Field of the Invention
[0001] This application pertains to pressure barrier liners for containment of valuable
and/or hazardous and/or polluting fluid or solid waste materials. More particularly,
the application pertains to pressure barrier liners having membranes which encapsulate
regions of relatively high permeability such that the regions may be pressurized or
depressurized to pressure levels sufficient to create a barrier which substantially
prevents fluid escapement through the liner. Pressure barrier liners constructed
in accordance with the invention may also be tested to assess their integrity, to
determine whether they are leaking, and to assess their capability to retain fluids
or prevent leakage in the absence of such pressurization or depressurization.
Background of the Invention
[0002] Membrane or sheet liners are commonly used to line excavations or other containment
facilities to prevent escapement therefrom of hazardous and/or polluting fluid wastes,
solid waste leachates or valuable fluids. Such materials must be stored at the lowest
possible cost on either a short term or a long term basis. Membrane liners consist
of a number of membranes or flex ible sheets of liner material joined together at
their edges and joined to bounding structures to yield a continuous liner interposed
between the fluid to be contained and the surroundings into which flow of the contained
fluid is to be prevented.
[0003] Conventional membrane liners have a finite permeability and may suffer from a number
of imperfections including holes in the membrane or sheet material which are inadvertently
produced during manufacture of the material; holes which are inadvertently caused
during the process of construction of the liner from the sheet or membrane material
or during the process of installing the liner in the excavation or other containment
region; imperfections in the welds or seams used to join adjacent segments of membrane
or sheet material to form the liner; and, holes which develop in the liner after it
is installed, due to punching, shearing, settling, chemical attack and a variety
of other causes.
[0004] Liners are conventionally subjected to fluid pressures from both sides of the liner.
Ambient air pressure subjects both sides of the liner to a first fluid pressure. Since
this pressure is normally equal on both sides of the liner it does not produce a significant
pressure gradient across the liner and therefore does not induce significant flow
through the liner. Fluids contained in the region above the liner exert a second fluid
pressure on the upper surface of the liner. Ground water in the region beneath the
liner exerts a third fluid pressure on the lower surface of the liner. Accordingly,
liners are conventionally subjected to fluid pressure gradients caused by the differential
between the second and third fluid pressures. If the fluid pressure above the liner
exceeds that beneath the liner, fluid will flow from the fluid containment region
above the liner through any disruptions in the liner (i.e. holes, imperfect seams,
etc.) and into the region beneath the liner, thus defeating the objective of the liner,
which is to prevent such fluid escapement.
[0005] In practice, all liners have a finite permeability due to the inherent porosity
of the material used to construct the liner. Accordingly, all liners leak at a small
but finite rate. If holes are inadvertently made in the liner, or if the seams which
join adjacent segments of liner material are imperfect, then the rate of leakage may
increase dramatically and it is such increased leakage which is desirably prevented.
In the prior art, high security composite liners have been constructed with double
or even triple layers of liner material. Drainage layers are typically established
between layers of liner material. Fluid which escapes through the uppermost liner
passes into the drainage layer beneath the uppermost liner and flows towards drainage
collection points established in the drainage layer. However, if holes occur in the
liner located immediately beneath the drainage layer then secondary leakage may occur
through the lower liner. If the leakage rate through the uppermost liner is sufficiently
rapid then a localized fluid pressure may develop within the drainage layer and consequential
high rates of leakage can occur through the lower liner before the fluid escaping
through the uppermost liner can be collected and removed by the drainage system.
[0006] In practice it is difficult to determine the rate of leakage through a field installed
liner, particularly if the leakage rate is relatively low and particularly if a
composite liner, comprised of multiple lay ers of liner material is involved. Large
fluid losses may occur before the leakage is detected. If the stored fluid is valuable,
or hazardous, or would produce a particularly undesirable impact on the surrounding
environment, then such leakage should ideally be prevented. It is also desirable
that the liner system be testable to determine whether the potential for leakage exists
so that steps can be taken to prevent leakage.
[0007] The present invention provides a pressure barrier liner which significantly reduces
the possibility of leakage through the liner, while facilitating testing of the liner
to determine whether leakage could occur through the liner, even at relatively low
leakage rates.
Summary of the Invention
[0008] The invention provides a liner comprising a plurality of low permeability flexible
membranes disposed one above the other. Separate regions of relatively high permeability
are encapsulated between each adjacent pair of membranes. A pressurizing means may
be used to pressurize a selected group of the high permeability regions to a selected
pressure or pressures. A depressurizing means may also or may alternatively be used
to depressurize a selected group of the high permeability regions to a selected pressure
or pressures.
[0009] A relatively high permeability flexible membrane may be disposed outside the outermost
of the low permeability membranes to encapsulate a region of relatively high permeability
between the high permeability membrane and at least one outer surface of the liner.
A depressurizing means may be provided for depressurizing the region between the high
permeability membrane and the liner outer surface.
[0010] The encapsulated high permeability regions may contain a relatively high permeability
core material which may be connected to the adjacent membranes which encapsulate the
material to give the liner sufficient strength to resist tensile stresses which could
cause the membranes to separate. As an alternative to core material, the membrane
inner surfaces may be textured such that contact between the surfaces does not obstruct
fluid flow within the encapsulated region. The textured surfaces may also be connected
together to enable the liner to resist tensile stresses.
[0011] A drainage means may extend within a selected group of the high permeability regions
for withdrawing liquids from within those regions. A layer of geotextile material
may be disposed outside at least one of the outermost of the membranes to inhibit
passage of particulate materials into the liner.
[0012] A composite liner may be constructed by providing a first plurality of low permeability
flexible membranes disposed one above the other with separate regions of relatively
high permeability encapsulated between each adjacent pair of membranes. For each one
of the first plurality of membranes, a second plurality of low permeability membranes
is disposed beside said one membrane; and, separate regions of relatively high permeability
are encapsulated between each vertically adjacent pair of the second plurality of
membranes. The liner may be extended to attain any desired size and shape by similarly
providing further pluralities of ver tically layered membranes beside the existing
multiple membrane liner.
[0013] The invention also provides a connector means for sealingly connecting edges of liner
membranes dis posed beside one another. The connector means further facilitates selective
fluid communication between encapsulated high permeability regions.
[0014] The pressurizing means may comprise a floating constant head apparatus for floating
in fluid contained by the liner and for applying a constant low positive head pressure
within a selected group of high permeability regions. The depressurizing means may
comprise a vacuum pump for applying a low negative head pressure within a selected
group of high permeability regions.
[0015] The invention also provides a method of testing for leakage of a liner during construction
of the liner. The method comprises the steps of disposing first and second low permeability
membranes one above the other to encapsulate a region of relatively high permeability
therebetween. The high permeability region is then pressurized or depressurized to
a selected pressure (alternatively, a detectable fluid is injected into the high
permeability region). The pressure within the region is then monitored (or the region
is monitored for escape of detectable fluid therefrom). If the region maintains pressure
(or contains the detectable fluid) then it may be determined that the membranes are
not leaking. However, if the region fails to maintain the selected pressure (or fails
to contain the detectable fluid) then the uppermost of the membranes is inspected
to locate leaks therein which are then repaired. The pressurization and monitoring
steps are then repeated.
[0016] If the region still fails to maintain the selected pressure (or to contain the detectable
fluid) then the lowermost membrane is inspected to locate leaks therein which are
then repaired. A further low permeability membrane is then disposed above the uppermost
membrane to encapsulate a further high permeability region between the further and
uppermost membranes. The pressurization, monitoring, inspecting and repair steps
are then repeated with respect to the further high permeability region so established.
Additional low permeability membranes are then added and tested as aforesaid until
the liner comprises a selected plurality of low permeability membranes disposed one
above the other with separate regions of relatively high permeability encapsulated
between each adjacent pair of membranes.
Brief Description of the Drawings
[0017]
Figure l is a simplified cross-sectional side view of a typical prior art liner positioned
within an excavation to contain fluid in a containment pond.
Figure 2 is a simplified diagram which illustrates the potential escapement of fluids
through holes or imperfect seams in the liner of Figure l.
Figure 3 is a simplified cross-sectional side view of a portion of a prior art liner
having inner and outer membranes and having a drainage layer between the membranes.
Figure 4 is a cross-sectional side view of a portion of a dual membrane pressurized
liner.
Figure 5 is a somewhat enlarged cross-sectional side view of a portion of the liner
of Figure 4.
Figure 6 is a cross-sectional side view of a portion of a dual membrane depressurized
liner.
Figures 7a through 7f illustrate alternative liner panel joints.
Figures 8a and 8c are, respectively, diagramatic top plan illustrations of a portion
of a dual membrane liner incorporating alternative embodiments of a connecting strip
for selective fluid communication between regions within adjacent liner panels and
for sealingly engaging the edges of the first and second membranes of adjacent liner
panels.
Figure 8b is a cross-sectional view with respect to line A-A of Figure 8a.
Figure 8d is a cross-sectional view with respect to line B-B of Figure 8c.
Figures 9a through 9d are, respectively, cross-sectional end views of alternative
connecting strips.
