[0001] This invention is concerned with foam control agents and with detergent compositions
comprising these foam control agents.
[0002] Detergent compositions in powder form are used for washing purposes in machines for
washing dishes or for laundering of textiles. These compositions generally contain
organic surfactants, builders, for example phosphates, bleaching agents and various
organic and inorganic additives. The surfactants usually employed in domestic textile
washing powders when agitated in an aqueous medium during a washing cycle tend to
yield copious quantities of foam. However, presence of excessive amounts of foam during
a washing cycle in certain washing machines tends to adversely affect the quality
of the wash.
[0003] It has become a practice to include in detergent compositions materials which are
intended to control the amount of foam produced during a washing cycle. Various materials
have been proposed for this purpose, including for example certain silicone antifoams.
Silicone antifoams, especially those based on polydimethylsiloxanes, have been found
to be particularly useful foam controlling agents in various media. However, generally
silicone antifoams, when incorporated in detergent compositions in powder form , appear
to lose their effectiveness after prolonged storage in the detergent compositions.
[0004] G.B. Patent Specification 1 407 997 is directed to detergent compositions which contain
as an essential ingredient a silicone suds controlling agent which is stable on storage.
It discloses detergent compositions including a suds controlling component comprising
a silicone suds controlling agent and silica or a solid adsorbent releasably enclosed
in an organic material which is a water soluble or water dispersible, substantially
non-surface active, detergent-impermeable carrier material e.g. gelatin, agar or certain
reaction products of tallow alcohol and ethylene oxide. Specification 1 407 997 states
that the carrier material contains within its interior substantially all of the silicone
suds-controlling agent and effectively isolates it from, i.e. keeps it out of contact
with, the detergent component of the compositions. The carrier material is selected
such that, upon admixture with water, the carrier matrix dissolves or disperses to
release the silicone material incorporated therein to perform its suds-controlling
function.
[0005] Whilst these materials are satisfactory in many respects it is desirable to enhance
the range of materials which may be used to provide storage stable antifoam containing
detergent compositions in powder form.
[0006] G.B. Patent Specification 1 523 957, which relates to detergent compositions containing
a silicone foam controlling agent, discloses a powdered or granular detergent composition
containing from 0.5 to 207. by weight of a foam control substance which comprises
powdered or granular sodium tripolyphosphate, sodium sulphate or sodium perborate
having on the surface thereof an organopolysiloxane antifoam agent, which is at least
partially enclosed within an organic material which is a mixture of a water insoluble
wax having a melting point in the range from above 55°C to below 100°C and a water-insoluble
emulsifying agent. We have found that the storage stability of the exemplified detergent
compositions disclosed in G.B. Patent Specification 1 523 957 though better than that
of detergent compositions where the silicone foam controlling agent is replaced by
an organopolysiloxane antifoam agent on its own, is not always satisfactory especially
when storage occurs at 40°C over a longer period of time. It is also desirable to
reduce the number of those constituents of the foam controlling agent which contribute
little or no beneficial effect to the detergent composition when used in a wash cycle.
[0007] It is an object of the present invention to provide an improved silicone based foam
control agent which is suitable for use in a detergent composition in the form of
a finely divided powder and is capable of retaining its foam controlling qualities
during storage of the detergent composition.
[0008] It is also an object of the present invention to provide a foam control agent for
inclusion in a detergent composition in powder form, wherein the number of materials
used to retain the foam controlling ability of the silicone antifoam is kept to a
minimum.
[0009] We have now found that foam control agents which retain their foam controlling properties
during storage in a detergent composition may be wax free and comprise a silicone
antifoam and certain organic materials.
[0010] The invention provides, in one of its aspects, a particulate foam control agent in
finely divided form for inclusion in a detergent composition in powder form, characterised
in that the agent is wax-free and comprises a silicone antifoam and organic material
having a melting point in the range 50 to 85°C and comprising a monoester of glycerol
and a fatty acid having a carbon chain containing from 12 to 20 carbon atoms.
[0011] By the expression wax-free, where used herein, we mean that the foam control agent
does not contain any monoesters of long chain unbranched fatty acids (C24 to C
36) and alcohols (C
16 to
C36).
