[0001] The present invention relates to a novel enzymatic proteolytic perhydrolysis or activated
oxidant system and and method of use for the system in an aqueous solution for achieving
enhanced bleaching, the activated oxidant system and bleaching method being particularly
characterized by the ability to produce peracid in the aqueous solution.
[0002] Various bleaches have long been employed in numerous cleaning applications including
the washing and prewashing of fabrics as well as in other applications such as hard
surface cleaning. In these applications, the bleaching agent oxidizes various stains
or soils on fabrics, textiles and hard surfaces. Peroxygen bleaching compounds such
as hydrogen peroxide, sodium percarbonat and sodium perborate have been found useful
in dry bleach formulations because of their oxidizing power. It has also been found
that certain organic compounds, including activators such as tetraacetylethylenediamine,
can be added to perborate bleaches for improved bleaching performance because of in
situ formation of peracetic acid. Cleaning compositions for fabrics, textiles and
other materials including hard surfaces have also been developed which employ various
enzymes for removing certain stains or soils. Protease enzymes have been found useful
for hydrolyzing protein-based stains particularly in the cleaning of fabrics. Amylase
enzymes have been found useful against carbohydrate-based stains resulting, for example,
from food. Lipase enzymes have been found useful for hydrolyzing fat-based stains
in a prewash or presoak mode.
[0003] In connection with the use of enzymes in cleaning or detergent compositions, European
Patent Application, Publication No. 0 130 064 (1985), applied for by Novo Industri
AS, related to improvements in enzymatic additives for use with detergents in washing
applications. That publication discussed the use of lipase enzymes for achieving substantially
improved lipolytic cleaning efficiency, over a broad range of wash temperatures including
relatively low temperatures below 60. C. This reference further disclosed the use
of enzymes, including lipases, for direct interaction with stains or soils as a means
of at least partially dissolving or loosening such fat-based stains.
[0004] U.S. Patent 3,974,082, issued August 10, 1976 to Weyn, disclosed a bleaching composition
and method of use in which an acyl-alkyl ester was used with an esterase or lipase
enzyme in an aqueous medium. European Patent Application, Publication No. 0 253 487
(1988) applied for by The Clorox Company, discloses an enzymatic perhydrolysis system
on the basis of lipases or esterases for producing active oxygen of a peracid origin
in the aqueous solution with a functionalized ester, namely glycerides of lower molecular
weight, as a substrate. This system is useful in numerous cleaning applications and
works at a broad range of pH- and temperature conditions.
[0005] However, although the above system comprising esterases or lipases proved satisfactory
in many respects, there has been found to remain the need for an alternative bleaching
or activated oxidant system capable of enhanced performance in aqueous solution under
high and low temperature wash conditions, high and low pH-values. More specifically,
there has been found to remain the need of a system which combines proteolytic enzyme
activity with the generation of active oxygen. Proteases are known to be capable of
hydrolysing ester substrates to some extend. It is a well known fact in enzyme chemistry,
however, that proteases are inhibited in oxidizing media. Thus, it is an object of
the present invention to provide an activated oxygen system for in situ generation
of peracid comprising a protease as the promoting enzyme.
[0006] Surprisingly, the presnt invention solves the aforementioned problem and offers a
variety of other technical advantages by providing a temperature and pH-insensitive
activated oxygen system for in situ generation of peracid as well as a method of peracid
production and bleaching by enzymatic perhydrolysis of a suitable ester substrate
in the presence of a source of hydrogen peroxide and a protease, the system of the
present invention comprising:
(a) a protease enzyme
(b) an ester substrate having the structure

wherein
R=C1-11-alkyl,
R' = Ci-.o-a!ky!, or H
Z = O, or
a polyalkoxy residue of the formula (CH
2CH
20)
m or
wherein m = 0-10,
r = 0 or 1,
R and R optionally having OH-substituents pendant on or terminating the hydrocarbyl
chains
(c) a source of peroxygen capable of reacting with the protease (a) and the ester
substrate (b) to result in proteolytic production of of peracid.
[0007] As noted above, the present invention relates to a novel peracid generating system
for use in aqueous media in the form of a proteolytic perhydrolysis system and corresponding
process of bleaching, in aqueous solution, providing high bleaching activity with
satisfying detergency in both high and low temperature wash applications.
