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EP 0 151 838 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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06.09.1989 Bulletin 1989/36 |
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Date of filing: 07.02.1984 |
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International Patent Classification (IPC)4: C21D 9/08 |
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Heat treating hardenable carbon steel pipe
Verfahren zur Wärmebehandlung von Röhren aus härtbarem Kohlenstoffstahl
Procédé de traitement thermique de tubes en acier au carbone durcissable
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Designated Contracting States: |
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AT BE DE FR GB IT NL SE |
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Date of publication of application: |
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21.08.1985 Bulletin 1985/34 |
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Proprietor: Indutech Limited |
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Darlington
Co. Durham DL3 OPX (GB) |
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Inventor: |
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- Ball, Daniel Graham
Darlington, Co. Durham DL3 7UA (GB)
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Representative: Thompson, George Michael et al |
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MARKS & CLERK,
Alpha Tower,
Suffolk Street Queensway Birmingham B1 1TT Birmingham B1 1TT (GB) |
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References cited: :
DE-C- 752 084 GB-A- 1 347 445 US-A- 3 973 999 US-A- 4 123 301
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DE-C- 945 930 GB-A- 1 385 243 US-A- 4 110 092 US-A- 4 165 246
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] The present invention relates to an apparatus for hardening steel pipe by heating
and then quenching and also to a process therefore.
[0002] The usual method of heat treating eutectoid steel is to first convert the ferrite
phase to austenite by heating the steel to temperatures of the order of 1000°C. The
steel is then cooled sufficiently rapidly for the austenite phase to convert to martensite
rather than to ferrite and carbide. Cooling times of more than the order of one second
can result in significant formation of the softer ferrite-carbide phase. Achieving
controlled quenching within such a time constraint for large objects such as long
pipes has proven to be difficult. Methods such as immersing the heated pipe into a
water bath are subject to splashing onto the upper areas of the pipe or rapid steam
formation contacting the upper areas of the pipe both of which result in localized
ferrite-carbide formation and resultant nonuniform hardening of the pipe.
[0003] Another problem with conventional methods is that they generally necessitate heating
long sections of pipe and thus encounter difficulties in transporting the pipe, in
deformation due to sag in the heated area and cooling during transport to the quenching
bath.
[0004] It is desirable to cool the heated pipe close to the heat source in order to avoid
cooling through radiation, heat conduction along the pipe and local heat transfer
to rollers in other parts contacting the pipe in its travel from the heater to the
quenching spray. Such heat loss not only represents a lower efficiency of operation
but exposes the pipe to development of nonuniformity of hardness due to the aforesaid
localized cooling. Cooling the pipe close to the heater also reduces the length of
heated pipe and thus avoids problems associated with sag.
[0005] However, cooling the interior surface of long sections of pipe sufficiently rapidly
and within a well defined area close to the area being heated poses many problems.
One method disclosed in U.S. Patent No. 4,110,092 issued to Kunioka on August 24,1978
and directed only to cooling pipe as opposed to quenching it uses an annular cooling
nozzle having a plurality of equispaced nozzle openings whose spray direction is at
a dip angle of between 30° and 70° and at a transversal angle of between 30° and 90°
with respect to the radial direction of the nozzle. The method disclosed in Kunioka
although suitable for cooling pipe is not suitable for quench hardening pipe as the
helical flow up one side of the pipe would not be the same as that down the other.
In addition, the areas of intersection of water on the pipe surface from adjacent
nozzle openings would create turbulence.
[0006] DE-752084 discloses a process for heat treating steel pipes comprising heating an
annular zone to an austenizing temperature, which zone moves at a preselected speed
in the direction along the pipe towards an end thereof and simultaneously quenching
the heated pipe proximate said annular zone thereof with the spray of an even conical
sheet of cooling liquid travelling at a preselected angle to the internal surface
of the pipe. The purpose of this process is surface hardening at the internal surface
and the frequency of the alternating current supplied to the induction coil is selected
to concentrate the heat at this surface. The present invention on the other hand is
arranged to heat the total thickness of the annular zone of the pipe. Furthermore,
in order to produce an extremely hard martensitic structure on the surface quenched,
the spray is generated at great force and from a head spaced from the surface so that
air is educted from the upstream end of the pipe by the spray causing an airflow in
the direction of the longitudinal component of the velocity of the spray, thus assisting
in preventing backflow or the development of a vapour barrier along the pipe surface.
