[0001] The present invention relates generally to the field of digital signal processing
circuitry, and more particularly to the field of digital electronic dwell circuits
used in ignition control systems which control spark and dwell occurrence.
[0002] In internal combustion engines the time occurrence at which a spark is produced to
ignite a fuel and air mixture in a cylinder is a primary operational consideration.
Similarly, producing an appropriate excitation signal (dwell) for an ignition coil
immediately prior to the coil producing spark ignition is also a major design consideration.
Mechanical spark control ignition systems have been found not to be reliable over
long periods of time thus necessitating frequent readjustment of the mechanical controls.
Thus electronic dwell and spark control ignition systems having greater reliability
have been developed.
[0003] Electronic dwell circuits for ignition control systems are known and U.S.-A-3,908,616
and 4,018,202 illustrate digital circuits for determining a dwell control signal.
While the circuits shown in these patents evidently produce accurate digital dwell
control signals, generally they are not economically adaptable to operate in conjunction
with digital spark timing circuits in which the spark timing is to be a function of
engine speed and other additional engine variables. This is because generally prior
art dwell circuits utilize circuitry which is separate from the spark timing calculation
circuitry. Thus the dwell calculation is accomplished without the utilization of the
majority of the spark calculation circuitry, thus increasing the cost of the total
ignition control system.
[0004] Generally, prior art dwell circuits such as U.S.-A-4,018,202 utilize a complex and
costly cam structure having an extremely large number of individual teeth projections
in order to produce a series of high resolution crankshaft position pulses, typically
one pulse being produced for every one degree of crankshaft rotation. The construction
of these cams is costly and their utilization would tend to inhibit utilization of
the same cam to produce other crankshaft position pulses which would occur at other
than one degree increments of crankshaft rotation. Of course this deficiency can be
overcome by utilizing additional cams and additional crankshaft position sensors,
but then the cost of the ignition control system would be increased. While the one
degree pulses can be electronically realized by dividing up large angular crankshaft
pulses, this would also add to the cost of an ignition control system.
[0005] The one degree crankshaft position pulses produced by the prior art dwell circuits
represent speed dependent crankshaft position pulses and enable the prior art circuits
to readily calculate ignition dwell as a fixed number of degrees of crankshaft rotation.
However these circuits have problems in realizing a constant dwell time, rather than
constant dwell angle, which is desired for some engine operative conditions. Also
prior dwell circuits such as U.S.-A-4,018,202 require complex feedback circuits having
marginal stability.
[0006] Some dwell circuits such as those in U.S.-A--3,908,616 utilize speed independent
pulses in order to calculate ignition dwell. While these circuits have eliminated
the need for a multi-tooth crankshaft cam or its electronic equivalent for producing
high resolution crankshaft position pulses, the disclosed circuit designs cannot produce
large dwell angles which are required at high engine speeds. In addition the dwell
circuit in US-A-3,908,616 contemplates adjusting count thresholds in order to adjust
the dwell occurrence and/or contemplates adjusting the rate at which pulse counting
takes place. In order to implement either of these two functions, relatively complex
and costly control structures are required.
[0007] Typically, digital signal processing circuits which intend to implement the function
of producing a pulse occurrence a predetermined time prior to the known occurrence
of periodic signal pulse transitions having a variable occurrence rate have utilized
circuit configurations corresponding to those shown in U.S.-A-3,908,616 or 4,018,202.
Therefore they have suffered from the same deficiencies described above.
[0008] A known digital circuitry for receiving a signal comprising periodic pulse transitions
and producing indicative signals at times prior to the occurrence of the periodic
pulse transitions is summarised in the precharacterizing portion of Claim 1 and is
known from US-A-4052967.
[0009] In US-A-4052967 the dwell circuitry includes means to develop a running count by
counting oscillator pulses between first and second time occurrences corresponding
to the ignition initiating signal. The count occurring at the second time occurrence,
which is the maximum running count, is stored and subsequently has subtracted therefrom
a predetermined number of counts to obtain a resultant subtracted count. Thereafter,
the resultant subtracted count is compared with the current running count and upon
the occurrence of an equality an indicating signal is produced which initiates dwell.
[0010] It is an object of the present invention to provide an improved and simplified digital
signal processing circuit which overcomes the aforementioned deficiencies of the prior
art and initiates a signal at a variable rate signal transitions. It is also an object
of the present invention to provide an improved digital dwell circuit for an ignition
control system which overcomes the problems of the prior art.
[0011] The present invention is summarized in the characterizing portion of Claim 1. The
present invention overcomes the problems of the prior art by having the first and
second time occurrences directly related to the occurrence of the first and second
pulse transitions of said periodic signal. In addition, the provision of a means for
counting down the resultant subtracted count avoids the necessity to use comparators
in adddition to which the incrementing of the count is at a rate independent of the
said variable repetition rate after the said second time occurrence.
[0012] It should be noted that the dwell circuit of the present invention is contemplated
as being utilized in an ignition dwell and spark control system in which the circuitry
which produced the running count also is utilized to determine spark occurrences.
This double utilization of the running count by both the dwell and spark timing circuits
of an ignition control system reduces the cost of the ignition control system.
[0013] For a more complete understanding of the invention, reference should be made to the
drawings, in which:
Figure 1 comprising drawings 1A, 1B and 1C, is a combination block and schematic diagram
illustrating an engine ignition control system for an internal combustion engine;
Figure 2 is a schematic diagram illustrating a typical configuration for a pulse width
modulator circuit shown in Figure 1;
Figure 3 is a schematic diagram illustrating typical circuit configurations for several
of the block components shown in Figure 1;
Figure 4 is a schematic diagram illustrating a typical configuration for a select
decoder illustrated in Figure 1;
Figure 5 is a schematic diagram illustrating a typical configuration for a slow speed
decoder shown in Figure 1;
Figure 6 is a schematic diagram illustrating a typical configuration for a spark logic
circuit shown in Figure 1;
Figure 7 is a schematic diagram of a typical embodiment of the present invention for
the dwell circuit shown in Figure 1;
Figure 8 is a graph which shows the desired spark timing versus engine speed characteristic
provided by the circuit in Figure 1; and
Figures 9A through 9Q are a series of graphs which illustrate electrical signals and
pulse count accumulations as functions of time for the system shown in Figure 1.
[0014] Figure 1 illustrates an electronic ignition control system 10 for a two cylinder
internal combustion engine (not shown). Essentially the control system 10 receives
sensor input signals and develops control signals that determine the spark timing
and dwell (coil excitation time) for a distributorless inductive ignition system.
The term "distributorless" contemplates the fact that no rotating mechanical distributor
will be utilized, and that instead sparks will be created in each of the two cylinders
simultaneously but at different times with respect to the compression cycle of each
cylinder. In other words, when a spark is generated by cylinder 1 at the proper time
of its compression cycle, a spark will also be generated in cylinder 2 but this spark
will occur during the exhaust cycle of cylinder two and therefore will not result
in igniting a fuel mixture. Distributorless ignition systems are known and do not
form an essential part of the present invention.
