Field of the Invention
[0001] The technique disclosed herein relates to a technical. field of the construction
of pressure-feeding apparatuses for pressure-feeding a slurry or the like to a solid-liquid
separator such as a filter press.
Description of the Prior Art
[0002] Processing of a slurry such as a sludge has become a critical social problem with
the progress of various industries and large capacity high pressure pressure-feeding
apparatuses have become necessary for pressure-feeding various kinds of slurries.
A pressure-feeding apparatus main body having a swelling type flexible membrane in
place of a mere diaphragm pump has been developed and put into practical use as disclosed
in many patent and utility model applications filed by the present Applicant. An oil
pressure system pressure-feeding apparatus to be used in combination with such a pressure-feeding
apparatus main body has been developed and put into practical use, too.
[0003] In a large plant where the pressure-feeding apparatus main body is connected. to
a filter press, or the like, an oil pressure system pressure-feeding apparatus is
great in size and is installed fixedly.
[0004] In the case of a portable pressure-feeding apparatus main body, on the other hand,
a portable pressure-feeding apparatus becomes necessary and a demand has been increasing
for a pressure-feeding apparatus which is simple in construction and is easy to operate.
However, a compact oil pressure cylinder apparatus that satisfies such requirements
has not yet been developed to this date.
[0005] Pressure-feeding apparatuses to be connected to the. pressure-feeding apparatus main
body are mostly of an oil pressure cylinder type but involve the problem that they
need a complicated controlling apparatus.when the initial stroke of the piston of
the oil pressure cylinder is to be set at the initial stage. As a resut, although
they are portable, they are expensive and management control. and maintenance are
complicated.
Summary of the Invention
[0006] In order to solve the problems of the portable pressure-feeding apparatus of the
prior art described above, the present invention is directed to provide an excellent
pressure-feeding apparatus which is compact in construction, can be set easily at
the initial stage, employs a closed circuit for an oil pressure. circuit, has less
oil leakage, can be easily connected and disconnected..to and from the pressure-feeding
apparatus main body and is advantageous for the field of fluid technique.
Brief Description of the Drawing
[0007] The accompanying sole drawing is an explanatory view of one embodiment of the present
invention and is a. schematic structural view.
Detailed Description of the Preferred Embodiment
[0008] Reference numeral 1 represents a pressure-feeding apparatus that constitutes.the
gist of the present invention and is adapted to be connectable to pressure-feeding
apparatus main bodies 2 disclosed in many prior inventions and devices proposed by
the Applicant of the present invention. A swelling type flexible membrane 3 made of
rubber is disposed inside the barrel of each pressure-feeding apparatus main body
2 and defines a slurry chamber 4 on the swelling side. This slurry chamber 4 is selectively
connected to a filter pressure 9 by a three-way changeover valve 5 through a passage
6, a slurry tank 8 and a passage 7 so that the slurry chambers 4 on both sides alternately
suck and.pressure-feed the slurry.
[0009] A support 10 which is slidable and expands and contracts the flexible membrane 3
is defined on the side opposite to the swelling side of the flexible membrane inside
each pressure-feeding apparatus main body 2 and is connected to the pressure-feeding
apparatus 1 through a passage 11.
[0010] Inside the pressure-feeding apparatus 1, a pair of partitions 15, 15 are disposed
between covers 14, 14 on both sides of the barrel 13 of an oil pressure cylinder 12
in such a manner as to separate a center oil pressure chamber 16 and oil pressure
chambers 17, 17 on both sides from one another. A piston 18 is slidably disposed in
each of these oil pressure chambers 16, 17, 17 and is connected integrally to each
other through one rod 19 which is inserted through the partitions 15, 15 through respective
seals. The piston 18 separates the center oil pressure chamber 16 from the pressure
chambers 20, 20. Each of the oil pressure chambers.17, 17 on both sides is divided
into an inner oil chamber 21 and an outer oil pressure chamber 22 and the inner oil.chamber
21 is communicated with a bypass passage 24 through an opening 23 that is bored on
the partition 15.
[0011] The outer pressure.chamber 22 of each of the oil pressure chambers 17 on both sides
is connected from the opening 25 to an oil tank 28 by a passage 27 that has a switch
valve 26 such as an electromagnetic valve.
[0012] The pressure chamber 22 of each of the oil pressure chambers 14 on both sides is
removably connected to the oil pressure passage 11 of the pressure-feeding apparatus
main body 2 by a coupling 31 through an oil pressure passage 30 having a switch valve
29 sucn as an electromagnetic valve.