[0012] A foam control agent according to the invention is in finely divided form and comprises
discrete elements which may be mixed with a detergent composition in powder form in
quantities of about 0.1 to 25% by weight of the composition and distributed throughout
the composition. During storage at ambient atmosphere conditions at room temperature
and at temperatures up to about the melting point of the organic material these discrete
elements comprise the organic material and the silicone antifoam. The organic material
is selected for its ability to preserve sufficient of the activity of the silicone
antifoam during storage and until required to perform its antifoam function during
a washing cycle. Whilst not wishing to be bound by any particular theory, we believe
that the organic material acts as a binder or coating to preserve the constitution
and disposition of at least a substantial proportion of the discrete elements during
storage of the foam control agent in admixture with the detergent composition in powder
form. The binder effect of the organic material is unaffected by heating to temperatures
lower than its melting point. However, the organic material when heated to a temperature
equal to or higher than its melting point becomes liquid and no longer demonstrates
the binder effect, thus permitting the previously bound silicone antifoam to be released.
[0013] The organic material has a melting point in the range 50 to 85°C. The organic material
may comprise a single compound which has a melting point in that range, or a mixture
of compounds which has a melting point in that range. Organic materials having a melting
point of 50°C or more are chosen in order that the foam control agent may be stable
under routine conditions of storage and transportation of a detergent composition
in powder form containing it. During summer months, or in warmer countries, during
transport or storage the ambient temperature can easily rise to 40°C or more. Also,
many housewives store the container of the detergent composition in a room where heat
is often produced and temperatures could be in excess of 40°C. Organic materials having
a melting point of 85°C or less are selected in order to ensure that any silicone
antifoam which remains bound by the organic material when the detergent composition
is used in a washing cycle is released at a useful stage in that washing cycle in
order to control foaming.
[0014] Organic materials suitable for use in a foam control agent according to the invention
comprise monoesters of glycerol and certain fatty acids. Particularly suitable are
those organic materials which are at least to some extent water dispersible. Preferred
materials include monoesters of glycerol and aliphatic fatty acids have a carbon chain
containing 12 to 20 carbon atoms. Examples of such materials, which are all water
insoluble, include glyceryl monolaurate, glyceryl monomyristate, glyceryl monopalmitate
and glyceryl monostearate. More preferred organic materials suitable for use in a
foam control agent according to the invention comprise glyceryl monostearate. These
materials are preferred because of their good performance, easy availability, degree
of water dispersibility and suitable melting point. Glyceryl monostearate, having
in its pure form a melting point of 82°C (a-ester) or 74°C (β-ester), is commercially
available in different grades which are believed to comprise mixtures of the monoester,
diester and triester alongside some free glycerol and free stearic acid. Glyceryl
monostearate is also available as a non-emulsifying or a self-emulsifying material.
The self-emulsifying glyceryl monostearate comprises also a certain amount of soap.
A most preferred organic material for use in a foam control agent according to the
invention comprises glyceryl monostearate (self-emulsifying). This material is believed
to comprise about 30x by weight of the glyceryl monostearate and about 5% by weight
of a soap as well as mixtures of diesters and triesters and has a melting point of
about about 58°C. Glyceryl monostearate (self emulsifying) is water dispersible at
its melting point of 58°C. Although glyceryl monostearate is surface active it does
not appear to interfere with the effectiveness of the silicone antifoam when it is
released into the washing liquor.
[0015] It is advantageous to provide foam control agents in which not all the silicone antifoam
is fully bound, as this appears beneficial to the control of foaming of the detergent
composition in the early stage of the wash cycle i.e. before the binding effect of
the organic material has been fully disrupted during the washing cycle. In this way
one may ensure that sufficient antifoam is available in the early part of the washing
cycle for the antifoam to perform its function of controlling the foam level at this
stage. This is desirable because excessive foam, even though only present during a
part of the wash cycle, usually results in a decrease of the laundering efficiency
of the surfactants, due to for example reduced agitation.