[0015] The control system 10 illustrated in Figure 1 will now be described. For a better
understanding of Figure 1, drawings 1A, 18 and 1C should be arranged with drawing
1 B located between drawings 1A and 1C.
[0016] The control system 10 includes a rotating cam 11 synchronously rotatable with a crankshaft
of a two cylinder engine, the crankshaft being shown schematically as an axis of rotation
12. The cam 11 has a peripheral projection 13 spaced from the axis 12 and the cam
11 is contemplated as rotating in a clockwise direction.
[0017] An advance sensor 15 is contemplated as having a sensing probe 16 positioned at a
fixed location with respect to the rotating cam 11, and a reference sensor 17 is contemplated
as having a sensing probe 18 similarly positioned with the probes 16 and 18 being
spaced apart by 35 degrees of angular rotation of the cam 11 (which corresponds to
35 degrees of engine crankshaft rotation). The probes 16 and 18 produce crankshaft
angular position pulses as the projection 13 rotates by these probes with the produced
position sensing pulses initially occurring in response to the passage of a leading
edge 13a of the projection passing by the sensing probes and the position pulses terminating
after a trailing edge 13b has passed by the probes 16 and 18. The advance sensors
15 and 17 receive input signals from their corresponding sensing probes and produce
digital pulse outputs in correspondence thereto at output terminals 19 and 20, respectively.
[0018] It should be noted that the positioning of the sensing probes 16 and 18 with respect
to the rotating cam 11 and its projection 13 is not totally arbitrary and that it
is contemplated that the probe 16 is positioned such that it defines the maximum possible
advance (earliest possible spark ignition occurrence for a cylinder compression cycle)
for the ignition system 10 while the probe 18 defines the minimum possible advance
(generally corresponding to top dead center of cylinder position which is generally
termed zero or reference advance). Thus the positioning of the probes 16 and 18 define
the earliest and latest possible occurrences of spark ignition, respectively, for
the ignition control system 10. The significance of this will be demonstrated subsequently.
[0019] The advance and reference output terminals 19 and 20 are coupled as inputs to advance
and reference buffers 21 and 22, respectively, which impedance isolate the sensors
from subsequent circuitry and insure the production of precise, uniform magnitude
corresponding digital pulses at the output terminals 23 and 24, respectively. Figures
9A and 98 illustrate the sensing pulses produced at the terminals 23 and 24, respectively,
and illustrate that these pulses occur periodically at times t
A and t
R corresponding to the passage of the leading edge 13a past the sensing probes 16 and
18. The time occurrences t
A and t
R of the pulses at the terminals 23 and 24 are utilized by the ignition control system
10 to determine spark timing and dwell, and the manner in which this is accomplished
will now be discussed with reference to the circuit schematics in Figures 1 through
and the graphs in Figures 8 and 9A-Q. It should be noted the horizontal axis in Figures
9A-Q is time and that Figures 9A, 9B, 9D-9J and 9P and Q are drawn having the same
time axis scale, while Figures 9C and 9K through 100 are drawn with a greatly expanded
time scale.
[0020] The control system 10 includes a master clock oscillator 25 which produces clock
timing pulses Cp at an output terminal 26 wherein the frequency of the clock oscillator
is preferably 149.25 KHz. The clock pulses Cp are illustrated schematically in Figure
9C on a greatly expanded horizontal time scale and are continuously produced by the
oscillator 25 regardless of the angular position of the crankshaft of the engine.
A prescaler 27 is shown as being integral with the clock oscillator 25 and producing
output signals C
1 through C
4 at the output terminals 28 through 31, respectively. The prescaler essentially comprises
a series of counters which receive the clock signals Cp and produce related lower
frequency signals by essentially counting and thereby frequency dividing down the
oscillator signal pulses Cp. Such pre- scalers are very well known and thus the construction
details of the prescaler 27 will not de discussed. The C
1 signal produced at the terminal 28 has an operative frequency of 1.16 KHz, C
2 has a frequency of 9.33 KHz, the frequency for C
3 is 49.75 KHz and the frequency of C
4 is 74.6 KHz. All of the signals Cp and C
1―C
4 have repetition rates independent of the speed of crankshaft rotation. The prescaler
27 has a reset terminal 32 which causes resetting of the counters internal to the
prescaler 27. The signals developed by the clock oscillator 25 and prescaler 27 at
the terminals 26 and 28 through 31 essentially determine the operation of the ignition
control system 10 in conjunction with the pulses sensed by the advance and reference
probes 16 and 18. The signals produced at the terminals 28 through 31 are essentially
used in various counters included in the ignition control system 10 and therefore
the provision for resetting the internal counters in the prescaler 27 via the reset
terminal 32 is required to insure that the counters receiving their inputs in accordance
with the signals at the terminals 28 through 31 will be synchronized with the advace
sensor signal S
1 described below.
[0021] A pulse synchronizer 33 receives an advance signal input from the terminal 23 and
the clock pulse signal Cp from the terminal 26. The pulse synchronizer produces a
synchronized advance pulse S
1 at an output terminal 34. Essentially, the synchronizer 33 insures that a pulse S
1 is produced at the terminal 34 at a time t
1 which corresponds to the first clock pulse Cp that occurs after the time t
A. In this manner the signal S
1 (shown in Figure 9D) represents an advance pulse which is synchronized with the occurrence
of the clock pulses Cp.
[0022] The pulse synchronizer 33 also receives an input at a terminal D from an output terminal
35 of an inhibit circuit 36. Essentially the inhibit circuit 36 produces a 4 millisecond
delay pulse at the terminal 35 in response to the occurrence of the spark ignition
and this delay or inhibit signal at the terminal 35 prevents the pulse synchronizer
from producing an output at the terminal 34 for 4 milliseconds after the occurrence
of spark ignition. The reason for this is to quiet the output of the synchronizer
33 such that additional sparks will not be initiated by the synchronizer 33 until
at least 4 milliseconds has elapsed since the last spark occurrence.
[0023] A pulse synchronizer 37 is similar to the synchronizer 33 and receives inputs from
the reference sensor terminal 24 and the clock pulse terminal 26 and produces a synchronized
reference pulse signal S
2 at an output terminal 38. The synchronizer 37 merely insures that a reference signal
S
2 has an initial time occurrence which precisely corresponds to the occurrence of one
of the clock pulses Cp. Since it is contemplated that the frequency of occurrence
of the clock pulse Cp is very high (higher than all other timing signals C
1―C
4), this synchronization results in substantially no loss in accuracy for the present
system, due to delaying advance and reference timing by one clock pulse, but does
insure that the reference pulse S
2, as well as the advance pulse S
1, will occur in synchronism with the clock pulse Cp. This insures synchronized timing
for the control system 10. The reference signal S
2 is illustrated in Figure 9E as comprising periodic pulses which occur at the times
t
2. It should be remembered that the duration of time between the occurrence of the
advance pulses S
1 at t, and the reference pulses S
2 at the times t
2 corresponds to 35 degrees of engine crankshaft rotation. Of course the actual time
duration between t
1 and t
2 will vary directly as a function of engine speed.