[0008] The novel enzymatic proteolytic perhydrolysis system essentially comprises a protease
enzyme having esterase activity as defined below, a suitable ester substrate and a
source of hydrogen peroxide. Accordingly, the invention is based upon peracid or perhydrolysis
chemistry which, by itself, has been dealt with at length in the prior art, for example,
in an article by Sheldon N. Lewis, entitled "Peracid and Peroxide Oxidations" in the
publication: Oxidation, Volume 1, published by Marcel Dekker, Inc., New York, 1969,
(see pages 213-254).
[0009] In addition to the essential components of the perhydrolysis system including a protease
enzyme having esterase activity, the suitable ester substrate and a hydrogen peroxide
source, the perhydrolysis system may also include buffering agents, emulsifying agents,
stabilizers and other adjuncts described in greater detail below.
[0010] In order to ensure proper understanding and interpretation of the invention, a number
of definitions are set forth below to clarify the use of terms employed herein. The
defined terms include the following:
"Perhydrolysis", as applied to the present invention, is defined as the reaction of
an ester substrate with hydrogen peroxide to generate a peracid. As discussed elsewhere,
the hydrogen peroxide may be supplied from a variety of sources.
[0011] In the perhydrolysis reactions discussed herein, both the inorganic peroxide starting
material and the peracid product are oxidants. Traditionally, inorganic peroxide has
been used as an oxidant, for example, in dry laundry bleaches. However, the oxidative
power of the inorganic peroxide and peracid product are very different, and it is
important to note that the peracid product is the desired oxidant for laundry bleaches
according to the present invention. The oxidative ability of the peracid product makes
it an effective stain removal agent for laundry bleaches. Simultaneously, the peracid
oxidant remains sufficiently mild to assure only minimal reaction with fabric dyes.
[0012] Therefore, it is very important to distinguish these two oxidants from each other
and to correctly identify the source of measured active oxygen. The source of measured
active oxygen in the present invention may be determined by a modification of the
thiosulfate assay technique which is well known to those skilled in the art.
[0013] "Chemical perhydrolysis" generally includes those perhydrolysis reactions in which
an activator or peracid precursor such as tetraacetylethylendiamine is combined with
a source of hydrogen peroxide. Accordingly, sufficient reactivity between the peracid
precursor or activator and inorganic peroxide must be present to produce the perhydrolysis
reaction.
[0014] "Enzymatic perhydrolysis" is defined as a perhydrolysis reaction which is assisted
or catalyzed by an enzyme generally classified as a hydrolase and more specifically
identified below.
[0015] "Proteolytic perhydrolysis" is similarly defined as enzymatic perhydrolysis but with
the enzyme specifically being a protease.
[0016] "Chemically non-perhydrolyzable" substrates are those which do not undergo substantial
chemical perhydrolysis when combined with a source of hydrogen peroxide in an aqueous
medium. Thus, "chemically non-perhydrolyzable" substrates do not significantly active
hydrogen peroxygen and produce peracid. Many "simple" esters, such as ethyl acetate,
are only poorly chemically perhydrolyzed, compared to complex esters such as acetoxybenzene
sulfonate ("AOBS"); but the simple esters are either naturally derived or else easily
synthesized, making them quite inexpensive, in contrast to the peracid precursors
noted above.
[0017] Thus, necessary components for enzymatic or proteolytic perhydrolysis include the
substrate, a source of inorganic peroxide and the protease. The components may also
include other adjuncts which are generally outside the scope of this invention although
they may be of importance in a commercial product or process employing the invention.
[0018] Substrates of the type particularly contemplated by the present invention, as summarized
above, are described in further detail below.
[0019] Inorganic peroxide is traditionally provided by perborate or percarbonate salts.
[0020] Characteristics and preferred examples of the three essential components of the proteolytic
perhydrolysis system, including the ester substrate, the protease enzyme and the peroxide
source are discussed in greater detail below, followed by a brief discussion of other
adjuncts which can be used together with the perhydrolysis system and a number of
examples embodying the enzymatic perhydrolysis system of the invention.
Ester Substrate
[0021] As noted above, the substrate of the activated oxidant system is selected for enzyme
catalyzed reaction, in the presence of a source of hydrogen peroxide, to form peracid.
[0022] As will be discussed in greater detail below, certain substrates are normally present
as solids and particularly lend themselves to use in dry formulations including the
substrate, enzyme and peroxide source. In such products, it is important that the
dry formulation exhibition prolonged shelf life with the enzyme catalyzed reaction
not taking place until the formulation is added to an aqueous solution.
[0023] For use in a laundry detergent formulation, for example, the substrate may also exhibit
surface active characteristics so that in situ formation of the peracid occurs at
or near the surface of the fabric to be cleaned. This assures greater effectiveness
of the oxidant responsible for bleaching action.
