[0001] The present invention is in the field of chemical cooking of wood chips to produce
pulp suitable for manufacture of paper and involves sequential use of various cooking
liquors in the same digester for predetermined cooking times, to increase the efficiency
of the process and to conserve energy.
[0002] There are numerous types of processes for batch digestion of wood chips in the manufacture
of paper. The digestion usually takes place in a digester specifically built for that
purpose, the digester being filled with the wood chips which are usually compacted
therein. Hot solutions of sodium hydroxide alone or in admixture with sodium sulfide
are then charged into the digester. The temperature of the digester can be controlled
through the introduction of steam and after maintaining the chips in contact with
the cooking liquor for a predetermined period of time, a blow valve in the digester
can be opened to dump the contents into a blow tank.
[0003] There is a substantial amount of heat loss in carrying out the batch digestion process
and while many systems have been suggested for minimizing this heat loss, none has
been particularly effective. Some paper manufacturers have gone to continuous digesting
processes in order to improve the efficiency of the cooking operation, but the equipment
costs for a continuous digesting system are very high.
[0004] More recently, an improved type of batch process has been designed for overcoming
these difficulties. In this new process, the wood chips are cooked in the digester
and the hot black liquor which results is removed by displacement with a filtrate
from the washing section. This filtrate is added to the bottom of the digester and
pushes up the hot spent liquor through the chip column without a substantial intermingling
of the two liquids. The displaced hot black liquor is then directed into a pressurized
accumulator. The digester is then emptied by adding steam to the top of the digester
which forces the pulp out through a blow valve into a blow tank. After the pulp has
been blown from the digester, it is uniformly filled with chips.
[0005] Hot black liquor from the accumulator is pumped into the bottom of the digester where
it heats the chips. In this stage, an excess of black liquor is employed, more than
the capacity of the digester so that excess black liquor is discharged from the top
of the digester and is transferred to a weak black liquor tank. Fresh white liquor
is then used to displace the black liquor from the bottom of the digester and the
resulting spent liquor is passed to a weak black liquor storage space. The contents
of the digester are then heated with steam to the desired cooking temperatures and
held there for the required cooking times. When the contents of the digester have
reached the cooking temperature, the steam introduction stops. After cooking, the
hot liquor is removed as in the originally described step, and the cycle starts over
again. This type of process is described in Japanese patent application No. 176282/1982.
[0006] In TAPPI JOURNAL, vol. 66, No. 3, March 1983, pages 120 to 123 a batch-type wood
chip cooking process in the form of a one stage process is disclosed, comprising the
steps of introducing wood chips to be cooked into a digester, soaking the chips in
said digester with a warm black liquor having a temperature substantially below that
required for cooking to remove most of the air from said digester and said chips,
displacing the warm liquor from the digester with a preheated cooking liquor and cooking
said chips by raising the temperature of the cooking liquor in the digester to a cooking
temperature, after the chips have attained a predetermined degree of cooking, displacing
the liquor in said digester with a liquid filtrate derived from pulp washing and recovering
part of the heat of the replaced hot black liquor having a temperature near cooking
temperature by heat exchange with the white liquor used as cooking liquor, and emptying
the contents of said digester by applying gas pressure to the interior of said digester.
A total digester cycle time of 200 min is required for this process. The pulp quality
and yield, however, did not improve over conventional Kraft pulping. The present invention
aims to further improving such process by further reducing the total digester cycle
time and by improving the pulp yield, improving the pulp quality as measured by the
average molecule size and to improving the pulp brightness.
[0007] According to the present invention, this object is attained by a batch-type wood
chip cooking process comprising the steps of
- introducing wood chips into a digester,
- soaking the chips in said digester with a warm black liquor having a temperature
substantially below that required for cooking to remove air,
- displacing the warm black liquor from the digester with a preheated cooking liquor,
- raising the temperature of the cooking liquor in the digester to the cooking temperature,
- after the chips have attained a predetermined degree of cooking, displacing the
liquor in said digester with a liquid filtrate from pulp washing and recovering part
of the heat of the replaced hot black liquor having a temperature near cooking temperature
by heat exchange with the white liquor used as cooking liquor, and
- emptying the contents of said digester by applying gas pressure to the interior
of said digester,
characterized in that
the cooking of the chips in the digester is performed in a series of cooks C1, C2,....Cn using liquors Ll, L2,...Ln as cooking liquors for the respective cooks wherein
- said liquors LI, L2,...L" are each mixtures of hot white liquor and a hot black liquor, and
- the first cook C1 is carried out with a liquor L1 having a relatively high proportionate amount of the total white liquor required
for completing the desired cooking and for relatively long cooking time T1'
- the second cook C2 is carried out with a liquor L2 having a proportionate amount of the white liquor than L1 and for a time T2 being shorter than T1' and
- the succeeding cooks through cook Cµ are carried out at successively lower proportionate amounts of the white liquor and
successively shorter times.