Figure l0a is a top plan view of a containment pond having a multiple cell dual membrane
liner which has been shaped and sized to fit the containment pond excavation.
Figure l0b is a cross-sectional view taken with respect to line A-A of Figure l0a.
Figure ll illustrates the manner in which the inner surfaces of the membranes comprising
a liner constructed in accordance with the invention may be channelled or otherwise
textured such that contact between the membrane inner surfaces does not obstruct fluid
flow between the membrane inner surfaces.
Figure l2 illustrates a "shingling" technique for constructing and progressively testing
a liner in accordance with the invention.
Figure l3 illustrates a connector strip which is specially adapted to the construction
of liners in accordance with the "shingling" technique of Figure l2.
Figure l4 is a cross-sectional side view of a portion of a triple membrane liner.
Figure l5 is a cross-sectional side view of a portion of a quadruple membrane liner.
Figure l6 is a cross-sectional side view of a connecting strip adapted to the construction
of multiple membrane liners.
Figure l7 is similar to Figure ll, but illustrates a multiple membrane liner.
Figures l8a and l8b illustrate two stages in the contruction of a multiple membrane
liner.
Figure l9 illustrates the operation of a leaking dual membrane depressurized liner.
Figure 20 illustrates the operation of a leaking quadruple membrane liner having depressurized
outer segments and a pressurized or non-pressurized inner segment.
Figure 2l illustrates operation of a leaking triple membrane liner in which both liner
segments are depressurized; the degree of vacuum in the upper liner segment exceeding
that in the lower liner segment.
Figure 22 illustrates operation of a leaking triple membrane liner in which both liner
segments are pressurized; the pressure in the lower liner segment exceeding that in
the upper liner segment.
Figure 23 illustrates operation of a leaking triple membrane liner in which the lower
liner segment is pressurized and the upper liner segment is depressurized.
Figure 24 illustrates the provision of a high permeability flexible membrane beneath
the lowermost low permeability liner membrane to facilitate fluid drainage from beneath
the liner.
Detailed Description of the Preferred Embodiments
[0018] A background discussion will first be provided with reference to the prior art. Dual
membrane pressurized and depressurized liners will then be described, together with
techniques for joining adjacent liner panels to construct liners of desired sizes
and shapes. Techniques for liner leakage detection will then be described. A detailed
description of connecting strips will then be provided in the context of dual membrane
liners. A "shingling" technique for constructing dual membrane liners is then described.
This is followed by a description of a dual membrane liner having multiple cells.
Multiple membrane liners are then described, together with connecting strips and
leakage detection and liner construction techniques specifically adapted to multiple
membrane liners.
Background and Prior Art
[0019] Figure l illustrates a prior art fluid containment pond comprising excavation l0
which is surrounded by embankment l2 and lined with a liner l4 formed of material
such as polyvinyl chloride, high or low density polyethylene, butyl rubber, chlorinated
polyethylene, elasticized polyolefin, polyamide, chlorosulphonated polyethylene,
or other material suitable for potential long term containment of valuable, hazardous
or pollutant fluid l6. Conventionally, liner l4 is formed by joining together several
segments or sheets of liner material using heat welding, extrusion welding, solvent
welding or bonding, adhesive bonding, ultrasonic welding, dielectric welding, electro-magnetic
welding, or other known techniques for joining such materials to form a single composite
liner. However, as illustrated in Figure 2, holes l8 may be inadvertently made in
liner l4 during manufacture of the liner material, during formation of the liner,
during installation of the liner, or after the liner has been installed; thereby allowing
fluid l6 to leak through hole l8 into the region 20 beneath liner l4, which is desirably
avoided. Similarly, imperfections in the seams or welds used to join adjacent sheets
or segments of liner material together may result in flow channels or paths as illustrated
by reference number 22 in Figure 2, enabling further leakage of fluid l6 through
liner l4 and into region 20. If disruptions such as holes l8 or seam imperfections
22 exist in liner l4 then leakage will occur if the pressure component "P₁" exerted
on the upper surface of liner l4 by fluid l6 exceeds the pressure component "P₂" exerted
on the lower surface of liner l4 by fluid (i.e. ground water) in region 20.
[0020] Figure 3 is a cross-sectional side view of a portion of a prior art double liner
having first and second liners 24, 26 between which a drainage layer 28 formed of
material such as sand is established. Here again, holes 30, 32 and/or seam/weld imperfections
34, 36 can result in escapement of fluid l6 through liner 24 into drainage layer 28
and thence through liner 26 into region 20 if the pressure P₁ exerted on liner 24
by fluid l6 exceeds the pressure P₂ exerted on liner 26 by fluid in region 20. If
a drainage system is installed in drainage layer 28 then a reduced pressure "P₃"
results in drainage layer 28. The value of P₃, while small, is always positive and
may be increased where the geometry or the permeability of drainage layer 28 is such
that increased pressure heads are required to achieve the flow rates necessary to
drain fluids which enter drainage layer 28 through holes/imperfections 30, 34 in first
liner 24. If P₁ is greater than P₃, and if P₃ is greater than P₂, then fluid l6 will
flow through holes 30 and seam imperfections 34 into drainage layer 28; part of which
flow will be drained away by the drainage system and part of which will escape through
second liner 26 through holes 32 and seam imperfections 36 to region 20. In practice,
P₂ is seldom greater than P₃ over the entire extent of second liner 26.
Dual Membrane Pressurized Liner
[0021] Figure 4 illustrates a dual membrane pressure barrier liner 38 comprising a plurality
of liner panels 40a, 40b, 40c, etc. Each liner panel in turn comprises dual (i.e.
first and second) low permeability flexible membranes 42, 44 disposed one above the
other. The term "above" is used in the relative sense. Membranes 42, 44 may for example
be oriented one beside the other if liner 38 is placed against a vertical sidewall
of a containment pond. As in the case of the prior art liners, membranes 42, 44 may
be formed of any suitable material such as high or low density polyethylene, polyvinyl
chloride, chlorinated polyethylene, elasticized polyolefin, polyamide, chlorosulphonated
polyethylene, rubbers, Hypalon, butyl rubber, asphalt, concrete, soil cement or other
suitable low permeability materials. In the context of the present invention the term
"low permeability" means a material having an overall permeability of less than
l × l0⁻⁷ cm/sec. relative to the flow of water and may ideally be as low as l × l0⁻¹⁵
cm/sec.
[0022] A relatively high permeability core material 46 such as sand, geonet, geotextile,
textured sheet, or other open-pore material having a permeability greater than approximately
l × l0⁻³ cm/sec. relative to water is encapsulated between first and second membranes
42, 44. Opposed first and second surfaces of permeable core material 46 are preferably
(but not necessarily) connected to the inner surfaces of first and second membranes
42, 44 respectively to resist the effective tensile and compressive stresses between
membranes 42, 44. If the effective normal stress between membranes 42, 44 is negative,
then the membranes will tend to separate. To resist potential bursting, the mechanical
connection established by connecting core material 46 to membranes 42 and 44 must
be capable of withstanding an average tensile stress which is equal to the effective
normal tensile stress between the membranes. Alternatively, if the effective normal
stress between membranes 42, 44 is compressive, then permeable core material 46 is
subjected to compressive stress which it must be able to withstand without crushing
to the extent that the permeability of core material 46 is reduced to the point that
fluid pressure cannot be distributed throughout the region between membranes 42 and
44.
[0023] A pressurizing means such as a pump (not shown) is used to introduce a pressurized
fluid such as air, water, or other environmentally acceptable fluid into the region
encapsulated between first and second membranes 42, 44. The highly permeable core
material 46 allows the pressurized fluid to distribute throughout the region encapsulated
between membranes 42, 44. To further facilitate distribution of pressurized fluid
throughout the region between membranes 42, 44 fluid distribution conduits 58 may
be placed within or adjacent to core material 46. Conduits 58 may comprise slotted
or perforated pipes, channels or other conduit material suitable for fluid transmission.
If the pressure within the region between membranes 42, 44 is maintained so that
it exceeds both P₁ and P₂, then any leakage of fluid through disruptions caused by
holes or weld/seam imperfections in either of membranes 42, 44 will consist of escapement
of environmentally acceptable pressurizing fluid from the region between membranes
42, 44 into the region which contains fluid l6, or into region 20. More particularly,
leakage of fluid l6 into the region between membranes 42, 44 is prevented by maintaining
the pressure within that region in excess of P₁, thereby preventing escapement of
fluid l6 through liner 38.
[0024] The pressurizing means may alternatively be a floating constant head apparatus (not
shown) capable of applying a constant low positive head fluid pressure within the
region between membranes 42, 44. Such apparatus could be allowed to float on the
surface of fluid l6 to maintain a small differential overpressure (less than 2 psi.)
within the region between membranes 42, 44 independent of the level of fluid l6 above
liner 38. This slight overpressure would require only a small coverload to be maintained
on upper membrane 42 (for example, by placing a shallow layer of soil or gravel on
top of upper membrane 42) sufficient to prevent membranes 42, 44 from separating,
in which case the cost and labour involved in establishing a mechanical connection
between core material 46 and membranes 42, 44 may be avoided.