In DE-752084 the spray head is virtually in contact with the surface quenched, thus
leaving virtually no passage for air between the spray head and the pipe and liquid
will thus creep around the edges of the nozzles and travel along the outer surface
of the spray head and the inner surface of the pipe to the heated region. This creeping
or "lipping" action will be increased by the broad walls of the nozzle in the spray
head in DE-752084. The passage of cooling liquid to the heating region will reduce
the heating effect at the induction heater and smooth out the temperature gradients
in the pipe as it passes from the heating zone to the quenching zone, so that the
high temperature gradients required for production of martensite will not be achieved.
GB-1347445 suffers from the same disadvantages in that the spraying head includes
a hood which extends almost to the internal surface of the pipe being quenched so
that air flow is similarly prevented. Furthermore, the spray generated near the axis
of the pipe impinges on the hood and so a similar lipping action will occur around
the edge of the hood and cause cooling fluid to travel back around the outer edge
of the hood towards the upstream end of the pipe, creating the same disadvantages
as outlined above. ,
[0007] In the apparatus forming the subject of the present application the spray or quench
head is not only spaced from the inner surface of the pipe but also is positioned
upstream in terms of pipe movement, of the induction heater. The jet or spray of liquid
which is produced by the spray head passes through the plane of the induction heater
before it strikes the inner surface of the pipe.
[0008] According to one aspect of the invention a process for heat treating hardenable carbon
steel pipe to provide differential hardening of the pipe the hardness and ductility
decreasing radially outwardly comprises heating an annular zone of the pipe to an
austenizing temperature using an annular induction heater through which the, pipe
is passed at a preselected speed, simultaneously quenching the internal surface of
the heated pipe proximate said annular zone with a spray of an even conical sheet
of cooling liquid which is directed at a preselected angle of less than 40° to the
internal surface of the pipe from a quench head located within the pipe, characterised
in that the conical sheet of cooling liquid passes through the plane containing the
induction heater before it strikes the internal surface of the pipe.
[0009] Advantageously, the cooling liquid is water and the temperature of the water in the
spray is maintained at a level less than 80°C.
[0010] By moving an end of the pipe adjacent to which induction heating and quenching is
commenced in a circular arc of a selected radius away from the induction heating zone
and associated quenching area, a quench hardened bend is produced. In establishing
such a bend an annular zone of a width lying in the range of 2.5 to 5 cm (1 to 2 inches)
is produced by utilizing a narrow induction coil.
[0011] In another aspect of the invention there is provided apparatus for heat treating
hardenable carbon steel pipe comprising an annular induction heater, means for supporting
and moving said pipe through said induction heater so that an annular zone of the
pipe is heated and a quench head surrounded by the pipe said quench head being adapted
to produce an even conical sheet spray of coolant liquid which is directed at an angle
of less than 40° onto the interior surface of the pipe after the pipe has passed through
the induction heater to effect rapid cooling of the pipe, said coolant remaining in
contact with the surface of the pipe after impact, said spray of coolant liquid educting
air flow from the upstream end of the pipe characterised in that the quench head is
positioned upstream of the plane containing the induction heater so that the coolant
liquid spray passes through said plane before it contacts the surface of the pipe.
[0012] Preferably the quench head has an adjustable annular orifice for directing cooling
liquid onto the pipe surface so that adjustment of the angle of impact of the conical
sheet of spray is possible in order to optimize the flow of cooling liquid along the
pipe surface after impact.
[0013] Advantageously, the quench head includes an adjustable lance for support and adjustment
of the position of the quench head relative to the induction heater so that the spray
impinges on the heated pipe adjacent the annular zone of pipe being heated. A bending
machine may also be provided for bending an end of the pipe as it passes over the
quench head and through the induction heater.
[0014] In the accompanying drawings:
Figure 1 is an elevation view of the apparatus for heat treating hardenable carbon
steel,
Figure 2 is a sectional view of a portion of the apparatus showing a portion of the
induction heater, the quench head and a section of pipe undergoing treatment,
Figure 3 is a plan view of apparatus for induction bending and simultaneously hardening
the bend of a pipe according to the invention, and
Figure 4 is a sectional view of a portion of the apparatus of Figure 3 showing the
quench head, induction heating coil and a portion of the pipe undergoing bending.