[0008] The multi-stage wood chip cooking process according to the present invention utilizes
a single digester wherein the wood chips are introduced into the digester and soaked
in a warm black liquor to remove most of the air from the digester and the chips.
After a suitable soaking period, the warm black liquor is displaced from the digester
with a mixture of a first hot black liquor and hot white liquor having a relatively
high proportionate amount of white liquor. The temperature of the digester contents
is raised to a cooking temperature usually by circulating the contents through a heat
exchanger through which steam is added. After a suitable cooking period which will
be the longest of the multi-stage process, the liquor is displaced from the digester
with a mixture of a second hot black liquor and hot white liquor. This mixture has
a proportionate amount of hot white liquor lower than in the first liquor. The temperature
of the digester is again raised to a cooking temperature and after the chips have
attained a predetermined degree of cooking, the liquor is displaced in the digester
with a liquid filtrate derived from pulp washing. Finally, the contents of the digester
are emptied by applying gas pressure to the interior of the digester.
[0009] Stated more generally, the present invention involves a multi-stage wood chip cooking
process in which the chips are sequentially cooked in a digester in a series of cooks
C
1, C
2, C
3... C
n. The cook C
1 is carried out with a liquid L
1 having a relatively high proportionate amount of white liquor and for a relatively
long cooking time T
1. Cook C
2 is carried out with a liquor L
2 having a proportionate amount of white liquor less than L
1 and for a time shorter than T
1. Succeeding cooks are carried out through cook C
n at successively lower proportionate amounts of white liquor and successively shorter
time. As few as two stages can be used, but three are preferred. More than three can
be used where necessary or desirable.
[0010] In the case of a three-stage process for pulping softwood chips using the Kraft process,
the following conditions may apply. The total white liquor may typically constitute
about 25% of the liquid capacity of the digester minus the volume of chips in the
digester. The first cooking is carried out with an amount of white liquor comprising,
50 to 75% of the total white liquor for a period of 25 to 40 minutes, the second cooking
is carried out with an amount of white liquor comprising 10 to 30% of the total for
a period of 10 to 20 minutes, and the third cooking is carried out with an amount
of white liquor comprising 5 to 20 % of the total for a period of 5 to 15 minutes.
[0011] The single Figure of the drawing illustrates schematically an installation for carrying
out the multistage wood chip cooking process of the present invention.
[0012] In the attached Figure of the drawing, reference numeral 10 has been applied generally
to a digester of the conventional type including a removable lid 11. The contents
of the digester can be heated to a cooking temperature by pumping them through a pump
12 and a valve 13 through a heat exchanger 14 having a steam inlet line 15 and a steam
condensate outlet line 16.
[0013] A warm liquor accumulator 17 stores black liquor at a relatively low temperature.
This warm black liquor, at a temperature substantially below that required for cooking,
is initially pumped by means of a pump 18 through a line 19 controlled by a valve
20 into the base of the digester 10 through an inlet valve 21.
[0014] The system also includes a first hot liquor accumulator 22 which contains the liquor
for the first stage cook. This black liquor at a relatively high temperature is pumped
out through a pump 23 and proceeds through a valve 24, through the valve 21 and into
the base of the digester. A hot white liquor accumulator 25 serves as a storage vessel
for the fresh hot white liquor which is pumped out of the accumulator 25 by means
of a pump 26 through a flow regulator 27 and is thereupon combined with the discharge
of the pump 23 from the first hot black liquor accumulator 22. The flow regulator
27 can be used to set the relative proportions between hot white liquor and hot black
liquor in the first cooking step.
