 250 microns and a width of 3.062 inches (77.77 mm). It carries
twenty two individual teeth and twenty pitches at 0.75 being equal to a linear distance
of 15.0 inches (381 mm).
[0014] The linear length of the toothed blade is generally only a part of the total length
of the rolls the nip of which it contacts and this length AA
I is commensurate with the total length BB
I such that often the length AA
1 is one page wide and the brush roller 10 (figure 1) flicks a dampening solution onto
the printing roll in proportion to the area of the pan roller exposed to the brush
by the toothed blade. This gives the printer in charge of the apparatus a fine control
of the volume of dampening solution to ensure an adequate lubrication and to prevent
a progressive build-up of unwanted ink on the printing rolls.
[0015] In one example as stated above the blade is 16.25 inches (412.75 mm) long which is
substantially the width of a newspaper page and will cooperate with a nip roll length
of some 68 inches (1727 mm). The two roll, the brush roll and pan roll will be about
6 inches (152.4 mm) in diameter with rotational speeds of one thousand and nine revolutions
per minute respectively.
1. A dampening apparatus for a printing roll of a lithographic press said apparatus
being characterised in that it comprises a pan roll (12) and a brush roll (10) having
contact at a nip (11) along at least a part of which a toothed blade is received that
is able to move substantially tangentially of said nip to allow said teeth to move
directly into or out from said nip.
2. The dampening apparatus as claimed in claim 1 wherein the teeth (131) are uniform.
3. The dampening apparatus claimed in claim 2 wherein the tooth form (Figure 3B) is
that of a truncated equilateral triangle its sides inclined at seventy degrees of
arc to its base which has a width of 0.75 inch (19.05 mm) and a vertical height of
0.562 inch (14.2748 mm).
4. A dampening apparatus as claimed in any preceding claim wherein the toothed blade
is moved into and out from the nip (11) by spaced apart screw threaded bolts (141, 142) cooperating with stationary nuts which bolts are able to be clamped (22).