Field of the invention
[0001] The present invention relates generally to a pressure-sensitive, conductive elastic
sheet and particularly to a pressure-sensitive, conductive elastic sheet sandwiched
between a pair of flat electrode plates, each having a group of straight strip electrodes
which is used as a graphics digitizing tablet through which various letters or figures
can be detected two-dimensionally by a character reader.
Description of the prior art
[0002] Pressure-sensitive, conductive elastic sheets are well-known. Elastic sheets of this
kind are usually used in graphics digitizing tablets, which detect various letters
or figures written thereon with a pen or the like. Such sheets are sandwiched between
a pair of flat electrode plates provided with a group of straight strip electrodes
in such a way that the strip electrodes on one flat electrode plate intersect those
on the other flat electrode plate to form a matrix of points. In such a graphics digitizing
tablet when pressure is applied to the pressure-sensitive conductive sheet via the
upper and lower flat electrode plates, the conductive sheet makes electrical contact
at points where pressure is applied by a pen and the contact points are digitized
by the two perpendicular strip electrodes on the basis of co-ordinates. The surface
area of the tablet on which letters or figures are written is relatively large, ranging
from 100 mm square to 400 mm square. Accordingly, when some letters or figures are
written on the tablet with a pen held in the user's hand, the heel of user's hand
or the user's forearm inevitably depresses the surface of the tablet, with the result
that erroneous operation often occurs in detecting the letters or figures. In this
connection, experiment indicates that contact pressure (under which some of the upper
strip electrodes are connected electrically to some of the lower strip electrodes)
conventionally decreases with increasing contact area (throughout which some of the
upper strip electrodes are connected electrically to some of the lower strip electrodes).
[0003] In other words, the upper and lower strip electrodes are easily connected electrically
when light pressure is applied over a large conduction area on the tablet. To explain
in more detail, when a pen is placed onto the tablet to write some letters, since
the contact area is small, a relatively great contact pressure is needed to connect
the upper and lower strip electrodes; on the other hand when the heel of the user's
hand or the user's forearm is placed on the tablet, since the contact area is large,
a relatively small contact pressure easily connects the upper and lower strip electrodes,
thus resulting in erroneous operation.
[0004] A pressure-sensitive conductive sheet is also known from French Patent No. 2357040.
In this patent, the pressure-sensitive conductive sheet comprises an insulating elastomer
containing from 3 to 40 percent by volume of electrically conductive magnetic particles,
which particles are dispersed in the elastomer in preselected patterns so that high-sensitivity
pressure sensitive conductor portions and low-sensitivity pressure sensitive conductor
portions are both present therein. The method of forming the sheet comprises the steps
of mixing the magnetic particles with the liquid elastomer, applying a magnetic field
and allowing the liquid elastomer to solidify.
Summary of the invention
[0005] With these problems in mind, therefore, it is the primary object of the present invention
to provide a pressure-sensitive, conductive elastic sheet provided with the characteristics
that the contact pressure under which electrical contact is made through the sheet
is constant or increases with increasing contact area.
[0006] To achieve the above-mentioned object, the pressure-sensitive, conductive elastic
sheet according to the present invention comprises a great number of ferromagnetic
conductive particles aligned in an elastomer in a direction perpendicular to the plane
of the sheet through the interior thereof, characterised in that:-
said particles in the interior of said sheet are coarse particles having a diameter
of 30 to 150 microns (pm), and said sheet includes also a great number of fine ferromagnetic
conductive particles dispersed in said sheet near at least one of its surfaces, said
fine particles having a diameter - which is smaller than that of said coarse particles
and which is 10 microns (um) or less, or 50 microns (pm) or less, the ratio by weight
of the coarse particles to the fine particles present in the sheet being from 1:0.1
to 1:1 when the diameter of the fine particles is 10 microns or less, or from 1:2
to 1:5 when the diameter of said fine particles is 50 microns or less, and the ratio
of the weight of the elastomer to the combined weight of the coarse and fine particles
being from 1:0.5 to 1:0.8,
whereby the pressure at which an electrically conductive pathway is formed through
the sheet is almost constant irrespective of the contact area to which pressure is
applied or increases with increasing contact area.
[0007] The invention also provides methods of forming the pressure-sensitive conductive
elastic sheet.