[0025] In many cases, the pressurized fluid introduced into the region between membranes
42, 44 will preferably be a gas such as air so as to ensure uniform pressurization
throughout the encapsulated region. Gas pressurization is particularly well suited
to situations where a drainage layer such as a leachate collection system of the sort
typically employed at land fill sites is installed above the uppermost liner membrane.
In such situations, the contained fluid exerts only a low pressure head P₁ on the
upper liner surface which can easily be offset by a higher gas pressure within the
liner. Gas pressurization is also preferred in situations where introduction of additional
fluids of any sort into fluid l6 cannot be permitted; or where intro duction of fluid
of any sort into region 20 is undesirable.
[0026] Core material 46 is not essential. One need only ensure that a region of relatively
high permeability is encapsulated between membranes 42, 44. For example, as an alternative
to the provision of core material 46, the inner surfaces of membranes 42, 44 may be
channelled as shown in Figure ll. Ridges 90 which separate channels 92 in each of
membranes 42, 44 contact one another and hold the membranes away from channels 92,
thereby ensuring that contact between the membrane inner surfaces does not obstruct
fluid flow within channels 92. It is expected that channelled membrane material may
be easily and inexpensively fabricated in large quantities and that liners may be
easily and inexpensively constructed of such material due to the elimination of
the core material. It is also expected that the inner surfaces of channelled membrane
material may be more easily and inexpensively connected together to resist bursting
of the pressurized liner than would be the case if core material were disposed between
the membranes, since both sides of the core material must be connected to the inner
membrane surfaces. Instead of channelling the membrane material as shown in Figure
ll, it may be striated, stippled, rippled, or otherwise manufactured with a randomly
textured surface such that the inner surfaces of adjacent textured membranes are supported
away from one another to prevent obstruction of fluid flow within the region encapsulated
by the membranes.
[0027] A further alternative liner fabrication technique would be to pass a sheet of relatively
high permeability material between a pair of heated rollers to seal the outer surfaces
of the material against fluid permeability and then seal the material around its outer
edges to encapsulate the high permeability material. Surface sealants or other methods
of developing low permeability characteristics in the outer surfaces could be used
instead of passage between heated rollers. In the context of this application the
term "low permeability membrane" includes a material surface in which low permeability
characteristics have been developed as aforesaid. An advantage of this technique
is that it eliminates entirely the difficult process of connecting a discrete encapsulated
high permeability core material to the membrane inner surfaces, or connection of textured
membrane inner surfaces to each other.
Techniques for Joining Liner Panels
[0028] Figure 5 provides a more detailed cross-sectional side view of a portion of a dual
membrane pressure barrier liner 38 employing encapsulated core material 46. Adjacent
liner panels 48a, 48b, etc. each comprise first and second membranes 42, 44 as in
the embodiment of Figure 4. A relatively high permeability core material 46 is encapsulated
between first and second membranes 42, 44 and has first and second surfaces which
are preferably (but not necessarily) connected to first and second membranes 42, 44
to resist the effective tensile and compressive stresses aforesaid. Adjacent liner
panels 48a and 48b are joined together by overlapping and sealing together adjacent
edges of the first membranes 42 of each of panels 48a and 48b and by overlapping
and sealing together adjacent edges of the second membranes 44 of each of panels 48a,
48b. This method of joining panels 48a, 48b facilitates fluid communication between
the regions between first and second membranes 42, 44 of each of panels 48a, 48b.
Such fluid communication enables distribution of pressurized fluid between adjacent
liner panels, thereby reducing the need for separate conduits for distributing pressurized
fluid throughout the liner. Membranes 42, 44 of the outermost liner panels are sealed
together around their outer edges 76 to prevent loss of pressurized fluid and to encapsulate
core material 46.
[0029] Figures 7a through 7f illustrate a variety of alternative techniques by means of
which adjacent liner panels 48a, 48b may be joined together. For example, Figure 7b
shows a lap joint in which the outer edges of membranes 42, 44 of each panel 48a,
48b are joined together along their inside surfaces before the two panels are joined
together by joining the lower surface of the lower membrane 44 of panel 48b to the
upper surface of the upper membrane 42, of panel 48a. By injecting pressurized fluid
into the encapsulated region between membranes 42, 44 of each of panels 48a, 48b
the seal and potential leakage from each panel can be checked and leakage through
each panel can be prevented as described above. However, a flow path 22, could exist
through the joint between the two panels, through which leakage of fluid l6 into region
20 could occur which would not be prevented or detected by injection of pressurized
fluid into the region encapsulated between membranes 42, 44. Accordingly, joints of
the type shown in Figure 7b should be avoided in preference to joints of the type
shown in Figure 7a and 7c-7f.
[0030] Figures 7c and 7d illustrate the manner in which high permeability material 46 within
each of panels 48a, 48b may be inwardly recessed to leave a gap 50 between the overlapped,
sealed panel edges. The gap serves as a flow conduit for distribution of pressurized
fluid throughout the liner. As shown in Figure 7d, gap 50 may be filled with an insert
52 formed of the same high permeability material disposed between the membranes comprising
each of liner panels 48a, 48b to provide continuity of core material 46. Alternatively,
gap 50 may receive a conduit insert which serves as a means for fluid communication
between the regions within adjacent liner panels, as hereinafter explained with reference
to Figure 8.
[0031] Figures 7e and 7f illustrate lap joints which may in some situations be preferred
to the butt joints illustrated in Figures 7a and 7c through 7d. More particularly,
Figure 7e shows how the first membrane 42 of each of liner panels 48a, 48b may comprise
a single continuous membrane. The second membranes 44 of each of liner panels 48a,
48b may each then comprise discrete membranes which are overlapped in the manner shown
in Figure 7e. The joint shown in Figure 7e isolates and facilitates separate pressurization
and testing of the region encapsulated within liner panels 48a and 48b respectively.
If pressure testing of both encapsulated regions (conducted in the manner hereinafter
explained) indicates that there are no leaks from either encapsulated region, then
fluid l6 cannot leak through the liner to region 20. The joint of Figure 7e is therefore
advantageous for the prevention and detection of leaks, as compared with the lap joint
in Figure 7b and may be used to establish isolated sections (cells) in the liner.
[0032] Figure 7f illustrates a lap joint in which the outer edges of membranes 42, 44 of
each of panels 48a and 48b are joined together along their inside surfaces before
the two panels are overlapped to produce a third high permeability material filled
space 56 between panels 48a and 48b. The edges of space 56 are sealed by joining
the under surface of the lower membrane 44 of panel 48b to the upper surface of the
upper membrane 42 of panel 48a at the outer edges of panel 48b and by joining the
upper surface of the upper membrane 42 of panel 48a to the lower surface of the lower
membrane 44 of panel 48b at the outer edges of panel 48a as shown at 64. The regions
encapsulated within each of panels 48a, 48b and region 56 may each be pressurized
to prevent leakage of fluid l6 into region 20 and to facilitate detection (as hereinafter
described) of such leakage.
Dual Membrane Depressurized Liner
[0033] Figure 6 illustrates a dual membrane liner which is generally similar to the liner
described above with reference to Figures 4 and 5, except that the pressurizing means
is replaced with a depressurizing means such as a vacuum pump (not shown) for depressurizing
the region encapsulated between first and second membranes 42, 44 to pressures below
ambient air pressure, and except that high permeability core material 46, if used,
need not be connected to membranes 42, 44 as it preferably (though not necessarily)
is if the liner is pressurized. In the depressurized liner of Figure 6, fluid distribution
conduits 58 (which are preferably, although not necessarily provided) function as
a liquid drainage means and extend throughout the region between first and second
membranes 42, 44. The depressurizing means is coupled to liquid drainage conduit 58
and is operated to maintain the region encapsulated between first and second membranes
42, 44 at a pressure which is less than both P₁ and P₂. Accordingly, any liquids which
pass through disruptions caused by holes or seam/weld imperfections in membranes
42 or 44 are drawn toward drainage conduit 58 and eventually pass into conduit 58,
through which they are ultimately removed and/or returned to the containment pond.
[0034] In the absence of water or other liquid fluid pressures on either side of the liner
there will still be ambient air pressure acting on the outer surfaces of membranes
42, 44. Depressurization of the region encapsulated between membranes 42, 44 results
in an inflow of air at holes 66 in the membranes, or at seam/weld imperfections 68,
thus preventing or reducing the potential for outflow of liquids. More particularly,
fluid l6 cannot escape through the liner into region 20 because the pressure gradient
established by the depressurizing means ensures that any fluid flow through disruptions
in the liner will be from the region outside the liner to the region within the liner
and ultimately out of that region via drainage conduit 58. Drainage conduit 58 may
comprise geotextile, geonet, slotted pipe, "egg crate waffle" molded conduits or channels,
sand, gravel, or other suitable known drainage ducts or materials.