[0024] A delay circuit 39 receives the signal S
1 along with the clock pulses Cpand produces a delayed output signal SD at an output
terminal 40. Essentially, the delay circuit 39 receives the synchronized.signal S
1, delays this signal by one full period of the clock pulse signal Cp and produces
this delayed signal S
1D at the terminal 40. Figure 9F illustrates this delay advance signal S
1D which has a time occurrence at t
1 D that is one clock pulse period later than the time occurrence t
1. The reason for creating the delayed advance signal S
1D is that in many cases the control system 10 will transfer accumulated counts at
the times t
1 in response to the pulses S
1, and subsequently the accumulated counts are to be reset. Obviously the transference
and resetting cannot occur simultaneously, thus the present system provides for delaying
the resetting until after transference.
[0025] The ignition control system 10 essentially utilizes a main up-counter 41 to linearly
count up C
1 pulses occurring at the terminal 28 in between the occurrence of delayed advance
signal pulses S
1D. This is accomplished by having the main up-counter 41 receive its counter input
from the terminal 28 while its reset terminal is directly connected to the terminal
40. The counter 41 therefore periodically linearly accumulates a speed independent
running count which has a maximum value directly related to engine speed since the
counting occurs during the times t,D which occur every 360 degrees of crankshaft rotation.
[0026] Figure 9H illustrates a waveform representative of the linearly incremented running
count of the counter 41. It should be noted that individual counting steps have not
been illustrated in Figure 9H since these steps occur at the relatively high frequency
of the signal C, produced by the prescaler 27. However, Figure 9N does illustrate
the count in the main counter 41 on a very expanded horizontal time scale, and this
figure clearly illustrates the incremental nature of the accumulated count in the
counter 41.
[0027] The accumulated count of counter 41 is produced at 6 output terminals 42 through
47 with terminal 42 corresponding to the least significant bit and terminal 47 corresponding
to the most significant bit. Thus the main up-counter 41 represents a 6 bit binary
counter. Such counters are well known and readily available. It should be noted that
while the electronic ignition control system 10 utilizes the maximum accumulated count
obtained by the counter 41 as an indication of engine speed, the ignition system 10
also utilizes each incremental count produced by the counter 41 at its output terminals
43 through 47 as control signal inputs to spark time occurrence circuitry within the
system 10, and these incremental counts are utilized to produce a desired non-linear
spark occurrence versus engine speed characteristic. The manner in which this is accomplished
will now be discussed.
[0028] Each of the output terminals 43 through 47 of the main up-counter 41 are coupled
as inputs to a read only memory (ROM) device 48 which has 4 output terminals 49 through
52 which are coupled as control signal inputs to a rate multiplier device 53. The
rate multiplier 53 receives a continuous stream of input clock pulses C
2 via a direct connection to the terminal 29 and produces a corresponding output pulse
stream at an output terminal 54 in accordance with the control signals received from
the terminals 49 through 52. The rate multiplier device 53 is set by the pulse S,
which is received via a direct connection from the terminal 34, and this reinitiates
the operation of the rate multiplier 53. The rate multiplier essentially functions
as a controllable frequency divider which multiplies (actual divides) the frequency
of the input pulse stream by predetermined integers which are determined by the control
signals received from the ROM. Rate multipliers are well known and are readily available.
[0029] Essentially, the pulse stream produced at the output terminal 54 is subsequently
accumulated in an accumulator means which develops a count related to the number of
pulses produced at the terminal 54. The exact structure of the accumulator means which
accomplishes this will be described subsequently. This total accumulated count, which
occurs between the pulses S
i, is then subsequently utilized by the ignition control system 10 to determine the
occurrence of spark ignition. The above described spark timing technique of utilizing
a rate multiplier which is controlled by a read only memory circuit that receives
incrementally controlled inputs related to engine speed (it should be remembered that
in the present case the ROM inputs are the counts of the up-counter 41 which are related
to engine speed) is essentially described in prior specification DE-A-2812325.
[0030] Essentially the ROM 48 functions as a look-up table device which produces different
control signals at the terminals 49 through 52 that control the frequency multiplication
(division) provided by the rate multiplier 53. The end result is that the output pulse
count produced at the terminal 54 is a non-linear function of engine speed such that
a desired spark ignition occurrence versus engine speed characteristic can be obtained.
The accumulator means effectively integrates or accumulates the pulse count at the
terminal 54 and determines, between S
1 pulses, a maximum pulse count non-linearly related to engine speed. This maximum
pulse count is then utilized to determine spark ignition.
[0031] Issued U.S.-A-4,104,997 illustrates an analog system in which a desired non-linear
spark occurrence versus engine speed characteristic is produced by controlling the
rates of charging and discharging a capacitor. In the present system the ROM 48 and
rate multiplier 53 digitally implement an equivalent function for controlling the
rate of pulses produced at the terminal 54, and an accumulator means integrates these
pulses to produce the desired result. Figure 8 illustrates the desired advance angle
(spark timing occurrence) versus engine speed characteristic which is desired by issued
U.S.-A-4,104,997 and which is a typical characteristic also desired by the present
system. DE-A-2812325 explains how the slope changes of the characteristics shown in
Figure 8 can be digitally implemented by use of a rate multiplier and ROM without
having the ROM store every individual point of the composite characteristics shown
in Figure 8. It should be noted that in Figure 8, the curve NV represents the desired
spark occurrence characteristic for no vacuum being sensed by an ignition control
system whereas the curve V represents the desired characteristic for a predetermined
amount of vacuum being sensed by an engine control system.
[0032] The present system contemplates providing the read only memory 48 with an additional
input signal at an input terminal 55 wherein this additional signal represents the
output of a pulse width modulator circuit 56 having its output terminal 57 directly
connected to the terminal 55. The pulse width modulator 56 receives an analog signal
at an input terminal 58 wherein the magnitude of this analog signal is related to
a predetermined engine condition, in the present case related to the magnitude of
sensed engine vacuum pressure. The pulse width modulator 56 will then produce a periodic
digital two state signal which has a duty cycle (ratio of one logic state to the other
during one cycle period) which is related to the magnitude of this analog signal.
By coupling this digital two state signal produced at the terminal 57 as an input
to the read only memory, the result is that the control signals at the output terminals
49 through 52 of the ROM are now made a function of this analog signal and effectively
the ROM control outputs will be switched between two different sets of outputs, one
corresponding to a low digital signal at the terminal 55 and another corresponding
to a high logic digital signal at the terminal 55. Since the percentage of time (duty
cycle) of the logic states of the signal at the terminal 55 is controlled in response
to the magnitude of the analog signal at the terminal 58, this results in having output
control signals at the terminals 49 through 52 switched back and forth between two
extreme values with the average of these control signals being related to the magnitude
of the analog signal at the terminal 58. Since the control signals at the terminals
49 through 52 determine the rate multiplication of the rate multiplier 53, and since
the output of the rate multiplier is effectively integrated by a following accumulator
means, the effect of applying a pulse width modulation signal as an input at the terminal
55 of the ready only memory 48 results in providing a continuous interpolation capability
between the two extreme control output produced at the terminals 49 through 52 in
response to the terminal 55 having a high or low logic state.
