Technical Field
[0001] The present invention relates to aqueous liquid detergent compositions which contain
perborate bleach in the form of small particles, i.e., particles having a weight average
particle diameter of from 0.5 to 20 micrometers. The small particles are formed by
in-situ crystallization, typically of perborate tetrahydrate.The tetrahydrate may
be formed, e.g., by recrystallizing perborate monohydrate, or by reacting a borate
with hydrogen peroxide.
Background
[0002] So-called heavy duty liquid detergent compositions as are commercially available
at present typically do not contain a bleach. Dissolved peroxygen compounds, like
hydrogen peroxide, interact with other components generally used in liquid detergents,
like enzymes and perfumes.
[0003] Insoluble peroxygen bleach compounds present the problem of poor physical stability
of suspensions made therewith.
[0004] DE-OS 35 11 515, published October 17, 1985, discloses non-aqueous liquid detergent
compositions comprising sodiumperborate monohydrate and an activator for the perborate.
FR 2.579.615, published October 3, 1986, discloses similar non-aqueous compositions
which further comprise catalase inhibitors. The compositions exemplified in these
two patents do not contain anionic surfactants.
[0005] J. Dugua and B. Simon, "Crystallization of Sodium Perborate from Aqueous Solutions",
Journal of Crystal Growth 44 (1978), 265-286, discusses the role of surfactants on
the nucleation and crystal growth of sodium perborate tetrahydrate.
[0006] It is an object of the present invention to provide aqueous liquid detergent compositions
containing perborate particles having a weight average particle diameter of from
0.5 micrometer to 20 micrometers. It is a further object of this invention to provide
a process by which particles in the desired particle size range are formed in situ.
Summary of the Invention
[0007] The aqueous liquid detergent compositions of the present invention have a pH of at
least 8, comprise at least 5% of an organic non-soap anionic surfactant at least 5%
of a builder, and from 1% to 40%, preferably from 10% to 20% of a perborate bleach
in the form of particles having a weight average particle diameter of from 0.5 micrometer
to 20 micrometers, said particles having been formed by
in situ crystallization. Preferably, the perborate particles are formed by in situ
crystallization of a perborate tetrahydrate, e.g. sodium perborate tetrahydrate.
[0008] Preferred liquid detergent compositions further comprise from 5% to 70% of a water-miscible
organic solvent. The preferred water-miscible organic solvents are the low molecular
weight monohydric alcohols; the most preferred of these solvents is ethanol.
[0009] Preferred herein are detergent compositions having a pH of at least 9, more preferably
at least 9.5.
Detailed Description of the Invention
[0010] The present invention addresses the problem of formulating an aqueous liquid detergent
composition having suspended therein small particles of a perborate bleach. For reasons
of physical stability it is necessary that the perborate particles have a weight
average particle diameter of from 0.5 to 20 micrometers. It is not advisable to make
such small particles by e.g., grinding, because this process is not very attractive
economically. Moreover, such small particles in a dry state would pose serious industrial
hygien and safety problems. It has also been found that detergent compositions containing
small perborate particles that are obtained by grinding have poorer phsical stability
than compositions containing perborate particles of the same diameter that were obtained
b in situ crystallization. Although this phenomenon is not fully understood, it is
speculated that particle shape plays a role in it.
[0011] It has now been discovered that the required small perborate particles can be formed
by
in situ crystallization in the presence of at least 5% of an organic, non-soap, anionic
surfactant and at least 5% of a detergent builder.
[0012] Percentages as used herein are percentages by weight of the liquid detergent composition.
Weight percentages of the perborate are calculated as perborate monohydrate, even
through the particles may be different in composition (e.g., the tetrahydrate).
[0013] The term "in situ crystallization" relates to processes whereby perborate particles
are formed from larger particles or from solution, in the presence of the water/anionic
surfactant/detergent builder matrix. This term therefore encompasses processes involving
chemical reactions, as when sodium perborate is formed by reacting stoichiometric
amounts of hydrogen peroxide and sodium metaborate or borax. It also encompasses processes
involving dissolution and recrystallization, as in the dissolution of perborate
monohydrate and subsequent formation of perborate tetrahydrate. Recrystallization
may also take place by allowing perborate monohydrate to take up crystal water, whereby
the monohydrate directly recrystallizes into the tetrahydrate, without dissolution
step.
