BACKGROUND OF THE INVENTION
[0001] In U.S. patents 3,375,033 3,485,521 and 4,278,281, there are disclosed seals of the
padlock type in which the body is formed of sysnthetic organic plastic, with a pair
of internal apertures opening to one end of the body, and having a shackle formed
of a piece of U-shaped wire having legs with reversely bent end portions. The end
portions, when inserted into the body apertures, are intended to be locked therein
against retraction by the fact that the reversely bent end portions are maintained
in a flexed condition so that the extreme end portions dig into a wall of the aperture
and prevents removal.
[0002] However, it has been considered possible that under favorable circumstances unauthorized
persons might be able to defeat the seal by inserting a suitable tool into one of
the apertures alongside the shackle leg, and manipulating the tool to force the shackle
leg sideways to collapse the reversely bent end, so that the leg could then be removed
from the aperture without the extreme end of the reversely bent portion digging into
engagement with the aperture wall.
SUMMARY OF THE INVENTION
[0003] This invention provides a security seal of the padlock type, in which a plastic body
is provided with a pair of internal cavities opening to one end of the body, and a
wire shackle having legs with reverse bent end portions for locking the legs in the
shackle cavities.
[0004] To prevent the insertion of a tool into the cavity to force the leg sideways to bend
the reversely bent end closer to the leg, each shackle leg is provided with a bend
forming a tool blocking portion which extends completely across the cavity, said bend
being positioned on the legs to become positioned just below the surface of the housing
when the shackle is fully assembled. Such bend might be straightened by pulling on
the shackle leg with a pair of pliers or the like, after which such a tool could be
inserted. To provide evidence of such an attack on the seal, the extreme ends of the
reversely bent portion are sharpened, and the seal body is provided with a groove
so positioned that when a shackle leg is pulled in an attempt to straighten the wire,
the ends of the reversely bent portions pierce the plastic body and extend into the
groove, where they are clearly visible.
BRIEF DESCRIPTION OF THE FIGURES OF THE DRAWING
[0005]
Figure 1 is a view in elevation of a seal embodying the features of the invention,
in the condition as received by the user.
Figure 2 is a view of the seal of Figure 1, partly in section to show the internal
cavities of the seal body.
Figure 3 is a view in elevation of the seal of Figures 1 and 2 in which the shackle
has been pushed into the body into the locking position.
Figure 4 is a view in section taken on line 4-4 of Figure 3.
Figure 5 is a view in section taken on line 5-5 of Figure 3.
Figure 6 is a view of the assembled seal of Figure 3, after a shackle leg has been
pulled to partially straighten the bent portion of the leg.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENT
[0006] Referring to the drawing, there is illustrated a seal 10 of the padlock type, comprising
a plastic seal body 12 and a shackle 14 formed of spring wire.
[0007] In the illustrated embodiment of the invention the body 12 is provided with a pair
of spaced apertures 16 and 18 which extend into the body from the top surface 20 thereof,
and a pair of grooves 22, 23, disposed on opposite sides of the body, said grooves
being positioned generally medially between the apertures.
[0008] The shackle 14 is generally Ushaped forming a long leg 24 and a short leg 26, the
legs having bights 28 and 30 forming reversely bent end portions 32 and 34, the reversely
bent end portions having extreme ends 36 and 38 which are provided with sharpened
ends 36 and 38 by being cut at an angle for a purpose to appear hereinafter.
[0009] The apertures 16 and 18 have a width substantially the same as the diameter of the
wire of which the shackle 14 is made, and a length such that when the ends of the
shackle legs are pushed into the apertures, the reversely bent end portions 32, 34
are maintained in a flexed condition so that the sharpened ends 36, 38, bear against
the inner walls 40 and 42 of apertures 16 and 18 respectively.
[0010] The seal 10 is normally supplied to the user with the long leg 24 inserted into the
aperture 16 and the bight 30 of the shorter leg projecting into the aperture 18, but
not so far that the end 38 of the short leg has entered the aperture, (see Figure
1) so that the short leg may be easily removed from the aperture to enable the shackle
leg to be passed through a staple 44 or the like of an article to be sealed.
[0011] Thereafter the bight 30 may be re-inserted into the aperture 18, and both legs pushed
into the body so that both reversely bent ends are flexed by engagement with the end
walls of the aperture. (See Figure 3).
[0012] In the illustrated embodiment of the invention the width of the apertures 16, 18,
is the same as the diameter of the wire of which the shackle is made and about the
same width as that of the strip 46 of material disposed between the grooves 20, 22,
to provide a firm support for the pressure of the ends 36, 38, to prevent the pressure
of the end of the leg against the plastic from breaking through the aperture wall
under conditions of elevated temperature.
[0013] It has been considered possible that under extremely favorable circumstances that
seals of this general type might be defeated by the insertion of a suitable tool,
such as a thin piece of steel, into one of the apertures between the leg and the outside
wall of the aperture. By manipulation of such a tool, the leg might be forced toward
the inner wall, which could tend to flatten the reverse bend portion against said
opposite wall. Thereafter, the tool could be removed and the leg could then be drawn
out of the aperture without the sharp end of the shackle catching on the inner wall
of the aperture, and without leaving evidence of tampering.
[0014] To eliminate any possibility of defeating such a seal, in the illustrated embodiment
of the seal, each leg of the shackle is provided with a laterally inwardly extending
U-shaped protrusion 50 formed by a first leg portion 52, a substantially U-shaped
bend 54, and a second leg portion 56. In the illustrated embodiment of the invention,
the first or upper leg portion 52 of the U-shaped portion is substantially perpendicular
to the shackle leg from which it is formed. The second leg portion 54 of the U-shaped
lateral protrusion is inclined slightly downwardly, however this leg also could be
perpendicular to the shackle leg, if such shape could be provided by the wire bending
machinery used to manufacture the shackle. The protrusion has dimensions such that
it completely spans the aperture and fits tightly between the sidewalls thereof.