[0015] The hot white liquor is preheated after it is introduced through an inlet line 28
through a heat exchanger 29 before entering the hot white liquor accumulator 25. The
heat exchange is accomplished by withdrawing a portion of the hot black liquor from
the accumulator 22 through a pump 30 and a line 31. This hot black liquor is also
used as the heat exchange liquid for a second heat exchanger 32 which will be described
subsequently. The hot black liquor passing through the two heat exchangers 29 and
32 is removed as a warm but not hot liquid through a line 33 whereupon it is delivered
to the warm liquor accumulator 17. Periodically, the warm black liquor from the accumulator
17 is discharged through a line 66 and passed to a black liquor evaporator.
[0016] A second hot liquor accumulator 34 is used to store the black liquor for the second
cook. A pump 35 delivers a stream of the hot black liquor which is at a lower temperature
than the hot black liquor in the accumulator 22 into combination with hot white liquor
from the accumulator 25. The hot white liquor is delivered by means of a pump 36 through
a flow regulator 37 where it is combined with the discharge of the pump 35, the combined
discharge then passing through a valve 38 and into the base of the digester through
the valve 21. The relative proportion of hot white liquor in this cook will be less
than the proportion used in the first cook, and the cooking temperature will be less.
Steam is optionally introduced into the second hot liquor accumulator 34 by means
of a steam line 39.
[0017] A third hot liquor accumulator 40 containing hot black liquor for the third cook
is provided with a pump 41 for the discharge of its contents. A pump 42 associated
with the hot white liquor accumulator 25 dilivers a metered amount of hot white liquor
through a line 43 and a flow regulator 44 into admixture with the hot black liquor
being pumped through the pump 41. The combined stream passes through a valve 45, and
through the valve 21 into the base of the digester 10. The combined stream for the
third cook has a lesser concentration of white liquor than the previous cooking liquors
and is at a lower temperature.
[0018] A pulp washer filtrate recovered from another portion of the papermaking plant (not
shown) is introduced into an accumulator 46 through a line 47. A pump 48 is provided
to deliver the filtrate through a valve 49 and into the base of the digester through
the valve 21. A portion of the filtrate in the accumulator 46 may be pumped by means
of pump 50 through a line 51 and then through the heat exchanger 32 where it is passed
in heat exchange relationship with the hot black liquor from the first hot liquor
accumulator 22. This preheated filtrate is then directed to a hot filtrate accumulator
52. A pump 53 delivers the heated filtrate through the valve 49 and into the digester
10.
[0019] Finally, there is provided a discharge valve 54 for emptying the contents of the
digester 10. For this purpose, air or other fluid is introduced through an inlet line
55 at the completion of the cook, whereupon valve 54 is opened and the contents of
the digester are transferred to a blow tank or another receptacle through a discharge
line 56.
[0020] The various cooking liquors are then returned to the accumulators upon completion
of the individual stages of the cook. A line 57 and valve 58 are used to return a
weak cooking liquor to the warm liquor accumulator 17. A line 59 and a valve 60 are
used to deliver hot black liquor to the first hot liquor accumulator 22. Similarly,
a line 61 and a valve 62 return liquor from the digester 10 to the second hot liquor
accumulator 34. Material is recycled to the third hot liquor accumulator 40 by means
of a line 63 and a valve 64.
[0021] The process of the present invention can be used with a modified Kraft or soda pulping
process. The multistage system preferably consists of three stages as shown in the
drawing but may employ two stages or more than three. The multi-stage cook removes
the non-cellulosic material from the wood chips in a manner so as to improve the pulp
yield, improve the pulp quality as measured by the average molecule size, and improve
the pulp brightness. Additionally, this new process permits pulps produced for further
processing by bleaching to be more completely delignified and thus require a milder
bleaching treatment using reduced quantities of bleach chemicals. A further advantage
of this invention is that most of the pulp washing to remove spent cooking chemical
and dissolved organic matter is done in the digester.
[0022] The conditions of time, temperature and active cooking chemical concentration can,
within reasonable limits, be adjusted between the stages of cooking so as to optimize
the desired pulp properties from the wood chips being used. This feature provides
greater flexibility in the pulping operation.
[0023] The following description is given to show the overall process sequence.
[0024] The empty digester 10 is filled by removal of the lid 11 with wood chips. These chips
may be compacted in order to increase the quantity of chips charged, and to provide
a more uniform chip density. It is preferable that overly thick chips (more than 6
millimeters) be removed from the chips supply.
[0025] With the digester 10 closed, warm black liquor from the accumulator 17 is pumped
by means of pump 18 through the line 19 to the valve 21 into the bottom of the digester
which is substantially filled with chips.
