Detergent compositions

Abstract

 Mild, foaming detergent compositions of particular use in hand dishwashing comprise an alkyl polyglycoside having a degree of polymerisation of 1 to 3, an anionic active, a surface active betaine and/or amine oxide and, optionally, an ethanolamide.

Description

TECHNICAL FIELD

[0001] The present invention relates to novel detergent compositions and especially, but not exclusively, to foaming liquid compositions useful for light-duty applications such as manual dishwashing. The compositions may also have use for fabric washing, cleaning carpets and as shampoos.

DESCRIPTION OF THE PRIOR ART

[0002] Light-duty liquid detergent compositions such as are suitable for use in washing dishes are well known. Many commercially-available formulations are based on a sulphate - or sulphonate-type anionic detergent, especially alkyl sulphate, alkyl benzene sulphonate and alkane sulphonate, in conjunction with an alkyl polyethoxy sulphate (alkyl ether sulphate). The sulphonate-type detergent generally predominates.

[0003] The use of conventional dishwashing liquids based on alkyl benzene sulphonate/alkyl ether sulphate, or alkyl sulphate/alkyl ether sulphate has been found to have a deleterious effect on the hand condition of users. Mildness in detergent products, particularly in washing-up liquids, has hence become a desirable quality.

[0004] Alkyl mono- and poly-glycosides are known and have been disclosed in a number of prior art patents and literature publications. For example , Boettner (US3219656) discusses the utility of alkyl mono-glycosides as foam stabilisers for anionic and nonionic surfactants. Lew (US 3772269) discloses that decyl glucoside containing less than 1.6 glucose units acts as a good foamer. Several Procter and Gamble disclosures (eg EP 0 070 074, EP 0 070 075 and EP 0 070 076) discuss the utility of alkylpolyglucosides having greater than 1.5 glucose units in detergent compositions. Henkel (EP 216 301 A) disclose the beneficial use of alkyl glycosides having from 1 to 1.4 glucose units which are incorporated in dishwashing liquids comprising ether sulphate and ethanolamide.

SUMMARY OF THE INVENTION

[0005] The present invention relates to safe, mild liquid detergents with a good foam stability and a good cleansing ability based upon alkyl polyglycosides. The invention aims to provide novel, high-foaming nonionic-based liquid detergents comprising an alkyl polyglycoside. It is a further aim to provide a mild, ecologically safe liquid detergent.

[0006] Accordingly, the present invention relates to an aqueous liquid detergent composition comprising:

(a) a C₈-C₁₈ alkyl polyglycoside surfactant having an average degree of polymerisation of from 1 to 3;

(b) an anionic active;

(c) a surface-active betaine and/or amine oxide; and optionally,

(d) an ethanolamide.

wherein the amount of anionic is not greater than 1.5 times (on a molar basis) the level of betaine and/or amine oxide and wherein the level of betaine and/or amine oxide and, if present, ethanolamide is from 12 to 30 wt% of the total active.

DESCRIPTION OF PREFERRED EMBODIMENTS

Alkyl Polyglycoside

[0007] Alkyl polyglycosides, though nonionic in nature, differ from conventional ethoxylated nonionics such as alkyl ethoxylates or alkylphenol ethoxylates in having a different type of hydrophilic group and in consequence exhibit different physical, chemical and hence functional properties compared to conventional ethoxylated nonionics. For example, ethoxylates are low melting solids or liquids at room temperature, are completely miscible in non-polar solvents and their aqueous solutions have cloud points. In comparison, alkyl polyglycosides are high melting solids, sparingly soluble in non-polar solvents and their aqueous solutions do not show cloud points. Alkyl polyglycosides also generally give lower surface tensions and give a more stable foam compared to comparable, conventional nonionics. Alkyl polyglycosides are also prepared by different routes and can be produced entirely based on natural raw materials. Hence the compounds and compositions made therewith can be expected to be biologically safer and more acceptable than conventional nonionics and compositions containing them. Impurities present will also differ from conventional nonionics.

[0008] Alkyl polyglycosides may be manufactured by the Fischer glycoxidation of a detergent alcohol, eg C₈-C₁₈
Alcohol + "glucose" + catalyst → ROG_x+H₂O (ROH) + (G)

[0009] Specification of the ROG_x product depends on control of the ratios of the reactants. A product will be a ratio of, eg ROG₁:ROG₂:ROG₃.

[0010] The alkyl polyglycosides used in the present invention have a hydrophobic group containing approximately 8 to 20 carbon atoms, preferably about 10 to about 16, most preferably from 12 to 14, and a polysaccharide hydrophilic group containing from about 1 to about 3, preferably 1 to 1.5, most preferably 1.2 to 1.4 saccharide units on average. The saccharide unit may be, for example, a galactoside, glucoside, fructoside or glycosyl. Mixtures thereof may be used.

[0011] Preferred alkyl polyglycosides are APG 500 and APG 550 from Horizon (APG is a trademark). APG 500 has an average degree of polymerisation of 1.4, APG 550 of 1.8. US 4 599 188 (Llenado) gives further description and characterisation of alkyl polyglycosides.