[0014] In one embodiment of the invention, a perborate compound, e.g., sodium perborate
tetrahydrate or sodium perborate monohydrate, is added to an aqueous liquid comprising
the anionic surfactant and the detergent builder. The resulting slurry is stirred.
During this stirring the perborate compound undergoes a process of dissolution/recrystallization.
Due to the presence of the anionic surfactant and the detergent builder this dissolution/recrystallization
process results in particles having the desired particle diameter.
[0015] As the monohydrate is more susceptible to recrystallization, the monohydrate is
preferred for this embodiment of the invention. Particle diameters herein are weight
average particle diameters, unless otherwise specified. For reasons of physical stability
it is preferred that the particle size distribution is relatively narrow; i.e., it
is preferred that less than 10% of the perborate be present in the form of particles
having a diameter greater than 25 micrometers,more preferably less than 10%(wt) has
a particle diameter greater than 10 micrometers.
[0016] In a second embodiment of the invention the perborate compound is formed in situ
by chemical reaction. For example, sodium metaborate is added to an aqueous liquid
comprising the anionic surfactant and the detergent builder. Then a stoichiometric
amount of hydrogen peroxide is added while stirring. Stirring is continued until the
reaction is complete..
[0017] Instead of metaborate, other borate compounds, including e.g., borax and boric acid.
If borax is used as the boron compound, a stoichiometric amount of a base, e.g. sodium
hydroxide, is added to ensure reaction of the borax to metaborate. The process then
proceeds as described hereinabove for metaborate conversion. Instead of hydrogen
peroxide, other peroxides may be used (e.g., sodium peroxide), as known in the art.
[0018] Normall, perborate tetrahydrate is formed. At temperatures above about 40 deg. C
this may slowly convert to the thermodynmically more stable trihydrate. This conversion
may itself be used to make small particles of trihydrate out of large particles of
tetrahydrate.
[0019] Preferred liquid detergent compositions contain, in addition to water, a water-miscible
organic solvent. The solvent reduces the solubility of perborate in the liquid phase
and thereby enhances the chemical stability of the composition.
[0020] It is not necessary that the organic solvent be fully miscible with water, provided
that enough of the solvent mixes with the water of the composition to affect the solubility
of the perborate compound in the liquid phase.
[0021] The water-miscible organic solvent must, or course, be compatible with the perborate
compound at the pH that is used. Therefore, polyalcohols having vicinal hydroxy groups
(e.g. 1,2-propanediol and glycerol) are less desirable.
[0022] Examples of suitable water-miscible organic solvents include the lower aliphatic
monoalcohols, and ethers of diethylene glycol and lower monoaliphatic monoalcohols.
Preferred solvents are ethanol, iso-propanol, 1-methoxy 2-propanol and butyldiglycolether.
[0023] Although the presence or absence of other ingredients plays a role, the amount of
available oxygen in solution is largely determined by the ratio water : organic solvent.
The smaller this ratio (i.e. the more organic solvent is used in the solvent system),
the lower the amount of available oxygen in solution. Although this is good for stability
of the bleach system, it is less desirable for a good solubility of other components
(e.g. electrolyte, anionic surfactants).
[0024] In practical terms, the ratio water : organic solvent is, for most systems, in the
range from 8:1 to 1:3, preferably from 5:1 to 1:2. In calculating the amount of water
in the detergent composition, allowances should be made for water released in or taken
up by chemical and physical processes that may take place during the preparation of
the detergent composition. For example, water may be formed in the neutralization
of an anionic surfactant, whereas water may be taken up in the conversion of metaborate
to perborate tetrahydrate, as well as in the conversion of perborate monohydrate to
perborate tetrahydrate. Water is also present in most detergent raw materials, and
should be taken into account.
[0025] As it is believed that the ionic strength of the composition affects the crystallization
process, preferred compositions have an ionic strength of at least 0.8 moles/liter,
preferably from 2 to 3.5 moles/liter. Ionic strengths are calculated on the assumption
that all ionic materials other than perborate present in the composition are fully
dissociated.