Figures 1 and 2 show apparatus for heat treating a straight elongated pipe 10 supported
on a plurality of rollers 12 in a position in which it is enclosed by an induction
heater 14 and passes over a quench head 16 axially aligned with the pipe axis. The
quench head 16 is supported by an elongated lance 18 which also provides cooled water
to the quench head 60. The lance 18 is supported at one end by an adjustable lance
support tower mechanism 20 which positions the quench head at a selected position
along the longitudinal axis of the pipe.
Figure 2 illustrates the relationship between the quench head 16, the pipe 10 and
the induction heater 14. The quench head consists of a front cup-shaped plate 26 supported
from an extension 28 of the lance 18 and an opposed back plate 24 also supported by
the lance 18. The peripheries 25 and 27 of the back plate 24 and the front plate 26,
respectively, define an annular orifice which directs water under pressure within
a chamber 32 in an even conical sheet spray 22 toward the interior surface of the
pipe 10 at an angle thereto of less than 40°. Water reaches chamber 32 by a plurality
of apertures 30 in pipe extension 28. Adjustment of the angle of spray is achieved
by adjusting the size of the annular orifice. It will be noted that the quench head
16 is positioned upstream in terms of movement of the pipe, of the induction heater
14. The spray 22 issuing from the quench head passes through a plane normal to the
direction of pipe movement and containing the induction heater, before it strikes
the inner surface of the pipe.
[0015] The process of hardening pipe involves delivering a section of pipe 10 to be hardened
onto rollers 12 at one end of the feeding and quenching apparatus. The pipe is then
advanced longitudinally into the induction heater 14 which heats a small annular zone
of the pipe as it is moved through the heater 14 and over the quench head 16. For
a given size of pipe diameter an initial adjustment is made of the quench head annular
orifice by moving the pipe over the quench head and adjusting the orifice so that
the angle of spray results in the water in the spray maintaining contact with the
interior surface of the pipe after impact. The position of the quench head 16 is also
adjusted for a given diameter of pipe 10 so that it impacts on the interior of the
pipe surface a short distance past the induction heater 14. After the pipe has been
moved through the induction heater and quenched it is positioned over lance 18 and
must therefore be reversed back to its initial position, taken off the rollers 12,
a new section of pipe delivered to the rollers 12, and the process repeated.
[0016] The width of the zone heated is in the range of 15 to 20 cm (6 to 8 inches) which
is less than the width of the induction heater.
[0017] Shown in Figures 3 and 4 is an apparatus for producing a quench hardened bend in
a section of pipe. The apparatus consists of the quench head 34 supported on a lance
36 in a manner similar to the apparatus illustrated in Figures 1 and 2. However, in
Figure 3 the quench head 34 is reversed from its position as shown in Figures 1 and
2. In addition, the induction heating coil 38 is narrower lying in the range of 2.5
to 5 cm (1 to 2 inches). An adjustable rotatable bending arm 32 clamps an end of the
pipe and is movable from a position adjacent the induction heater 38 in a circular
path away from the latter. A ram 31 compresses the pipe against the bending arm 32.
Illustrated in Figure 4 is the quench head 34 and associated lance 36 in combination
with the inductor coil 38 and a section of pipe 30. The quench head is identical to
that shown in Figures 1 and 2 except that the annular orifice is directed forwardly
of the lance 36 through the induction coil 38 and onto the pipe surface a short distance
beyond the induction coil 38.
[0018] The process of producing a quench hardened bend according to the apparatus shown
in Figures 3 and 4 is initiated by positioning the pipe 30 so that it projects through
the induction coil a short distance and is clamped by the bending arm 32. The pipe
is moved forward against the force of the bending arm 32 by ram 31. The bending arm
32 rotates and the induction heater heats a small annular zone of the pipe thereby
providing the flexibility for the pipe to be bent. A small heated zone is desirable
in such a case in order to produce an accurate, well-defined bend. The spray 40 is
adjusted in angle of direction in a way similar to that shown in Figures 1 and 2 in
order that the water after impact on the pipe surface flows evenly along the surface
to maximize cooling and minimize any tendency toward splash back in the upstream condition.