[0016] The amount of organic material employed in a foam control agent according to the
invention is chosen so that when the foam control agent has been added to a detergent
composition the composition remains stable upon storage. It is, however, desirable
to keep the amount of organic material to a minimum because it is not expected to
contribute to the cleaning performance of the detergent composition during a washing
cycle. It is also desirable that it is removed from the laundered materials for example
with the washing liquor, without causing unacceptable soiling or greying of the laundered
materials e.g. through soil redeposition. The amount of organic material employed
is best calculated in a weight to weight ratio of organic material to silicone antifoam.
A foam control agent according to the invention may suitably comprise organic material
in a ratio of from 5:1 to 1:1 by weight of the silicone antifoam. Preferably the ratio
is from 2:1 to 2.5:1. Ratios below 1:1 may give both manufacturing problems and storage
stability problems, while ratios above 5:1 do not seem to contribute any benefit over
those obtained at a ratio 5:1 and are commercially less attractive. Nevertheless,
it is expected that ratios above 5:1 will work equally well.
[0017] A foam control agent according to the invention comprises a silicone antifoam. By
the expression silicone antifoam, where used herein, we mean an antifoam compound
comprising a polydiorganosiloxane and a solid silica. The polydiorganosiloxane is
suitably substantially linear and may have the average formula

where each R independently can be an alkyl or an aryl radical. Examples of such substituents
are methyl, ethyl, propyl, isobutyl and phenyl. Preferred polydiorganosiloxanes are
polydimethylsiloxanes having trimethylsilyl endblocking units and having a viscosity
at 25°C of from 5 x 10
-5 m
2/s to 0.1 m
2/s i.e. a value of n in the range 40 to 1500. These are preferred because of their
ready availability and their relatively low cost. The solid silica of the silicone
antifoam can be a fumed silica, a precipitated silica or a silica made by the gelformation
technique. The silica particles suitably have an average particle size of from 0.1
to 50 p, preferably from 1 to 20 p and a surface area of at least 50 m
2/g. These silica particles can be rendered hydrophobic by treating them with dialkylsilyl
groups and/or trialkylsilyl groups bonded directly onto the silica or by means of
a silicone resin. We prefer to employ a silica the particles of which have been rendered
hydrophobic with dimethyl and/or trimethyl silyl groups. Silicone antifoams employed
in a foam control agent according to the invention suitably have an amount of silica
in the range of 1 to 30% (more preferably 2 to 15%) by weight of the total weight
of the silicone antifoam resulting in silicone antifoams having an average viscosity
in the range of from 2 x 10
-4 m
2/s to 1 m
2/s. Preferred silicone antifoams may have a viscosity in the range of from 5 x 10
-3 m
z/s to 0.1 m
2/s. Particularly suitable are silicone antifoams with a viscosity of 2 x 10
-2 m
2/s or 4.5 x 10 2
m2/s.
[0018] Foam control agents according to the invention may be made by any convenient method
which enables contacting the silicone antifoam and the organic material in their liquid
phase. The conventional procedures for making powders are particularly convenient
e.g. spray drying and fluid bed coating procedures. For example the organic material
in liquid form and the silicone antifoam in liquid form may be passed into a tower
and permitted to form the foam control agent. In one method the silicone antifoam
and the organic material are sprayed simultaneously into a spray cooling tower. Upon
spraying, small liquid droplets are formed containing the silicone antifoam and the
organic material. The droplets cool down as they make their way down the tower. Thus
they solidify, forming a particulate finely divided foam control agent according to
the invention. The silicone antifoam and the organic material may be mixed prior to
spraying, or by contacting the sprayed liquid droplets of both materials, for example
by spraying the materials via separate nozzles. The finely divided foam control agent
is then collected at the bottom of the tower. Solidification of the droplets may be
encouraged, for example by use of a cool air counterstream, thus reducing more quickly
the temperature of the droplets. If desired, other ingredients of a detergent composition
or component thereof may be passed into the tower e.g. in advance of the organic material
and silicone antifoam, so that the foam control agent formed includes carrier particles
formed from those ingredients. We prefer to produce the foam control agent by contacting
the organic material and the silicone antifoam in their liquid form and passing them
onto a fluid bed in which are suspended solid carrier particles. The foam control
agent formed includes carrier particles from the fluid bed. These carrier particles
may comprise any suitable material but conveniently may be an ingredient or component
part of a detergent composition. The carrier particles utilised in the foam control
agent provide a solid basis on which the silicone antifoam and the organic material
may be deposited and thus provide a dry basis for the silicone antifoam, so that the
foam control agent may be a free flowing powder at room temperature and therefore
can be easily mixed into a detergent composition in powder form. The carrier particles
also bulk up the foam control agent to facilitate the dispersibility of the foam control
agent in the powder detergent. Even distribution of the agent in the detergent composition
is important since it is desirable that every unit-measure of the detergent composition
used by the housewife contains sufficient foam control agent to stop excessive foam
formation even though the foam control agent may be employed at levels below 12 by
weight of the total detergent composition. Preferably the carrier particles are of
water soluble solid powder material which facilitate dispersion of the silicone antifoam
in the aqueous liquor during the wash cycle. However, other materials which do not
chemically bond with the silicone antifoam may also be used as carrier particles.