[0008] In one method the sheet is formed by:
(a) mixing a number of coarse ferromagnetic conductive particles having a diameter
of 30 to 150 microns (µm) with a liquid elastomer;
(b) allowing the liquid elastomer mixed with said coarse particles to solidify into
an inner sheet within a uniform magnetic field;
(c) mixing a number of fine conductive particles having a diameter of 10 microns (pm)
or less, or 50 microns (pm) or less with a liquid elastomer, the ratio by weight of
the coarse particles to the fine particles being from 1:0.1 to 1:1 when the diameter
of the fine particles is 10 microns (pm) or less, or from 1:2 to 1:5 when the diameter
of said fine particles is 50 microns (pm) or less; and
(d) laminating the liquid elastomer including said fine particles onto both of the
surfaces of said inner sheet, the laminated elastomer being thinner than said inner
sheet, and the ratio of the weight of the elastomer to the combined weight of the
coarse and fine particles being from 1:0.5 to 1:0.8.
[0009] In another method the sheet is formed by:
(a) coating a number of coarse ferromagnetic conductive particles having a diameter
of 30 to 150 microns (pm) with a low-molecular-weight elastomer;
(b) mixing the coated coarse particles with a liquid elastomer in which a number of
fine conductive particles have been mixed; said fine particles having a diameter of
10 microns (pm) or less, or 50 microns (lim) or less; and the ratio by weight of the
coarse particles to the fine particles being from 1:0.1 to 1:1 when the diameter of
the fine particles is 10 microns (pm) or less, or from 1:2 to 1:5 when the diameter
of said fine particles is 50 microns (um) or less; and
(c) leaving the elastomer including the coated coarse and fine particles, in the form
of a sheet, within a uniform magnetic field for a predetermined time sufficiently
long to allow the fine ferromagnetic particles to collect on the lower surface thereof,
the ratio of the weight of the elastomer in the sheet to the combined weight of the
coarse and fine particles being from 1:0.5 to 1:0.8.
Brief description of the drawings
[0010] The features and advantages of the pressure-sensitive, conductive elastic sheet according
to the present invention will be more clearly appreciated from the following description
taken in conjunction with the accompanying drawings in which:
Fig. 1 is a pictorial perspective view showing a typical graphics digitizing tablet
for assistance in explaining the present invention;
Fig. 2 is a graphical representation showing the relationships between conductivity
and pressure in a typical prior-art pressure-sensitive, conductive elastic sheet;
Fig. 3 is an enlarged cross-sectional view of the pressure-sensitive, conductive elastic
sheet according to the present invention, in which coarse and fine ferromagnetic,
conductive metal particles are shown in an exaggerated scale; and
Fig. 4 is a graphical representation of the relationships between contact pressure
and contact area in each of the embodiments of the pressure-sensitive, conductive
elastic sheets according to the present inventions, including that of a typical prior-art
pressure-sensitive, conductive elastic sheet.
Detailed description of the preferred embodiments
[0011] To facilitate understanding of the present invention, brief reference will be made
to a prior-art pressure-sensitive, conductive elastic sheet with respect to its application
to a graphics digitizing tablet.
[0012] As is well-known, pressure-sensitive, conductive elastic sheets are used for graphics
digitizing tablets which can detect various letters and figures written thereon with
a pen or the like on the basis of rectangular co-ordinates and input the detected
signals indicative of the co-ordinates to a character reader.
[0013] Fig. 1 shows the structure of a typical graphic digitizing tablet. In the figure,
reference numeral 1 denotes a tablet frame, reference numeral 2 denotes an outer flat
electrode plate provided with a number of horizontally aligned strip electrodes, reference
numeral 3 denotes an inner flat electrode plate provided with a number of vertically
aligned strip electrodes, and reference numeral 4 denotes a pressure-sensitive, conductive
elastic sheet interposed between the outer and inner flat electrode plates.
[0014] When some letters or figures are written on the tablet with a pen 5, since pressure
is applied to the pressure-sensitive, conductive elastic sheet 4 via the outer flat
electrode plate 2, the conductive elastic sheet 4 becomes conductive and, thereby,
at least one of horizontal strip electrodes is electrically connected to at least
one of vertical strip electrodes, so that the point of contact can be identified by
its co-ordinates.
[0015] The graphics digitizing tablet thus constructed is often as big as 500 mm square.
Accordingly, while the user writes letters or figures on the tablet, the heel of the
user's hand 6 or the user's forearm 7 inevitably applies pressure to the surface of
outer flat electrode plate 2, so that an unintentional position is detected and thereby
erroneous operation often occurs.