In a way similar to the process for hardening straight sections of pipe, air is educted
from the upstream end of the pipe by the spray causing an airflow in a direction of
the longitudinal component of velocity of the spray. The latter airflow assists in
preventing back flow or the development of a vapour barrier along the pipe surface.
[0019] By quenching only the interior surface of the pipe the interior surface is hardened
while the exterior surface is tough and ductile.
[0020] Alternatively, both the interior and exterior surfaces of the pipe could be quenched
and the exterior surface subsequently tempered at temperatures up to approximately
700°C.
[0021] A single machine, which provides an alternative reduced capital equipment option,
may comprise one set of mechanical pipe handling equipment, rams, and drive control
systems, one lance for internal quenching, various quench heads as required, two alternative
induction heating ring systems (one for bending the other for straight pipe hardening
since the latter can be processed faster), and one electrical/water and other service
supply system This single combined machine can manufacture hardened straight pipe
and hardened bends by having the body of the bending machine tracked out of line and
beyond the bending arm and into line with the larger induction coil, that is the coil
used for straight pipe. There are speed controls, enabling straight hardened pipe
to be manufactured many times faster than the bends. The machine is thus a combination
of the embodiments of Figures 1 and 3. The direction of straight hardening over the
quench lance may be reversed, i.e. the pipe travels off the lance rather than on to
it as it is being hardened.
[0022] Other variations include means to rotate the pipe while heating and quenching are
taking place; means to allow rotation of the quench head while heating and guenching
straight or, especially, bent pipe and means to rotate the pipe and the guench head
in opposite directions during heating and quenching.
[0023] Relative rotation between the pipe and the quench head provides a margin of safety
for ensuring that the pipe is quenched uniformly. This is critical if irregular bending
of the pipe is to be avoided.
[0024] Typically, in straight hardening, the heater draws 1000W and quenching is effected
by a flow of 37.9 litres per second (500 gallons per minute) of cooling water.
1. An apparatus for heat treating hardenable carbon steel pipe (10, 30) comprising
an annular induction heater (14, 38), means (12, 31) for supporting and moving said
pipe (10,'30) through said induction heater (14, 38) so that an annular zone of the
pipe is heated, a quench head (16, 34) surrounded by said pipe (10, 30) said quench
head (16, 34) being adapted to produce an even conical sheet spray (22, 40) of coolant
liquid which is directed at an angle of less than 40° onto the interior surface of
the pipe (10, 30) after the pipe has passed through the induction heater (14, 38)
to effect rapid cooling of the pipe said coolant remaining in contact with the surface
of the pipe after impact, said spray of coolant liquid educting air flow from the
upstream end of the pipe, characterised in that the quench head (16, 34) is positioned
upstream of the plane containing the induction heater (14,38), so that the coolant
liquid spray (22, 40) passing through said plane before it contacts the surface of
the pipe.
2. Apparatus, as defined by Claim 1, wherein said quench head (16 or 34) is adapted
to emit water.
3. Apparatus, as defined by Claim 2, wherein said quench head (16 or 34) includes
an adjustable lance (18, or 36) for supporting said quench head (16 or 34) and adjusting
its position relative to said induction heater (14 or 38) so that the spray (22) impinges
on the heated pipe (10 or 30) adjacent the annular zone of pipe (10 or 30) being heated.
4. Apparatus, according to any one of Claims 1-3, for heat treating pipe (10) wherein
both ends of the pipe (10) remain in coaxial alignment, in which means are provided
for effecting relative rotation between the pipe (10) and the quench head (16).
5. Apparatus, as defined by any one of Claims 1-3, further including a bending machine
(32) for bending an end of said pipe (30) as said pipe (30) passes over said quench
head (34) and through said induction heater (38) for simultaneously heating a zone
of said pipe proximate said induction heater (38) and quenching the interior surface
of said pipe (30) to form a martensitic phase.
6. An apparatus according to Claims 1-3 including means for quenching the exterior
surface of the pipe.