It is most suitable to choose carrier particles which themselves play an active role
in the laundering or washing process. Examples of such materials are zeolites, sodium
sulphate, sodium carbonate, carboxymethylcellulose and clay minerals. Such materials
are useful as builders, soil suspenders, diluents, softeners etc. in the detergent
composition. Preferred carrier particles for use in a foam control agent according
to the invention are selected with a view to avoiding settling of the foam control
agent to the bottom of a container of detergent composition. Most preferred carrier
particles comprise sodium tripolyphosphate (STPP) particles. STPP is preferred because
it has a low bulk density of around 0.5 g/cm
3, is water soluble and does not appear to interfere with the effectiveness of the
silicone antifoam. A foam control agent according to the invention may comprise carrier
particles in an amount of from 60 to 90% by weight based on the total weight of the
foam control agent. We prefer to use 70 to 80% of carrier particles by weight of the
total foam control agent.
[0019] The invention provides in another of its aspects a method of making a particulate
wax free foam control agent in finely divided form for inclusion in a detergent composition
in powder form characterised in that silicone antifoam and an organic material having
a melting point in the range 50 to 85°C and comprising a monoester of glycerol and
a fatty acid having a carbon chain containing from 12 to 20 carbon atoms, are contacted
together in their liquid phase and are caused to form a solid in admixture.
[0020] In a preferred method according to the invention the silicone antifoam and the organic
material are mixed and heated to a temperature above the melting point of the organic
material. They may be heated to such temperature before, during or after the mixing
stage. The temperature is chosen sufficiently high, for example 90°C, so that the
transport from the mixing and/or heating vessel to a spray unit does not cause this
temperature to fall below the melting point of the organic material. Any conventional
mixing method may be used for the mixing of the silicone antifoam and the organic
material for example paddle stirring or ribbon blending. The heated mixture may then
be transferre under pressure to a spray nozzle. This can be achieved by any conventional
pumping system, but preferably a peristaltic pump is used as this avoids any possible
contamination of the n.ixture with materials from the pump. The pumping rate may vary
and can be adapted to the type of spray unit used. The mixture may suitably be pumped
at a rate of for example 1.4 x 10
-6 m'/s. The spray nozzle and spraying pressure are chosen such that the liquid droplets
which are formed are small enough to enable even distribution in a detergent composition.
The liquid particles can then fall and deposit themselves in admixture onto a fluid
bed of a carrier material, such as the preferred STPP. A foam control agent according
to the invention is then collected when the mixture has been sprayed onto the carrier
particles.
[0021] Foam control agents according to the present invention employ a novel combination
of ingredients and enable production of storage stable detergent compositions in powder
form without resort to water-soluble or water- dispersible substantially non-surface
active, detergent impermeable materials and without the need for adding a water insoluble
wax.
