[0001] This invention relates to pulsed droplet deposition apparatus and more particularly
to such apparatus including a plurality of droplet deposition channels. Typical of
this kind of apparatus are multi-channel pulsed droplet ink jet printers often also
referred to as "drop-on-demand" ink jet printers. In contrast to complexities inherent
in other printing systems such as electrostatic, magnetic, electrophotographic, thermal
or ion projection, drop-on-demand ink jet printers offer a simple approach to electronically
controlled printing with the advantage that the technique is non-contacting and capable
of high speed. It also places the minimum constraints on the ink formulation and printing
surfaces.
[0002] Attempts have been made to produce multi-channel ink jet printers using piezo-electric
actuators and reference is made in this connection to US-A-3,946,398, US-A-3,683,212,
US-A-3,747,120, US-A-4,525,728; US-A-4,549,191 and US-A-4,584,590 and IBM Technical
Disclosure Bulletin Vol. 23 No. 10 March 1981. According to this art, an ink channel
connects an ink reservoir to an ejection nozzle. Piezo electric transducers adjacent
to the channel respond to a voltage impulse to generate a pressure pulse in the ink
and eject ink droplet from the nozzle. Piezo-electric actuators have the advantage
of low energy requirement and this general approach has proved satisfactory for single
nozzle printheads. It has not, however, proved practical for multi-channel printheads
where a row of nozzles are to be operated at a relatively high nozzle density. One
reason for this is that the piezo-electric transducers supply only limited movement
and a relatively large active area, as compared with the nozzle aperture, is required
to accomplish sufficient fluid displacement. In addition, the designs of piezo-electrically
actuated printheads proposed in the art have not proved amenable to micro-fabrication
and are expensive when manually assembled.
[0003] A further existing technology for the production of multi-channel drop-on-demand
ink jet printers is known from, for example, US-A-3,179,042; GB-A-2 007 162 and GB-A-2
106 039. These patent specifications disclose thermally operated printheads which,
in response to an electrical input signal, generate a heat pulse in selected ink channels
to develop a vapour bubble in the ink of those selected channels. This in turn generates
a pressure pulse having the pressure and time characteristics appropriate for the
ejection of an ink droplet from a nozzle at the end of the channel.
[0004] Thermally operated printheads of this nature possess a number of significant disadvantages.
First, the thermal mode of operation is inefficient and typically requires 10 to 100
times the energy to produce an ink droplet as compared with known piezo-electric printheads.
Second, difficulties are found in providing the very high levels of reliability and
extended lifetimes which are necessary in an ink jet printhead. For example, thermal
operated printheads have a tendency for ink deposits to form on the heating electrodes.
Such deposits have an insulating effect sufficient to increase substantially the electrical
pulse magnitude necessary to eject an ink droplet. Thermal stress cracks and element
burnout, as well as cavitation erosion, have also proved difficult to eliminate. Third,
only ink specifically developed to tolerate thermal cycling can be used and suitable
ink formulations often prove to be of low optical density.
[0005] A still further technology for a multi-channel ink jet printer is disclosed in US-A-4,023,180.
This relies upon an electrodynamically generated pressure pulse in electrically conductive
ink. A magnetic field is applied to the channels and electrodes positioned to enable
a current to be passed through the ink in the selected channel. This proposal is not
regarded as commercially practical. The resistance of the electrically conductive
ink in the channel is found in practice to be comparable with the element resistance
in a thermally operated printer as described above. As a consequence, when a current
pulse is delivered sufficient to generate an electromagnetic pressure pulse in the
ink and therefore expel a droplet, both vapour and electrolytically generated bubbles
are also formed and sustained operation has proved impossible.
[0006] Reference is further directed to IBM Technical Disclosure Bulletin Vol. 18, No. 7,
December 1975. This discloses a multi-nozzle ink jet printhead comprising a stack
of wafers positioned between the pole pieces of the magnet. Each wafer provides a
nozzle communicating with a funnel-shaped pump chamber. Electrodes project into the
pump chamber and are in contact with a mercury pellet. Application of a current to
the electrodes of any selected wafer causes the associated mercury pellet to be driven
towards the nozzle by electrodynamic action causing an ink droplet to be ejected from
the nozzle.
