[0001] The present invention relates to a device for detecting differential currents in
electric systems, enclosed within a compact box-like body which is electrically and
mechanically preset so as to be associable to the side of ordinary switches, e.g.
modular miniaturized switches.
[0002] As is known, in order to protect the safety of people and the integrity of electric
systems, conventional movable- or oscillating-contact switches are associated to electric
devices capable of detecting any differential currents which may arise for various
reasons in the circuit in which said devices are inserted.
[0003] Normally, the differential device is enclosed in a box-like body which is then coupled,
side by side, to the body of the switch; said device is normally constituted, as well
as by a known electric apparatus capable of detecting any differential currents, also
by mechanical means protruding from the body of the device and entering the body of
the switche, adapted to act on a release lever capable of performing the opening of
the contacts. After each release action the differential device is reset, i.e. returned
to its operative condition, so as to intervene in the case of a new occurrence of
differential current.
[0004] Therefore, the function of a differential unit or device is to transmit to the switch
with which it is coupled a release action capable of causing the opening of the contacts
in the presence of a differential current.
[0005] In practice, the known types of differential devices associable to the side of a
switch require specialized personnel for their correct assembly in order to avoid
errors which can create severe damage and hazards both to the system and to people.
[0006] The aim of the present invention is to provide a device for detecting differential
currents, enclosed in a box-like body or block, electrically and mechanically structured
and preset so as to be correctly associable, side by side, to electric switches already
available on the market even by unskilled personnel and with no possibility of unintentional
assembly errors.
[0007] Another object of the invention is to provide a differential device with high reliability
and durability, adapted for nominal currents of different intensities and also associable
with miniaturized modular switches without requiring modifications and/or adaptations.
[0008] Not least object is to provide a device of the above described type which is structurally
simple and has a low cost, i.e. a cost substantially corresponding to that of known
differential devices.
[0009] This aim, as well as these and other objects which will become apparent hereinafter,
are achieved by a device for detecting differential currents in electric systems,
as defined in the appended claims.
[0010] The invention is described hereinafter in greater detail according to a preferred
but not exclusive practical embodiment, with reference to the accompanying drawings,
given only by way of non-limitative example, wherein:
figure 1 is a schematic front view of a conventional switch and of a differential
current detector device, according to the invention, shown in the step of arrangement
to the side of the switch before a stable coupling is achieved;
figure 2 is an also schematic view of the structure of a movable contact provided
in a known switch, illustrating a port in the body of said switch, an oscillating
contact release lever and a pin for the actuation of said lever;
figure 3 is a schematic view of two successive relative positions of the actuation
pin with respect to the release lever, i.e. in ready or set position and in the position
of maximum shift after the release of the contact;
figures 4 and 5 are again schematic views of a constructive detail of the differential
device according to the invention, with the pin in two positions of maximum mutual
distance before coupling to the switch.
[0011] As previously mentioned, a device for detecting the presence of differential currents
in an electric system performs the function of transmitting to the outside of the
box-like body which contains it a releasing action capable of causing the opening
of the contacts of an electric switch to which said device is coupled upon every occurrence
of differential currents produced by various causes.
[0012] The differential current detector device according to the present invention therefore
uses a known detection apparatus capable of causing the movement of a pin which protrudes
from the box-like body and in turn moves a release lever which is already provided
in normal switches and has the purpose of being electrically and mechanically preset
to be associable, side by side, with known switches (of the same series) with no possibility
of unintentional errors in assembly by the installer.
[0013] In particular, with reference to the accompanying figures, the device according to
the invention is constituted by a box-like body 1, which contains the conventional
differential current detection means and is associable, side by side, with a switch
2 (figure 1) with a position defined by reference dowels 3 and with a stable electrical
and mechanical coupling by means of locking elements 4.
[0014] A dowel or pin 5 protrudes from the box-like body 1 and has such dimensions as to
be accommodated, when the device 1 is coupled, nearly in contact with an oscillating
lever 6 (the free end whereof is visible in the drawing figures) which is already
provided in the switch 2 and retains in closure position a movable contact 7 which
is associated with a lever 8 pivoted at 9 (figure 2).
[0015] The free end of the release lever 6 and the pin 5 are movable according to the arrow
10 (figure 2) and their movement is allowed by a port or window 11 provided in the
lateral coupling wall 11a of the switch 2; the port has such an extension or area
as to allow a movement of the pin and of the release lever which is sufficient to
allow the release of the lever 6 from the lever 8 upon any occurrence of differential
currents in the system in which the device is inserted, as will become apparent hereinafter.