7. A process for heat treating hardenable carbon steel pipe to provide differential
hardening of the pipe the hardness and ductility decreasing radially outwardly comprising
heating an annular zone of the pipe to an austenizing temperature using an annular
induction heater through which the pipe is passed at a preselected speed, simultaneously
quenching the internal surface of the heated pipe proximate said annular zone with
a spray of an even conical sheet of cooling liquid which is directed at a preselected
angle of less than 40° to the internal surface of the pipe from a quench head located
within the pipe, characterised in that the conical sheet of cooling liquid passes
through the plane containing the induction heater before it strikes the internal surface
of the pipe.
8. A process according to Claim 7 wherein said sheet (22 or 40) of cooling liquid
impacts said pipe (10 or 30) at a position where the pipe is in the austenitic phase,
the rapid quenching resulting in the formation of a martensitic structure.
9. A process as claimed in Claim 7 or Claim 8 wherein the interior and exterior surfaces
of the pipe are heated and quenched to form a martensitic structure and the exterior
surface only is tempered by heating.
10. A process as claimed in any one of Claims 7 to 9 wherein both ends of the pipe
(10) remain in co-axial alignment and the width of the heated zone is in the range
of 15 to 20 cm.
11. A process as claimed in any one of Claims 7 to 10 wherein relative rotation is
imparted to the pipe (10) and the quench head (22).
12. A process as claimed in Claim 7 or Claim 8 including moving an end of the pipe
(30) adjacent to which the induction heating and quenching takes place in a circular
arc of a selected radius away from the zones of heating and quenching, by a ram (31)
which compresses the pipe (30) against a bending arm (32) whereby a quench hardened
bend is produced.
13. A process as claimed in Claim 7 wherein the width of the heated zone is in the
range of 2.5 to 5cm.
1. Gerät zur Wärmebehandlung eines härtbaren Kohlenstoffstahlrohres (10, 30), wobei
das Gerät eine ringförmige Induktionsheizeinrichtung (14, 38), eine Einrichtung (12,31),
um das Rohr (10, 30) zu halten und so durch die Induktionsheizeinrichtung (14, 38)
zu bewegen, daß ein Ringbereich des Rohres erwärmt wird, sowie einen Abschreckkopf
(16, 34) enthält, der vom Rohr (10, 30) umgeben ist, wobei der Abschreckkopf (16,
34) so eingerichtet ist, daß er eine regelmäßige Kegelfläche eines Kühlflüssigkeits-Sprühnebels
(22, 40) erzeugt, der unter einem Winkel kleiner als 40° auf die Innenfläche des Rohres
(10, 30) gerichtet ist, nachdem das Rohr die Induktionsheizeinrichtung (14,38) durchlaufen
hat, um ein rasches Abkühlen des Rohres zu erreichen, wobei das Kühlmittel nach dem
Auftreffen mit der Rohrfläche in Berührung bleibt, wobei der Kühlflüssigkeits-Sprühnebel
vom stromaufwärts liegenden Rohrende einen Luftstrom abzieht, dadurch gekennzeichnet,
daß der Abschreckkopf (16, 34) stromaufwärts jener Ebene angeordnet ist, in der die
Induktionsheizeinrichtung (14, 38) liegt, so daß der Kühlflüssigkeits-Sprühnebel (22,
40) diese Ebene durchläuft, bevor er die Rohroberfläche berührt.
2. Gerät gemäß Anspruch 1, wobei der Abschreckkopf (16 oder 34) so aufgebaut ist,
daß er Wasser abgibt.
3. Gerät gemäß Anspruch 2, wobei der Abschreckkopf (16 oder 34) eine einstellbare
Lanze (18 oder 36) aufweist, um den Abschreckkopf (16 oder 34) zu halten und seine
Lage relativ zur Induktionsheizeinrichtung (14 oder 38) einzustellen, so daß der Sprühnebel
(22) auf dem erwärmten Rohr (10 oder 30) neben dem Ringbereich des Rohres (10 oder
30) auftrifft, der erwärmt werden soll.
4. Gerät gemäß jedem der Ansprüche 1 bis 3 zur Wärmebehandlung eines Rohres (10),
wobei beide Enden des Rohres (10) koaxial ausgerichtet bleiben, wobei eine Einrichtung
vorgesehen ist, um eine relative Drehung zwischen dem Rohr (10) und dem Abschreckkopf
(16) hervorzurufen.