[0033] For any one set of speed dependent control inputs received from the terminals 43
through 47 of the main counter 41, the ROM 48 need only store a maximum and minimum
output corresponding to whether the signal at the terminal 55 is either high or low.
In the present case these maximum and minimum outputs correspond to the sensed vacuum
pressure being above or below a predetermined vacuum pressure. The actual outputs
produced at the terminals 49 through 52 are then made to represent a value more directly
indicative of the magnitude of the analog voltage at the terminal 58 by first producing
a digital two stage signal whose duty cycle varies in accordance with the analog signal
magnitude and then by applying this signal to the input terminal 55.
[0034] The improved result obtained by the present system should be contrasted with the
prior art technique of providing a different digital output signal for each analog
magnitude increment for which resolution of the output signal is desired. In other
words, previously if you wanted a ready only memory to produce different output signals
in response to three different magnitudes (for example) of an analog input signal,
then three memory storage spaces within the read only memory would be required wherein
three different memory address inputs would address any one of three different desired
outputs. In the present system only two input addresses and two desired outputs are
required, and by pulse width modulating a digital signal so that its duty cycle is
related to an analog signal magnitude, the read only memory output will be switched
back and forth between these two extreme outputs such that the average output of the
read only memory will represent any output value in between these two extreme outputs
which are stored in the read only memory. Thus the read only memory of the present
system need only store two output limits in response to any desired engine condition
and an average ROM output corresponding to any magnitude between these two output
limits can be obtained merely by using a duty cycle pulse width modulated input signal
to the read only memory. This permits saving an enormous amount of read only memory
storage space while still enabling the output of the read only memory to have a high
resolution correspondence with respect to the magnitude of the input analog signal.
To obtain an equivalent resolution by any of the prior art references could not be
digitally accomplished unless an extremely large read only memory capacity was utilized.
The present system minimizes the read only memory capacity and therefore implements
this function with a substantial cost savings.
[0035] The operation of the pulse width modulator and the accumulator means which follows
the rate multiplier 53 will now be described in detail.
[0036] The present system contemplates an engine vacuum pressure sensor 59 supplying an
analog signal to the input terminal 58 of the pulse width modulator 56. The analog
signal magnitude is representative of the state of engine vacuum pressure. Terminals
42 through 44 of the main counter 41 are also received by the pulse width modulator
56 which produces an output at terminal 57.
[0037] Figure 2 illustrates typical embodiments for the vacuum sensor 59 and the pulse width
modulator 56 both shown dashed in Figure 2. The vacuum sensor 59 is contemplated as
comprising a two position vacuum sensing switch 60 with a wiper arm terminal coupled
to ground and the wiper varying between a first terminal 61 when sensed engine vacuum
pressure is below a predetermined threshold value and a second terminal 62 when the
sensed vacuum pressure is above this predetermined value. The terminal 62 is coupled
to a B+ terminal through a resistor 63 and is coupled to the terminal 58 through a
resistor 64. A capacitor 65 is coupled from the terminal 58 to ground. In response
to sensing an engine vacuum pressure change from below to above the predetermined
threshold, the switch 60 will short the terminal 62 to ground resulting in slowly
changing the voltage at the terminal 58 from a high voltage to a low voltage. Preferably
this voltage change occurs at a relatively slow 0.5 second time constant. Thus the
signal at the terminal 58 represents an analog signal which has a magnitude related
to the sensed engine vacuum pressure.
[0038] While in the present embodiment an analog signal which varies between two voltage
magnitudes which directly correspond to two discrete states of vacuum pressure is
illustrated, the present system certainly contemplates other embodiments which provide
an analog signal at the terminal 58 which is continuously and directly related to
the instantaneous value of engine vacuum pressure rather than the opening or closing
of a two position engine vacuum sensor switch.
[0039] The pulse width modulator circuit 56 comprises a DC level comparator 66 having a
negative input terminal coupled to the input terminal 58 through a resistor 67. Limiting
diodes 68 and 69 are also connected to the negative input terminal of the comparator
66 and essentially limit the signals received by the comparator to magnitudes either
one diode drop above B+ or one diode drop below ground. The terminals 42 through 44
are received as inputs to a NAND gate 70 whose output is coupled through an inverter
71 to a control terminal 76 of an FET gate 72. An output terminal of the gate 72 is
coupled to a positive input terminal 75 of the comparator 66 which is also coupled
to B+ through a resistor 73 and to ground through a capacitor 74. The output of the
comparator 66 is directly coupled to the output terminal 57 of the pulse width modulator
56.
[0040] Essentially the signals at the terminals 42 through 44 are converted by the NAND
gate 70 into a relatively slow periodically occurring pulse signal which is used as
the control signal for the FET gate 72. This control signal is illustrated in Figure
9K. In response to each periodic pulse produced at the control gate of the FET 72,
the positive input terminal (terminal 75) of the comparator 66 is shorted to a positive
reference voltage just above ground potential by the gate 72. After setting the terminal
75 to just above ground, the FET gate 72 is open circuited until the next occurrence
of a control pulse at its control terminal 76. Figure 9K illustrates the control signals
at the terminal 76 and Figure 9L illustrates the signal waveforms produced in response
thereto at the positive input terminal 75 of the comparator 66. Superimposed on the
waveform shown in Figure 9L is a high first dashed voltage level 77 corresponding
to low vacuum pressure is being sensed by the sensor 59, a low second voltage level
78 corresponding to the low voltage eventually produced at the terminal 58 upon closure
of the switch 60 in response to a high vacuum pressure being sensed, and an interim
voltage level 79 corresponding to the voltage at the terminal 58 which would occur
at some time after the closure of the switch 60 but before the attainment of the limit
level 78. It should be noted that the waveforms in Figures 9K and 9L are all commenced
at the times t
1, and that the horizontal time axes in Figures 9K through 90 are shown with greatly
expanded time scales as compared with the other graphs in Figures 9A-9Q. The time
scales for graphs 9K-9M are identical, but the time scales for graphs 9N and 90 are
even more expanded.
[0041] Figure 9M shows the output signal of the comparator 66 produced in response to the
signal shown in Figure 9L being created at the positive input terminal 75 while the
negative terminal of the comparator 66 receives a transitional voltage corresponding
to the dashed level 79 shown in Figure 9L. Figure 9M illustrates that the output of
the comparator 66 is a digital two state logic signal in which the duty cycle of this
signal varies in accordance with the magnitude of the analog signal produced at the
terminal 58. For a no vacuum condition corresponding to the level 77 present at the
negative input terminal of the comparator 66, the output of the comparator 66 would
remain at zero, and for a voltage at the negative input terminal corresponding to
the level 78, the output of the comparator 66 would always be high.
[0042] Figure 9M illustrates that for interim values of vacuum (in the case of a continuous
analog sensor being used instead of a two position vacuum sensing switch) or in the
case of a slowly changing signal representing changing from vacuum to non-vacuum and
back again (when a two position vacuum sensing switch is used), an analog signal is
produced at the terminal 58 which results in a varying duty cycle signal being produced
as the output of the comparator 66. As was previously discussed, applying this varying
duty cycle signal to the input of the ROM 48 allows the output of the ROM to vary,
in a periodic stepwise manner, between two maximum limits and this produces an output
whose average value will be directly related to the magnitude of the analog signal
at the terminal 58.