[0026] The digester is completely filled with this liquor and some excess is supplied. The
excess leaves the digester by means of an extraction screen (not shown) located in
the top dome of the digester 10. The excess liquor is returned to the warm liquor
accumulator 17 through the line 57. This initial soaking with the warm liquor at a
temperature considerably below cooking temperature serves to remove most of the air
from the digester and the chips, warms the chips, and neutralizes some of the organic
acids associated with the wood chips. The excess weak black liquor generated in the
pulping and washing system is periodically discharged to the black liquor evaporators
through the discharge line 66.
[0027] Hot black liquor from the first hot black liquor accumulator 22 and hot white liquor
from the hot white liquor accumulator 25 are pumped together by means of pumps 23
and 26, respectively, through the valve 24 into the bottom of the digester which is
now filled with warm black liquor. The displaced warm liquor leaves the digester via
the extraction screen in the top dome of the digester and is returned to the warm
black liquor accumulator 17 through the line 57.
[0028] Liquor from the first hot black liquor accumulator 22 is not only used for filling
the digester 10 but is also used to preheat the fresh white liquor in the heat exchanger
29 and also to preheat the first portion of the washer filtrate in the heat exchanger
32. The black liquor leaving the two heat exchangers goes to the warm liquor accumulator
17 by means of the line 33.
[0029] The hot white liquor entering through the line 28 is also heated by the heat exchanger
29 before it arrives at the hot white liquor accumulator 25.
[0030] The temperature of the contents of the digester 10 filled with the mixture of hot
black liquor from the first hot liquor accumulator 22 and the hot white liquor accumulator
25 is raised to the desired cooking temperature by circulating the contents of the
digester through the valve 13 and heat exchanger 14 under the action of the pump 12.
Forced circulation of liquor in the digester is preferred to insure uniform distribution
of temperature and chemicals throughout the digester 10. In the case of a Kraft process
cooking for the three-stage sequence, the first cooking can take place with a liquor
containing 50 to 75% of the total white liquor used and a cooking time of 25 to 40
minutes. No cooking operation in this multi-stage process requires as much as a 60
minute cook.
[0031] At the conclusion of the desired first stage cooking time, hot black liquor from
the second hot liquor accumulator 34 and hot white liquor from the accumulator 25
are pumped together through pumps 35 and 36, respectively, into the bottom of the
digester 10. Proportioning of the relative amounts is accomplished by the flow controller
37. This second cooking liquor contains a lower proportionate amount of white liquor
and is used for a lesser cooking time than the first cook. Typically, the second cooking
is carried out with a white liquor constituting 10 to 30% of the total for a period
of 10 to 20 minutes.
[0032] The digester is brought up to cooking temperature by circulating the liquor through
the heat exchanger 14.
[0033] Alternatively, steam can be added to the second hot liquor accumulator 34 through
the steam line 39.
[0034] At the expiration of the desired second stage cooking time, hot black liquor from
the third hot black liquor accumulator 40 and hot white liquor through the pump 42
and flow regulator 44 are combined and pumped together through valve 45 into the base
of the digester 10. The displaced black liquor leaves the digester 10 and passes through
line 61 and valve 62 into the second hot black liquor accumulator 34.
[0035] The temperature of the digester contents filled with the hot black liquor and hot
white liquor is then raised to the desired cooking temperature by circulating through
the heat exchanger 14. Alternatively, the heat exchanger can be eliminated and the
steam can be injected directly into a circulating line whereby the contents of the
digester are withdrawn from the top and pumped into the bottom by means of the pump
12. As another alternative, steam can be added to the third black liquor accumulator
40.
[0036] Typical conditions for the third cooking cycle include a white liquor fraction of
5 to 20% of the total and a cooking time of 5 to 15 minutes.
[0037] At the expiration of the desired third stage cooking time, filtrate from the pulp
washing operation is pumped into the bottom of the digester. The displaced black liquor
leaves the digester from the top and goes to the third hot black liquor accumulator
40 through the line 63 and valve 64.
[0038] The first portion of the filtrate is pumped from the accumulator 46 through a pump
50 into heat exchange relationship with the hot black liquor circulating through the
heat exchanger 32. Preheating the first portion of the filtrate reduces the total
steam required in the pulping system, permits the wash water added to the liquor system
to be efficiently used by countercurrent flow and maintains a low concentration of
black liquor in the final cooking stages.