[0007] If it is desired using this technique to produce an ink jet with a relatively large
number of nozzles, bearing in mind that the corresponding wafers are to be accommodated
between the pole pieces of a magnet, the gap between the pole pieces would become
relatively large. It will be recognised that if a uniform field is to be assured over
a wide pole gap, relatively large pole pieces are required; otherwise, edge effects
will dominate.
[0008] It is an object of this invention to provide pulsed droplet deposition apparatus
which utilises a body of mercury or other liquid metal disposed in a magnetic field
and which is better suited than the prior proposal to manufacture at high nozzle densities.
It is a further object to provide such apparatus which is economic in manufacture
and reliable in use.
[0009] Accordingly, the present invention consists in one aspect in pulsed droplet deposition
apparatus comprising a plurality of pressure chambers disposed generally in a common
plane and each adapted to hold ink; a like plurality of nozzles communicating respectively
with the pressure chambers for ejection of droplets of ink; a plurality of electromagnetically
deformable means each comprising electrode means and a body of liquid metal in electrical
contact with the electrode means; the electromagnetically deformable means being disposed
such that each pressure chamber has a body of liquid metal disposed in ink sealing
relationship therewith; means for replenishing ink in the pressure chambers; magnetic
field means for generating a magnetic field normal to said common plane and drive
means for applying an electrical current pulse to a selected electrode means to produce
through deformation of the electromagnetically deformable means a pressure pulse in
the selected chamber resulting in droplet ejection from the associated nozzle.
[0010] Advantageously, the magnetic field means comprises magnetic pole pieces disposed
on opposite sides of the common plane with a mutual spacing which is small compared
with a dimension of the pole pieces parallel to said plane.
[0011] Preferably, said dimension is at least five times said mutual spacing.
[0012] It will be recognised that in the apparatus according to this invention, the spacing
of the magnetic pole pieces does not increase proportionally with an increase in the
number of nozzles and a very large array of nozzles can be provided with a small pole
gap. It will be understood that with a pole gap which is small compared to a dimension
of the pole pieces orthogonal to the gap, the problem of edge effects in that direction
is very much reduced. Comparatively small magnets can therefore be employed. It will
in appropriate cases also be possible to employ high coercivity ceramic magnetic strips
disposed above and below the channel plane.
[0013] According to a further aspect, the present invention consists in pulsed droplet deposition
apparatus comprising a plurality of channels each adapted to hold liquid, a like plurality
of nozzles communicating respectively with the channels for ejection of droplets of
ink; a plurality of electromagnetically deformable means each comprising an elongate
body of liquid metal and serving to form in each channel an ink boundary surface extending
lengthwise of the channel and electrode means disposed in electrical contact with
said body; means for replenishing ink in the pressure chamber; magnetic field means
for generating a magnetic field normal to the length of each channel and drive means
for applying an electrical current pulse to selected electrode means to produce through
deformation of the corresponding electromagnetically deformable means, displacement
of said ink boundary surface transversely of a selected channel resulting in droplet
ejection from the corresponding nozzle.
[0014] It should be understood that the use in such apparatus of an elongate body of mercury
or other liquid metal to form an ink boundary surface extending lengthwise of each
channel enables a particularly compact construction. A droplet can be regarded as
being ejected from the nozzle as the result of an acoustic wave travelling along the
channel with contributions from various portions of the length of the displaceable
ink boundary surface being made successively throughout the period of the wave.
[0015] Advantageously, each electromagnetically deformable means further comprises a solid
phase and preferably sinuous conducting element, connected with the electrode means
so as to be displaceable thereto, said body of liquid metal being carried on the conducting
element.
[0016] In this document, the term "ink" is used to describe the liquid deposited in droplet
form from pulsed droplet deposition apparatus according to this invention. Whilst
the most common form of such apparatus is indeed ink jet printers, it should be recognised
that the apparatus may be used to deposit other liquids such as photoresist, sealant,
etchant, dilutent, photodeveloper, dye and the like and the term "ink" as used herein
is to be regarded as encompassing such liquids.
[0017] The invention will now be described by way of example with reference to the accompanying
drawings in which:-
FIGURE 1 is a section through an ink jet printhead according to this invention;
FIGURE 2 is a cross section on line 2-2 of Figure 1;
FIGURE 3 is a waveform diagram illustrating the drive applied to the apparatus of
Figures 1 and 2;
FIGURE 4 is a view similar to Figure 2 illustrating a modification;
FIGURE 5 is a section through an ink jet printhead according to a further embodiment
of this invention;
FIGURE 6 is a cross-section on line 6-6 of Figure 5;
FIGURE 7 is a scrap view to an enlarged scale illustrating a modification to the printhead
of Figure 5.