[0043] In the present situation, it was found that rapidly switching from a vacuum spark
advance determination to a no vacuum spark determination would disrupt the operation
of the ignition control system 10. Thus it was necessary to slowly implement the change
between vacuum and non-vacuum spark calculations by the system 10. In order to accomplish
this, the output of the ROM 48 must be able to represent interim output values between
the vacuum and no vacuum conditions corresponding to the levels 78 and 77, respectively.
The present system accomplishes this desired result without any increase in the storage
space required by the ROM 48.
[0044] As was previously mentioned, an accumulator means essentially follows the rate multiplier
53 and effectively converts the pulse count at the terminal 54 into an integrated
or accumulated maximum count. It is this accumulation step that results in effectively
averaging the different control signal outputs produced at the ROM output terminals
49 and 52 by use of the pulse width modulator 56 altering the duty cycle of the input
ROM control signal at the terminal 55.
[0045] Before describing the accumulator means coupled to the rate multiplier output terminal
54, a better understanding of the present invention will be obtained by referring
to Figures 9N and 90. Figure 9N represents the incremental count, incrementing at
twice the frequency of the clock pulse signal C
i, commenced at the times ti D by the main up-counter 41 on the control terminals 43
through 47 coupled to the ROM 48. After the main counter 41 receives two C
1 pulses the count of the main counter, as recorded on the output terminals 43 through
47, is incremented one count. In Figure 9N the horizontal axis represents an expanded
time scale whereas the vertical axis represents the stepped count stored by the terminals
43 through 47. Figure 90 represents maximum and minimum rates of increase SL, and
SL
2 determined by the output terminals 49 through 52 of the read only memory 48. At a
subsequent time t,, the count of the main counter is incremented by counting C
1 pulses such that the terminal 43 now indicates a new count as an input signal to
the read only memory 48. Thus a different input control signal is now received by
the read only memory 48 and the output terminals 49 through 52 of the ROM now are
able to implement different rates of increase SL
3 and SL
4. The rates of increase SL,-SL
4 represent different fixed integers used by the rate multiplier for frequency division.
[0046] For each different count increment on lines 43-47 the ROM 48 can select either of
two different rates of increase for the count processed by the rate multiplier 53
because for any main count received as an input by the ROM 48 from the counter 41,
either a zero or one logic state can be produced by the pulse width modulator 56 at
the input terminal 55. Figure 90 illustrates the different characteristics for rates
of pulse count increase at terminal 54 that can be implemented by the rate multiplier
53 in accordance with the control input signals received by the read only memory 48
which supplies control inputs to the rate multiplier. By applying a pulse width modulation
signal to the input terminal 55, the present system contemplates selectively switching
between maximum rates of increase such as SL
1 and SL
3 and minimum rates of increase such as SL
2 and SL
4 during the times t
1D―T
1 and after t
1, respectively, to obtain a composite (average) rate of increase which can be anywhere
within the limits defined by the maximum and minimum rates of increase.
[0047] It can be seen that controlling ROM and rate multiplier in accordance with pulse
counts related to engine speed can result in determining break points for the composite
spark timing advance versus engine speed characteristics illustrated in Figure 8.
Issued U.S.-A-4,104,997 demonstrates how controlling the rate of increase of an effective
integrator means can be utilized to accurately determine desired spark timing relationships
as a function of engine speed. The present system combines these two techniques along
with providing for pulse width modulation of an input to a read only memory in accordance
with sensed engine vacuum pressure in order to minimize the ROM storage space required
by an ignition spark timing control system responsive to engine speed and engine vacuum
pressure.
[0048] From Figures 9N and 90, which are drawn with identical horizontal time scales, it
would appear that for optimum interpolation between the maximum and minimum slopes,
such as SL
1 and SL
2, a pulse width modulation frequency for the signal shown in Figure 9M as high as
possible should be selected. In the preferred embodiment, this is not the case since
the period of the signal in Figure 9M is equivalent to eight main counter increments
(at the frequency of C
1) while the period of the signal in Figure 9N is equivalent to two main counter increments.
This relationship was decided upon in order to permit the rate multiplier to pass
enough of the divided down C
3 pulses to the output terminal 54 to obtain an adequate number of pulse counts at
terminal 54 which represents any of the rates SL
1―SL
4.
[0049] The structure of the effective pulse count accumulator means connected to the output
terminal 54 of the rate multiplier 53 will now be described.
[0050] The output of the rate multiplier 53 at the output terminal 54 is effectively coupled
to an accumulator means which accumulates a count related to the total pulse count
produced at the output terminal 54. This accumulator means essentially comprises a
select decoder 80, a main advance up-down counter 81 and an auxiliary advance up counter
82. The rate multiplier output terminal 54 is coupled as an input to both the select
decoder 80 and a counter terminal (>) of the auxiliary advance up counter 82. The
auxiliary advance up counter 82 receives a reset signal by means of a direct connection
to the terminal 34 at which the S
1 pulses are produced. The up counter 82 is a four bit binary counter and produces
count outputs at terminals 83 through 86 which are coupled as inputs to preset terminals
P
1 through P
4 or the main advance up-down counter 81. The select decoder 80 receives three inputs
in addition to the input from the rate multiplier output terminal 54 and produces
a main output at a pulse terminal 87 and a latched advance output signal S
IL at a terminal 88. The select decoder 80 receives the delayed advance pulses S↑D
by means of a direct connection to the terminal 40, and the decoder also receives
the pulses C
3 from a direct input connection to the terminal 30. In addition, the select decoder
80 also receives an input signal termed SSp from a spark logic circuit 90. The signal
SSp is a signal produced by the spark logic circuit 90 at the desired time occurrence
t
x of spark ignition and this signal is very short in duration (one period of the high
frequency clock pulse signal Cp). The manner in which the spark logic circuit 90 creates
the signal SSp will be subsequently discussed. For the time being it is sufficient
to note that this signal occurs at times tx which represents the time at which spark
ignition will occur according to the ignition control system 10.
[0051] It should be noted that at the output terminal 88 of the select decoder 80 the latched
output signal S,L produced at this terminal is initiated in response to the delayed
advance signal S
1D and is terminated at the time t
x. The output produced by the select decoder 80 at the main output terminal 87 essentially
comprises the pulse signal C
3 during the pulses S,D (occurring at the times t,D) until the time t
x at which spark ignition occurs. After the times t
x until times t
1D the decoder 80 directly couples pulses at the rate multiplier output terminal 54
to the main terminal 87.
[0052] The terminal 88 of the select decoder 80 is directly coupled as an input to an up-down
control terminal (U/D) of the main up-down advance counter 81. The terminal 87 of
the select decoder is directly coupled to an input clock terminal (>) of the advance
counter 81. A preset enable (PE) input terminal of the advance counter 81 directly
receives the signal SSp by means of a direct connection to the output terminal 89
of the spark logic circuit 90.