[0039] After the hot black liquor has been displaced from the third stage cook with the
washer filtrate, compressed air is introduced through a line 55 into the top of the
digester and the contents of the digester, pulp and washer filtrate are forced out
of the bottom of the digester through a valve 54 into a suitable storage chest or
blow tank by means of the line 56. The discharge of the chips from the digester by
means of a curtain of air is more fully described in EP-A-0 100 293; priority: 28.07.82;
date of filing: 04.07.83; date of publication: 08.02.84.
[0040] Typical cooking conditions for a three-stage process pulping softwood chips using
the Kraft process are given in the following table:

[0041] The present invention permits the use of relatively short total cycle times and thus
improves pulp production rates. Typical times for the various functions in a three-stage
process according to the present invontion are:

While the drawings illustrate a three-stage process and this is the preferred embodiment,
the invention is more general than that. Basically, the invention involves a multi-stage
wood chip cooking process in which the chips are sequentially cooked in a digester
in a series of cooks C
1, C
2, C
3... C
µ. The cook C
1 is carried out with a liquor L
1 having a relatively high proportionate amount of white liquor and for a relatively
long cooking time T
1. Cook C
2 is carried out with a liquor L
2 having a proportionate amount of white liquor less than L
1 and for a time shorter than T
1. Succeeding cooks through cook C
n are carried out in successively lower proportionate amounts of white liquor and successfully
shorter times.
[0042] The total quantity of white liquor used in a digester is determined by (1) the degree
of pulping or extent of delignification desired, (2) the quantity of wood chips charged
on an oven dry basis, and (3) the concentration of the active cooking chemicals, sodium
hydroxide and sodium sulphide, in the white liquor. For example, it is found that
an active cooking chemical application, expressed as sodium oxide, of 15% on oven
dry wood is required to achieve a properly delignified pulp. In a 170 m
3 digester containing 27215 kg of bone dry wood there is a need for 15 percent of 27215
kg or 4082 kg of active alkali. The volume of white liquor, found by test to contain
96 kg of active alkali per 1 m
3, required for the charge is then calculated to be 42.5 m
3.
[0043] In the above example, the entire quantity of white liquor is added to the charge
in the initial filling operation in a convertional batch pulping system. With the
new multi-stage process, assuming the same total white liquor usage, the application
in a three-stage system could be as follows:

1. A batch-type wood chip cooking process comprising the steps of
- introducing wood chips into a digester,
- soaking the chips in said digester with a warm black liquor having a temperature
substantially below that required for cooking to remove air,
- displacing the warm black liquor from the digester with a preheated cooking liquor,
- raising the temperature of the cooking liquor in the digester to the cooking temperature,
- after the chips have attained a predetermined degree of cooking, displacing the
liquor in said digester with a liquid filtrate derived from pulp washing and recovering
part of the heat of the replaced hot black liquor having a temperature near cooking
temperature by heat exchange with the white liquor used as cooking liquor, and
- emptying the contents of said digester by applying gas pressure to the interior
of said digester, characterized in that
the cooking of the chips in the digester is performed in a series of cooks C1, C2,...Cn using liquors L1' L2,...Ln as cooking liquors for the respective cooks, wherein
- said liquors L1, L2,...Ln are each mixtures of hot white liquor and a hot black liquor, and
- the first cook C1 is carried out with a liquor L1 having a relatively high proportionate amount of the total white liquor required
for completing the desired cooking and for a relatively long cooking time T1,
- the second cook C2 is carried out with a liquor. L2 having a proportionate amount of the white liquor less than L1 and for a time T2 being shorter than Ta, and
- the succeeding cooks through cook Cn are carried out at successively lower proportionate amounts of the white liquor and
successively shorter times.
2. The process according to claim 1, characterized in that the cooking of the chips
is performed in three cooks C1, C2 and C3.
3. A process according to claim 1 or 2, characterized in that each of the cooks C1, C2...Cn is accomplished in less than 60 minutes.
4. A process according to one of the claims 1 to 3, characterized in that the white
liquor used in the first cook C1 is in the range from 50 to 75 % of the total white liquor required for completing
the desired total cooking, in the second cook C2 is in the range from 10 to 30 %, and in the third cook C3 is in the range of 5 to 20 %.
5. A process according to any of claims 1 to 4, characterised in that the first cook
C1 is for a period of 25 to 40 minutes, the second cook C2 is for a period of 10 to 20 minutes and the third cook C3 is for a period of 5 to 15 minutes.