[0035] The dual membrane depressurized liner of Figure 6 (and possibly also the dual membrane
pressurized liner of Figures 4 and 5) may incorporate first and second layers of geotextile
material (not shown) disposed above and below the liner to inhibit passage of particulate
matter toward the liner which might clog the region encapsulated between the membranes,
drainage conduit 58, the vacuum pump, or otherwise interfere with proper operation
of the liner.
Liner Leakage Detection
[0036] Significantly, even very small leakage rates may be detected with the aid of the
dual membrane liners of Figures 4-6. For example, in the pressurized liner of Figures
4 and 5, the rate at which pressurizing fluid must be injected into the region encapsulated
between first and second membranes 42, 44 to maintain the pressure in that region
constantly above P₁ and P₂ is a measure of the rate at which fluid is escaping by
leakage through either of first or second membranes 42, 44. If this leakage rate
is sufficiently low then it may not be necessary to operate the pressurizing means
continuously (although it may in some cases be desirable to couple a liquid drainage
means to conduits 58 in order to remove liquids which may accumulate within the liner
during periods when the pressurizing means is not operated). Similarly, with regard
to the depressurized liner of Figure 6, the rate at which the depressurizing means
must be operated to maintain the pressure in the region encapsulated between first
and second membranes 42, 44 at a constant level which is below P₁ and P₂ is a measure
of the rate at which fluid is leaking through either of first or second membranes
42, 44. Here again, if the measured leakage rate is sufficiently low then it will
not be necessary to continually operate the depressurizing means to maintain a reduced
pressure (i.e. suction) between first and second membranes 42, 44. Suitable pressure
sensing means and/or fluid flow rate sensing means may be employed to sense the fluid
pressure in to or out of the region between membranes 42, 44 or to sense the rate
of fluid flow within that region, thereby providing an indication of the leakage rate.
Moreover, fluid flow rate sensing means for sensing fluid flow rates within the encapsulated
region may be employed to measure the flow direction and/or velocity of fluid flow
within the encapsulated region and thereby pinpoint leaks. A plurality of pressure
sensing means may be employed to detect pressure gradients within the encapsulated
region as a further leak location technique. A still further leak detection technique
would be to pressurize the liner with a detectable gas or liquid, and then inspect
the liner, or the material above the liner, either visually, or with apparatus specially
adapted to detect low concentrations of that gas or liquid, thus assisting in pinpointing
leaks. This technique facilitates detection of leakage in liners which are either
uncovered or which are covered by liquids or by permeable solids (i.e. the technique
may be employed to detect leakage in liners which have been placed in service)
[0037] Dual membrane liners which are ultimately intended to operate as either pressurized
or depressurized liners may be tested before they are placed in service by pressurizing
the encapsulated region (or regions in the case of liners having a plurality of liner
panels) and then monitoring the pressurized liner as above to detect leakage therefrom.
Upon detection of such leakage a sealant may be injected into the encapsulated region.
The leakage of pressurizing fluid through holes or weld/seam imperfections will carry
the sealant to the leakage sites and into the holes or weld/seam imperfections, thereby
effectively plugging them. It may be necessary to provide sealant injection points
and vents at multiple locations on the liner so that sealant can be applied uniformly
throughout the liner.
Connecting Strip
[0038] Figures 8a and 8b illustrate a "conduit means" or connecting strip 60 which may be
formed of suitable rigid or semi-rigid material and to which first and second membranes
42, 44 of adjacent liner panels 48a, 48b may be sealed with the aid of suitable mechanical
connectors, heat welding, solvent welding, adhesive bonding or other known joining
techniques. Connecting strip 60 may include a major aperture 70 which extends longitudinally
through conduit 60 and a plurality of branch apertures 72 which extend at an angle
to aperture 70. When connecting strip 60 is sealed in place between adjacent liner
panels 48a, 48b apertures 70, 72 facilitate fluid communication between the encapsulated
regions within each of liner panels 48a, 48b. If apertures 70 and 72 are omitted
from connecting strip 60 then connecting strip 60 serves as a barrier to flow between
the encapsulated regions within each of liner panels 48a, 48b. By joining adjacent
liner panels using connecting strips with or without apertures 70, 72 the overall
liner can be selectively separated into cells in which the encapsulated regions within
particular liner panels are in fluid communication with or, alternatively, are isolated
from fluid communication with the encapsulated regions within adjacent panels.
[0039] Connecting strip 60 facilitates rapid construction of liners and also eases the
ordinarily difficult task of joining segments of liner material together, thus minimizing
the occurrence of liner disruptions due to imperfect welds and/or seams. Connecting
strip 60 may be utilized in either pressurized or depressurized liners. That is,
pressurizing fluid may be injected through apertures 70, 72 to pressurize liner panels
sealed along either side of connecting strip 60. Alternatively, a depressurizing means
may be used to depressurize the liner panels by withdrawing fluid from within the
liner panels through apertures 70, 72.
[0040] Apertures 72 may in some cases be omitted from either or both sides of connecting
strip 60 to prevent fluid communication from aperture 70 to either or both of the
liner panels sealed along each side of strip 60. This facilitates isolation of selected
liner panels as aforesaid for the establishment of liner cells of different pressures,
or, if desired, establishment of separate pressurized and depressurized cells within
the same liner and even facilitates the use of different pressurizing and/or depressurizing
fluids within the same liner. Similarly, as shown in Figure 9a, connecting strip
60 may be provided with a second longitudinal aperture 82 parallel to aperture 70.
Aperture 70 may be connected to a series of apertures 72 along one side of strip 60,
while aperture 82 is connected to an opposed series of apertures 72 along the opposite
side of strip 60. This also facilitates isolation of liner panels sealed along the
opposed sides of strip 60 which may then be independently pressurized or depressurized
as above.
[0041] Although Figures 8a and 8b show sealing of liner panels 48a, 48b to connecting strip
60 by overlapping membranes 42, 44 on strip 60 it may in some cases be convenient
to seal the edges of liner panels 48a, 48b within grooves provided along opposed sides
of an alternative strip 60ʹ as shown in Figures 8c and 8d. For example, if permeable
core material 46 extends to the outermost edges of liner panels 48a, 48b then the
liner panel edges will be relatively rigid and easily insertable into the grooves
for subsequent sealing therein. To add mechanical strength, strips 80 (Figures 9a
and 9b) of plastic or other rigid material may be laid over the edges of connecting
strips 60 and secured by bolting or riveting through strips 60 and 80. It will also
be understood that a plurality of connecting strips 60 may be sealed together in end
to end fashion or may be connected or fabricated in "T" or other convenient shapes
so as to facilitate construction of liners of any desired size or shape. Figures
l0a and l0b illustrate a liner formed by sealing a plurality of liner panels together
with connecting strips so as to provided a "custom" liner of a shape and size which
will fit a particular containment pond excavation.
[0042] A particular advantage of the invention, as compared with prior art liners employing
drainage layers, is that such prior art liners necessitate the provision of a containment
pond excavation having a floor which slopes uniformly toward a sump located at the
low point of the floor. The cost of constructing such facilities can be high and it
is thus expected that considerable time, labour and cost may be saved in terms of
construction and floor preparation through exploitation of the invention, which does
not require a uniformly sloped excavation floor or sump.
[0043] Figure 9c illustrates a connecting strip 60 having grooves along opposed sides thereof
for receiving liner panels 48a, 48b in the manner explained above, and also having
thin metallic conductor strips 84 which extend along the opposed inner surfaces of
each groove to contact membranes 42, 44 of each liner panel. In a process known as
electro-magnetic welding, a short duration pulse of high voltage current is applied
to conductor strips 84 to heat them and melt the adjacent portions of membranes 42,
44 which, as they cool, are effectively welded within the connector strip grooves,
thereby simplifying the time, cost and labour required to secure liner panels 48a,
48b to connector strip 60.
[0044] Figure 9d illustrates a connector strip 60 having staggered lips 6la, 6lb, 63a, 63b
along opposite sides of one surface thereof. Lips 6la and 6lb are for sealingly engaging
membranes 44 of adjacent liner panels and lips 63a, 63b are for sealingly engaging
membranes 42 of the panels. The advantage of this configuration is that the operation
of sealing each of membranes 42, 44 to connector strip 60 may be carried out from
above the strip - it is not necessary to turn the strip or the partially completed
liner over to complete the sealing operation. Strip 60 of Figure 9d is thus very convenient
to use and assists in minimization of leakage at the juncture of the liner panels
and connector strips.