[0026] The liquid detergent compositions herein contain from 5% to 60% of the liquid detergent
composition, preferably from 15% to 40%, of an organic surface-active agent selected
from nonionic, anionic, and zwitterionic surface-active agents and mixtures thereof.
At least 5% of the detergent composition must be anionic surfactant.
[0027] Synthetic anionic surfactants can be represented by the general formula R1SO3M wherein
R1 represents a hydrocarbon group selected from the group consisting of straight or
branched alkyl radicals containing from about 8 to about 24 carbon atoms and alkyl
phenyl radicals containing from about 9 to about 15 carbon atoms in the alkyl group.
M is a salt forming cation which typically is selected from the group consisting of
sodium, potassium, ammonium and mixtures thereof.
[0028] A preferred synthetic anionic surfactant is a water-soluble salt of an alkylbenzene
sulfonic acid containing from 9 to 15 carbon atoms in the alkyl group. Another preferred
synthetic anionic surfactant is a water-soluble salt of an alkyl sulfate or an alkyl
polyethoxylate ether sulfate wherein the alkyl group contains from about 8 to about
24, preferably from about 10 to about 18 carbon atoms and there are from about 1 to
about 20, preferably from about 1 to about 12 ethoxy groups. Other suitable anionic
surfactants are disclosed in U.S. Patent 4,170,565, Flesher et al., issued October
9, 1979.
[0029] The nonionic surfactants are conventionally produced by condensing ethylene oxide
with a hydrocarbon having a reactive hydrogen atom, e.g., a hydroxyl, carboxyl, or
amido group, in the presence of an acidic or basic catalyst, and include compounds
having the general formula RA(CH₂CH₂₀)nH wherein R represents the hydrophobic moiety,
A represents the group carrying the reactive hydrogen atom and n represents the average
number of ethylene oxide moieties. R typically contains from about 8 to 22 carbon
atoms. They can also be formed by the condensation of propylene oxide with a lower
molecular weight compound. n usually varies from about 2 to about 24.
[0030] The hydrophobic moiety of the nonionic compound is preferably a primary or secondary,
straight or branched, aliphatic alcohol having from about 8 to about 24, preferably
from about 12 to about 20 carbon atoms. A more complete disclosure of suitable nonionic
surfactants can be found in U.S. Patent 4,111,855. Mixtures of nonionic surfactants
can be desirable.
[0031] Zwitterionic surfactants include derivatives of aliphatic quaternary ammonium, phosphonium,
and sulfonium compounds in which the aliphatic moiety can be straight or branched
chain and wherein one of the aliphatic substituents contains from about 8 to about
24 carbon atoms and another substituent contains, at least, an anionic water-solubilizing
group. Particularly preferred zwitterionic materials are the ethoxylated ammonium
sulfonates and sulfates disclosed in U.S. Patents 3,925,262, Laughlin et al., issued
December 9, 1975 and 3,929,678, Laughlin et al., issued December 30, 1975.
[0032] Semi-polar nonionic surfactants include water-soluble amine oxides containing one
alkyl or hydroxy alkyl moiety of from about 8 to about 28 carbon atoms and two moieties
selected from the group consisting of alkyl groups and hydroxy alkyl groups, containing
from 1 to about 3 carbon atoms which can optionally be joined into ring structures.
[0033] Suitable anionic synthetic surface-active salts are selected from the group of sulfonates
and sulfates. The like anionic detergents are well-known in the detergent arts and
have found reexported application in commercial detergents. Preferred anionic synthetic
water-soluble sulfonate or sulfate salts have in their molecular structure an alkyl
radical containing from about 8 to about 22 carbon atoms.
[0034] Examples of such preferred anionic surfactant salts are the reaction products obtained
by sulfating C₈-C₁₈ fatty alcohols derived from tallow and coconut oil; alkylbenzene
sulfonates wherein the alkyl group contains from about 9 to about 15 carbon atoms;
sodium alkylglyceryl ether sulfonates; ether sulfates of fatty alcohols derived from
tallow and coconut oils; coconut fatty acid monoglyceride sulfates and sulfonates;
and water-soluble salts of paraffin sulfonates having from about 8 to about 22 carbon
atoms in the alkyl chain. Sulfonated olefin surfactants as more fully described in
e.g. U.S,. Patent Specification 3,332,880 can also be used. The neutralizing cation
for the anionic synthetic sulfonates and/or sulfates is represented by conventional
cations which are widely used in detergent technology such as sodium and potassium.