[0053] An input reset terminal of the advance counter 81 receives a power on reset signal
POR by means of a direct connection to a terminal 91. This power on reset signal is
merely utilized to initiate operation of the ignition control system 10 in response
to the initial application of power to the ignition control system. This is accomplished
by means of a capacitor 92 coupled between the terminal 91 and a power on reset terminal
93 that receives positive power when power is applied to the ignition system control
10. The terminal 91 is coupled to ground through a resistor 94A. Thus the components
92, 93, 94A provide for a positive impulse at terminal 91 upon the first application
of power to the power on reset terminal 93, and this is utilized to initiate the resetting
of the advance counter 81. The advance counter 81 produces an output at a zero detect
terminal 94 and this output is produced whenever the advance counter counts down to
or through a count of zero.
[0054] Essentially, the auxiliary advance counter 82 is reset at the times t
1 by the S
1 pulses. The counter 82 then proceeds to count up in accordance with the pulses passed
by the rate multiplier 53 and provided at the output terminal 54. This count is registered
in the four bit binary output terminals 83 through 86. At the time t
x the signal SSp produces a positive spike at the present enable terminal of the main
advance counter 81. This results in instantaneously transferring the count at the
output terminals 83 through 86 of the auxiliary advance counter 82 into the main advance
counter 81 at the times t
x. At this same time the latch signal at the terminal 88 (S
1L) is terminated resulting in the up-down control terminal of the advance counter
81 receiving a control input which tells it to count up any subsequently received
clock pulses at its clock input terminal. At the times t
x' the select decoder 80 now channels the pulses produced at the output terminal 54
of the rate multiplier through the select decoder 80 and its output terminal 87 into
the input clock terminal of the advance counter 81. The result of this is that the
advance counter 81, after the time t, essentially acts as if it had continuously counted
all of the pulses produced at the terminal 54 since the initial time t
1. The reason that the counter 81 did not directly count all of the clock pulses at
the terminal 54 from the time t
1 to the time t
x was because the counter was engaged in a down counting operation at that time which
determines the occurrence of spark ignition. This will now be explained in detail.
[0055] From the time t
x until the next time t
1, the advance counter 81 continues to count up all of the pulses produced at the output
terminal 54 of the rate multiplier 53. Thus at the next time t, a maximum count is
obtained by the main advance counter 81 which is related to the actual time difference
between the periodic occurrence of synchronized advance sensor pulses S
1 at the times t
1. This means that the maximum count obtained by the counter 81 is related to engine
speed and that the ROM 48 and rate multiplier 53 control this relationship in a piecewise
linear manner to obtain the correct non-linear relationship between the maximum count
in the advance counter 81 and engine speed, as well as the relationship between the
maximum count and the sensed engine vacuum pressure.
[0056] At the time occurrences t,D, which occur just after each of the synchronized advance
pulses S
1' the select decoder 80 produces a latched signal S,L at the terminal 88 which now
instructs the advance counter 81 to count down instead of up. Simultaneously, the
select decoder 80 now channels the fixed frequency clock pulses C
3 to its output terminal 87. The end result is that the main advance counter 81 will
now count down at a fixed rate determined by the occurrence of the pulses C
3 until a zero count is obtained and a zero detect signal is produced at the terminal
94. At this time, this zero detect signal will be received by the spark logic circuit
90 and result in producing the spark occurrence signal SSp which will terminate further
down counting, load the count of the auxiliary advance counter 82 into the main counter
81 and initiate the main counter 81 up counting the pulses produced at the terminal
54.
[0057] The operation of the components 80 through 82 is probably best understood by referring
to Figures 91 and 9J. Figure 91 represents the accumulated count in the auxiliary
advance counter 82. This count is essentially the non-linear pulse occurrences which
occur at the output terminal 54 of the rate multiplier 53. At the times t
x at which the pulses SSp occur, the count of this counter is directly transferred
to the advance counter 81 by means of preset enable circuitry. Preset enable circuitry
for counters is very well known and merely results in loading a counter with a preset
count in response to an actuation pulse being received at a preset enable terminal.
[0058] Figure 9J illustrates the count in the main advance counter 81. This figure illustrates
that at the times t
1 a maximum count is obtained by the advance counter 81. Then at times t
1D the counter 81 will count down at the fixed rate determined by the rate occurrence
of the signal C
3, whereas the up counting of this counter was determined by the ROM 48 and rate multiplier
53 implementing a steepwise rate of increase of pulse counts. U.S.-A-4,104,997 clearly
illustrates how such a stepwise increasing rate combined with a linear decreasing
rate will result in accurately determining the spark time occurrence for internal
combustion engines so that a proper advance versus engine speed relationship is developed.
Since the equations demonstrating this relationship are contained in the referred
to issued U.S. patent, they will not be repeated here.
[0059] From the foregoing statements it should be evident that the decoder 80 and counters
81 and 82 effectively form an accumulating means for the pulses produced at the output
terminal 54 of the rate multiplier 53. At the times t
1D, this accumulated count is then linearly decreased at a fixed rate determined by
the time occurrence of the pulses C
3 until a zero detect signal is produced at the terminal 94. This zero detect signal
represents the desired spark timing occurrence, and the spark logic circuit 90 utilizes
this signal to produce the signal SSp at the terminal 89 as well as produce a composite
signal (dwell/spark) at an output terminal 100 which contains both dwell and spark
timing information. This composite signal at the terminal 100 is then coupled to an
input terminal 101 of an output pre-driver 99 which supplies an output at a terminal
102 to a final driver stage 103, in an ignition coil power stage 98 (shown dashed),
that controls the excitation of the primary winding 104 of an ignition coil. A high
voltage secondary winding 105 of the ignition coil is coupled to the spark gaps of
a two cylinder engine to produce ignition pulses therein.
[0060] A primary ignition coil current sensing resistor 106 is contemplated as sensing the
current through the primary coil 104 and providing a feedback signal at a terminal
107 which is coupled as an input to the output pre-driver. This is utilized to maintain
constant primary ignition coil current excitation in a well known manner. The output
pre-driver 99 also receives an input at the terminal 109 related to actual battery
voltage magnitude and another input at a terminal 110 related to whether or not an
engine stall condition has occurred. If engine stall, abrupt slow crankshaft rotation,
has been detected, then the current through the primary coil 104 will be slowly decreased
so as to remove energization from this coil without generating a spark until the engine
stall condition has been rectified. The battery voltage magnitude signal at the terminal
109 is utilized to alter the ignition coil current driving signal to obtain constant
energy spark ignition despite variations in battery voltage. The output pre-driver
99 and the ignition coil power stage 98 are contemplated as comprising standard electronic
ignition system components and therefore the details of these components will not
be discussed since they do not form part of the present invention.
[0061] The spark logic circuit 90 which creates the dwell/spark control signal at terminal
100 receives the master clock pulses Cp from a direct connection to the terminal 26.