[0018] Referring initially to Figures 1 and 2, a printhead body 10 is formed with a series
of parallel channels 12 each terminating in an orifice 14. The orifice area is smaller
than that of the channel area, typically in a ratio 1:6. Each channel 12 contains
a small drop of mercury 16 which seals the channel and provides a boundary surface
for ink 18 contained in the region of the channel between the mercury drop 16 and
the orifice 14. At its opposite end 20, each channel is open to the atmosphere.
[0019] Each channel 12 is provided with a pair of conductors 22, 24. At their inward ends,
these conductors penetrate the channel to provide opposed electrodes 26, 28 which
are in electrical contact with the mercury drop 16 in that channel. The conductors
22, 24 project from the printhead body 10 at their opposite ends to form terminals
30, 32 which are connected with a drive circuit 34.
[0020] The volume of mercury drop 16 is chosen so that it contacts the walls of the channel
and is therefore bounded by the walls of the channel and the mercury meniscii. The
electrodes 26, 28 are treated by, for example, the removal of surface oxides, so that
the mercury wets the electrodes. Steps are taken, however, to ensure that the mercury
does not wet the channel walls. These steps may include, for example, selecting appropriate
angles of contact. It is preferable for the volume of the mercury drop 16 to be approximately
the smallest volume that satisfies these requirements.
[0021] An ink supply manifold 36 extends transversely of the channel 12 and communicates
with each of the orifices 14. At one end of the manifold 36, a return 38 is provided
for connection with an external ink reservoir. A line of recesses 40 is provided in
the printhead body 10 so as to extend into the manifold 36 and to provide a series
of apertures 42 in that manifold, each aperture 42 being opposed to one of the nozzles
16. The pressure in the ink reservoir is controlled so that the depth of ink between
the nozzle and the ink meniscus is small compared with the nozzle dimension.
[0022] As shown most clearly in Figure 2, the printhead body 10 is disposed between the
pole pieces 44, 46 of a permanent magnet 48. The pole pieces extend in the direction
parallel to the channels over a length generally equal to the length of the mercury
drop. In the direction normal to the channel, the pole pieces extend over the entire
channel array and project beyond the outermost channel by the small amount necessary
to ensure that the magnetic field at those outermost channels remains uniform. Since
the gap between the pole pieces is much smaller than this dimension of the pole pieces,
the increase in length necessary to avoid problems with edge effects is proportionately
very small.
[0023] In operation, when an instruction pulse 50 is applied to the drive circuit 34, a
current pulse is generated in the pair of conductors 22, 24 associated with the selected
channel. The current pulse flows through the mercury drop and, in the presence of
the applied magnetic field, generates an electromagnetic impulsive force in the mercury,
which is thereby deformed. The ink boundary surface afforded by the mercury meniscus
facing the nozzle is displaced towards the nozzle and a pressure pulse is generated
in the ink.
[0024] The nature of the pressure pulse can best be described with reference to Figure 3.
In a preferred form, it consists of a positive pressure pulse P₁ over a first period
T₁, followed by a negative pressure pulse P₂ over a second period T₂. Typical values
for these parameters are given below using dimensionless units in terms of the radius
(r) of the nozzle and the surface tension (σ) and density (p) of the ink:-
P₁ = +60 σ/r
T₁ = 0.7 √(pr³/σ)
P₂ = -40 σ/r
T₂ = 0.4 √(pr³/σ)
[0025] The positive and negative pressure pulses can be generated by applying a shaped current
pulse to the conductors 22, 24 with the current flow being reversed in the second
period T₂. Alternative arrangements for producing the positive and negative pressure
pulses will be discussed later in this description. When the positive pressure pulse
is applied to ink in the channel 12, ink flowing outwardly through the nozzle 14 causes
a pendant drop to be formed from the meniscus of the aperture 42. When the pressure
is reversed, the pendant drop is parted from the meniscus and through its momentum
is ejected towards the print surface. With the diameter of the aperture 42 being larger
than that of the nozzle 14, the diameter of the pendant drop is determined primarily
by the diameter of the nozzle and the velocity of ink flow through the nozzle. It
should be noted here that the importance of having a thin ink layer between each nozzle
and the meniscus, is that the ink velocity is then not materially reduced. If, in
an alternative arrangement, the aperture 42 is equal in size or smaller than the nozzle
14, the pendant drop diameter would be controlled by the diameter of the aperture
42 with the other mentioned factors then influencing the energy efficiency of the
drop formation but not being the governing factor in the drop size.