[0016] In the prior-art pressure-sensitive, conductive elastic sheet, however, contact pressure
under which the conductive elastic sheet 4 becomes conductive decreases with increasing
contact area. Since the area of the hand or the forearm is greater than that of a
pen tip, erroneous input occurs inevitably and readily.
[0017] Fig. 2 shows the relationships between conductivity and pressure applied to the tablet
of a prior-art pressure-sensitive, conductive elastic . sheet. As can be seen, when
pressure applied to the sheet by a pen reaches a value PA, the conductivity of the
sheet rises abruptly from insulative to conductive as designated by curve A. On the
other hand, when pressure is applied to the sheet by something other than the pen,
since its area is usually greater than that of the pen, the conductivity of the sheet
rises abruptly from insulative to conductive at a value P
B less than P
A as designated by curve B. That is to say, the greater the contact area, the higher
the pressure sensitivity of the conductive sheet.
[0018] Although the relationships between contact pressure and contact area of the prior-art
pressure-sensitive, conductive elastic sheet will be explained hereinafter with reference
to Fig. 4 in conjunction with the conductive sheet according to the present invention,
the contact pressure P
A is approximately 50 p/mm
2 when the contact area is 1 mm
2; however, the contact pressure P
B is approximately 25 p/mm
2 when the contact area is 50 mm
2. That is to say, if the area of the heel of the user's hand is 50 times larger than
that of a pen, erroneous input occurs when approximately half of the pen pressure
is applied to the pressure-sensitive sheet.
[0019] The conductive elastic sheet conventionally includes conductive metal particles uniformly
dispersed in a rubber material microscopically spaced from each other. Therefore,
when pressure is applied to the sheet, since the rubber material is compressed and
deformed, particles are brought into contact with other particles at the point where
pressure is applied. Since the conductive metal particles dispersed on the surface
of the sheet are in contact with the strip electrodes of the outer and inner flat
electrode plates when pressure is applied to the surface of the sheet, the two electrode
plates are brought into contact with each other via the pressure-sensitive elastic
sheet.
[0020] It is very difficult to explain clearly why pressure sensitivity increases with increasing
contact area; however, it may be due to the following causes:
(1) variations in the size and the distribution of conductive metal particles in the
conductive sheet;
(2) variations in the modulus of elasticity of the conductive sheet;
(3) variations in the distance between the conductive sheet surface and the outermost
metal particles in the conductive sheet; and
(4) variations in the thickness of the conductive sheet.
[0021] The increase in pressure sensitivity with respect to increasing contact area may
be caused by other complicated factors in combination with the above-mentioned reasons;
however, it is possible to simply consider that the greater the variations in different
conduction factors, the higher the probability of contact between metal particles.
In other words, the greater the variation in various conduction factors, the greater
the number of points with a relatively low contact pressure.
[0022] In order to solve the above-mentioned problem, a method of normalizing the distribution
of metal particles has already been proposed, in which the metal particles with diameters
as small as possible are mixed with a rubber material in a higher concentration. In
such prior-art, pressure-sensitive, conductive elastic sheet, although it is possible
to manufacture a conductive sheet in which particles are dispersed uniformly, the
working life time is not sufficiently long. This is because the high concentration
of fine metal particles exerts a harmful influence upon the characteristics of the
rubber with respect to fatigue and abrasion resistance. Therefore, the life time of
the prior-art conductive sheet by which a sufficient pressure sensitivity and proper
sheet thickness can be maintained is as short as one thousand cycles in the case where
metal particles with a diameter of 10 micron or less are used. Additionally, there
exists another conductive sheet in which fine insulating particle layers are formed
in order to increase the life time; however, the pressure sensitivity is too low for
practical use.
[0023] In view of the above description, reference is now made to an embodiment of the pressure-sensitive,
conductive elastic sheet according to the present invention.
[0024] Fig. 3 shows the microscopic structure of the conductive sheet. In the figure, reference
numeral 10 denotes liquid elastomer such as silicon rubber, reference numeral 11 denotes
coarse, ferromagnetic, conductive metal particles, and reference numeral 12 denotes
fine, ferromagnetic, conductive metal particles. The material of both the coarse and
fine particles is ferrite or carbonic nickel.
[0025] The average diameter of the coarse, ferromagnetic, metal particles 11 ranges from
30 to 150 microns (um); the average diameter of the fine, ferromagnetic, metal particles
is less than 50 microns (pm).