[0035] A particularly preferred anionic synthetic surfactant component herein is represented
by the water-soluble salts of an alkylbenzene sulfonic acid, preferably sodium alkylbenzene
sulfonic acid, preferably sodium alkylbenzene sulfonates having from about 10 to 13
carbon atoms in the alkyl group.
[0036] A particularly preferred anionic synthetic surfactant component herein is represented
by the water-soluble salts of an alkylbenzene sulfonic acid, preferably sodium alkylbenzene
sulfonates having from about 10 to 13 carbon atoms in the alkyl group.
[0037] A preferred class of nonionic ethoxylates is represented by the condensation product
of a fatty alcohol having from 12 to 15 carbon atoms and from about 4 to 10 moles
of ethylene oxide per mole of fatty alcohol. Suitable species of this class of ethoxylates
include : the condensation product of C₁₂-C₁₅ oxo-alcohols and 7 or 9 moles of ethylene
oxide per mole of alcohol; the condensation product of narrow cut C₁₄-C₁₅ oxo-alcohols
and 7 or 9 moles of ethylene oxide per mole of fatty (oxo)alcohol; the condensation
product of a narrow cut C₁₂-C₁₃ fatty(oxo)alcohol and 6,5 moles of ethylene oxide
per mole of fatty alcohol; and the condensation products of a C₁₀-C₁₄ coconut fatty
alcohol with a degree of ethoxylation (moles EO/mole fatty alcohol) in the range from
5 to 8. The fatty oxo alcohols while mainly linear can have, depending upon the processing
conditions and raw material olefins, a certain degree of branching, particularly short
chain such as methyl branching.
[0038] A degree of branching in the range from 15% to 50% (weight%) is frequently found
in commercial oxo alcohols.
[0039] Preferred nonionic ethoxylated components can also be represented by a mixture of
2 separately ethoxylated nonionic surfactants having a different degree of ethoxylation.
For example, the nonionic ethoxylate surfactant containing from 3 to 7 moles of ethylene
oxide per mole of hydrophobic moiety and a second ethoxylated species having from
8 to 14 moles of ethylene oxide per mole of hydrophobic moiety. A preferred nonionic
ethoxylated mixture contains a lower ethoxylate which is the condensation product
of a C₁₂-C₁₅ oxo-alcohol, with up to 50% (wt) branching, and from about 3 to 7 moles
of ethylene oxide per mole of fatty oxo-alcohol, and a higher ethoxylate which is
the condensation product of a C₁₆-C₁₉ oxo-alcohol with more than 50% (wt) branching
and from about 8 to 14 moles of ethylene oxide per mole of branched oxo-alcohol.
[0040] The liquid detergent compositions herein optionally contain a fatty acid component.
Preferred saturated fatty acids have from 10 to 16, more preferably 12 to 14 carbon
atoms. Preferred unsaturated fatty acids are oleic acid and palmitoleic acid.
[0041] Detergent enzymes can be used in the liquid detergent compositions of this invention.
In fact, one of the desirable features of the present compositions is that they are
compatible with such detergent enzymes. Suitable enzymes include the detergent proteases,
amylases, lipases and cellulases. Enzymatic stabilizing agents for use in aqueous
liquid detergents are well known. Preferred herein is a salt of formic acid, e.g.,
sodium formate. The amount of this stabilizing agent typically ranges from 0.5%
to 2%.
[0042] Preferred compositions contain an inorganic or organic builder. Examples of inorganic
builders include the phosphorous-based builders, e.g., sodium tripolyphosphate, sodium
pyrophosphate, and aluminosilicates (zeolites).
[0043] Examples of organic builders are represented by polyacids such as citric acid, nitrilotriacetic
acid, and mixtures of tartrate monosuccinate with tartrate discuccinate. Preferred
builders for use herein are citric acid and alk(en)yl-substituted succinic acid compounds,
wherein alk(en)yl contains from 10 to 16 carbon atoms. An example of this group of
compounds is dodecenyl succinic acid. Polymeric carboxylate builders inclusive of
polyacrylates, polyhydroxy acrylates and polyacrylates/polymaleates copolymers can
also be used.