The circuit 90 also is directly connected to the terminals 34 and 38 for receiving
the signals S
1 and S
2, respectively. The spark logic circuit 90 receives the POR signal at a reset terminal
for initiating the logic components contained in the circuit 90 in response to the
initial application of power to the electronic ignition control system 10. The circuit
90 also receives the zero detect signal produced at the terminal 94 of the main advance
counter 81. In addition, the spark logic 90 also receives a dwell initiation signal
by means of a direct connection to an output terminal 120 of a dwell circuit 121,
and the circuit 90 also receives a slow speed detect signal from an output terminal
122 of a slow speed decoder 123. In response to all of these inputs the spark logic
circuit 90 produces the signal SSp at the terminal 89 wherein the SSp signal is a
pulse at t
x which exists for one clock pulse period of the pulses Cp. The circuit 90 will also
create a combined dwell initiate and spark timing occurrence output signal at the
output terminal 100.
[0062] Essentially, once the spark logic circuit 90 has been reset by the application of
power to the electronic ignition control system 10 by the POR signal, the logic circuit
90 will receive dwell initiate signals from the terminal 120 and spark timing occurrence
signals from the terminal 94 for each cycle of cylinder compression. If for some reason
a dwell initiating signal has not been received by the spark logic circuit 90 prior
to the occurrence of the pulse S
1 which is generated at the maximum possible advance point of crankshaft rotation,
then the spark logic circuit 90 will initiate dwell at the times t
1 corresponding to the occurrence of the pulses S
i. Similarly, if for some reason a spark ignition has not occurred by the times t
2 at which the pulses S
2 occur, then the spark logic 90 will create a spark occurrence at these times. Actually,
when the slow speed decoder 123 determines that engine rotating speed is below a predetermined
minimum level, the signal at the terminal 122 insures that dwell will be initiated
at the times t
1 and that spark will occur at the times t
2. This provide a dwell equal to 35 degrees of crankshaft rotation for slow speed conditions
and provides for spark ignition at essentially top dead center of the cylinder compression
cycle. For engine speeds above this predetermined slow speed, the signal at the terminal
122 allows dwell to be initiated by the signal at the terminal 120 and spark to be
determined by the zero detect provided at the terminal 94. The signal produced at
the terminal 100 is initiated in response to when dwell is desired to commence (t
Dw) and is terminated in response to when the spark logic 90 determines spark ignition
should occur (t
x).
[0063] A typical embodiment for the spark logic circuit 90 is illustrated in Figure 6. The
power on reset connection has not been shown in Figure 6 in order to simplify the
diagram. All of the components in Figure 6 correspond to standard logic gate components
and flip-flop devices.
[0064] The engine stall indicating signal produced at the terminal 110 is the output of
an engine stall counter 125 which receives a reset input signal by a direct connection
to the terminal 34. The counter 125 receives a counting clock input signal by means
of an input direct connection to the terminal 47 of the main up counter 41. In this
manner, if the stall counter 125 determines that between consecutive times t
1 at which the synchronized advance pulses S
1 occur, the main up counter 41 has registered a predetermined number of changes in
the most significant bit of the counter which is connected to the terminal 47, then
the counter 125 will indicate that the count being registered by the main up counter
41 is too high. This indicates that the actual time elapsed between consecutive times
t
1 is too great thus indicating that the engine has stalled by virtue of the fact that
the engine crankshaft is not rotating above a predetermined speed. When this is determined,
a stall indicating signal at the terminal 110 will be received by the output pre-driver
99 and result in appropriately modifying the output of the pre-driver to take into
account this condition. The internal construction of the stall counter 125 merely
consists of a resettable pulse counter which develops an output whenever the pulse
count is above a predetermined threshold. Readily available logic circuits can implement
such a function.
[0065] The slow speed decoder 123 essentially works on a similar principle to the stall
counter 125. The slow speed decoder 123 determines when the count in the main up counter
41 exceeds a predetermined maximum count. This is accomplished by coupling the terminals
43 through 47 as inmputs to the slow speed decoder 123. The decoder 123 is reset at
times t
lD via a connection to terminal 40. The decoder also receives the pulses S
1 via a direct connection to the terminal 34 and it receives a power on reset pulse
via a direct connection to the terminal 91. In response to all of these inputs the
decoder 123 produces a slow speed detection at the terminal 122 at times t
1 whenever the count of the main counter indicates that the actual time between the
S
ID pulses exceeds a predetermined maximum time. Whenever this occurs, this indicates
that the engine speed is below a predetermined minimum speed, and the signal at the
terminal 122 is received by the spark logic circuit 90 and results in initiating dwell
at the times t
1 and causing spark ignition to occur at the times t
2. Of course the engine speed which actuates the stall counter 125 is an engine speed
much less than the predetermined engine speed which resulted in actuating the slow
speed decoder 123. Figure 5 illustrates a typical embodiment for the slow speed decoder
123 and the components in Figure 5 represent standard logic circuit components used
for a typical implementation.
[0066] It should be noted that Figure 4 illustrates a typical digital circuit implementation
for the select decoder 80. In Figure 4 controllable gates 126 and 127 are illustrated.
These gates operate as selective open or short circuits between their throughput terminals
in response to the digital logic signals present at their respective control terminals
128 and 129.
[0067] It should also be noted that Figure 3 illustrates a typical digital circuit implementation
for the advance and reference buffers 21 and 22, the pulse synchronizers 33 and 37,
the delay circuit 39 and the inhibit circuit 36. Again it should be noted that the
logic circuit implementations shown in Figure 3 comprise standard digital logic circuits.
[0068] The inhibit circuit 36, besides producing a four millisecond delay pulse at the terminal
35 in response to receiving a spark ignition signal (SSp) and in response to the received
C, pulses provided as a timing duration input, also provides a two millisecond delay
signal after spark ignition at an output terminal 130. The terminal 130 is coupled
to the dwell circuit 121 and the two millisecond signal serves to inhibit the operation
of the dwell circuit until at least two milliseconds after the occurrence of spark
ignition. This is required in order to prevent 100 percent dwell from occurring at
very high engine speeds. If 100 percent dwell were to occur then no spark ignition
would be permitted since current excitation for the ignition coil primary winding
104 would always be applied.
[0069] Essentially the inhibit circuit 36 merely utilizes the signal (SSp) at the times
t
x to initiate two different monostable time periods which are provided at the terminals
35 and 130 to implement different delays for circuitry in the electronic spark ignition
control system 10. The detailed configuration of the inhibit circuit 36 will not be
specifically recited since the embodiment in Figure 4 is a typical embodiment using
standard components and many other embodiments could accomplish this desired function.
[0070] A typical embodiment for the dwell circuit 121 of the present invention will now
be discussed.
[0071] Referring to Figure 7 the dwell circuit 121 receives running count counter inputs
from the main counter output terminals 42 through 47 at preset input terminals P,
through P
6 of a dwell down counter 131. The terminal 34 at which the S, pulses are produced
is directly coupled to a preset enable terminal of the dwell down counter and a counting
clock pulse input terminal 132 for the dwell down counter is provided.