[0024] It has been found, in accordance with the present invention and as summarized above,
that various esters are particularly suitable as the substrate for the presnt enzymatic
proteolytic perhydrolysis system.
[0025] In general terms, the ester substrate of the present invention is selected without
functional groups or only with hydroxyl groups which do not tend to decompose the
resulting peracid produce din the process of the invention. Such functional groups
do not react appreciably with peracid in aqueous solution and over a time period and
temperature range corresponding to a typical wash cycle, for example, about twelve
to fifteen minutes and 20 - 40 C.
[0026] Particular substrates contemplated by the present invention thus include but are
not limited to methyl acetate; (2-hexyloxyethoxy) acetic acid, (2-hydroxypropyl) ester;
methylmethoxyacetate; octanoic acid (2-hydroxypropyl) ester; methyloctanoate and ethyloctanoate.
[0027] All of the substrates discussed above are inexpensive and are thus also important
for reducing initial cost of the enzymatic perhydrolysis sysfem of the present invention.
The substrate and hydrogen peroxide source are the two major components of the enzymatic
perhydrolysis system on a weight basis. The enzyme need only be present in very small
amounts, less than stoichiometric, to carry out the in situ peracid production contemplated
in the aqueous solution. The enzyme thus acts in a catalytic manner in that, while
it participates in the reaction, it is not consumed but regenerates itself for further
reaction.
Peroxide Source
[0028] As for the oxidant source of the enzymatic perhydrolysis system of the invention,
virtually any source of peroxide is satisfactory. For example, the peroxide source
may comprise a perborate or percarbonate such as sodium perborate or sodium percarbonate.
In addition, the peroxide source may comprise or include hydrogen peroxide adducts
such as urea hydrogen peroxide, liquid hydrogen peroxide, etc.
[0029] Further discussion of the particular oxidant source is not believed necessary except
to the extent that the source is selected to produce hydrogen peroxide also in accordance
with the preceding discussion.
Enzyme
[0030] Since the substrate of the proteolytic perhydrolysis system is characterized by an
ester structure, suitable enzymes for use in the enzymatic perhydrolysis system necessarily
require esterase activity.
[0031] General characteristics of protease enzymes of the types noted above are well known
in the prior art and are readily available from a number of commercial sources. Protease
enzymes have long been known to be widely distributed in many tissues, fluids, cells,
seeds, organs etc. and to perform an important metabolic function, classically for
cleaving amide bonds in proteins.
[0032] In accordance with the preceding requirements for the protease enzyme, the enzyme
for use within the present invention may be selected from a broad class of known protease
enzymes. A number of refernces are illustrative of a range of such protease enzymes
which may be employed in the present invention. Such references include, for example,
U.S. Patent 4,511, 490 issued April 16, 1985 to Stanislowski, et al and assigned to
the assignee of the present invention ; Hagihara, "Bacterial and Mold Proteases,"
(1960); and Matsubara and Feder, "Other Bacterial, Mold and Yeast Proteases," in Boyer,
The Enzymes Volume III, pages 721-795.
[0033] The above references are particularly of value in disclosing many examples of protease
enzymes suitable for the present invention while more particularly disclosing certain
protease enzymes known to be useful in the prior art in cleaning or bleach formulations.
Here again, it is noted that the present invention is not limited to such protease
enzymes known to be useful in such cleaning or bleach applications.
[0034] Furthermore, the preceding references are also specifically helpful in defining certain
protease enzymes according to the classifications of alkaline, neutral and acidic
enzymes. Generally, the classifications refer to enzymes which are particularly active
in either alkaline, neutral or acidic pH conditions. Since the perhydrolysis system
of the present invention may be employed in formulations with widely varying pH ranges,
all of the above three types of protease enzymes are contemplated for use within the
present invention. However, since many conventional cleanser or bleach compositions
are typically alkaline or neutral, the present invention particularly contemplates
the use of either alkaline or neutral protease enzymes because of their increased
activity in such conventional systems.
[0035] Enzyme stability is also important with respect to temperature, peroxides, peracids
and other possible harmful agents or factors which may be present in cleanser formulations
employing the enzyme perhydrolysis system.
[0036] Although any of the protease enzymes disclosed in the above references may be employed
in the present invention, certain protease enzymes are disclosed in the following
examples and are further identified below in terms of activity and specific activity
definitions in Table I.

[0037] The first two enzymes above are from Novo Industries and the latter two are available
from Sigma Chemical Company with their activities in units per milliliters (U/ml)
values being calculated from the total number of units purchased as reported from
the supplier divided by the volume of the supplied sample.