[0012] The alkyl polyglycoside is preferably the major active component and may, for example, be present at from 30 to 60 wt% of the total active.

Anionic Active

[0013] The co-active anionic surfactant used according to the present invention may be of the sulphate or sulphonate type, or a mixture thereof. The sulphates may be conventional anionic synthetic detergents, and may be sulphuric acid half esters of either alkanols (ie where n = 0) or ethoxylated alkanols (ie, where n = 1-40). Suitable sulphates are from the linear, branched, primary or secondary alcohols, with or without ethoxylation. Preferred alcohols are:

(i) the linear primary alcohols having 10-14 carbon atoms, which, if ethoxylated, have up to 12 mols ethylene oxide per mol of alcohol;

(ii) the mainly straight-chain primary alcohols having 10-15 carbon atoms and about 25% 2-methyl branching, which, if ethoxylated, have up to 12 mols ethylene oxide per mol of alcohol;

(iii) the random secondary alcohols having 11-15 carbon atoms and 7-30 mols ethylene oxide per mol of alcohol.

[0014] Primary alcohols with substantial branching may be used.

[0015] The preferred cations which neutralise the anionic surfactant are sodium and ammonium, and the latter sulphates can be an aid to hydrotroping of the liquid compositions of the invention.

[0016] The sulphonates may be those conventionally used, including linear alkylbenzene sulphonate, secondary alkyl sulphonate and alpha olefin sulphonate.

Amine Oxide/Betaine

[0017] The third essential feature of the present invention is the presence of an amine oxide or a betaine as a lather booster.

[0018] It is preferred to avoid using substantial amounts of these, especially amine oxides, for the sake of economy and consequent cost effectiveness. Preferably then the amount of amine oxide is not more than 10% by weight of the active detergent mixture. Preferably the amount of betaine is not more than 30% by weight of this mixture. The total amount of amine oxide and betaine is from 12 to 30% by weight of the active detergent mixture. The lather booster is preferably present at from 2 to 6% by weight of the total composition. It is preferred to use betaines alone.

[0019] Sitable betaines include simple betaines of the formula:

and amido betaines of formula:

[0020] In both formulae R is a C₈ to C₁₈ straight or branched alkyl group. It may be a lauryl group or a middle cut coconut alkyl group. R₆ and R₇ are each C₁ to C₃ alkyl or C₁ to C₃ hydroxyalkyl. Examples of sulphobetaines have the above formulae with -CO₂CO⁻₂ replaced by:

[0021] A suitable simple betaine is Empigen BB from Albright & Wilson. It has the formula quoted above in which R is C₁₂ to C₁₄ alkyl, derived from coconut, and R₆ and R₇ are both methyl. Also preferred is Tego L7 from Goldschmidt, which has a whole coconut alkyl group.

[0022] Suitable amine oxides have the formula:
R R₆ R₇ N

O
wherein R is a straight- or branched-chain C₈ to C₁₈ alkyl group and R₆ and R₇ are each C₁ to C₃ alkyl, or C₁ to C₃ hydroxyalkyl. A suitable amine oxide is Empigen OB from Albright & Wilson. In it R is middle-cut coconut alkyl and R₆ and R₇ are both methyl.

Additional Ingredients

[0023] The compositions according to the present invention may include other conventional ingredients such as minor amounts of builders, urea, sodium or ammonium chloride, corrosion inhibitors, colourings and perfumes. Conventional foam boosters such as ethanolamides may be included.

[0024] The presence of ethanolamide is optional. If present, the total level of betaine and/or amine oxide and ehtanolamide is from 12 to 30 wt% of the total active. A preferred ethanolamide is Empilan LME (Albright & Wilson).

[0025] The compositions according to the present invention are of particular use as light duty liquid detergent compositions for manual dishwashing.

[0026] The term "dishes" as used herein means any utensils involved in food preparation or consumption which may be required to be washed to free them from food particles and other food residues, greases, proteins, starches, gums dyes, oils and burnt organic residues.

[0027] Typical compositions for manual dishwashing comprise from about 5 to about 60 wt%, preferably about 10 to about 40 wt% of the mixture of active components hereinbefore described, the balance comprising water and solvents.

[0028] The compositions according to the present invention are mild and environmentally safe. They exhibit good foam characteristics.

[0029] The invention will now be described in more detail by the following Examples.

EXAMPLES

[0030] The foaming performance and mildness of various aqueous formulations were compared. Those formulations falling within the scope of the present application were compared with comparable compositions outside the scope.