[0026] During the negative pulse period T₂ internal replenishment of the ink in the channel
12 will take place from the manifold 36. Following completion of the negative pulse
period, while the ejected drop moves from the printhead, the residual kinetic energy
in the ink is gradually damped by viscosity and surface tension forces in the aperture
42 cause ink to be drawn into the manifold 36 from the external supply.
[0027] The drive circuit 34 may of course be instructed to energise a number of channels
simultaneously. In one form, the drive circuit can be organised so that current flows
in parallel through the electrodes of each of the selected channels. In an alternative
form, the conductors of those channels that are selected for printing may be connected
in series within the drive circuit and a common current pulse passed through them.
The preferred arrangement is one in which a combined parallel and series approach
is adopted in which the channels are organised in groups and the selected channels
in any one group have their conductors connected in series; separate, parallel current
flows are established through the conductors of selected channels in each of the other
groups.
[0028] Whilst the end 20 of each channel is shown in Figure 1 to be open to the atmosphere,
it is possible in an alternative arrangement for the channel to contain a further
liquid at the opposite side of the mercury drop from the nozzle. This can be selected
to inhibit evaporation of mercury or may contain an inhibitor to inhibit corrosion
of the electrodes and maintain wetting with the mercury.
[0029] Referring now to Figure 4, there is illustrated a further embodiment of this invention.
This is a modification of the embodiment described with reference to Figures 1 and
2 and need be discussed only to the extent that it differs from the previously described
embodiment. As shown in Figure 4, the nozzles 14 do not communicate with a manifold
but are open to the atmosphere. The mechanism of drop formation is essentially the
same as described previously except that the ink meniscus lies at the nozzle. There
is however a different method employed for replenishing liquid in the channels.
[0030] Disposed orthogonally to the body 10, there is provided an ink supply block 52. Within
this block 52 are formed a series of supply channels 54, one for each channel 12.
Each supply channel 54 communicates with the corresponding channel 12 at a point intermediate
the nozzle 14 and the mercury drop 16. At its opposite end, the supply channel 54
communicates with an external ink reservoir. The length L of each supply channel 54
is long compared with the length of the channels.
[0031] In operation, when the ink pressure pulse P₁ is applied to the ink channel 12 and
a pendant ink droplet formed at the nozzle meniscus, a pressure wave will travel along
the length of the supply channel 54, away from the channel 12. Because of the high
impedance of the ink in supply channel 54 as compared with the nozzle meniscus, the
volume of ink which is displaced into the supply channel is negligible compared with
the volume of the ink droplet. After a period 2L/C (where C is the velocity of sound
in the ink) a negative pressure wave reflected from the open end of the supply channel
is returned. If 2L/C is selected to equal T₁, this acoustic wave can be used to supplement
or replace the use of a reverse current to provide negative pressure P₂.
[0032] A further embodiment of this invention will now be described with reference to Figures
5 and 6. In this arrangement, the ink channels 12 are provided at corresponding ends
with nozzles 14 that communicate with the atmosphere. At their opposite ends, the
channels 12 are connected with a common ink manifold 60 which is connected in a manner,
not shown, with an external ink reservoir.
[0033] The channels 12 are arranged in two pairs of which pairs (A) and (B) are illustrated
in the drawings. The two channels of each pair are separated by a longitudinal wall
62 which is formed (as seen in Figure 6) with a window 64 which represents less than
half and in this case around one third of the channel wall height. There is disposed
within this window 64 a mercury thread 66. As shown best in Figure 5, the mercury
thread 66 extends between electrodes 68 and 70. Electrode 68 is formed by the exposed
end of a conductor 72 which extends rearwardly through the printhead to provide at
its opposite end a terminal 74 for connection with the drive circuit 34. The electrode
70 comprises the exposed end of a conductor 76 which is of generally J-shape to pass
through the printhead avoiding the ink channels 12 to form a terminal 78, again for
connection with the drive circuit 34.