[0015] With the above described construction, it is substantially impossible to insert a
tool of any appreciable thickness into the aperture between the outer wall and the
shackle leg, since the U-shaped protrusion prevents any sideways movement of the shackle
leg necessary to allow such insertion. Although it might be possible to insert a very
thin tool into the aperture, and then attempt to pry the bight against the inner wall
of the aperture, the shackle is made of spring wire, and a tool thin enough to enter
the aperture would not have enough bending strength to bend the bight to a sharper
bend.
[0016] A lateral extension in the shackle leg is shown in U.S. patent 3,375,033 to Moberg.
However the extension shown in Moberg does not completely fill the aperture, and due
to the fact that the legs of the lateral extension (not numbered) in Moberg are both
inclined at a substantial angle to the side wall of the aperture, it would be possible
for a tool to be inserted to first flatten the Moberg protrusion, and then a second
thicker tool could be used to force the bight against the inner wall of the aperture
to increase the amount bend in said bight for the purpose previously described.
[0017] It might also be possible to apply sufficient tension to a shackle leg of the seal
described herein to cause the U-shaped protrusion to tend to straighten, (See Figure
6) so that is would assume a configuration similar to that of the Moberg protrusion.
To render this method of attacking the seal un-productive, the extreme ends of the
reversely bent portions are provided with the sharpened ends 36, 38, so that when
the tension required to straighten the U-shaped protrusion is applied to a shackle
leg, the ends of the legs pierce through the plastic housing and appear in a groove
22 or 24.
[0018] The ends 36, 38 of the reversely bent ends are preferably beveled at an angle and
in a direction such that when tension is applied to the legs, the ends will pierce
the walls 40, 42 at the inner ends of the apertures, and the bevel on the ends will
tend to force the ends outwardly so that they enter the groove at or about the corner
of the aperture against which the sharp edge of the bevel is bearing.
[0019] The structure of the seal body and shackle, and the above described action by which
the shackle end penetrates the seal body is disclosed and claimed in my co-pending
application Serial 713,320 filed March 18, 1985 and assigned to the same assignee
as the present application. However, the invention described herein is not limited
to use with a seal body having a central groove, since in some cases the shackle may
have a configuration such that the sharpened end will pierce some other surface of
the body when pulled.
[0020] Although in the illustrated embodiment of the invention two body apertures and two
shackle legs are provided for engagement therein, it will be understood that in some
cases one shackle leg may be permanently attached to the body in some other manner,
in which case only one aperture and one locking shackle may be provided.
[0021] Since certain other changes apparent to one skilled in the art may be made in the
illustrated embodiment of the invention, it is intended that the description of the
illustrated embodiment should be interpreted in an illustrative and not in a limiting
sense.
1. In a seal of the padlock type comprising a seal body having at least one aperture
for receiving a wire shackle leg having a reversely bent end portion, said aperture
having a width substantially the same as the diameter of the wire, the improvement
comprising a laterally extending portion on the shackle leg, said laterally extending
portion being so dimensioned and being so positioned on the shackle leg that when
the leg is pushed into locking engagement in the aperture, the laterally extending
portion completely spans the width and length of the aperture and prevents the insertion
of a picking tool into the aperture.
2. A seal as set out in claim 1 in which said laterally extending portion is formed
by a generally U-shaped bend in the shackle leg.
3. A seal as set out in claim 1 in which laterally extending portion has a portion
extending substantially perpendicular to the portion of the shackle leg from which
it extends.
4. A wire shackle for assembly into a seal body of the type having a pair of spaced
rectangular apertures, said wire having a diameter which is substantially the same
as the width of the aperture into which it is to be assembled and being generally
U-shaped forming a pair of legs for entering said apertures, each of said legs having
a reversely bent end portion which is dimensioned to be flexed toward its associated
leg when inserted into the aperture, the extreme end of said reversely bent portion
being sufficiently sharp to penetrate the material of the seal body into which it
is to be assembled when a substantial pulling force is applied to an assembled leg,
each of said legs having a laterally extending aperture blocking member extending
therefrom, said blocking member having a lateral extent which is substantially equal
to the corresponding dimension of the aperture into which it is to be inserted and
being so positioned on the leg that when the leg is pushed into the seal body to the
fully inserted position, the laterally extending blocking member is disposed inside
the aperture.
5. A wire shackle for assembly into a seal body of the type having a pair of spaced
rectangular apertures, said wire having a diameter which is substantially the same
as the width of the aperture into which it is to be assembled and being generally
U-shaped forming a pair of legs for entering said apertures, each of said legs having
a reversely bent end portion which is dimensioned to be flexed toward its associated
leg when inserted into the aperture, the extreme end of said reversely bent portion
being sufficiently sharp to penetrate the material of the seal body into which it
is to be assembled when a substantial pulling force is applied to an assembled leg,
each of said legs having a laterally extending aperture blocking member extending
therefrom, said blocking member having a lateral extent which is substantially equal
to the corresponding dimension of the aperture into which it is to be inserted and
being so positioned on the leg that when the leg is pushed into the seal body to the
fully inserted position, the laterally extending blocking member is disposed inside
the aperture.
6. A shackle as set out in claim 5 in which said laterally extending aperture blocking
member is formed by a generally U-shaped bend in the leg disposed above said reversely
bent portion, said U-shaped bend forming a pair of laterally extending legs at least
one of which is substantially perpendicular to the associated leg.