The Enzymatic Perhydrolysis Reaction
[0038] The present invention is based on the interaction of a protease enzyme with a suitable
ester substrate, because of the esterase activity exhibited by the protease enzyme.
Proteolytic perhydrolysis occurs, according to the invention, where the protease enzyme
and ester substrate interact with each other in the presence of a source of hydrogen
peroxide.
[0039] It is particularly important to understand that the hostile environment referred
to above is different from the environment encountered by the prior art use of protease
enzymes in detergent products. The hostile environment of the present invention is
unusual in that the protease of the invention is employed to actually produce the
peracid. In contrast to earlier systems containing peroxide, the peracid is a more
active oxidant. In the present invention, it is produced directly in the active site
of the enzyme, a particularly critical location relative to enzyme activity. Thus,
in the present invention, the protease enzyme produces a material - the peracid -
which is considered damaging to the enzyme.
[0040] It is also important to understand, in terms of the present invention, that the protease
enzyme is not absolutely stable. Rather, it is important to consider whether the protease
enzyme will survive long enough to promote peracid generation during a normal wash
cycle as discussed above. It is also important to understand that the enzyme reacts
catalytically. Thus, it must survive many instances of intimate contact with peracid
as described above in order to provide the unexpected benefit of the invention.
[0041] The reaction of the perhydrolysis system of the invention exhibits a number of important
practical advantages in generating peracid for bleach applications. These advantages
include the following:
(1) The suitable substrates are widely available and relatively inexpensive compared
to "activators" as discussed above;
(2) The protease enzyme is relatively expensive (compared to other bleach constituents)
but is used in very small amounts because it functions in enzymatic or catalytic fashion
and need not be present in stoichiometric quantities; and
(3) In contrast to the lipase enzymes of the parent, the invention does not depend
on perhydrolysis occurring only at phase interfaces. The enzymes of the present invention
are very reactive, especially with soluble substrates in contrast to the lipase enzymes
of the parent, for example. However, as was also noted above, the present invention
is not limited to the use of such soluble substrates.
[0042] Various other advantages are also present within the perhydrolysis system of the
invention. For example, the reaction described above can take place at a variety of
pH levels as demonstrated further in the following examples. Thus, the enzymatic perhydrolysis
system is useful in normally basic aqueous solutions and also in relatively neutral
solutions and even in acidic solutions. In this regard, there has been found to be
real utility for peracid precursor systems capable of functioning at a variety of
pH levels inherent in different cleaning applications, even for hard surfaces and
particularly for different laundry applications.
[0043] As was noted above, any protease enzymes included within the broad classes of alkaline,
neutral and acidic types may be employed within the present invention.
[0044] However, as was noted above, alkaline and neutral type enzymes may be considered
preferable because of the prevalence for bleaching and cleaning products to be relatively
alkaline or neutral in pH. Even more preferably, in accordance with the examples set
forth below, preferred protease enzymes, according to the presnt invention, include
Alcalase@, Esperasee, carboxypeptidase A and alphachymop- trypsin.
[0045] As a further example, some newer detergents or cleaners operate at lower pH levels
than previously. Thus, with the proteolytic perhydrolysis system of the present invention,
the use of a buffer is possible but not necessary and any pH is possible between a
relatively basic pH of 10.5 to a lower pH level of about 8.0.
[0046] As also noted above, the enzymatic perhydrolysis system of the present invention
is also adapted for use at a wide variety of temperatures, as long as the temperatures
do not denature the enzyme. Accordingly, the enzymatic proteolytic perhydrolysis system
of the invention may be employed in low temperature wash conditions as well as high
temperature wash conditions.
[0047] In any event, the enzymatic perhydrolysis system of the present invention has particularly
been found useful in low temperature wash cycles where it has traditionally been more
difficult to achieve effective bleaching.
Other Adjuncts
[0048] The use of emulsifiers or surfactants is generally desirable as in other peracid
bleach products, for example, to promote detergency and other characteristics desirable
in such products. In addition, the emulsifying agents may or may not enhance proteolytic
perhydrolysis. Accordingly, they are not considered essential to this invention.