Shingling Construction Technique
[0045] Figure l2 illustrates a "shingling" technique for constructing and progressively
testing a liner. This technique is expected to be extremely effective for construction
of liners having minimal leakage characteristics. The technique uses overlapping
joints to seal sections of membrane material together to form a continuous liner
having a plurality of encapsulated high permeability regions segregated from one
another. Undesirable lap joints like that shown in Figure 7b are avoided. A first
low permeability membrane l50 is laid above a second low permeability membrane l52
placed upon the floor of the containment pond excavation which is to be lined. Membrane
l52 has a larger surface area than membrane l50 (if need be, membrane l52 is constructed
by overlappingly sealing, as at l53, two or more sheets of low permeability membrane
material). Membrane l50 is joined around its edges to membrane l52 to encapsulate
a region of relatively high permeability between the two membranes. (If desired, high
permeability core material may be placed in the encapsulated region, or the membranes
may be textured as hereinbefore described. Also, depending upon the pressure to be
maintained within the encapsulated region, the inner surfaces of the membranes may
be connected together, or connected to any encapsulated core material, before the
membranes are joined around their edges). The encapsulated region is then pressurized
and monitored to detect leakage therefrom. Any leaks detected are repaired; if need
be by separating the membranes or, if desired, by injecting sealant material into
the encapsulated region to plug the leaks. Membrane l52 is then extended by sealing
an edge thereof to a further section of low permeability membrane material as shown
at l54. A further section of low permeability membrane material l56 is then sealed
to membrane l50 with edge l58 of section l56 overlapping the joint of membranes l50,
l52. The remaining edges of membrane l56 are then sealed to the extended lower membrane
to encapsulate another high permeability region between membrane l56 and the extended
lower membrane. The newly encapsulated region is then pressurized, monitored for
leaks and repaired as required. The process is repeated by further extending the lower
membrane and overlapping or "shingling" low permeability membrane sections thereabove
until the liner attains its desired size and shape. A particular advantage of this
technique is that all membrane sealing operations may be conducted from above the
liner, thereby simplifying construction. Moreover, if the rightmost edge (as viewed
in Figure l2) of each of the upper membrane sections are only temporarily sealed to
the lower membrane (i.e. with tape) then the membranes may easily be separated for
repair if leaks are detected and then permanently resealed. However, such temporary
sealing may entail problems which outweigh its theoretical advantage aforesaid.
[0046] Figure l3 illustrates a connector strip l60 specially adapted to the construction
of liners in accordance with the shingling technique of Figure l2. The base of connector
strip l60 is sealed directly to the upper surface of lower membrane l52 along the
site of the desired joint. The upper surface of membrane l50 is then sealed to the
undersurface of lip l62 which projects to the left of strip l60 as viewed in Figure
l3. Membrane l56 and any encapsulated core material 46 is then laid over the top of
strip l60 and joint l58 is made by sealing the undersurface of membrane l56 to the
upper surface of membrane l50.
Multiple Cell Dual Membrane Liner
[0047] Figures l0a and l0b show how the bottom of a containment pond may be lined with a
low cost dual membrane liner l00 comprised of membranes which need not be mechanically
connected to each other or to any high permeability core material which may be encapsulated
between the membranes. Bottom liner l00 is joined, around its edges, to a plurality
of liner panels or cells l02, l04, l06 and l08 laid against the sloping side walls
of the containment pond (liner panels l02, l04, l06 and l08 are each "L" shaped as
viewed in Figure l0a). Side wall liner panels l02, l04, l06 and l08 preferably comprise
dual membranes which are mechanically connected to each other or to any high permeability
core material which may be encapsulated between the membranes. A low pressure coverload
applied to pond bottom liner l00 by a thin covering layer of granular material ll0
prevents the opposed membranes comprising pond bottom liner l00 from separating. Moreover,
if the density of the pressurizing fluid within side wall liner panels l02, l04,
l06 and l08 is about the same as the density of the fluid to be contained by the liner
(assuming pressurization of the side wall liner panels) then only a small positive
differential pressure head need be maintained within the side wall liner panels and
the mechanical connection between the membranes comprising the side wall liner panels
or between those membranes and any high permeability core material within the side
wall liner panels need only be capable of resisting relatively small tensile forces,
which implies lower cost as well.
[0048] Note that the individual liner panels l00, l02, l04, l06 and l08 may be independently
pressurized or depressurized. For example, a low pressure device such as floating
low positive differential pressure head device ll2 may be used to pressurize pond
bottom liner l00 via flexible hoses ll4 coupled to conduits within connecting strips
ll6 which join together liner panels l00a, l00b, l00c and l00d which together comprise
pond bottom liner l00; while a vacuum pump (not shown) is used to depressurize side
wall liner panels l02, l04, l06 and l08 via line ll8, conduit l20 which encircles
the outer periphery of the containment pond and conduits l22, l24, l26 and l28 coupled,
respectively, to conduits within connecting strips l30, l32, l34 and l36 which join
together liner panels l02a, l02b; l04a, l04b; l06a, l06b; and, l08a, l08b which together
comprise side wall liner panels l02, l04, l06 and l08 respectively. Pond bottom liner
l00 is joined around its outer periphery to each of side wall liner panels l02, l04,
l06 and l08 by connecting strip l38 which has no conduit therewithin, thereby ensuring
that the bottom and side wall liners may be maintained at different pressures. Similarly,
there is no need for conduits within connecting strips l39 used to join the outer
edges of side wall liner panels l02, l04, l06 and l08 together, since connecting strips
l39 function primarily to provide a substantial outer border for the liner. Note however
that connecting strips l40 used to join adjacent edges of side wall liner panels
l02, l04, l06 and l08 to one another do contain conduits to facilitate pressure equalization
throughout the side wall liner panels.
[0049] Water will be a preferred pressurizing fluid in many applications, due to its neutral
environmental impact and due to the fact that its density will often approximate that
of the fluid which is to be contained. However, portions of a water pressurized liner
which are exposed above the surface of the fluid contained by the liner may freeze.
To circumvent this problem a composite liner having a lower portion (i.e. that portion
which will remain beneath the surface of the fluid to be contained by the liner) comprised
of water pressurized liner panels and having an upper portion comprised of depressurized
(i.e. non-liquid containing) or air pressurized liner panels may be employed. For
example, pond bottom liner l00 shown in Figures l0a and l0b may be pressurized with
water supplied via device ll2, while side wall liner panels l02, l04, l06 and l08
are air pressurized or depressurized. The capability to divide the liner into discrete
panels or cells which may be in dependently pressurized or depressurized is thus
a significant advantage.
[0050] It is also expected that composite liners constructed in accordance with the invention
will be well suited to situations in which the fluid pressure upon the uppermost liner
membrane is relatively small due to the incorporation of a fluid drainage/removal
system above the liner. In such circumstances a low head air overpressure could be
applied to prevent leakage through the liner. The advantage of using air as the liner
pressurizing fluid in this case is that its low density results in an essentially
uniform low pressure within the liner. If water were for example used as the liner
pressurizing fluid then increased overpressures would result within the liner at lower
elevations.
Multiple Membrane Liners
[0051] Dual membrane liners of the type hereinbefore described may be stacked one above
the other to construct multiple membrane liners such that only a single common membrane
separates the high permeability regions encapsulated by adjacent membranes. For example,
Figure l4 illustrates a triple membrane liner 200 having first, second and third low
permeability flexible membranes 202, 204 and 206 disposed one above the other. Membranes
202, 204 encapsulate a first high permeability region 208 and membranes 204, 206 encapsulate
a second high permeability region 2l0. The shingling technique described above with
reference to Figure l2 is used to extend the liner of Figure l4 by joining low permeability
membranes 2l2, 2l4 and 2l6 to membranes 202, 204 and 206 respectively, thereby encapsulating
high permeability regions 2l8 and 220 between membranes 2l2, 2l4 and 2l4, 2l6 respectively.
Additional membranes are added as required until the liner attains its desired size
and shape. The triple membrane liner of Figure l4 provides an added measure of security
in comparison to the dual membrane liners hereinbefore described and also facilitates
leakage detection as hereinafter described.
[0052] Figure l5 shows how the triple liner of Figure l4 may be extended to yield a quadruple
membrane liner 222 by employing the shingling technique hereinbefore described to
join additional low permeability membranes 224 and 226 atop membranes 202, 204, 206
and 2l2, 2l4, 2l6 respectively, thus providing a further measure of security and further
facilitating liner leakage detection as hereinafter described.
[0053] It will thus be understood that a multiple membrane liner may be constructed by providing
a first plurality of low permeability flexible membranes disposed one atop the other
to encapsulate regions of relatively high permeability between each adjacent pair
of membranes. Each one of the membranes in the first plurality can be extended horizontally
as required by joining corresponding membranes of a second plurality of low permeability
membranes beside that one membrane. The extended membranes lie atop one another to
encapsulate further regions of relatively high permeability between each vertically
adjacent pair of membranes. It will be understood that construction of a multiple
membrane liner having "N" high permeability regions disposed one above the other requires
"N+l" low permeability membranes.