[0031] Foaming performance was assessed by means of a modified Schlachter-Dierkes test based on the principle described in Fette und Seifen 1951, 53, 207. A 100 ml aqueous solution of each material tested, having a concentration of 0.04% active detergent in 24°H water (French hardness) at 45°C was rapidly oscillated using a vertically oscillating perforated disc within a graduated cylinder. After the initial generation of foam, increments (0.2 g) of soil (9.5 parts commercial cooking fat, 0.25 parts oleic acid, 0.25 parts stearic acid and 10 parts wheat starch in 120 parts water) were added at 15 second intervals (10 seconds' mild agitation and 5 seconds' rest) until the foam collapsed. The result was recorded as the number of soil increments (NSI score): a score difference of 6 or less is generally regarded as insignificant. Each result was typically the average of 3 or 4 runs.

[0032] Several in-vitro and in-vivo methods for evaluating protein denaturation potency of surfactants and their mixtures have been reported (see Miyazowa et al, Int J Cos Sci 6 33-46 1984, and the references cited therein). One such method is the study of interaction of detergents with acid phosphatase enzyme either from skin (Prottey et al, Int J Cos Sci 6 263-273 1984) or from Wheatgerm (Tanaka et al, Anal Biochem 66 489-498 1975).

[0033] In vivo mildness of formulations can be assessed using a flex wash test. In this test neat products were rubbed on the forearm of panellists and rinsed. The process was repeated four times a day for five days and the level or erythema developed was assessed by trained assessors.

[0034] A comparison of wheatgerm acid phosphatase (WGAP) test and flex wash test results indicated that formulations giving less than 50% enzyme inhibition under the test conditions are substantially mild; any mildness differences between products giving <40% inhibition do not show any detectable mildness differences in flex wash test, indicating that the enzyme test is very sensitive and that in a real life situation there is a threshold level of protein denaturation below which all actives and products are indistinguishably mild. The results of the WGAP test are expressed as percentage inhibition (ie, 100% minus percentage activity remaining). Water gave no inhibition at all, ie 100% of activity remained.

Materials Used

[0035] 

APG :	APG 500 or APG 550 from Horizon Chemicals. Both have C₁₂-C₁₄ alkyl groups. Average degree of polymerisation of 1.4 and 1.8 respectively.
PAS :	Dobanol 23-S (Shell)
Betaine :	Empigen BB (Albright & Wilson)
Amine Oxide :	Empigen OB (Albright & Wilson)
LME :	Emplilan LME (Albright & Wilson)

[0036] The varying amounts of ingredients used in the compositions tested are shown below as a percentage of the total weight of the composition.

Example Number	Product		Plunger Test 24°H, 45°C, 0.4% AD
1	19/6/4/5	APG 500/PAS/Betaine/LME	40
2	22/6/6	APG 500/PAS/Betaine	35
3	22/6/6	APG 500/PAS/Amine oxide	37
4	18/8/8	APG 500/PAS/Betaine	37
5	18/8/8	APG 500/PAS/Amine oxide	39
6	22/8/6/4	APG 500/PAS/AO/LME	39
7	9/9/8/8	APG 500/Dobanol 23-3S/PAS/Betaine	35
8	9/9/8/8	APG 500/Dobanol 91-8EO/PAS/Betaine	35
9	18/8/8	APG 550/PAS/Betaine	29
A	22/12	APG 500/Betaine	15
B	18/8/8	APG 500/PAS/LME	31
C	22/8/4	APG 500/PAS/Betaine	29
D	22/12	APG 500/PAS	27

[0037] The foam tests show that compositions falling within the scope of the invention perform better than those outside (A, B and D). Furthermore, APG 500 performs better than APG 550.

[0038] The following enzyme inhibition tests were performed;

	Product	% Enzyme Inhibition
19/6/4/5	Dobanol 91-8EO/PAS/Betaine/LME	4
19/6/4/5	APG 500/PAS/Betaine/LME	4

[0039] In the WGAP test, APG and nonionic formulations give similar low enzyme inhibition, and hence both have similar mildness.

Claims

1. An aqueous liquid detergent composition comprising:
(a) a C₈-C₁₈ alkyl polyglycoside surfactant having an average degree of polymerisation of from 1 to 3;
(b) an anionic active;
(c) a surface-active betaine and/or amine oxide;
and optionally,
(d) an ethanolamide;
wherein the amount to anionic is not greater than 1.5 times (on a molar basis) the level of betaine and/or amine oxide and wherein the level of betaine and/or amine oxide and, if present, ethanolamide is from 12 to 30 wt % of the total active.

2. A composition as claimed in claim 1, wherein the alkyl polyglycoside has an average degree of polymerisation of from 1 to 1.4.

3. A composition as claimed in claim 1 or claim 2, wherein the anionic surfactant is a primary alkyl sulphate.

4. A composition as claimed in any one of claims 1 to 3, wherein a betaine alone is used as a lather booster.

5. A composition according to any one of claims 1 to 4 wherein a nonionic active is also present.

6. An aqueous liquid detergent composition as claimed in claim 1 comprising:

(a) from 50 to 60 wt% total active of an alkyl polyglycoside having an average degree of polymerisation of from 1 to 1.4;

(b) from 15 to 20 wt% of a primary alkyl sulphate;

(c) from 10 to 15 wt% of a betaine;

(d) from 10 to 15 wt% of an ethanolamide.