[0026] The mixture ratio by weight of the coarse particles to the fine particles is from
1:1 to 1:0.1 in the case where the fine particles with a diameter of about 10 micron
(pm) or less are used and is about 1:2 to 1:5 in the case where the fine particles
with a diameter of about 50 micron (pm) or less are used.
[0027] The mixture ratio by weight of the elastomer to the combined coarse and fine particles
is from 1:0.5 to 1:0.8.
[0028] In order to arrange the coarse, ferromagnetic, conductive metal particles in the
interior of the conductive sheet and to disperse the fine, ferromagnetic, conductive
metal particles at the two outer surfaces of the conductive sheet, first, the coarse
metal particles are mixed with a liquid elastomer; secondly, the mixed material is
allowed to solidify into an inner sheet within a uniform magnetic field; thirdly,
the fine particles are mixed with another liquid elastomer; fourthly, the liquid elastomer
including fine ferromagnetic conductive metal particles is laminated onto both of
the surfaces of the inner sheet in such a way that the thickness of the outer laminated
elastomer is less than that of the inner sheet.
[0029] In order to arranged the coarse ferromagnetic, conductive metal particles through
the interior of the conductive sheet and to disperse the fine, ferromagnetic conductive
metal particles on one outer surface of the conductive sheet, first, the coarse particles
are coated with a low-molecular-weight elastomer; secondly, the coated coarse particles
are mixed with the fine particles in a liquid elastomer; thirdly, the mixed coarse
and fine particles are allowed to set within a uniform magnetic field for a predetermined
time period. In this method, the differences in sedimentation velocity and agglutination
rate between the coarse and fine particles ensure formation of a conductive sheet
in which the fine particles are concentrated on one surface thereof. The application
of the uniform magnetic field to the particle-elastomer mixture during setting causes
the coarse metal particles to align vertically through the sheet, as shown in Fig.
3. As a result, the inner sheet is much more pressure-sensitive than if the coarse
particles were randomly distributed. This allows suitable pressure-sensitivity without
the damaging effects of excessive particle content.
[0030] In the conductive sheet according to the present invention, the choices of the diameters
of the coarse and fine ferromagnetic metal particles and the mixture ratios of the
coarse and fine ferromagnetic metal particles and elastomer are very important in
order to obtain optimal relationships between the contact pressure and contact area.
In particular, the mixture ratio R
m of the coarse to fine ferromagnetic metal particles has a great influence upon the
characteristics between contact pressure and contact area. The smaller the mixture
ratio R
M, the greater the contact pressure with respect to a constant contact area.
[0031] Various experiments have been made to determine the above-mentioned particle diameters
and mixture ratios and the following values have been determined for desirable characteristics
in which the contact pressure is almost constant irrespective of contact area or increases
with increasing contact area.
(1) The diameter of the coarse ferromagnetic metal particles is from 30 to 150 micron
(pm);
(2) The diameter of the fine ferromagnetic metal particles is classified into two
groups of 10 micron (µm) or less and 50 micron (µm) or less;
(3) The mixture ratio of the coarse ferromagnetic metal particles to the fine ferromagnetic
metal particles is from 1:0.1 to 1:1 by weight in the case of the fine ferromagnetic
metal particles with a diameter of 10 micron (pm) or less and is from 1:2 to 1:5 in
the case of the fine ferromagnetic metal particles with a diameter of 50 micron (µm)
or less; and
(4) The mixture ratio of the elastomer to the coarse and fine ferromagnetic metal
particles is from 1:0.5 to 1:0.8 by weight.
[0032] Fig. 4 shows exemplary relationships between contact pressure and contact area. In
the figure, the curve A traces the characteristics obtained when the mixture ratio
R
m of the coarse to fine ferromagnetic metal particles is 1:0, that is, when there are
no fine particles, which are almost the same as those of a prior-art pressure sensitive
conductive sheet illustrated by curve D.
[0033] The curve B shows the characteristics obtained when the mixture ratio R
m of coarse to fine ferromagnetic metal particles is 1:0.1 in the case where the fine
ferromagnetic metal particles with a diameter of 10 micron (pm) or less are used or
when the R. is 1:2 in the case where the fine particles of 50 micron (µm) or less
are used.
[0034] The curve C shows the characteristics obtained when the mixture ratio R
M of coarse to fine ferromagnetic metal particles is 1:0.4 in the case where the fine
ferromagnetic metal particles with a diameter of 50 micron (µm) or less are used or
when the R
M is 1:4 in the case where the fine particles of 50 micron (pm) or less are used.