[0054] Figure l6 illustrates how the connecting strip hereinbefore described may be adapted
to the construc tion of multiple membrane liners. More particularly, Figure l6 illustrates
a connecting strip 228 having staggered lips 230, 232, 234 and 236 which may be affixed,
respectively, to the upper surfaces of low permeability membranes 202, 204, 206 and
224 of low permeability membrane 222 shown in Figure l5. Such affixation may be
by means of welds as shown at 238 in Figure l6. Connecting strip 228 is provided with
a series of major apertures 240, 242 and 244 each having branch apertures 240a, 240b;
242a, 242b; and, 244a, 244b. When connecting strip 228 is sealed in place between
adjacent panels of a quadruple membrane liner, apertures 240, 242 and 244 together
with their respective branch apertures facilitate fluid communication between the
high permeability regions encapsulated between each adjacent pair of low permeability
membranes. This in turn facilitates selective pressurization, depressurization or
non-pressurization of the high permeability regions. Those skilled in the art will
further appreciate that connecting strips like that illustrated in Figure l6 may
be adapted to the construction of composite multiple membrane liners having groups
of cells which may be selectively pressurized, depressurized or left non-pressurized
to accomodate specific operating and leak detection objectives by isolating cell groups
as aforesaid.
[0055] Figure. l7 illustrates how the inner membrane surfaces of the triple membrane liner
200 of Figure l4 may be channeled or otherwise textured as described above with reference
to Figure ll to avoid obstruction of fluid flow between adjacent low permeability
membranes.
[0056] Figures l8a and l8b show two stages in the construction of a triple membrane liner.
More particu larly, Figure l8a shows how a dual membrane liner 246 is first constructed
in accordance with the shingling technique described above with reference to Figure
l2. Before construction proceeds further, each of the high permeability regions encapsulated
within dual membrane liner 246 is pressurized to a selected pressure and the regions
are then monitored to ensure that they each sustain that pressure. If any region
fails to sustain the pressure then the two membranes which encapsulate the leaking
region are carefully inspected for leaks which are repaired. The pressurization, leakage
monitoring, inspection and repair steps are then repeated until all high permeability
regions in the dual membrane liner will sustain the selected pressure. It is also
advantageous to depressurize each of the high permeability regions encapsulated
within dual membrane liner 246 to a selected pressure, monitor the regions to ensure
that they maintain the selected pressure and inspect or repair any leaks until all
high permeability regions can sustain the selected vacuum pressure. This over and
under pressure construction testing technique has the advantage of applying a positive
pressure differential to the liner membranes in both inwards and outwards directions.
This may reveal leaks which may not be evident under a single pressure differential.
The testing verifies the integrity of both liner membranes and all perimeter and intermediate
seams of the dual membrane liner. If any particular high permeability region does
not maintain the selected test pressure then all of its perimeter welds are easily
accessible and can be thoroughly inspected and all leaks therein identified and repaired.
[0057] Once the dual membrane liner of Figure l8a has been successfully constructed and
tested as aforesaid a third low permeability membrane 248 may be added atop dual membrane
liner 246 as shown in Figure l8b. All seams used to weld membrane 248 to dual membrane
liner 246 are readily accessible and may be thoroughly inspected and tested by the
over/under pressurization technique described above. Further low permeability membranes
may then be added atop dual membrane liner 246 and adjacent membrane 248 to extend
the liner as required to yield a triple membrane liner of desired size and shape
having very secure leakage prevention characteristics.
[0058] Those skilled in the art will understand that the same technique may be employed
to add still further low permeability membranes atop the triple membrane liner just
described to yield a high security multiple membrane liner having "N" high permeability
regions encapsulated one atop the other by "N+l" low permeability membranes.
[0059] One limitation of a dual membrane liner is that once leakage therefrom is detected
(for example, by a need to introduce increased quantities of pressurizing fluid in
order to maintain the pressure within the encapsulated high permeability region at
a selected level) there is no way of determining which of the upper or lower membranes
(or both) are leaking. However, a multiple membrane liner may be operated in a manner
which facilitates detection of specific leaking membranes. For example, a detectable
fluid may be injected into an encapsulated high permeability region which has failed
to maintain a test pressure; and a partial vacuum may be applied to the vertically
adjacent high permeability region(s). If the detectable fluid is detected in the
drainage from the region(s) to which partial vacuum is applied, then it can be concluded
that the membrane between the region into which the detectable fluid was injected
and the region from which the detectable fluid was drained is leaking. If no detectable
fluid is detected in the drainage from a particular adjacent region then it can be
concluded that the membrane between that particular region and the region into which
the detectable fluid was injected is not leaking. A further disadvantage of a dual
membrane liner is illustrated with reference to Figure l9 which shows a dual membrane
liner comprising upper and lower membranes 250, 252 which desirably prevents contained
fluid 254 from passing into the region 256 beneath the liner. If the high permeability
region encapsulated between membranes 250, 252 is depressurized and if leaks occur
in both membranes then fluids may be drawn into the encapsulated high permeability
region and mixed. Such mixing may be undesirable. If the high permeability region
encapsulated between membranes 250, 252 is pressurized, then the pressurizing fluid
(either liquid or gas) will be forced out of the high permeability region through
the membrane leaks and into the containment pond 254 or into the underlying region
256, or both, thus allowing pressurizing fluid to mix with fluid in pond 254 and to
mix with ground water in region 256. In either case, such mixing may be undesirable.
[0060] Figure 20 shows how a quadruple membrane liner 258 may replace the liner of Figure
l9 to prevent such undesirable fluid mixing. Quadruple membrane liner 258 encapsulates
three separate high permeability regions 260, 262 and 264 respectively. The outer
regions 260, 264 are depressurized. The inner region 262 is either pressurized or
it may remain non-pressurized. Even if leaks occur in all four of the membranes comprising
quadruple membrane liner 258 it is still possible to maintain complete segregation
of contained fluid 254 and fluid from the region 256 beneath the liner. Specifically,
with a partial vacuum applied to each of regions 260, 264 air is drawn from region
262 through the leaking membranes which encapsulate it, thus preventing flow of fluid
254 (which leaks through the uppermost membrane into region 264) or flow of fluids
from region 256. (which leak into region 260 through disruptions in the lowermost
liner membrane) into region 262. Moreover, fluid 254 which leaks into region 264
may be drained therefrom and returned to the containment pond (or otherwise handled).
Similarly, fluid which leaks into region 260 from region 256 may be drained from region
260, analyzed to confirm that it is uncontaminated and then returned to region 256.
[0061] Figure 2l illustrates a triple membrane liner in which high permeability regions
268 and 270 are both depressurized with the degree of vacuum in region 270 exceeding
that in region 268. Should leaks occur in all three low permeability membranes comprising
liner 266 then fluid from region 256 is drawn into region 268 and some of that fluid
may pass into region 270 as illustrated at 272. However, fluid 254 can only pass
into region 270 due to the pressure differential between regions 268 and 270. Analysis
of the fluids drained from regions 268 and 270 facilitate confirmation that fluid
254 has not passed into region 268 and that there is accordingly no potential for
escapement of fluid 254 into region 256.
[0062] Figure 22 illustrates a triple membrane liner 274 having encapsulated high permeability
regions 276 and 278 which are both pressurized; the pressure in re gion 276 exceeding
that in region 278. The contained fluid 254 and fluids in region 256 are both prevented
from flowing into regions 276 and 278 by the pressure differential (i.e. the pressures
in region 276 and 278 are established such that they exceed the fluid pressures exerted
on liner 274 by fluid 254 or fluids in region 256). Moreover, fluid flow from region
278 into region 276 is prevented because the pressure in region 276 exceeds that in
region 278. Thus there is a double measure of protection against leakage of fluid
254 into region 256. Fluid in region 278 may be sampled and tested for contamination
by fluid 254. If no contamination is detected then it may be concluded that fluid
254 is unable to escape through liner 274 into region 256. If contamination is found
in region 278 then the fluid in region 276 may be sampled and tested. If it is found
to be uncontaminated then there is still no potential of escapement of fluid 254 into
region 256.
[0063] Figure 23 shows a triple membrane liner 280 which encapsulates high permeability
regions 282 and 284 respectively. A pressurizing means is used to pressurize region
282 and a depressurizing means is used to depressurize region 284. Double protection
against leakage of fluid 254 into region 256 is thus again provided by the dual pressure
differential created across the interior low permeability membrane 286. The fluid
in region 282 may be sampled and tested to confirm that there is no leakage of fluid
254 into region 282. All the advantages of a pressurized liner may be obtained in
region 282 without leakage of the pressurizing fluid into the zone which contains
fluid 254.
[0064] In certain situations it may be necessary or desirable to facilitate fluid drainage
from beneath or above a multiple membrane liner, for example either to prevent uplift
of the liner in the event of a rapid draw down of the liquid level in the containment
zone, or to effect leachate collection from within the containment zone. Figure 24
illustrates a portion of a multiple membrane liner which provides a capability for
under drainage. To construct a multiple membrane liner with an integral under drain,
a high permeability membrane 288 is disposed beneath the lowermost low permeability
membrane 290 of the multiple membrane liner. High permeability membrane 288 may be
formed of any membrane material which is structurally stable such that it will not
migrate into the high permeability region 292 created between membranes 288 and 290.
Application of a suction to region 292 will result in evacuation and drainage of that
region, preventing uplift pressures on membrane 290 and on the multiple membrane liner
in general. Similarly, a high permeability membrane may be disposed above the uppermost
membrane of a multiple membrane liner to encapsulate a region of relatively high
permeability between the high permeability membrane and the uppermost low permeability
membrane of the liner. The high permeability region so encapsulated may then serve
as a dewatering layer. In some situations it may be desirable to provide high permeability
membranes both above and below a multiple membrane liner.