[0034] It is usually expected that a mercury thread can be drawn to a length no longer than
π x diameter. To enable a longer mercury thread to be employed in this embodiment,
there are deposited on the base surface of the window 64, two metallic dot regions
80. These can for example be of nickel deposited in any convenient manner. The dot
regions are treated by the removal of surface oxides so as to be wetted by the mercury
thread. The distance between the two dot regions 80 and between each dot region and
the adjacent electrode 68, 70 is selected to be around 2 diameters of the thread so
that the thread is supported by surface tension forces in a stable manner.
[0035] The printhead is disposed, as shown in Figure 6, between the pole pieces 82, 84 of
an electromagnet 86.
[0036] In operation, when a current pulse is applied to the conductors 72, 76 by the drive
circuit 34, the corresponding mercury thread 66 will be displaced laterally of the
channel pair so as to create a positive pressure in one of the channels and a negative
pressure in the other. The sense of the lateral displacement is of course determined
by the sense of the applied curent pulse. The positive pressure in the selected channel
results in the formation of an ink droplet which becomes detached as the pressure
turns negative. In a similar manner to that described in relation to Figure 4, use
can be made of an acoustic wave reflected from the end of the channel remote from
the nozzle to produce the negative pressure required to promote droplet "cut-off".
[0037] The advantage in keeping the mercury thread thin relative to the channel height is
that a given pressure can then be achieved in the ink for a lower applied current.
[0038] It will be understood that by applying a current pulse of the opposite sense, a droplet
can be ejected from the other channel of the pair A. This sharing of a single mercury
drop between two channels enables the nozzle density to be reduced and makes particularly
efficient use of the mercury drops and thier associated circuitry. Since droplets
cannot be ejected simultaneously from both channels of a pair, it is convenient to
group the channels into first and second groups with the two channels of any particular
pair being assigned to different groups. The drive circuitry 34 is then adapted to
alternate between two operating modes; in a first mode only channels of the first
group can be actuated whilst in the second mode only channels of the second group.
If necessary, the nozzles corresponding to the channels of the first group can be
offset relatively to the nozzles of the second group to enable a straight line to
be printed across the print surface using all channels. For a more detailed explanation
of the manner in which actuators may be shared between channels, reference is directed
to co-pending patent application No. 88300146.3.
[0039] In a modification, the use of metallic dot regions 80 is replaced by alternative
methods of surface treatment. For example, a surface line extending between the electrodes
within the window can be treated by metallic ion bombardment so as to provide a surface
which is wetted by the mercury thread. The ion concentration is kept very low so that
there is no significant electrical conduction. In a similar fashion to the described
spaced dot regions, this establishes a track between the electrodes with the mercury
wetting the electrodes and the track but not other wall regions. In this way, surface
forces serve to constrain the mercury thread whilst permitting the desired lateral
displacement. To a degree, the surface forces can be arranged to apply a restoring
force to the displaced thread. This is yet a further technique for applying a negative
pressure in the ink channel to promote droplet cut-off. The same technique can be
employed with the embodiment of Figures 1 and 2. That is to say, the tendency of the
mercury drop to return to its equilibrium position through surface forces once current
ceases to flow, can be used to supplement or replace the application of a reverse
current.
[0040] A further modification will now be described with reference to Figure 7. This is
a scrap view in the same plane as Figure 5, to an enlarged scale. In the figure, two
ink channels 12 are shown, together with electrodes 68 and 70 projecting into the
window 64. Between the electrodes there extends a sinuous conducting element 64. This
is formed integrally with the electrodes 68 and 70 and can conveniently be formed
by etching from a single electrode strip. The sinuous conducting element 64 is coated
with mercury by a simple dipping operation.
[0041] When a current pulse is passed between the electrodes 68 and 70, current will flow
through both the conducting element 64 and the mercury 66 and each will be subjected
to an electromagnetic force. The acceleration acquired by the body of mercury and
by the conducting element under the action of the magnetic field will depend in each
case upon the current flow and the mass. The proportion in which current flow is shared
between the mercury and the conducting element is, of course, determined by their
relative resistances which are in turn governed by resistivity and dimensional factors.
In the preferred arrangement, the mercury and the conducting element acquire equal
accelerations.
[0042] It will be understood that the sinuous nature of the conducting element permits substantial
lateral displacement into the selected channel. During this movement, the mercury
is carried with the conducting element and affords an ink boundary surface which moves
into the channel to create a pressure pulse. In common with the previously described
embodiments the mercury creates an ink seal which accommodates the electromagnetic
deformation even though the mercury is no longer the sole element which is undergoing
that deformation.