[0035] As explained with reference to Fig. 4, it is possible to obtain desirable characteristics
between contact pressure and contact area by controlling the mixture ratio of coarse
to fine ferromagnetic metal particles at a predetermined value and by aligning the
coarse, conductive, ferromagnetic metal particles through the interior of the conductive
sheet and dispersing the fine, conductive, ferromagnetic metal particles in at least
one outer surface of the conductive sheet.
[0036] It is not easy to explain the above-mentioned effect; however, it may be due to the
following reasons:
(1) since a great number of fine particles are dispersed near the surface of the conductive
sheet, the hardness of the sheet surface is high and additionally more uniform over
a wider contact area than that of the interior of the sheet. Therefore, more uniform
pressure is required to bring the fine particles into contact with each other completely
throughout the conduction area, thus preventing local conduction. As a result, the
sheet can be easily rendered conductive by a pen tip with a small contact area but
not by a hand with a large contact area. This phenomenon can more readily be understood
by imagining a model in which a relatively hard plastic sheet is placed on plastic
foam. In this case, although it is easy to contact the hard sheet through the foamed
plastic in a small area,-it is difficult to compress the foamed plastic over a large
area.
(2) since the diameter of the fine particles is small, the electrical contact resistance
between particles is large. Therefore, the phenomenon described under (1) above is
additionally emphasized.
[0037] Therefore, the higher the mixture ratio R
M ofthe coarse to fine ferromagnetic metal particles, the lower the contact pressure
required over the contact area. Additionally, the larger the contact area, the higher
the contact pressure required with the mixture ratio R
M at a constant value.
[0038] As opposed to the prior-art conductive sheet in which there is a high probability
of contact between metal particles at local positions in the contact area, in the
conductive sheet according to the present invention, since the variations in various
conduction factors are small, a more uniform pressure is required to make the sheet
conductive. Furthermore, since the hardness of the sheet surface is high, a relatively
high pressure is required to make a large conduction area conductive.
[0039] In the case where the pressure-sensitive, conductive elastic sheet according to the
present invention is applied to a 200 mm square tablet, the tablet can detect contact
when a letter is written with a ballpoint pen (small contact area of 10 mm
2 or less), but cannot detect pressure due to contact with the heel of user's hand
or the user's forearm (large contact area).
[0040] Furthermore, in this embodiment described above, the elasticity of the sheet is almost
the asme as in the prior-art rubber conductive sheet, because the fine ferromagnetic
metal particles are concentrated near the surface of the sheet and the coarse ferromagnetic
metal particles are arranged in the interior of the sheet.
[0041] As described above, in the pressure-sensitive, conductive elastic sheet according
to the present invention, since the coarse ferromagnetic metal particles and the fine
ferromagnetic metal particles are first mixed at a predetermined ratio and next mixed
with liquid elastomer and since the elastomer including the particles is formed into
a sheet within a uniform magnetic field, the coarse ferromagnetic metal particles
can be aligned in the direction perpendicular to the plane of the sheet and additionally
the fine ferromagnetic metal particles can be dispersed near one surface or near both
surfaces of the conductive sheet. Therefore, it is possible to provide a pressure-sensitive,
conductive elastic sheet in which the contact pressure is constant irrespective of
the contact area or the contact pressure increases with increasing contact area.
[0042] Furthermore, when the pressure-sensitive, conductive- elastic sheet is applied to
a graphics digitizing tablet through which various letters or figures can be detected
by a character reader, it is possible to provide a tablet which is sensitive only
to, for instance, a pencil or a ballpoint pen with a small contact area and not sensitive
to, for instance, the heel of the user's hand or the user's forearm, which have a
large contact area.
1. A pressure-sensitive conductive elastic sheet (4) comprising a great number of
ferromagnetic conductive particles (11) aligned in an elastomer (10) in a direction
perpendicular to the plane of the sheet through the interior thereof, characterised
in that:-
said particles (11) in the interior of said sheet are coarse particles having a diameter
of 30 to 150 microns (µm), and said sheet includes also a great number of fine ferromagnetic
conductive particles (12) dispersed in said sheet near at least one of its surfaces,
said fine particles having a diameter which is smaller than that of said coarse particles
and which is 10 microns (pm) or less, or 50 microns (pm) or less, the ratio by weight
of the coarse particles (11) to the fine particles (12) present in the sheet being
from 1:0.1 to 1:1 when the diameter of the fine particles is 10 microns (µm) or less,
or from 1:2 to 1:5 when the diameter of said fine particles is 50 microns (pm) or
less, and the ratio of the weight of the elastomer to the combined weight of the coarse
and fine particles being from 1:0.5 to 1:0.8,
whereby the pressure at which an electrically conductive pathway is formed through
the sheet is almost constant irrespective of the contact area to which pressure is
applied or increases with increasing contact area.