6. A process according to any of claims 1 to 5, characterized in that the hot white
liquor is preheated by heat exchange with the hot black liquor from cook C1.
7. A process according to any of claims 1 to 6, characterized in that the liquid filtrate
used for displacing the liquor in the digester is preheated by heat exchange with
the hot black liquor from cook C1.
8. A process according to any of claims 1 to 7, characterized in that the raising
of the temperature of the cooking liquors L1, L2...Ln in the digester to a cooking temperature is accomplished by circulating the contents
of said digester into heat exchange relationship with steam.
1. Diskontinuierliches Holzschnitzel-Kochverfahren mit den Stufen
- Einführen der Holzschnitzel in einen Kocher,
- Einweichen der Schnitzel in dem genannten Kocher mit einer warmen Ablauge mit einer
Temperatur, die erheblich unter der liegt, die für das Kochen erforderlich ist, um
Luft zu entfernen,
- Verdrängen der warmen Ablauge aus dem Kocher mit einer vorerhitzten Kochlauge,
- Erhöhen der Temperatur der Kochlauge in dem Kocher auf die Kochtemperatur,
- nachdem die Schnitzel einen vorgegebenen Kochgrad erreicht haben, Verdrängen der
Lauge in dem genannten Kocher mit einem flüssigen Filtrat, das beim Waschen einer
Pulpe erhalten wurde, und Rückgewinnung eines Teils der Wärme der verdrängten heißen
Ablauge mit einer Temperatur in der Nähe der Kochtemperatur durch Wärmeaustausch mit
der als Kochlauge verwendeten Frischlauge, und
- Leeren des Inhalts des genannten Kochers durch Anlegen eines Gasdrucks an den Innenraum
des genannten Kochers,
dadurch gekennzeichnet, daß
das Kochen der Schnitzel in dem Kocher in Form einer Reihe aufeinanderfolgender Kochvorgänge
CI, C2,...Cn durchgeführt wird, wobei Laugen L1, L2,...Ln als Kochlaugen für die entsprechenden Kochvorgänge verwendet werden, wobei
- die Laugen L1, L2,...Ln jeweils Mischungen von heißer Frischlauge mit einer heißen Ablauge sind und
- der erste Kochvorgang CI mit einer Lauge L1, die einen relativ hohen proportionalen Anteil der gesamten Frischlauge enthält,
die für den Abschluß des gewünschten Kochens benötigt wird, und innerhalb einer relativ
langen Kochzeit TI durchgeführt wird,
- der zweite Kochvorgang C2 mit einer Lauge L2, die einen proportionalen Anteil an Frischlauge enthält, der geringer ist als bei
Li, und für einen Zeitraum T2, der kürzer ist als T1, durchgeführt wird und
- die nachfolgenden Kochvorgänge bis zum Kochvorgang Cn mit schrittweise abnehmenden proportionalen Anteilen der Frischlauge und für schrittweise
kürzer werdende Zeiträume durchgeführt werden.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, daß das Kochen der Schnitzel
in drei Kochvorgängen CI, C2 und C3 durchgeführt wird.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß jeder der Kochvorgänge
C1, C2...Cn in weniger als 60 Minuten abgeschlossen ist.
4. Verfahren nach irgendeinem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß die
Menge der im ersten Kochvorgang CI verwendeten Frischlauge im Bereich von 50 bis 75 % der gesamten Frischlauge liegt,
die für den Abschluß des gewünschten vollständigen Kochens erforderlich ist, die im
zweiten Kochvorgang C2 verwendete im Bereich von 10 bis 30 % liegt und die im dritten Kochvorgang C3 verwendete im Bereich von 5 bis 20 % liegt.
5. Verfahren nach irgendeinem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß der
erste Kochvorgang CI für einen Zeitraum von 25 bis 40 min durchgeführt wird, der zweite Kochvorgang C2 für einen Zeitraum von 10 bis 20 min und der dritte Kochvorgang C3 für einen Zeitraum von 5 bis 15 min.
6. Verfahren nach irgendeinem der Ansprüche 1 bis 5, dadurch gekennzeichnet, daß die
heiße Frischlauge durch Wärmeaustausch mit der heißen Ablauge aus dem Kochvorgang
CC1 vorerhitzt wird.
7. Verfahren nach irgendeinem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß das
zum Verdrängen der Lauge in dem Kocher verwendete flüssige Filtrat durch Warmeaustausch
mit der heißen Ablauge aus dem Kochvorgang CI vorerhitzt wird.