5. Gerät gemäß jedem der Ansprüche 1 bis 3,- wobei das Gerät weiters eine Biegemaschine
(32) aufweist, um ein Ende des Rohres (30) zu biegen, wenn das Rohr (30) über den
Abschreckkopf (34) und durch die Induktionsheizeinrichtung (38) läuft, um gleichzeitig
einen Bereich des Rohres nahe der Induktionsheizeinrichtung (38) zu erwärmen und die
Innenfläche des Rohres (30) abzuschrecken, um eine martensitische Phase auszubilden.
6. Gerät gemäß Anspruch 1 bis 3, wobei das Gerät eine Einrichtung aufweist, um die
Außenfläche des Rohres abzuschrecken.
7. Verfahren zur Wärmebehandlung eines härtbaren Kohlenstoffstahlrohres, um eine unterschiedliche
Härtung des Rohres zu liefern, wobei die Härte und die Verformbarkeit radial nach
außen abnehmen, wobei das Verfahren das Erwärmen eines Ringbereichs des Rohres auf
eine austenitbildende Temperatur unter Verwendung einer ringförmigen Induktionsheizeinrichtung,
die das Rohr mit einer vorgewählten Geschwindigkeit durchläuft, sowie das gleichzeitige
Abschrecken der Innenfläche des erwärmten Rohres in der Nähe des Ringbereichs mit
einem Kühlflüssigkeits-Sprühnebel in Form einer regelmäßigen Kegelfläche enthält,
der unter einem vorgewählten Winkel kleiner als 40° auf die Rohrinnenfläche von einem
Abschreckkopf gerichtet wird, der innerhalb des Rohres angeordnet ist, dadurch gekennzeichnet,
da8 die Kegelfläche der Kühlflüssigkeit jene Ebene durchläuft, in der die Induktionsheizeinrichtung
liegt, bevor sie auf die Rohrinnenfläche fällt.
8. Verfahren gemäß Anspruch 7, wobei die Fläche (22 oder 40) der Kühlflüssigkeit auf
das Rohr (10 oder 30) an einer Stelle auftrifft, an der sich das Rohr in der austenitischen
Phase befindet wobei die rasche Abschrekkung zur Ausbildung eines martensitischen
Gefüges führt.
9. Verfahren gemäß Anspruch 7 oder 8, wobei die Innen- und Außenfläche des Rohres
erwärmt und abgeschrecktwerden, um ein martensitisches Gefüge auszubilden, wobei nur
die Außenfläche warm angelassen wird.
10. Verfahren gemäß jedem der Ansprüche 7 bis 9, wobei beide Enden des Rohres (10)
koaxial ausgerichtet bleiben und die Breite des erwärmten Bereichs im Bereich von
15 bis 20 cm liegt.
11. Verfahren gemäß jedem der Ansprüche 7 bis 10, wobei dem Rohr (10) und dem Abschreckkopf
(22) eine relative Drehung aufgeprägt wird.
12. Verfahren gemäß Anspruch 7 oder 8, wobei das Verfahren das Bewegen eines Endes
des Rohres (30), das neben der Stelle liegt, wo die Induktionsheizung und die Abschreckung
erfolgen, in einer Kreisbahn mit einem ausgewählten Radius vom Heizbereich und Abschreckbereich
weg durch einen Stempel (31) aufweist, der das Rohr (30) gegen einen Biegearm (32)
drückt, wodurch ein abschreckgehärtetes Kniestück erzeugt wird.
13. Verfahren gemäß Anspruch 7, wobei die Breite des erwärmten Bereichs in der Größenordnung
von Z,5 bis 5 cm liegt.
1. Dispositif de traitement thermique de tubes (10, 30) en acier au carbone durcissable,
compre- nantun moyen de chauffage inductif annulaire (14, 38), des moyens (12, 31)
pour supporter et déplacer le tube (10,30) à travers le moyen de chauffage inductif
(14,38) de façon qu'une zone annulaire du tube soit chauffée, une tête de trempe (16,
34) entourée par le tube (10,30), la tête de trempe (16, 34) étant conçue pour produire
un jet étalé conique et uniforme (22, 40) de liquide réfrigérant qui est dirigé à
un angle inférieur à 40° sur la surface intérieure du tube (10, 30) après que le tube
ait traversé le moyen de chauffage inductif (14, 38), afin de réaliser un refroidissement
rapide du tube, le réfrigérant restant en contact avec la surface du tube après l'impact,
le jet de liquide réfrigérant évacuant un flux d'air par l'extrémité amont du tube,
caractérisé en ce que la tête de trempe (16, 34) est positionnée en amont du plan
contenant le moyen de chauffage inductif (14, 38), de sorte que le jet de liquide
réfrigérant (22, 40) traverse ce plan avant d'entrer en contact avec la surface du
tube. 2. Dispositif selon la revendication 1, dans lequel la tête de trempe (16 ou
34) est conçue pour émettre de l'eau.