[0043] It should be understood that this invention has been described by way of example
only and a wide variety of modifications are possible without departing from the scope
of the invention. Thus, the described permanent magnet may be replaced by a series
of magnets. In one form, two high coercivity ceramic magnetic strips may be positioned
one above and the other below the channel plane. These strips may be sunk into the
printhead body to reduce further the pole gap. In an alternative modification, one
or more electromagnets may be employed. These have certain disadvantages as will be
apparent but do permit reversal of the magnetic field enabling the electromagnetic
force to be reversed without a need for the current to be switched.
[0044] The mercury drop can usefully be elongated but the techniques for achieving this
are not restricted to those specifically described. The skilled man will understand
that a mercury drop can be constrained using surface forces in other ways, although
the technique of ensuring differential wetting of neighbouring surfaces is preferred.
The described single drop can be replaced by a number of separate drops in each channel
and electrically interconnected.
[0045] In a still further modification, the described sinuous conducting element is replaced
by other elongate filaments which extend between and are not necessarily integral
with the electrodes. The filament is preferably arranged to have a developed length
exceeding its span, but other ways may be found for accommodating the transverse displacement.
[0046] Mercury has the advantage of relatively high electrical conductivity, but alternative
liquid metals do exist. For example, certain gallium/indium/tin alloys are liquid
at convenient operating temperatures.
[0047] Whilst the described embodiments utilise parallel channels, it may under certain
circumstances be desirable to use other configurations of pressure chambers. Regarding
the use of positive and negative pressures to achieve the desired drop formation,
this technique has been found to have important advantages in the constructions described.
In other constructions acording to this invention, it may be possible to achieve the
desired drop formation without defined periods of positive and negative applied pressure.
1. Pulsed droplet deposition apparatus comprising a plurality of pressure chambers
disposed generally in a common plane and each adapted to hold ink; a like plurality
of nozzles communicating repectively with the pressure chambers for ejection of droplets
of ink; a plurality of electromagnetically deformable means each comprising electrode
means and a body of liquid metal in electrical contact with the electrode means; the
electromagnetically deformable means being disposed such that each pressure chamber
has a body of liquid metal disposed in ink sealing relationship therewith; means for
replenishing ink in the pressure chambers; magnetic field means for generating a magnetic
field normal to said common plane and drive means for applying an electrical current
pulse to a selected electrode means to produce through deformation of the electromagnetically
deformable means a pressure pulse in the selected chamber resulting in droplet ejection
from the associated nozzle.
2. Apparatus according Claim 1, wherein the magnetic field means comprises a magnet
having pole pieces disposed on opposite sides of the common plane with a mutual spacing
which is small compared with a dimension of the pole pieces parallel to said plane.
3. Apparatus according to Claim 2, wherein said dimension is at least 5 times said
mutual spacing.
4. Apparatus according to any one of the preceding claims, wherein there is provided
a respective electromagnetically deformable means for each pressure chamber.
5. Apparatus according to any one of the preceding claims, wherein the pressure chambers
consist of respective cylindrical channels.
6. Apparatus according to Claim 5, wherein the channels are generally parallel.
7. Apparatus according to any one of the preceding claims, wherein each electrode
means comprises a pair of spaced electrodes and said liquid metal body forms a conducting
path between said electrodes.
8. Apparatus according to any one of the preceding claims, wherein each electrode
means comprises a pair of spaced electrodes and the electromagnetically deformable
means further comprise a solid phase conducting element extending between said electrodes
and carrying the body of liquid metal.
9 Apparatus according to Claim 8, wherein each conducting element has a developed
length substantially in excess of its span.
10. Apparatus according to Claim 8, wherein the conducting element is formed integrally
with said electrodes.
11. Apparatus according to any one of the preceding claims, adapted to operate such
that said pressure pulse includes in a first period a positive pressure which urges
ink from the nozzle in the form of a droplet and in a second period a negative pressure
which promotes separation of the ink droplet from the ink meniscus in the nozzle.
12. Apparatus according to Claim 11, wherein the drive means is adapted to apply a
current pulse of reversed direction to produce a negative pressure.