8. Verfahren nach irgendeinem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß das
Erhöhen der Temperatur der Kochlaugen LI, L2...Ln in dem Kocher auf die Kochtemperatur dadurch erreicht wird, daß man den Inhalt des
Kochers im Wärmeaustausch mit Dampf zirkulieren läßt.
1.- Procédé de cuisson de copeaux de bois du type par lots comprenant les étapes dans
lesquelles on introduit les copeaux de bois dans un digesteur, on trempe les copeaux
se trouvant dans ce digesteur au moyen d'une lessive noire chaude ayant une température
notablment inférieure à celle exigée pour la cuisson, afin d'éliminer l'air, on déplace
la lessive noire chaude à partir du digesteur avec une lessive de cuisson 7 préchauffée,
on élève la température de lessive de cuisson dans le digesteur jusqu'à la température
de cuisson, puis, après que les copeaux ont atteint un degré prédéterminé de cuisson,
on déplace la lessive dans le digesteur avec un filtrat liquide obtenu à partir du
lavage d'une pâte et on récupère une partie de la chaleur de la lessive noire chaude
remplacée, ayant une température voisine de la température de cuisson. Par échange
de chaleur avec le lessive blanche utilisée en tant que lessive cuisson, et on vide
le contenu du digesteur en appliquant un gaz sous pression à l'intérieur de ce digesteur,
est caractérisé en ce que les copeaux sont cuits dans le digesteur par une série de
cuissons C1, C2,...Cn, en utilisant des lessives L1, L2,...Ln en tant que lessives de cuisson pour les cuissons respectives, les lessives L1,L2...Ln étant chacune des mélanges de lessive blanche chaude et de lessive noire chaude,
on réalise la premiere cuisson Ct avec une lessive L1 comportant une proportion relativement élevée de la quantité totale de lessive blanche
exigée pour achiver la cuisson désirée et pendant une durée de cuisson Tt relativement longue, on réalise la deuxième cuisson C2 avec une lessive L2 contenant une proportion de lessive blanche inférieure à celle de la première lessive
L1 et pendant une période de temps T2 plus courte que la période Tt, et on effectue les cuissons suivantes jusqu'à la dernière cuisson Cn avec des quantités de lessive blanche de plus en plus faibles et pendant des périodes
de temps de plus en plus courtes.
2.- Procédé suivant la revendication 1 caractérisé en ce que la cuisson des copeaux
est réalisée en trois cuissons C1, C2 et C3.
3.- Procédé suivant l'une quelconque des revendications 1 ou 2 caractérisé en ce que
chacune des cuissons C1, C2...Cn est réalisés en moins de 60 minutes.
4.- Procédé suivant l'une quelconque des revendications 1 à 3 caractérisé en ce que
la lessive blanche utilisée dans Is première cuisson Cl représente de 50 à 75% de la lessive blanche totale qui est exigée pour achever la
cuisson totale désirée, celle qui est utilisée au cours de le deuxième cuisson C2, représante de 10 à 30% de la lessive blanche totale et celle qui est utilisée su
cours de la troisième cuisson C3, représente de 5 à 20% de la lessive blanche totale.
5.- Procédé suivant l'une quelconque des revendications 1 à 4 caractérisé en ce que
la première cuisson Ct a lieu pandant une période de temps de 25 à 40 minutes, la deuxième cuisson C2 a lieu pendant une période de temps de 10 à 20 minutes et la troisième cuisson C3 a lieu pendant une période de temps de 5 à 15 minutes.
6.- Procédé suivant l'une quelconque des revendications 1 à 5 caractérisé en ce qu'on
préchauffe la lessive blanche chaude par échange thermique avec la lessive noire chaude
provenant de la première cuisson Cl.
7.- Procédé suivant l'une quelconque des revendications 1 à 6 caractérisé en ce qu'on
préchauffe le filtrat liquide, qui est utilisé pour déplacer la lessive dans le digesteur,
par échange thermique avec la lessive noire chaude provenant de la première cuisson
C1.
8.- Procédé suivant l'une quelconque des revendications 1 à 7 caractérisé en ce qu'on
élève la température des lessives de cuisson L1, L2...Ln dans le digesteur jusqu'à une température de cuisson, en faisant circuler le contenu
du digesteur en relation d'échange thermique avec de la vapeur.