[0022] Foam control agents according to the invention do not appear to give rise to deposits
of the organic material upon textiles laundered with detergent compositions containing
these foam control agents in amounts sufficient to control the foam level during laundering
operations. An additional advantage of the preferred foam control agents according
to the invention is that the amount of organic material introduced into a detergent
composition is still acceptable even when a relatively large amount of silicone antifoam
is used in the detergent composition.
[0023] The present invention also provides a detergent composition in powder form, comprising
a detergent component and a foam control agent according to the invention.
[0024] A foam control agent according to the invention may be added to the detergent component
in a proportion of from 0.1 to 3% by weight based on the total detergent composition
weight if no carrier particles are included in the foam control agent. The preferred
foam control agents, which include carrier particles, may be added in a proportion
of from 0.25 to 25X by weight based on the total detergent composition weight.
[0025] Suitable detergent components comprise an active detergent, organic and inorganic
builder salts and other additives and diluents. The active detergent may comprise
organic detergent surfactants of the anionic, cationic, non-ionic or amphoteric type,
or mixtures thereof. Suitable anionic organic detergent surfactants are alkali metal
soaps of higher fatty acids, alkyl aryl sulphonates, for example sodium'dodecyl benzene
sulphonate, long chain (fatty) alcohol sulphates, olefine sulphates and sulphonates,
sulphated monoglycerides, sulphated ethers, sulphosuccinates, alkane sulphonates,
phosphate esters, alkyl isothionates, sucrose esters and fluorosurfactants. Suitable
cationic organic detergent surfactants are alkyl-amine salts, quaternary ammonium
salts, sulphonium salts and phosphonium salts. Suitable non-ionic organic surfactants
are condensates of ethylene oxide with a long chain (fatty) alcohol or fatty acid,
for example C
14-15 alcohol, condensed with 7 moles of ethylene oxide (Dobanol 45-7), condensates of
ethylene oxide with an amine or an amide, condensation products of ethylene and propylene
oxides, fatty acid alkylol amides and fatty amine oxides. Suitable amphoteric organic
detergent surfactants are imidazoline compounds, alkyl- aminoacid salts and betaines.
Examples of inorganic components are phosphates and polyphosphates, silicates, such
as sodium silicates, carbonates, sulphates, oxygen releasing compounds, such as sodium
perborate and other bleaching agents and zeolites. Examples of organic components
are anti-redeposition agents, such as carboxy methyl cellulose (CMC), brighteners,
chelating agents, such as ethylene diamine tetraacetic acid (EDTA) and nitrilotriacetic
acid (NTA), enzymes and bacteriostats. Materials suitable for the detergent component
are well known to the person skilled in the art, and are described in many text books,
for example Synthetic Detergents, A. Davidsohn and B.M. Milwidsky, 6th edition, George
Godwin (1978).
[0026] The following examples are selected to illustrate the invention by way of example.
All parts and percentages are expressed by weight unless otherwise stated.
1. Foam control agent production.
[0027] All example foam control agents were prepared by stirring 50g of a silicone antifoam
into molten organic material. The mixture thus formed was heated to 85 or 90°C. This
hot liquid mixture was then pumped with a peristaltic pump, via a heat-traced transport
line, to the spray head of a fluid bed 'Aeromatic' coating equipment, where it was
sprayed at a pressure of 1.2 x 10 Pa through a nozzle of 1.1mm at a rate of 1.42 x
10
-6 m
3/s onto a fluid bed of 500g of STPP (Albright and Wilson, Marchon division). The STPP
was kept in the fluid bed by an air pressure at a relative setting of 8 to 10. When
all the mixture was sprayed onto the STPP a particulate example foam control agent
according to the invention was collected.
[0028] Details of the composition (in parts) of each of the example foam control agents
are given in Table I.

[0029] AF A was a silicone antifoam consisting of a mixture of polydimethylsiloxanes and
about 13% by weight of the antifoam of hydrophobic silica. Antifoam A had a viscosity
at 25°C of about 2 x 10
-2 m
2/s.
[0030] AF B was a silicone antifoam consisting of a mixture of polydimethylsiloxanes and
about 4.5% by weight of the antifoam of hydrophobic silica. Antifoam B had a viscosity
at 25°C of about 4.5 x 10
-2 m
2/s.