Multiple Membrane Liner Leakage Detection
[0065] A technique for detecting leaks during construction of a multiple membrane liner
is described above. A generalized technique for detecting leaks in an operating multiple
membrane liner will now be described in the context of a quadruple membrane liner
which encapsulates high permeability regions "l", "2" and "3".
[0066] The test begins by pressurizing (or depressurizing) high permeability region l to
a selected pressure or by injecting it with a detectable fluid. High permeability
region l is then monitored to see if it will sustain the selected pressure or contain
the detectable fluid. If the test is successful (i.e. if the pressure is sustained
or the fluid contained) then it may be concluded that both the membranes which encapsulate
high permeability region l and their interconnecting seams are sound. If the test
fails then it may be concluded that either or both membranes, or one or more of their
interconnecting seams are leaking.
[0067] High permeability region 2 is then tested in similar fashion. If the test is successful
then it may be concluded that the low permeability membranes which encapsulate high
permeability region 2 are both sound. Moreover, if the test of high permeability region
2 is successful but the test of high permeability region l fails then it may be concluded
that the outermost membrane encapsulating high permeability region l (i.e. the membrane
which is not also common to encapsulation of high permeability region 2) is leaking.
If the test of high permeability region 2 is unsuccessful and if the test of high
permeability region l succeeded then it may be concluded that the outermost membrane
encapsulating high permeability region 2 (i.e. the membrane which is not common to
encapsulation of high permeability region l) is leaking. If the tests of both regions
l and 2 fail then it may be concluded that the common membrane, or two of the three
membranes which together encapsulate regions l and 2 are leaking. The test then proceeds
as follows.
[0068] High permeability regions l and 2 are tested together by pressurizing them to a selected
pressure or by injecting them with a detectable fluid. If the test is successful (i.e.
the regions together sustain the selected pressure or contain the detectable fluid)
then it may be concluded that the outermost low permeability membranes are sound and
that the innermost membrane (i.e. the membrane which is common to encapsulation of
both regions) is leaking. If regions l and 2 together fail the test then testing proceeds
on high permeability region 3.
[0069] High permeability region 3 is tested by pressurizing it to a selected pressure or
by injecting it with a detectable fluid. If the test is passed (i.e. if high permeability
region 3 sustains the selected pressure or contains the detectable fluid) then it
may be concluded that the two membranes which encapsulate high permeability region
3, and their interconnecting seams, are both sound. Moreover, if the test of region
l was passed and the test of region 2 failed then it may be concluded that there is
a leak in the perimeter seams of region 2. Alternatively, if the test of region 3
fails and if the test of region 2 passed then it may be concluded that the outermost
low permeability membrane (i.e. the membrane which is not common to encapsulation
of regions 2 and 3) is leaking. Furthermore, if the test of region 3 fails and if
the tests of regions l and 2 also failed then it may be concluded that the membrane
common to encapsulation of regions 2 and 3; or any three of the four low permeability
membranes are leaking. Testing then proceeds as follows.
[0070] Regions l, 2 and 3 are tested together by pressurizing them to a selected pressure
or by injecting them with a detectable fluid. If the test passes then it may be concluded
that both of the interior membranes (i.e. the membranes common to encapsulation of
regions l and 2 and encapsulation of regions 2 and 3 respectively) are leaking.
[0071] It will be noted that the foregoing procedure facilitates isolation of the leaking
membrane(s) only if at least one high permeability region successfully passes the
test. If all regions fail the test then it is not possible to determine whether all
or all but one of the low permeability membranes are leaking. However, this condition
is considered relatively unusual and sufficiently catastrophic that a major overhaul
of the liner would be desirable in any event.
[0072] As an alternative testing procedure, one may inject a detectable gas or fluid into
a particular high permeability region and then attempt to withdraw that gas or fluid
from an adjacent high permeability region by applying a partial vacuum to the adjacent
region. If no gas or fluid is withdrawn from the adjacent region then it can be concluded
that the membrane separating the two regions is not leaking. Note that it is possible
that the membrane separating the two regions is not leaking even though either one
of the two regions, or the two regions together, fail to maintain a test pressure;
due to leakage of other membranes encapsulating the regions in question.
[0073] As will be apparent to those skilled in the art, in light of the foregoing disclosure,
many alterations and modifications are possible in the practice of this invention
without departing from the spirit or scope thereof. Accordingly, the scope of the
invention is to be construed in accordance with the substance defined by the following
claims.
1. A liner, comprising:
(a) a first plurality of low permeability flexible membranes disposed one above the
other;
(b) separate regions of relatively high permeability encapsulated between each adjacent
pair of said membranes; and,
(c) pressurizing means for pressurizing a selected group of said high permeability
regions to a selected pressure or pressures.
2. A liner, comprising:
(a) a first plurality of low permeability flexible membranes disposed one above the
other;
(b) separate regions of relatively high permeability encapsulated between each adjacent
pair of said membranes; and,
(c) depressurizing means for depressurizing a selected group of said high permeability
regions to a selected pressure or pressures.
3. A liner, comprising:
(a) a first plurality of low permeability flexible membranes disposed one above the
other;
(b) separate regions of relatively high permeability encapsulated between each adjacent
pair of said membranes;
(c) pressurizing means for pressurizing a first group of said high permeability regions
to a selected pressure or pressures; and,
(d) depressurizing means for depressurizing a second group of said high permeability
regions to a selected pressure or pressures.
4. A liner as defined in claim l, wherein said regions contain a relatively high permeability
material.
5. A liner as defined in claim 2, wherein said regions contain a relatively high permeability
material.
6. A liner as defined in claim 3, wherein said regions contain a relatively high permeability
material.
7. A liner, as defined in claim l, further comprising:
(a) a relatively high permeability flexible membrane disposed outside the outermost
of said low permeability membranes to encapsulate a region of relatively high permeability
between said high permeability membrane and at least one outer surface of said liner;
(b) a relatively high permeability material within said region between said high permeability
membrane and said outer surface;
(c) depressurizing means for depressurizing said region between said high permeability
membrane and said outer surface; and,
(d) drainage means for withdrawing liquids from within said region between said high
permeability membrane and said outer surface.
8. A liner, as defined in claim 2, further comprising:
(a) a relatively high permeability flexible membrane disposed outside the outermost
of said low permeability membranes to encapsulate a region of relatively high permeability
between said high permeability membrane and at least one outer surface of said liner;
(b) a relatively high permeability material within said region between said high permeability
membrane and said outer surface;
(c) depressurizing means for depressurizing said region between said high permeability
membrane and said outer surface; and,
(d) drainage means for withdrawing liquids from within said region between said high
permeability membrane and said outer surface.
9. A liner, as defined in claim 3, further comprising:
(a) a relatively high permeability flexible membrane disposed outside the outermost
of said low permeability membranes to encapsulate a region of relatively high permeability
between said high permeability membrane and at least one outer surface of said liner;
(b) a relatively high permeability material within said region between said high permeability
membrane and said outer surface;
(c) depressurizing means for depressurizing said region between said high permeability
membrane and said outer surface; and,
(d) drainage means for withdrawing liquids from within said region between said high
permeability membrane and said outer surface.
l0. A liner as defined in claim 4, wherein said high permeability material is connected
to the adjacent membranes which encapsulate said material.
11. A liner as defined in claim 6, wherein said high permeability material is connected
to the adjacent membranes which encapsulate said material.
12. A liner as defined in claim l, wherein said membrane surfaces are textured such
that contact between said surfaces does not obstruct fluid flow within said regions.
13. A liner as defined in claim 2, wherein said membrane surfaces are textured such
that contact between said surfaces does not obstruct fluid flow within said regions.
14. A liner as defined in claim 3, wherein said membrane surfaces are textured such
that contact between said surfaces does not obstruct fluid flow within said regions.
15. A liner as defined in claim l2, wherein the adjacent surfaces of membranes which
encapsulate said regions are connected together.
16. A liner as defined in claim l4, wherein the adjacent surfaces of membranes which
encapsulate said regions are connected together.
17. A liner as defined in claim 2, further comprising drainage means extending within
a selected group of said regions, for withdrawing liquids from within said regions.
18. A liner as defined in claim 3, further comprising drainage means extending within
a selected group of said regions, for withdrawing liquids from within said regions.
19. A liner as defined in claim l, further comprising:
(a) for each one of said first plurality of membranes, a corresponding membrane of
a second plurality of low permeability membranes disposed beside said one membrane;
and,
(b) separate regions of relatively high permeability encapsulated between each vertically
adjacent pair of said second plurality of membranes.
20. A liner as defined in claim 2, further comprising:
(a) for each one of said first plurality of membranes, a corresponding membrane of
a second plurality of low permeability membranes disposed beside said one membrane;
and,
(b) separate regions of relatively high permeability encapsulated between each vertically
adjacent pair of said second plurality of membranes.