[0016] With this relative arrangement between the pin 5 and the release lever 6, in order
to obtain the opening of the movable contact 7 (in the presence of differential currents
which cause the movement of the pin) it is therefore necessary that the release lever
6 be moved by the pin (figure 3), e.g. from the ready or set position 6a to a stop
position 6b, the pin accordingly passing from position 5a to position 5b; the extent
of these movements must in any case be such as to remain within the port 11.
[0017] After every release, the device must be reset, i.e. returned to its initial conditions;
this entails the backward movement of the pin 5 (by virtue of grip means external
to the box-like body 1) from position 5b to position 5a, and the release lever 6,
which is pivoted at 6c (figure 2), must be able to return to position 6a in order
to allow a successive release.
[0018] These movements are possible without inconvenience when the differential device is
correctly coupled to the switch.
[0019] A severe disadvantage which may cause damage to the systems and to people may instead
occur if, before coupling the device to the switch, the pin 5 is still in position
5b (figure 3) e.g. because the device has not been reset; in this situation the pin
would be on the opposite side of the release lever 6 which has instead returned to
its ready position 6a and it would therefore be impossible for said pin to move the
release lever upon the occurrence of a differential current.
[0020] In order to obviate this severe disadvantage, the differential device is preset so
that when it is not coupled to the switch the position of the pin can be either position
5a (reset device) or a position 12 (figure 4) which is displaced with respect to the
stop position 5b (device not reset) and is in any case such as to prevent the entry
of the pin into the port 11 of the switch. The path for moving the pin from position
5a to the extreme position 12 is defined by cam guides 13 provided on the opposite
walls of the box-like body which contains the differential device. As visible the
cam guides 13 are longer than the longitudinal extension of the port 11 of the switch.
Thus, by coupling, if the pin 5 is in position 5a the assembly is possible and correct
as the pin can enter the port, thus allowing the coupling; if instead the pin is in
position 12, the coupling is impossible since the pin cannot enter the port. Consequently,
in order to perform the coupling, the operator is forced to reset the differential
device by moving the pin to position 5a.
[0021] Still according to the invention, in order to prevent the operator from unintentionally
attempting to arrange the device adjacent to the switch and simultaneously performing
the resetting operation e.g. by moving the pin to an intermediate position 14 (figure
5) along a path indicated e.g. by the reference numeral 15, and therefore allowing
it to enter the port but in incorrect position with respect to the release lever 6,
the device has separate cam guides 16, also provided in the opposite walls of the
body containing the differential device, which guides, by virtue of their particular
arc-like path and by means of external grip elements associated with said cam guides
16, force the pin, in the resetting step before coupling, to pass below the free end
of the release lever 6 before it reaches the ready position 5a, i.e. in correct position
to cause the movement of the lever 6 and therefore the release of the movable contact
7.
[0022] In practice it has been observed that the differential device structured and present
according to the invention fully achieves the intended aim and objects, ensuring complete
freedom from unintentional assembly errors and therefore preserving the integrity
of the system and the safety of the operators.
[0023] Naturally, in its practical embodiment the invention as described above according
to a preferred embodiment may in practice be susceptible to structurally and functionally
equivalent modifications and variations without abandoning the scope of the protection
of the invention.
[0024] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly, such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. A device for detecting differential currents in electric systems, comprising a
box-like body (1), containing a known detection device associable, side by side, with
an electric switch (2) or similar apparatus with movable contacts (7), comprising
at least one pin (5) protruding from the container body and subject to translatory
motion, with a preset stroke, upon the onset of differential current in the electric
system, said pin (5) being accommodated, after the coupling of the device, within
an opening (11) provided in the coupling wall of said switch (2) with such dimensions
as to allow only the translatory stroke of said pin (5) arranged substantially in
contact with the ordinary lever (6) for releasing the movable contact (7) of the switch
upon the onset of differential current, characterized in that said movable pin (5)
being guided, in its stroke for the release of the movable contact and in its resetting
stroke after each release, along first cam guides (13) provided in the walls of the
container body.
2. A device according to claim 1, characterized in that second cam guides (16) are
provided for resetting the device before its coupling to the switch (2), in order
to prevent errors in positioning the pin (5) with respect to the release lever (6),
said second cam guides (16) having such a path as to allow the pin (5) to pass below
the release lever (6) and then assume its correct resetting position, thus allowing
the coupling operation.
3. A device according to claim 1, characterized in that said first cam guides (13)
are longer than the longitudinal extension of the port (11) of the switch (2), so
as to allow the pin to move, once the coupling is performed, from its ready position
(5a) against said release lever (6) to its stop position, once the release has been
performed, and to then return to its starting release position, always remaining within
said port, and to allow, with the device (1) not coupled to the switch (2), said pin
(5) to assume an end stop position (12) such as to not be insertable in said port
(11) except after resetting said device.
4. A device according to claim 1, characterized in that said second guides (16), have
an arc-like path different from the first guides (13).