[0044] The compositions herein can contain a series of further optional ingredients which
are mostly used in additive levels, usually below about 5%. Examples of the like additives
include : polyacids, enzymes and enzymatic stabilizing agents, suds regulants, opacifiers,
agents to improve the machine compatibility in relation to enamel-coated surfaces,
bactericides, dyes, perfumes, brighteners and the like.
[0045] The liquid compositions herein can contain further additives of a level from 0.05
to 2%.
[0046] These additives include polyaminocarboxylates such as ethylenediaminotetracetic acid,
diethylenetriaminopentacetic acid, ethylenediamino disuccinic acid or the water-soluble
alkali metals thereof. Other additives include organo-phosphonic acids; particularly
preferred are ethylenediamino tetramethylenephosphonic acid, hexamethylenediamino
tetramethylenephosphonic acid, diethylenetriamino pentamethylenephosphonic acid and
aminotrimethylenephosphonic acid.
[0047] The compositions may further contain bleach stabilizers of the kinds known in the
art. If a process involving the use of hydrogen peroxide is used for the preparation
of the liquid detergent, typical bleach stabilizers may be present as introduced with
the commercially available hdrogen peroxide. Examples of suitable bleach stabilizers
include ascorbic acid, dipicolinic acid, sodium stannates and 8-hydroxyquinoline can
also be included in these compositions, at levels between 0.01 and 1%.
[0048] The beneficial utilization of the claimed compositions under various usage conditions
can require the utilization of a suds regulant. While generally all detergent suds
regulants can be utilized preferred for use herein are alkylated polysiloxanes such
as dimethylpolysiloxane also frequently termed silicones. The silicones are frequently
used in a level not exceeding 1.5%, most preferably between 0.1% and 1.0%.
[0049] It can also be desirable to utilize opacifiers inasmuch as they contribute to create
a uniform appearance of the concentrated liquid detergent compositions. Examples of
suitable opacifiers include : polystyrene commercially known as LYTRON 621 manufactured
by MONSANTO CHEMICAL CORPORATION. The opacifiers are frequently used in an amount
from 0.3% to 1.5%.
[0050] The liquid detergent compositions of this invention further can comprise an agent
to improve the washing machine compatibility, particularly in relation to enamel-coated
surfaces.
[0051] It can further be desirable to add from 0.1% to 5% of known antiredeposition and/or
compatibilizing agents. Examples of the like additives include : sodium carboxymethylcellulose;
hydroxy-C
1-6-alkylcellulose; polycarboxylic homo- or copolymeric ingredients, such as : polymaleic acid, a copolymer
of maleic anhydride and methylvinylether in a molar ratio of 2:1 to 1:2; and a copolymer
of an ethylenically unsaturated monocarboxylic acid monomer, having not more than
5, preferably 3 or 4 carbon atoms, for example (methyl)-acrylic acid, and an ethylenically
unsaturated dicarboxylic acid monomer having not more than 6, preferably 4 carbon
atoms, whereby the molar ratio of the monomers is in the range from 1:4 to 4:1, said
copolymer being described in more detail in EUROPEAN Patent Application 0 066 915,
filed May 17, 1982.
[0052] The following examples illustrate the invention and facilitates its understanding.
[0053] Liquid detergent compositions are prepared by mixing the listed ingredients in the
stated proportions :
Ingredients |
Composition (weight %) |
|
I |
II |
III |
IV |
V |
Water |
33 |
32 |
26 |
23 |
34 |
Ethanol |
14 |
15 |
18 |
22 |
11 |
Linear dodecylbenzene sulfonic acid |
12 |
10 |
8 |
8 |
12 |
|
Condensation product of 1 mole of C₁₃-C₁₅ oxo alcohol and 7 moles of ethylene oxide |
7 |
9 |
10 |
8 |
7 |
Sodium cocoyl sulfate |
2 |
3 |
4 |
2 |
2 |
Dodecenyl succinic acid |
13 |
10 |
12 |
15 |
13 |
Citric acid |
0.8 |
1 |
1 |
0.8 |
0.8 |
Oleic acid |
3.3 |
4 |
3 |
2 |
3.3 |
Protease |
0.3 |
0.5 |
- |
0.5 |
- |
Diethylenetriamine pentamethylene phosphonic acid |
0.05 |
0.85 |
0.05 |
0.05 |
0.05 |
Sodium formate |
0.9 |
1 |
- |
1 |
- |
Sodium perborate monohydrate |
10 |
10 |
12 |
10 |
10*) |
Sodium hydroxide (to adjust to) pH |
9 |
10 |
9 |
11 |
8.2 |
Perfume, minors |
balance |
*) sodium perborate tetrahydrate |
[0054] The sodium perborate compound is added after all the other ingredients have been
mixed. The composition is stirred overnight. The resulting recrystallized perborate
particles have a weight average particle diameter of about 7 micrometers.