2. A pressure-sensitive, conductive elastic sheet as claimed in claim 1, wherein said
coarse and fine particles are ferrite.
3. A pressure-sensitive, conductive elastic sheet as claimed in claim 1, wherein said
coarse and fine particles are carbonic nickel.
4. A pressure-sensitive, conductive elastic sheet as claimed in any one of the preceding
claims, wherein said elastomer is silicon rubber.
5. A method of forming a pressure-sensitive, conductive elastic sheet in which the
pressure at which the sheet is rendered conductive is almost constant irrespective
of contact area or increases with increasing contact area, which comprises the following
steps of:
(a) mixing a number of coarse ferromagnetic conductive particles having a diameter
of 30 to 150 microns (µm) with a liquid elastomer;
(b) allowing the liquid elastomer mixed with said coarse particles to solidify into
an inner sheet within a uniform magnetic field;
(c) mixing a number of fine conductive particles having a diameter of 10 microns (µm)
or less, or 50 microns (µm) or less with a liquid elastomer, the ratio by weight of
the coarse particles to the fine particles being from 1:0.1 to 1:1 when the diameter
of the fine particles is 10 microns (pm) or less, or from 1:2 to 1:5 when the diameter
of said fine particles is 50 microns (pm) or less; and
(d) laminating the liquid elastomer including said fine particles onto both of the
surfaces of said inner sheet, the laminated elastomer being thinner than said inner
sheet, and the ratio of the weight of the elastomer to the combined weight of the
coarse and fine particles being from 1:0.5 to 1:0.8.
6. A method of forming a pressure-sensitive, conductive elastic sheet in which the
pressure at which the sheet is rendered conductive is almost constant irrespective
of contact area or increases with increasing contact area, which comprises the following
steps of:
(a) coating a number of coarse ferromagnetic conductive particles having a diameter
of 30 to 150 microns (pm) with a low-molecular-weight elastomer;
(b) mixing the coated coarse particles with a liquid elastomer in which a number of
fine conductive particles have been mixed; said fine particles having a diameter of
10 microns (pm) or less, or 50 microns (pm) or less; and the ratio by weight of the
coarse particles to the fine particles being from 1:0.1 to 1:1 when the diameter of
the fine particles is 10 microns (pm) or less, or from 1:2 to 1:5 when the diameter
of said fine particles is 50 microns (µm) or less; and
(c) leaving the elastomer including the coated coarse and fine particles, in the form
of a sheet, within a uniform magnetic field for a predetermined time sufficiently
long to allow the fine ferromagnetic particles to collect on the lower surface thereof,
the ratio of the weight of the elastomer in the sheet to the combined weight of the
coarse and fine particles being from 1:0.5 to 1:0.8.
1. Druckempfindliche leitende elastische Schicht (4), die eine große Anzahl von ferromagnetischen
leitenden Teilchen (11) umfaßt, die in einem Elastomer (10) in einer Richtung senkrecht
zur Ebene der Schicht durch deren Inneren ausgerichtet sind, dadurch gekennzeichnet:
daß die Teilchen (11) im Inneren der Schicht grobe Teilchen mit einem Durchmesser
von 30 bis 150 um sind und daß die Schicht auch eine große Anzahl von feinen ferromagnetischen
leitenden Teilchen (12) enthält, die in der Schicht in der Nähe mindestens einer ihrere
Oberflächen verteilt sind, wobei die feinen Teilchen einen Durchmesser besitzen, der
kleiner als der der groben Teilchen ist und 10 µm oder weniger, oder 50 um oder weniger
beträgt, wobei das Gewichtsverhältnis der in der Schicht vorhandenen groben Teilchen
(11) zu den feinen Teilchen (12) von 1:0,1 bis zu 1:1 ist, wenn der Durchmesser der
feinen Teilchen 10 µm oder weniger ist, oder von 1:2 bis 1:5, wenn der Durchmesser
der feinen Teilchen 50 um oder weniger ist, und das Gewichtsverhältnis des Elastomers
zu dem kombinierten Gewicht der groben und feinen Teilchen von 1:0,5 bis zu 1:0,8
liegt,
wodurch der Druck, bei dem ein elektrisch leitender Weg durch die Schicht gebildet
wird, unabhängig von der Kontaktfläche, auf die Druck angewendet wird, fast konstant
ist oder mit zunehmender Kontaktfläche zunimmt.