[0031] AF C was a silicone antifoam consisting of a mixture of polydimethylsiloxanes and
about 5X by weight of the antifoam of hydrophobic silica. Antifoam C had a viscosity
at 25°C of about 2 x 10
-2 m
2/s.
[0032] OM 1 was glyceryl monostearate (self-emulsifying) GE 0802 s/e from Croda Chemicals
Limited, which is believed to comprise about 30% glyceryl monostearate, a maximum
of 7% free glycerine, about 5X soap and a maximum of 2% water. It had a saponification
value of about 152 to 160 and a melting point of about 58°C.
[0033] OM 2 was glyceryl monostearate GE 0803 (n/e) from Croda Chemicals Limited, which
is believed to comprise about 30% glyceryl monostearate, a maximum of 5% free glycerine
and a maximum of 2% water. It had a saponification value of about 165 to 175 and a
melting point of about 58°C.
[0034] OM 3 was glyceryl monostearate GE 3546 (n/e) from Lroda Chemicals Limited, which
is believed to comprise about 90% glyceryl monostearate, a maximum of 1% free glycerine
and a maximum.of 2% water. It had a saponification value of about 150 to 165 and a
melting point of about 65°C.
[0035] OM 4 was glyceryl monomyristate Grindtek MM 90 from Grindsted Products A/S, which
is believed to comprise a minimum of 90% glyceryl monomyristate, a maximum of 4% free
glycerol, a maximum of 5% of glyceryl monolaurate and of glyceryl monopalmitate. It
had a saponification value of about 180 to 190 and a melting point of about 65°C.
[0036] OM 5 was glyceryl monolaurate Grindtek ML 90 from Grindsted Products A/S, which is
believed to comprise a minimum of 90% glyceryl monolaurate, a maximum of 4% free glycerol,
a maximum of 5% of glyceryl monocaprate and of glyceryl monomyristate. It had a saponification
value of about 200 to 210 and a melting point of about 56°C.
2. Storage stability testing.
[0037] A detergent composition was prepared by mixing 9 parts sodium dodecyl benzene sulphonate,
4 parts Dobanol 45-7, 40 parts sodium tripolyphosphate and 25 parts sodium perborate.
This composition is regarded as a basis for a detergent powder composition which may
be made up to 100 parts with other ingredients, for example diluents, builders and
additives; as these ingredients do not usually tend to contribute significantly to
the foam generation of the composition they were not included in the detergent test
composition.
[0038] The detergent test composition was divided in lots of 78g to which the foam control
agent was then added and mixed in, in proportions sufficient to give, based on the
weight of the detergent test composition, the level of silicone antifoam mentioned
in Table II or Table III in order to provide sample detergents. Sample detergents
1, 2, 3, 4, 5, 6, 7 and 8 contain respectively first, second, third, fourth, fifth,
sixth, seventh and eighth example foam control agent. Also first and second comparative
detergents were prepared consisting of 78g of the detergent test composition and the
silicone antifoam AF A and AF B respectively, as referred to hereinabove in proportions
mentioned in Table II.
[0039] In a first test method a conventional automatic washing machine (Miele 427) of the
front loading type having a transparent door through which clothes may be loaded to
the machine was loaded with 3.5kg of clean cotton fabric. A wash cycle with a prewash
and a main wash (95°C) was carried out using one lot of sample detergent for each
of the prewash and the main wash, each lot containing 78g of the detergent test composition.
The door of the washing machine was divided in its height by a scale from 0 to 100%
with 10X intervals. The level of the top of the foam during the wash cycle was compared
with the scale after about 40 minutes of the main wash, when the temperature had reached
90°C, when the rotation drum of the washing machine was stationary and the scale values
were recorded.
[0040] In a second test method a conventional automatic washing machine (Miele W 433 de
luxe) was used which had a more severe agitation than the machine used in the first
test method. This means that a larger amount of foam was generated than in the first
method. The test was carried out as in the first method apart from the fact that the
prewash was left out.