[0055] The following compositions are prepared in the same manner.
Ingredients |
Composition (weight %) |
|
VI |
VII |
VIII |
IX |
X |
XI |
XII |
Water |
31 |
28 |
27 |
32 |
23 |
28 |
22 |
Ethanol |
6.5 |
- |
7 |
5 |
6 |
7 |
8 |
1-Methoxy-2-propanol |
- |
14 |
3.5 |
- |
- |
7 |
7 |
Isopropanol |
6.5 |
- |
- |
- |
6 |
- |
- |
Butyldiglycolether |
- |
- |
4.0 |
5 |
- |
- |
- |
Linear dodecylbenzene sulfonic acid |
11.4 |
12 |
7 |
13 |
12 |
10 |
9 |
Nonionic surfactant |
7.2 |
7 |
11 |
3.5 |
6 |
8 |
7 |
Sodium cocosulfate |
3.1 |
2.5 |
2.5 |
3.0 |
4.0 |
3.0 |
2.0 |
TMS/TDS* |
- |
- |
- |
- |
- |
6.5 |
3.5 |
Dodecenyl succinic acid |
13.4 |
9 |
- |
- |
7 |
8.5 |
9.5 |
Tetradecenylsuccinic acid |
- |
4 |
- |
- |
- |
- |
1.0 |
Coconut fatty acid |
- |
- |
16 |
1.0 |
1.0 |
- |
- |
Oleic acid |
3.6 |
3.6 |
4.0 |
2.0 |
3.0 |
2.0 |
2.5 |
Citric acid |
0.8 |
0.9 |
0.5 |
- |
3.5 |
- |
0.5 |
DTPMPA** |
0.9 |
0.5 |
0.5 |
- |
0.4 |
0.8 |
1.5 |
Ethylene diamine tetraacetic acid |
- |
- |
- |
1.0 |
0.4 |
- |
- |
Sodium tripolyphosphate |
- |
- |
- |
15.0 |
- |
- |
- |
Sodium perborate tetrahydrate |
- |
- |
- |
- |
17 |
- |
- |
Sodium perborate monohydrate |
9.0 |
10.4 |
9 |
13 |
- |
13 |
19 |
Sodium formate |
0.9 |
0.8 |
1.0 |
1.0 |
1.5 |
0.5 |
1.0 |
Protease |
0.7 |
0.6 |
0.8 |
0.5 |
1.0 |
0.5 |
0.6 |
Sodium hydroxide to pH |
9 |
10 |
11 |
11 |
9.5 |
10.5 |
10.5 |
Perfume, minors |
balance |
* 80:20 mixture of tartrate monosuccinate and tartrate discuccinate |
** Diethylenetriamino pentamethylene phosphonic acid |
Ingredients |
Composition (weight %) |
|
XIII |
XIV |
XV |
XVI |
Water |
28 |
20 |
28 |
22 |
Ethanol |
8 |
13 |
13 |
13 |
Linear dodecylbenzene |
8.5 |
8.5 |
8.5 |
8.5 |
nonionic surfactant |
7 |
7 |
7 |
7 |
sodium cocosulfate |
1 |
1 |
1 |
1 |
TMS/TDS |
12.5 |
12.5 |
12.5 |
12.5 |
Citric Acid |
0.8 |
0.8 |
0.8 |
0.8 |
Oleic Acid |
3.2 |
3.2 |
3.2 |
3.2 |
Protease |
0.5 |
0.5 |
0.5 |
0.5 |
DTMP |
0.85 |
0.85 |
0.85 |
0.85 |
Formate |
0.9 |
0.9 |
0.9 |
0.9 |
NaOH:to |
10 |
10 |
10 |
10 |
H₂O₂ |
16(30%) |
7(70%) |
7(70%) |
7(70%0) |
Metaborate.4H₂O |
20 |
20 |
- |
- |
Borax |
- |
- |
13.5 |
13.5 |
Minors |
- |
- |
- |
- |
Total(parts) |
100 |
112 |
105 |
106 |
Total Water |
42 |
24.5 |
28.5 |
22.5 |
Ethanol |
8 |
13 |
13 |
13 |
E/H |
0.19 |
0.53 |
0.46 |
0.58 |
[0056] Similar compositions are prepared as follows.