2. Druckempfindliche leitende elastische Schicht nach Anspruch 1, bei der die groben
und feinen Teilchen Ferrite sind.
3. Druckempfindliche, leitende elastische Schicht nach Anspruch 1, bei der die groben
und feinen Teilchen Nickel-karbonat sind.
4. Druckempfindliche leitende elastische Schicht nach einem der vorangehenden Ansprüche,
bei der das Elastomer Silikongummi ist.
5. Verfahren zum Bilden einer druckempfindlichen leitfähigen elastischen Schicht,
in der der Druck, bei dem die Schicht leitfähig wird, unabhängig von der Kontaktfläche
fast konstant ist oder mit zunehmender Kontaktfläche zunimmt, mit den folgenden Schritten:
(a) Mischen einer Anzahl von groben ferromagnetischen leitenden Teilchen mit einem
Durchmesser von 30 bis 150 µm mit einem flüssigen Elastomer;
(b) Zulassen der Verfestigung des mit den groben Teilchen gemischten flüssigen Elastomers
zu einer inneren Schicht in einem gleichförmigen Magnetfeld;
(c) Mischen einer Anzahl von feinen leitfähigen Teilchen mit einem Durchmesser von
10 µm oder weniger, oder 50 µm oder weniger, mit einem flüssigen Elastomer, wobei
das Gewichtsverhältnis der groben Teilchen zu den feinen Teilchen von 1:0,1 bis 1:1
liegt, wenn der Durchmesser der feinen Teilchen 10 µm oder weniger ist, oder von 1:2
zu 1:5, wenn der Durchmesser der feinen Teilchen 50 um oder weniger ist; und
(d) schichtweises Auftragen des die feinen Teilchen enthaltenden flüssigen Elastomers
auf beide Flächen der inneren Schicht, wobei das schichtweise aufgetragene Elastomer
dünner als die innere Schicht ist und das Gewichtsverhältnis des Elastomers zum kombinierten
Gewicht der groben und feinen Teilchen von 1:0,5 bis 1:0,8 beträgt.
6. Verfahren zum Bilden einer druckempfindlichen leitfähigen elastischen Schicht,
bei der der Druck, bei dem die Schicht leitfähig wird, unabhängig von der Kontaktfläche
fast konstant ist oder mit zunehmender Kontaktfläche zunimmt, mit folgenden Schritten:
(a) Beschichten einer Anzahl von groben ferromagnetischen leitenden Teilchen mit einem
Durchmesser von 30 bis 150 µm mit einem Elastomer mit niedrigem Molekulargewicht;
(b) Mischen der beschichteten groben Teilchen mit einem flüssigen Elastomer, in dem
eine Anzahl von feinen leitfähigen Teilchen eingemischt wurde, wobei die feinen Teilchen
einen Durchmesser von 10 µm oder weniger oder 50 µm oder weniger besitzen, und das
Gewichtsverhältnis der groben Teilchen zu den feinen Teilchen von 1:0,1 bis 1:1 liegt,
wenn der Durchmesser der feinen Teilchen 10 um oder weniger ist, oder von 1:2 bis
1:5, wenn der Durchmesser der feinen Teilchen 50 um oder weniger ist, und
(c) Belassen des die beschichteten groben und feinen Teilchen enthaltenden Elastomers
in Form einer Schicht innerhalb eines gleichförmigen Magnetfeldes während einer vorbestimmten
Zeit, die genügend lang ist, um die feinen ferromagnetischen Teilchen sich an der
unteren Fläche sammeln zu lassen, wobei das Gewichtsverhältnis des Elastomers in der
Schicht zum kombinierten Gewicht der groben und feinen Teilchen von 1:0,5 bis 1:0,8
liegt.