13. Apparatus according to Claim 11, wherein said magnetic field means comprises an
electromagnet and wherein means are provided for reversing the magnetic field generated
by the electromagnet to provide said negative pressure.
14. Apparatus according to any one of the preceding claims, wherein said pressure
chambers comprise respective parallel channels communicating at corresponding first
ends thereof with the respective nozzles and wherein the means for replenishing ink
in the pressure chambers comprises a manifold communicating with the channels at respective
second ends thereof.
15. Apparatus according to any one of the preceding claims, wherein surfaces adjoining
each body of liquid metal are adapted to constrain the body through surface forces.
16. Apparatus according to Claim 15, wherein the walls of each chamber, the body of
liquid metal and the electrode means are so adapted that the liquid metal wets the
electrode means without wetting the channel walls.
17. Apparatus according to any one of the preceding claims, wherein each electromagnetically
deformable means comprises a plurality of bodies of liquid metal.
18. Pulsed droplet deposition apparatus comprising a plurality of channels each adapted
to hold ink, a like plurality of nozzles communicating respectively with the channels
for ejection of droplets of ink; a plurality of electromagnetically deformable means
each comprising an elongate body of liquid metal and serving to form in each channel
an ink boundary surface extending lengthwise of the channel and electrode means disposed
in electrical contact with said body; means for replenishing ink in the pressure chamber;
magnetic field means for generating a magnetic field normal to the length of each
channel and drive means for applying an electrical current pulse to selected electrode
means to produce through deformation of the corresponding electromagnetically deformable
means, displacement of said ink boundary surface transversely of a selected channel
resulting in droplet ejection from the corresponding nozzle.
19. Apparatus according to Claim 18, wherein each said electromagnetically deformable
means further comprises a solid phase conducting element connected with the electrode
means so as to be displaceable thereto, said body of liquid metal being carried on
the conducting element.
20. Apparatus according to Claim 19, wherein the conducting element comprises an elongate
filament.
21. Apparatus according to Claim 20, wherein the filament is of sinuous form.
22. Apparatus according to any one of Claims 19 to 21, wherein the liquid metal body
is constrained to move with said connecting element by surface forces.
23. Apparatus according to any one of Claims 19 to 22, wherein the conducting element
and the body of liquid metal are adapted to share current flow in such relationship
to their respective masses as to acquire substantially equal acelerations on the application
of a current pulse to the associated electrode means.
24. Apparatus according to any one of Claims 18 to 23, wherein each body of liquid
metal forms an ink boundary surface in both of two adjacent channels, and is adapted
to deform upon the application of a current pulse of appropriate polarity in either
of two senses corresponding with said transverse displacement of the respective boundary
surfaces.
25. Apparatus according to Claim 24, wherein the channels are arranged in pairs with
the two channels of each pair being assigned respectively to a first and second group
of said channels, wherein each body of liquid metal is disposed between two channels
of a pair so as to provide a liquid boundary surface in each said channel and wherein
said drive means is adapted in respective alternating first and second operating modes
upon selection of any channel in respectively the first or second group of channels
to apply a current pulse of the appropriate polarity to the corresponding electrode
means to effect displacement of the ink boundary surface in the selected channel to
cause droplet ejection from the associated nozzle.
26. Apparatus according to any one of Claims 18 to 25, wherein each electromagnetically
deformable means further comprises track means adapted through surface forces to constrain
movement of the liquid metal body.
27. Apparatus according to Claim 26, wherein the channel walls, the body of liquid
metal, the electrode means and the track means are so adapted that the liquid metal
wets the electrode means and the track means without wetting the channel walls.
28. Apparatus according to Claim 27, wherein said track means comprises surface coating
means.
29. Apparatus according to Claim 28, wherein said surface coating means comprise metallic
surface regions.
30. Apparatus according to any one of Claims 18 to 29, wherein each electromagnetically
deformable means comprise a plurality of distinct bodies of liquid metal electrically
interconnected through said electrode means and spaced along the length of the or
each channel associated therewith.
31. Apparatus according to any one of Claims 18 to 29, wherein each ink boundary surface
is disposed in a window in a wall of the corresponding channel.
32. Apparatus acording to Claim 31, wherein each window occupies less than one half
of the extent of the said wall transversely of the corresponding channel.
33. Apparatus according to Claim 31, wherein the extent of said window transversely
of the corresponding channel is less than the transverse dimensions of the associated
nozzle.