3. Dispositif selon la revendication 2, dans lequel la tête de trempe (16 ou 34) comprend
une lance réglable (18 ou 36) pour supporter la tête de trempe (16 ou 34) et régler
sa position par rapport au moyen de chauffage inductif (14 ou 38), de sorte que le
jet (22) agit sur le tube chauffé (10 ou 30) au voisinage de la zone annulaire du
tube (10 ou 30) qui est chauffée.
4. Dispositif selon l'une quelconque des revendications 1 à 3, pour le traitement
thermique d'un tube (10) dont les deux extrémités restent en alignement coaxial, dans
lequel des moyens sont prévus pour réaliser une rotation relative entre le tube (10)
et la tête de trempe (16).
5. Dispositif selon l'une quelconque des revendications 1 à 3, comprenant en outre
une machine de cintrage (32) pour cintrer une extrémité du tube (30) tandis que le
tube (30) passe au-dessus de la tête de trempe (34) et à travers le moyen de chauffage
inductif (38), afin de, simultanément, chauffer une zone du tube voisine du moyen
de chauffage inductif (38), et tremper la surface intérieure du tube (30) pour former
une phase martensitique.
6. Dispositif selon les revendication 1 à 3, comprenant des moyens pour tremper la
surface extérieure du tube.
7. Procédé de traitement thermique de tubes en acier au carbone durcissable, pour
fournir un durcissement différentiel du tube, la dureté et la ductilité diminuant
radialement vers l'extérieur, comprenant le chauffage d'une zone annulaire du tube
à une température d'austénisation en utilisant un moyen de chauffage inductif annulaire
à travers lequel on fait passer le tube à une vitesse présélectionnée, et, dans le
même temps, la trempe de la surface intérieure du tube chauffé voisine de la zone
annulaire, à l'aide d'ur jet étalé conique et uniforme de liquide réfrigérant qui
est dirigé à un angle présélectionné inférieur à 40° sur la surface intérieure du
tube à partir d'une tête de trempe située à l'intérieur du tube, caractérisé en ce
que le jet étalé conique de liquide réfrigérant traverse le plan contenant le moyen
de chauffage inductif avant de venirtoucher la surface intérieure du tube.
8. Procédé selon la revendication 7, dans lequel le jet étalé (22 ou 40) de liquide
réfrigérant heurte le tube (10 ou 30) à une position où le tube est dans la phase
austénitique, la trempe rapide se traduisant par la formation d'une structure martensitique.
9. Procédé selon la revendication 7 ou 8, dans lequel les surfaces intérieur et extérieure
du tube sont chauffées et trempées pour former une structure martensitique, et seule
la surface extérieure est soumise à un traitement de revenu par chauffage.
10. Procédé selon l'une quelconque des revendications 7 à 9, dans lequel les deux
extrémités du tube (10) restent en alignement coaxial, et la largeur de la zone chauffée
se situe dans la plage allant de 15 à 20 cm.
11. Procédé selon l'une quelconque des revendications 7 à 10, dans lequel une rotation
relative est imprimée au tube (10) et à la tête de trempe (22).
12. Procédé selon la revendication 7 ou 8, comprenant le déplacement d'une extrémité
du tube (30) au voisinage de laquelle ont lieu le chauffage inductif et la trempe,
selon un arc circulaire de rayon sélectionné, en éloignement des zones de chauffage
et de trempe, à l'aide d'un piston-plongeur (31) qui comprime le tube (30) contre
un bras de cintrage (32), de sorte qu'un coude durci et trempé est produit.
13. Procédé selon la revendication 7, dans lequel la largeur de la zone chauffée se
situe dans la plage allant de 2,5 à 5 cm.