1. Feuille élastique conductrice (4) sensible à la pression comprenant un grand nombre
de particules conductrices ferromagnétiques (11) alignées dans un élastomère (10)
selon une direction perpendiculaire au plan de la feuille et passant par son intérieur,
caractérisée en ce que: lesdites particules (11) dans l'intérieur de ladite feuille
sont des particules à gros grains ayant un diamètre de 30 à 150 microns (µm), et en
ce que ladite feuille comprend aussi un grand nombre de particules conductrices ferromagnétiques
(12) fines, dispersées dans ladite feuille dans le voisinage d'au moins une de ses
surfaces, lesdites particules fines ayant un diamètre qui est plus petit que celui
desdites particules à gros grains et qui est de 10 microns (pm) ou moins, ou 50 microns
(pm) ou moins, le rapport en poids des particules à gros grains (11) et des particules
fines (12) présentes dans la feuille se situant de 1:0.1 à 1:1 lorsque le diamètre
des particules fines est de 10 microns (pm) ou moins, ou de 1:2 à 1:5 lorsque le diamètre
desdites particules fines est de 50 microns (um) ou moins, et le rapport entre le
poids de l'élastomère et le poids combiné des particules à gros grains et fines se
situant entre 1:0,5 et 1:0,8;
de sorte que la pression à laquelle un réseau électriquement conducteur est formé
à l'intérieur de la feuille est presque constant indépendamment de la surface de contact
à laquelle une pression est appliquée, ou augmente à mesure que la surface de contact
augmente.
2. Feuille élastique conductrice sensible à la pression, selon la revendication 1,
caractérisée en ce que lesdites particules à gros grains et fines sont du ferrite.
3. Feuille élastique conductrice sensible à la pression, selon la revendication 1,
caractérisée en ce que lesdites particules à gros grains et fines sont en nickel carbonique.
4. Feuille élastique conductrice sensible à la pression, selon l'une ou l'autre des
revendications précédentes, caractérisé en ce que ledit élastomère est du caoutchouc
silicone.
5. Méthode de fabrication d'une feuille élastique conductrice sensible à la pression,
dans laquelle la pression à laquelle la feuille est rendue conductrice est presque
constant indépendamment de la surface de contact, ou augmente à mesure que la surface
de contact augmente, la méthode comprenant les stades suivants:
(a) mélange d'un nombre de particules conductrices ferromagnétiques à gros grains
ayant un diamètre de 30 à 150 microns (um) avec un élastomère liquide;
(b) laisser l'élastomère liquide mélangé avec lesdites particules à gros grains se
solidifier en une feuille intérieure dans un champ magnétique uniforme;
(c) mélange d'un nombre de particules conductrices fines ayant un diamètre de 10 microns
(µm) ou moins, ou 50 microns (pm) ou moins, avec un élastomère liquide, le taux en
poids des particules à gros grains par rapport aux particules fines étant de 1:0,1
à 1:1 lorsque le diamètre des particules fines est de 10 microns (µm) ou moins, ou
de 1:2 à 1:5 lorsque le diamètre desdites particules fines est de 50 microns (pm)
ou moins; et
(d) stratification de l'élastomère liquide comprenant lesdites particules fines sur
les deux surfaces de ladite feuille intérieure, l'élastomère stratifié étant plus
mince que ladite feuille intérieure, et le rapport entre le poids de l'élastomère
et le poids combiné des particules à gros grains et fines se situant de 1:0,5 à 1:0,8.
6. Méthode de fabrication d'une feuille élastique conductrice sensible à la pression,
dans laquelle la pression à laquelle la feuille est rendue conductrice est presque
constante indépendamment de la surface de contact, ou augmente à mesure que la surface
de contact augmente, la méthode comprenant les stades suivants:
a) enduction d'un nombre de particules conductrices ferromagnétiques à gros grains
d'un diamètre de 30 à 150 microns (µm) d'un élastomère à poids moléculaire bas;
b) mélange des particules à gros grains enduites avec un élastomère liquide dans lequel
un nombre de particules fines ont été mélangées; lesdites particules fines ayant un
diamètre de 10 microns (µm) ou moins, ou 50 microns (Ilm) ou moins; et le rapport
en poids entre les particules à gros grains et les particules fines se situant entre
1:0,1 et 1:1 lorsque le diamètre des particules fines est de 10 microns (pm) ou moins,
ou entre 1:2 et 1:5 lorsque le diamètre desdites particules fines est de 50 microns
(um) ou moins, et
c) laisser l'élastomère y compris les particules à gros grains et fines enduites,
sous forme de feuille, séjourner dans un champ magnétique uniforme pendant une période
prédéterminée suffisamment étendue pour permettre aux particules ferromagnétiques
fines de se rassembler sur la surface inférieure de la feuille, le rapport entre le
poids de l'élastomère dans la feuille et le poids combiné des particules à gros grains
et fines se situant entre 1:0,5 et 1:0,8.