[0013] The pressure chambers 20, 20 on both sides of the center oil pressure chamber 16
are communicated with oil pressure passages 33, 33 through ports 32, 32, respectively,
and from thence with an oil pressure passage 35. through a changeover valve 34 and
with the oil tank 28 through an oil pressure pump 36. On the other hand, predetermined
stroke sensors 37, 37 are disposed on the pair of partitions 15, 15.
[0014] Reference numeral 37 represents a predetermined controlling apparatus. This controlling
apparatus 37 is connected to the sensor 38 for the flexible membrane 3 of each pressure-feeding
apparatus main body 2, the sensor 38' for the piston 18 disposed on the partition
15 of each oil pressure cylinder 12, each switch valve 26, 29 such as. the electromagnetic
valve, the switch valve 5 and the switch valve 34 by respective cables.in order. to
control them in a predetermined manner.
[0015] Incidentally, the mechanical portion of the pressure-feeding apparatus represented
by two-dot- chain line is mounted to and transported by a truck, for example, and
can be connected and disconnected to and from a pair of the pressure-feeding apparatus
main bodies 2, 2 juxtaposed with the filter press 9 of a predetermined slurry processing
plant, or the like, through the oil pressure passages 11, 11.
[Embodiment and Action]
[0016] As described above., after being transported by a truck or the like, the pressure-feeding
apparatus 1 is disposed between. the pair of the pressure-feeding apparatus main bodies
2, 2 of the predetermined slurry processing plant in such a manner that the oil pressure
passage 30, 30 of its both oil pressure chambers 17, 17 can be coupled to the respective
oil pressure passages 11, 11 through the couplings 31. Under this state, the electromagnetic
valve 29 of each oil pressure passage 30 is kept closed by the controlling apparatus
37 and the both oil pressure chambers 22 of the oil pressure cylinder.12 are not communicated
with each other pressure-feeding apparatus main body 2.
[0017] Under the connection.state described above, .each piston 18 does not generally reach
the stroke end. Accordingly, each electromagnetic valve 26 is opened through the controlling
apparatus 37 and the switch valve 31 is operated in a predetermined manner so as to
pressure-feed the oil of the oil tank 28 through the oil pressure pump to either one
of the pressure-chambers 20 of the center oil pressure chamber 16. Next, when the
oil of the other of the oil pressure chambers 20 is returned to the oil tank 28, the
piston 18 of the center oil pressure chamber 16 moves towards one of the partitions
15 at a low speed from.the middle of the stroke and reaches the sensor. 38' at its
stroke end.
[0018] Meanwhile, the oil of the inner oil chambers 21, 21 of both oil pressure chambers
16, 16 on both sides move from both sides to the other through the bypass passage
24 and the ports 23, 23 and a suction negative pressure is generated in the outer
pressure chamber 22 of one of the. oil pressure chambers 17 on both sides so that
the oil from the oil tank 28 is charged fully into the oil pressure chamber 22 through
the electromagnetic..valve 26 and the port 25, while the oil is fed back from the
pressure chamber 22 of the other of the oil pressure chambers 17 on both sides through
the port 25 and the electromagnetic valve 26. Under this state, the sensor 32 generates
the stroke end-signal and the controlling apparatus 37 changes over the switch valve
34 to the neutral position, thereby completing the initial set state.
[0019] Incidentally, under this initial set state, the slurry from the slurry tank 8 fulfills
in advanve the slurry chamber 4 of one of the pair of the pressure-feeding apparatus
main bodies 2, 2 while the slurry chamber 4 of the other is kept empty.
[0020] Though the initial state of the pressure-feeding apparatus main bodies 2 is not made,
the initial setting is made on the processing plant side.
[0021] Then, the controlling apparatus 37 closes the electromagnetic valves 26, 26 but opens
the electromagnetic valves 29, 29. The outer pressure chambers 22, 22 of the oil pressure
chambers 17, 17 on both sides of the oil pressure.cylinder 12 are communicated with
the inner pressure chambers 9 of the flexible membranes 3 of the corresponding pressure-feeding
apparatus main bodies 2. When the switch valve 34 is changed over at this time, the
oil is pressure-fed into the oil pressure chamber 20 on the side of the stroke end
of the piston 18 of the center oil pressure chamber.12 from. the oil pressure passage
33 through the oil pressure pump 36, and each piston 18 moves.forth. The oil pressure
is applied to the pressure chamber 9 of the flexible membrane 3 of the pressure-feeding
apparatus.main body 2 that fulfills the slurry into the slurry chamber 4, while a
negative pressure develops in the oil pressure chamber 9 of the other pressure-feeding.apparatus
main body 2, and the slurry from the slurry chamber 4 of the pressure-feeding apparatus
main body 2 is pressure-fed into the filter press 9 while the three-way valves 5,
5 are controlled by the controlling apparatus 37. The slurry from the slurry tank
8 is sucked into the slurry chamber 4 of the other of the pressure-feeding apparatus
main bodies and charged fully, and the sensors 38, 38' of the partitions of the oil
pressure cylinder 12 detect the stroke end of the piston 18.