[0072] In Figure 7, output count terminals 42 through 47 of the main counter 41 are connected
to preset inputs P, through P6 of the dwell down counter 131. A preset enable terminal
of the dwell counter 131 is directly coupled to the terminal 34 such that the counter
will be preset in response to the pulses S
I. In Figure 7 a dwell counter overflow terminal is directly connected to a terminal
139 which is coupled to a terminal 140 that is directly connected to the set terminal
of a latch 141 having its output connected to the terminal 120 through a controllable
gate 144. A reset terminal of the latch 141 is directly connected to the terminal
34 thus providing for resetting the latch 141 in response to the signal S,. The controllable
gate 144 has a control terminal 143 which is directly connected to the terminal 130
such that the controllable gate 144will implement a minimum 2 millisecond delay after
SSp for initiating a dwell signal at terminal 120.
[0073] The dwell down counter 131 has a clock input terminal 132 which is coupled through
a controllable gate 133 and an OR gate 160 to the terminal 31 at which the pulses
C
4 are present. An auxiliary dwell counter 134 has a reset terminal directly connected
to the terminal 40 and a clock signal input terminal directly connected to an output
terminal 159 of gate 133. The output count of the auxiliary dwell counter 134 is coupled
to a maximum count logic circuit 135 which produces an output signal at a terminal
137 whenever the auxiliary dwell counter count equals or exceeds a predetermined count.
The terminal 137 is directly connected as a control input terminal to the controllable
gate 133, and this terminal is also coupled through an inverter stage to a control
input terminal 150 of a controllable gate 151 coupled, together with OR gate 160 between
the terminal 132 and the terminal 28 at which the pulses C, are present. The OR gate
160 permits pulses passed by either of the controllable gates 133 or 151 to reach
the terminal 132.
[0074] The operation of the dwell circuit 121 illustrated in Figure 7 will now be described
with reference to the graph shown in Figure 9Q which essentially illustrates the operation
of the dwell circuit 121 by illustrating the count of the dwell down counter 131 as
a function of time. At the times t
1, the dwell down counter 131 is preset with the maximum count obtained by the main
up counter 41. At the subsequent times t,D, the count of the auxiliary dwell counter
134 is set to zero resulting in the controllable gate 133 passing a predetermined
number of the rapidly occurring clock pulses C
4. After the auxiliary dwell counter has counted this predetermined number of C
4 pulses, the maximum count logic circuit 135 will open the controllable gate 133 and
result in closing the controllable gate 151. During this time, the dwell down counter
131 has effectively, instantaneously subtracted this predetermined number of counts
from the maximum count which was preset into the dwell counter 131. Subsequent to
this subtraction, the dwell down counter 131 will continue down counting at a rate
determined by the occurrence of the pulses C
l. It should be noted that this occurrence rate is the same occurrence rate at which
the main counter 41 is being linearly incremented up to its maximum count representative
of engine crankshaft speed. At a subsequent time t
DW the count in the dwell down counter 131 will reach zero and on the next count an
overflow indication will be produced at the terminal 139. This will result in setting
the latch 141 and providing a dwell initiation signal at the output terminal 120 assuming
at least a two millisecond delay between spark occurrence and dwell initiation.
[0075] The dwell circuit in Figure 7 avoids the need for a complex count comparator by having
the dwell down counter 131 continue to count down at a rate determined by the C, pulses
after effectively subtracting a predetermined number of counts occurring at the rapid
frequency of the signal C
4. In this manner, the output of the dwell down counter 131 will reach zero at predetermined
times t
Dw ahead of the predetermined times t,. This occurs since if no counts were subtracted
and engine speed remained the same, then the dwell down count would overflow exactly
at times t,. Thus the dwell circuit 121 insures that dwell initiation will occur at
a predetermined time prior to the occurrence of the advance pulses S
1, at the times t,. The circuit 121 in Figure 7 accomplishes this end result without
the use of a complex comparator and is therefore believed to be more economical since
fewer connecting lines and logic gates are required than hitherto known.
[0076] The controllable gate 144 is utilized to insurethat the dwell initiation signal at
terminal 120 will not start until at least 2 milliseconds after the occurrence of
spark ignition. This insures that 100 percent dwell will not be obtained, and that
therefore the primary ignition coil winding 104 will not be constantly excited. This
insures the occurrence of a spark for each cylinder when it is in its compression
cycle, since if the primary winding always received current excitation no spark could
be generated.
[0077] It should be noted that while the present invention contemplates utilizing the crankshaft
position sensor signal S
1 as the periodic signal having periodicsignal pulse transitions occurring at predetermined
variable (speed dependent) rate, the present invention also contemplates the use of
the spark occurrence signal SSp as the periodic signal having pulse transitions which
occur at a variable (speed dependent) rate. In this mannerthe present invention can
implement dwell at a predetermined time prior to spark ignition occurrence rather
than at a predetermined time prior to the occurrence of a specific engine crankshaft
position. In order to implement such a change only minor modifications of the disclosed
circuitry are necessary and these modifications are within the capability of those
of average skill in the art.
[0078] In Figure 9P, the count of the dwell counter 131 is illustrated as a solid line whereas
the count of the main up counter 41 is illustrated as a dashed line. Figure 9P illustrates
at the times t, a maximum count is preset into the dwell down counter 131 and then
a predetermined number of counts is rapidly subtracted (at times t
1D) from this number. Subsequently the dwell counter 131 maintains this subtracted
count as its output. At the times t
1 D, the count in the main counter 41 is set to zero and this counterwill commence
up counting in response to the pulses C, resulting in linear incrementing of the count
of the counter 41. At a subsequent time t
DW the count in the main counter 41 will equal the subtracted count being maintained
by the dwell counter 131. At this time t
DW the comparator 138 will produce a logic signal that will setthe latch 141 and thereby
signal the initiation of the dwell by the signal produced at the latch output terminal
120. The latch 141 will be reset upon the occurrence of the pulse signal S,.
[0079] The preset invention by utilizing substantially all of the time duration between
identical polarity pulse transitions of the crankshaft position sensor signal S
1 to determine the maximum running count which is related to engine speed, has provided
a maximum running count which is an extremely accurate indication of engine speed.
Since this running count is updated for each engine crankshaft rotation of 360 degrees,
the engine speed information is similarly updated for each crankshaft revolution thus
providing an up-to-date indication of engine speed. By providing a maximum running
count related to engine speed during one full cycle (between identical polarity transitions)
of crankshaft revolution and utilizing this maximum running count to determine dwell
initiation during the subsequent cycle of crankshaft revolution, the present invention
is capable of producing large dwell angles which is something that has not been obtained
by similar prior art circuits (U.S.-A-3 908 616) which illustrate utilizing a first
portion of the crankshaft revolution cycle to calculate engine speed and a second
portion of the same crankshaft revolution cycle to calculate dwell occurrence. Thus
the prior art circuits limit dwell occurrence to this second portion of the crankshaft
revolution cycle.
[0080] In addition to permitting the dwell circuit to implement large angles of dwell excitation,
the present invention implements dwell without adjusting count threshold levels of
count comparators and without adjusting the various rates of count accumulating. While
adjusting the rate of count accumulating was found to be necessary for the spark control
circuitry disclosed herein, it is obvious that the rate adjustment circuitry is much
more complex and costly than the dwell control circuitry. Thus the present invention
is believed to be superior to prior dwell control circuits which require adjusting
pulse accumulation rates or pulse count switching threshold levels in order to implement
a desired dwell excitation mode over a range of different engine speeds.