[0041] Sample detergents 1, 2, 3, 5 and 6 and first and second comparative detergents were
tested according to the first test method while sample detergents 4, 7 and 8 were
tested according to the second test method.
[0043] As can be seen from the results shown in Tables II and III the compositions containing
a foam control agent according to the invention retain a significant proportion of
their foam control ability after prolonged storage.
1. A particulate foam control agent in finely divided form for inclusion in a detergent
composition in powder form, characterised in that the agent is wax free and comprises
a silicone antifoam and organic material having a melting point in the range 50 to
85°C, and comprising a monoester of glycerol and a fatty acid having a carbon chain
containing from 12 to 20 carbon atoms.
2. A foam control agent according to Claim 1 further characterised in that the organic
material comprises glyceryl monostearate.
3. A foam control agent according to Claim 1 further characterised in that the organic
material comprises glyceryl monostearate (self-emulsifying) (as hereinbefore referred
to).
4. A foam control agent according to any one of the preceding claims further characterised
in that the agent comprises from 1 to 5 parts by weight of the organic material per
part by weight of the silicone antifoam.
5. A foam control agent according to any one of the preceding claims further characterised
in that the silicone antifoam comprises a polydimethylsiloxane having trimethylsilyl
end- blocking units and a solid silica with a surface area of at least 50 m2/g which has been rendered hydrophobic with dimethyl and/or trimethyl silyl groups.
6. A foam control agent according to any one of the preceding claims further characterised
in that the agent also comprises carrier particles.
7. A foam control agent according to Claim 6 further characterised in that the carrier
particles comprise sodium tripolyphosphate particles.
8. A method of making a particulate wax free foam control agent in finely divided
form for inclusion in a detergent composition in powder form characterised in that
silicone antifoam and an organic material having a melting point in the range 50 to
85°C, and comprising a monoester of glycerol and a fatty acid, having a carbon chain
containing from 12 to 20 carbon atoms are contacted together in their liquid phase
and are caused to form a solid in admixture.
9. A method of making a foam control agent according to Claim 8 further characterised
in that the silicone antifoam and the organic material are mixed together and are
sprayed in the form of liquid droplets onto a fluidised bed of carrier particles,
onto which the liquid droplets solidify.
10. A foam control agent when made according to a method as claimed in either of Claims.8
and 9.
11. A detergent composition in powder form comprising a detergent component and a
foam control agent according to any one of Claims 1 to 7 and Claim 10.
1. A method of making a particulate wax free foam control agent in finely divided
form for inclusion in a detergent composition in powder form characterised in that
silicone antifoam and an organic material having a melting point in the range 50 to
85°C, and comprising a monoester of glycerol and a fatty acid, having a carbon chain
containing from 12 to 20 carbon atoms are contacted together in their liquid phase
and are caused to form a solid in admixture.
2. A method of making a foam control agent according to Claim 1 further characterised
in that from 1 to 5 parts by weight of the organic material are used per part by weight
of the silicone antifoam.
3. A method of making a foam control agent according to either one of Claims 1 and
2, further characterised in that the silicone antifoam and the organic material are
sprayed simultaneously and are caused to solidify by cooling.
4. A method of making a foam control agent according to either one of Claims 1 and
2 further characterised in that the silicone antifoam and the organic material are
mixed together and are sprayed in the form of liquid droplets onto a fluidised bed
of carrier particles, onto which the liquid droplets solidify.
5. A method of making a foam control agent according to any one of the preceding claims
further characterised in that the organic material comprises glyceryl monostearate.
6. A method of making a foam control agent according to any one of the preceding claims
further characterised in that the organic material comprises glyceryl monostearate
(self-emulsifying) (as hereinbefore referred to).
7. A method of making a foam control agent according to any one of the preceding claims
further characterised in that the silicone antifoam comprises a polydimethylsiloxane
having trimethylsilyl end-blocking units and a solid silica with a surface area of
at least 50 m2/g which has been rendered hydrophobic with dimethyl and/or trimethyl silyl groups.
8. A method of making a foam control agent according to Claim 4 further characterised
in that the carrier particles comprise sodium tripolyphosphate particles.