2l. A liner as defined in claim 3, further comprising:
(a) for each one of said first plurality of membranes, a corresponding membrane of
a second plurality of low permeability membranes disposed beside said one membrane;
and,
(b) separate regions of relatively high permeability encapsulated between each vertically
adjacent pair of said second plurality of membranes.
22. A liner as defined in claim l9, further comprising connector means for sealingly
connecting edges of said membranes disposed beside one another.
23. A liner as defined in claim 22, wherein said connector means is further for selective
fluid communication between encapsulated high permeability regions.
24. A liner as defined in claim 20, further comprising connector means for sealingly
connecting edges of said membranes disposed beside one another.
25. A liner as defined in claim 24, wherein said connector means is further for selective
fluid communication between encapsulated high permeability regions.
26. A liner as defined in claim 2l, further comprising connector means for sealingly
connecting edges of said membranes disposed beside one another.
27. A liner as defined in claim 26, wherein said connector means is further for selective
fluid communication between encapsulated high permeability regions.
28. A liner as defined in claim l, wherein said pressurizing means comprises a floating
constant head apparatus for floating in fluid contained by said liner and for applying
a constant low positive differential pressure head within said selected group of high
permeability regions.
29. A liner as defined in claim 2, wherein said depressurizing means comprises a vacuum
pump.
30. A liner as defined in claim 3, wherein said pressurizing means comprises a floating
constant head apparatus for floating in fluid contained by said liner and for applying
a constant low positive differential pressure head within said first group of high
permeability regions.
3l. A liner as defined in claim 3, wherein said depressurizing means comprises a vacuum
pump.
32. A method of constructing a liner, comprising the steps of:
(a) placing a first low permeability membrane above a second low permeability membrane;
(b) joining said first membrane around its edges to said second membrane to encapsulate
a region of relatively high permeability therebetween;
(c) extending said second membrane by overlappingly sealing an edge thereof to an
edge of a further section of low permeability membrane material;
(d) placing another section of low permeability membrane material above said second
membrane and overlapped with a joint or joints established during step (b) and/or
step (c);
(e) joining said other section around its edges to membranes adjacent thereunder to
encapsulate a further region of relatively high permeability between said other section
and said membranes adjacent thereunder; and,
(f) repeating steps (c) through (e) until said liner attains its desired size and
shape.
33. A method of testing for leakage of a liner during construction of said liner,
said method comprising the steps of:
(a) disposing first and second low permeability membranes one above the other to encapsulate
a region of relatively high permeability therebetween;
(b) pressurizing or depressurizing said high permeability region to a selected pressure;
(c) monitoring the pressure within said region;
(d) if said region sustains said selected pressure; thereby determining that said
membranes are not leaking;
(e) if said region fails to sustain said selected pressure, then inspecting the uppermost
of said membranes to locate leaks therein and repairing said leaks;
(f) repeating steps (b) through (d);
(g) if said region fails to maintain said selected pressure, then inspecting the lowermost
of said membranes to locate leaks therein and repairing said leaks;
(h) disposing a further low permeability membrane above the uppermost of said membranes
to encapsulate a further high permeability region between said further and uppermost
membranes;
(i) repeating steps (b) through (e) with respect to said further high permeability
region; and,
(j) repeating steps (h) and (i) until said liner comprises a selected plurality of
low permeability membranes disposed one above the other with separate regions of
relatively high permeability encapsulated between each adjacent pair of said membranes.
34. A method of testing for leakage of a liner during construction of said liner,
said method comprising the steps of:
(a) disposing first and second low permeability membranes one above the other to encapsulate
a region of relatively high permeability therebetween;
(b) injecting a detectable fluid into said high permeability region;
(c) monitoring said region for escape of said fluid therefrom;
(d) if said region contains said fluid, thereby determining that said membranes are
not leaking;
(e) if said region fails to contain said fluid, then inspecting the uppermost of said
membranes to locate leaks therein and repairing said leaks;
(f) repeating steps (b) through (d);
(g) if said region fails to contain said fluid, then inspecting the lowermost of said
membranes to locate leaks therein and repairing said leaks;
(h) disposing a further low permeability membrane above the uppermost of said membranes
to encapsulate a further high permeability region between said further and uppermost
membranes;
(i) repeating steps (b) through (e) with respect to said further high permeability
region; and,
(j) repeating steps (h) and (i) until said liner comprises a selected plurality of
low permeability membranes disposed one above the other with separate regions of
relatively high permeability encapsulated between each adjacent pair of said membranes.
35. A method of testing for leakage of a liner comprising "N+l" low permeability membranes
disposed one above the other to encapsulate separate regions "l", "2", ..., "N" of
relatively high permeability between each adjacent pair of said membranes, said method
comprising the steps of:
for "I" = l through "I" = "N":
(a) pressurizing or depressurizing the region "I" encapsulated by membranes "I" and
"I+l" to a selected pressure;
(b) monitoring the pressure within said region "I";
(c) if said region "I" sustains said pressure, thereby determining that said membranes
"I" and "I+l" are not leaking;
(d) if said region "I" sustains said pressure, and if the region "I-2" encapsulated
by membranes "I-2" and "I-l" sustained said pressure, and if the region "I-l" encapsulated
by membranes "I-l" and "I" failed to sustain said pressure, thereby determining that
the perimeter seams of said membranes "I-l" and "I" are leaking;
(e) if said region "I" fails to sustain said pressure, and if said region "I-l" sustained
said pressure, thereby determining that said membrane "I+l" is leaking;
(f) if said region "I" failed to sustain said pressure, and if said region "I-2" failed
to sustain said pressure, and if said region "I-l" failed to sustain said pressure,
thereby determining that two or more of said membranes "I-l", "I" or "I+l" are leaking;
(g) pressurizing together any group of adjacent regions which failed to sustain said
pressure;
(h) if said adjacent regions together sustain said pressure, thereby determining that
the outermost two membranes of said group are not leaking, and that all membranes
between said two membranes are leaking;
(i) if said adjacent regions together fail to sustain said pressure, incrementing
"I" by one and repeating steps (a) through (h); and,
(j) if region "I+l" encapsulated by membranes "I+l" and "I+2" sustains said pressure,
and if regions "I", "I-l", ..., "l" each failed to sustain said pressure, thereby
determining that said membranes "I+l" and "I+2" are not leaking and that membranes
"l", "2", ..., "I-l" and "I" are all leaking.
36. A method of testing for leakage of a liner comprising "N+l" low permeability membranes
disposed one above the other to encapsulate separate regions "l", "2", ..., "N" of
relatively high permeability between each adjacent pair of said membranes, said method
comprising the steps of:
for "I" = l through "I" = "N":
(a) injecting a detectable fluid into the region "I" encapsulated by membranes "I"
and "I+l";
(b) monitoring said region "I" for escape of said fluid therefrom;
(c) if said region "I" contains said fluid, thereby determining that said membranes
"I" and "I+l" are not leaking;
(d) if said region "I" contains said fluid, and if the region "I-2" encapsulated by
membranes "I-2" and "I-l" contained said fluid, and if the region "I-l" encapsulated
by membranes "I-l" and "I" failed to contain said fluid, thereby determining that
the perimeter seams of said membranes "I-l" and "I" are leaking;
(e) if said region "I" fails to contain said fluid, and if said region "I-l" contained
said fluid, thereby determining that said membrane "I+l" is leaking;
(f) if said region "I" fails to contain said fluid, and if said region "I-2" failed
to contain said fluid, and if said region "I-l" failed to contain said fluid, thereby
determining that two or more of said membranes "I-l", "I" or "I+l" are leaking;
(g) injecting said detectable fluid into any group of adjacent regions which failed
to contain said fluid;
(h) if said adjacent regions together contain said fluid, thereby determining that
the outermost two membranes of said group are not leaking, and that all membranes
between said two membranes are leaking;
(i) if said adjacent regions together fail to contain said fluid, incrementing "I"
by one and repeating steps (a) through (h); and,
(j) if region "I+l" encapsulated by membranes "I+l" and "I+2" contains said fluid,
and if regions "I", "I-l", ..., "l" each failed to contain said fluid, thereby determining
that said membranes "I+l" and "I+2" are not leaking and that membranes "l", "2", ...,
"I-l" and "I" are all leaking.
37. A method of testing for leakage of a liner comprising "N+l" low permeability membranes
disposed one above the other to encapsulate separate regions "l", "2", ..., "N" of
relatively high permeability between each adjacent pair of said membranes, said method
comprising the steps of:
for "I" = 2 through "I" = "N-l":
(a) injecting a detectable fluid into the region "I" encapsulated by membranes "I"
and "I+l";
(b) depressurizing the region "I-l" encapsulated by membranes "I" and "I-l" to withdraw
fluids therefrom;
(c) depressurizing the region "I+l" encapsulated by membranes "I+l" and "I+2" to withdraw
fluids therefrom;
(d) if said detectable fluid is withdrawn from said region "I-l", thereby determining
that said membrane "I" is leaking; and,
(e) if said detectable fluid is withdrawn from said region ʺI+lʺ, thereby determining
that said membrane "I+l" is leaking.