[0022] When the sensor 38 of the cover of the pressure-feeding apparatus main body 2 detects
the swelling stroke end of each flexible membrane 3, the controlling apparatus 37
changes over the switch valve 34 and hence, changes over pressure-feeding of the oil
to the pressure chambers. 20, 20 of the center oil pressure chamber 12 and the oil
tank 28. Therefore, the oil pressure cylinder 12 operates and the pair of the pressure-feeding
apparatus main bodies 2, 2 are alternately changed over and controlled in order to
alternately pressure-feed large quantities of slurry from the slurry tank 8 into the
filter press 9.
[0023] Incidentally, the oil of the inner oil chambers 21, 21 of the oil pressure.chambers
17, 17 on both sides in the oil pressure cylinder 12 is alternately moved through
the bypass passage 24.
[0024] When pressure-feed of the slurry to the filter press 9 is complete in this manner,
the pressure-feeding apparatus is removed from both pressure-feeding apparatus main
bodies 2, 2 through the couplings 31, 31 and is transported to the next processing
plant by the truck.
[0025] It is of course preferred to keep the switch valve 34 at the neutral position during
the transportation.
[0026] Since the oil circuit. is kept as a kind of closed circuits during the operation
and transportation of the pressure-feeding apparatus 1, the leakage of the oil does
not occur. However, when the oil leakage develops accidentally, the initial set of
the pressure-feeding apparatus 1 can be accomplished reliably by the initial set of
the stroke with respect to the center oil pressure chamber 12 at the initial stage
as described previously.
[0027] Needless to say, the present invention is not particularly limited to the embodiment
described above. For instance, lamps can be turned on and off at each. stroke end
of the piston.
[0028] The present invention can.be applied not only to the slurry processing plant but
to the pressure-feed of chemicals, water, and the like, and the rods of the oil pressure
chambers on both sides can be of a double rod type from the aspect of the design change.:
[0029] In a pressure-feeding apparatus for supplying an operation oil to pressure-feeding
apparatus main bodies for pressure-feeding a slurry to a solid-liquid separator such
as a filter press, the present invention can always set the operation piston to the
initial set position by use of the pressure-feeding apparatus itself. Therefore, the
present invention provides an excellent effect that the pressure-feeding apparatus
can be made transportable by a truck, or the like.
[0030] Since the pressure-feeding apparatus has three oil pressure chambers, its construction
is extremely simple, and setting can be made by only operating the switch valves with
respect to the center oil pressure chamber, thereby reducing possible trouble and
making maintenance and inspection extremely easy. When the pressure-feeding apparatus
is connected to the pressure-feeding apparatus main bodies, its initial set can be
made always easily and flexibly.
[0031] Since the oil passages of the oil pressure chambers on both sides are connected to
the oil tank through the switch valves, the switch valves are opened unedr the initial
set state and when the pressure-feeding apparatus is connected to the pressure-feeding
apparatus main bodies, they are closed whereby setting and the alternate change-over
operation of the pair of the pressure-feeding apparatus main bodies can be made in
a reliable manner.
[0032] Since the apparatus can be made compact as a whole, it can be minimized within the
possible limit of design and can be applied to a slurry processing apparatus of a
small scale plant and to plants for preventing environmental pollution of all the
industrial fields.
1. In a pressure-feeding apparatus of the type wherein oil pressure chambers on both
sides of an oil pressure cylinder are connected to a pressure-feeding apparatus main
body through oil pressure passages, the improvement wherein said oil pressure chambers
on both sides have an equal capacity to each other, a center oil pressure chamber
is disposed between said oil pressure chambers, the piston of each of said oil pressure
chambers is connected by a rod, said oil pressure chambers on both sides are connected
by a bypass passage and switch valves are interposed in passage connected to said
center oil pressure chamber through an oil pressure pump and extending from an oil
tank to said oil pressure chambers on both sides.
2. The pressure-feeding apparatus as defined in claim 1, wherein said pressure-feeding
apparatus main body has a swelling type flexible membrane.
3. The pressure-feeding apparatus as defined in claim 1 wherein said bypass passage
is open to said oil pressure chambers on both sides through a partition of said oil
pressure chambers.
4. The pressure-feeding apparatus as defined in claim 1 wherein said bypass passage
is connected through said oil tank.
5. The pressure-feeding apparatus as defined in claim 1 wherein said switch valves
are interposed in passage connecting said oil pressure chambers on both sides to said
pressure-feeding apparatus main body.