[0057] A liquid detergent matrix is prepared by mixing water, the organic solvent(s), the
surfactant(s), and the builder material(s). The matrix is trimmed with sodium hydroxide
to a pH of 8.5-9. Metaborate powder is added under stirring. A milky suspension is
obtained. Then hydrogen peroxide is added as an aqueous solution. Small crystals of
perborate tetrahydrate are formed. Typically, the perborate tetrahydrate crystals
have a weight average particle size of about 4 micrometers.
[0058] As a result of the exothermic reaction the temperature rises to, typically, about
40 deg. C. The detergent composition is cooled to out 25 deg. C prior to addition
of heat sensitive ingredients, like enzymes and perfume.
[0059] To the above detergent matrix, borax may be added in lieu of metaborate. The necessary
amount of sodium hydroxide is added for the conversion of borax to metaborate. The
metaborate is then converted to perborate through addition of hydrogen peroxide. After
cooling to about 25 deg. C the heat sensitive components of the composition are added.
1. An aqueous liquid detergent composition having a pH of at least 8, comprising :
a) at least 5% of an organic, non-soap anionic surfactant;
b) at least 5% of a builder; and
c) from 1%-40% of a perborate bleach in the form of particles having a weight average
particle diameter of from 0.5 micrometer to 20 micrometers, said particles
2. A composition according to claim 1 wherein the perborate bleach particles have
been formed by in situ reaction of a borate compound and a peroxide.
3. A composition according to claim 2 wherein the borate compound is metaborate or
borax, and the peroxide is hydrogen peroxide.
4. A liquid detergent composition according to claim 1 wherein the perborate particles
have been formed by recrystallization of a perborate monohydrate.
5. A liquid detergent composition according to any one of claims 1 through 4, further
comprising from 5% to 70% of a water-miscible organic solvent.
6. A liquid detergent composition according to claim 5 wherein the water-miscible
organic solvent is an aliphatic monoalcohol.
7. A liquid detergent composition according to claim 6, wherein the water-miscible
organic solvent is ethanol.
8. A liquid detergent composition according to claim 7, wherein the solvent comprises
water and ethanol in a water:ethanol ratio of from 8:1 to 1:3.
9. A liquid detergent composition according to claim 8, wherein the water:ethanol
ratio is from 5:1 to 1:2.
10. A liquid detergent composition according to any one of the preceding claims having
an ionic strength of at least 0.8 moles/liter.
11. A liquid detergent composition according to any one of the preceding claims having
a pH of at least 9.
12. A liquid detergent composition according to claim 11 having a pH of at least 9.5.
13. A liquid detergent composition according to any one of the preceding claims containing
less than 4% fatty acid.
14. A liquid detergent composition according to any one of the preceding claims comprising,
from 5% to 40% of a builder selected from dodecenyl succinic acid; tetradecenyl succinic
acid; dodecyl succinic acid; an 80:20 mixture of tartrate monosuccinate and tartrate
discuccinate; citric acid; and mixtures thereof.
15. A process for preparing the liquid detergent compositions of any one of the preceding
claims, comprising the steps of :
a) mixing water with the anionic detergent and the builder;
b) adding the perborate compound under stirring.
16. A process for preparing the liquid detergent compositions of any one of claim
1-14, comprising the steps of :
a) mixing water with the anionic detergent and the builder;
b) adding a borate compound;
c) adding a peroxide under stirring.
17. A process according to claim 16, wheein the borate compound is metaborate or borax,
and the peroxide is hydrogen peroxide.