[0049] Within the above guidelines, nonionic surfactants are believed particularly suitable
for use within the enzyme perhydrolysis system of the invention. Nonionic surfactants
include linear ethoxylated alcohols, such as those sold by Shell Chemical Company
under the brand name NEODOL. Other nonionic surfactants include various linear ethoxylated
alcohols with an average length of from about 6 to 16 carbon atoms and averaging about
2 to 20 moles of ethylene oxide per mole of alcohol; linear and branched, primary
and secondary ethoxylated, propoxylated alcohols with an average length of about 6
to 16 carbon atoms and averaging 0 to 10 moles of ethylene oxide and about 1 to 10
moles of propylene oxide per mole of alcohol; linear and branched alkylphenoxy (polyethoxy)
alcohols, otherwise known as ethoxylated alkylphenols with an average chain length
of 8 to 16 carbon atoms and averaging 1.5 to 30 moles of ethylene oxide per mole of
alcohol; and mixtures thereof.
[0050] Additional nonionic surfactants include certain block copolymers of propylene oxide
and ethylene oxide, block polymers propylene oxide and ethylene oxide with propoxylated
ethylene diamine, and semi-polar nonionic surfactants such as amine oxides, phosphine
oxides, sulfoxides, and their ethoxylated derivatives.
[0051] Anionic surfactants may also be employed. Examples of such anionic surfactants include
alkali metal and alkaline earth metal salts of Cs - C, fatty acids and resin acids,
linear and branched alkyl benzene sulfonates, alkyl sulfates. alkyl ether sulfates,
alkane sulfonates, olefin sulfonates and hydroxyalkane sulfonates.
[0052] Suitable cationic surfactants include the quarternary ammonium compounds in which
typically one of the groups linked to the nitrogen atom is a Cs - C
18 alkyl group and the other three groups are short chained alkyl groups which may bear
inert substituents such as phenyl groups.
[0053] Further, suitable amphoteric and zwitterionic surfactants, which may contain an anionic
water-solubilizing group, a cationic group and a hydrophobic organic group, include
amino carboxylic acids and their salts, amino dicarboxylic acids and their salts,
alkylbetainoc, alkyl aminopropylbetains, sulfobetaines, alkyl imidazolinium derivatives,
certain quarternary ammonium compounds, certain quarternary ammonium compounds and
certain tertiary sulfonium compounds.
[0054] Other exemplary emulsifiers include water soluble or dispersible polymers, such as
polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), methylhydroxypropylcellulose
(MHPC), etc. as well as bile and other natural emulsifiers.
[0055] Additional adjuncts of a wide variety may be considered for use in combination with
the enzymatic perhydrolysis system of the present invention, depending upon the specific
application contemplated. For example, as noted above, the enzymatic perhydrolysis
system may be employed or included within a wide variety of cleaning applications
or formulations such as straight bleach products, prewash products (which are often
in liquid form) and even various hard surface cleansers.
[0056] For liquid formulations, it may be convenient to keep the hydrogen peroxide source
separate from either the substrate or the enzyme, and preferably, from both. This
may be accomplished by using a multiple chambered dispenser, such as that disclosed
in U.S. Patent 4,585,150, issued in April 29, 1986, to Beacham et al, and commonly
assigned to The Clorox Company.
[0057] Another potential mode of delivering the inventive proteolytic perhydrolysis system
is in a substantially nonaqueous liquid detergent as described in U.S. Patent 4,316,812,
issued February 23, 1982, to Hancock et al, the text of which is incorporated herein
by reference.
[0058] Additional adjuncts may include fragrances, dyes, builders, stabilizers, buffers,
etc. Stabilizers may be included to achieve a number of purposes. For example, the
stabilizers may be directed toward establishing and maintaining effectiveness of the
enzymes for original formulation components or even intermediate products existing
after the formulation is placed in an aqueous solution. Since enzymes may be hindered
in hydrolysis of the substrates because of heavy metals, organic compounds, etc.,
for example, suitable stabilizers which are generally known in the prior art may be
employed to counter such effects and achieve maximum effectiveness of the enzymes
within the formulations.
[0059] Buffering agents can also be utilized in the invention to maintain a desired alkaline
pH level for the aqueous solutions. Buffering agents generally include all such materials
which are well known to those skilled in the detergent art. In particular, buffering
agents contemplated for use in the present invention include but are not limited to
carbonates, phosphates, silicates, borates and hydroxides
Experimental Data
[0060] It is generally believed that the preceding discussion fully sets forth the novel
combination of the enzymatic perhydrolysis system of the present invention. However,
in order to assure a complete understanding of the invention, a number of specific
examples embodying the proteolytic perhydrolysis system of the invention are set forth
in the following examples.
[0061] The following examples are set forth in tables below to better define the invention.
[0062] In Table II immediately below, various enzymes were employed in combination with
a methylacetate substrate to demonstrate perhydrolysis in an aqueous solution at a
pH level of 10.5. One of the enzymes was also tested with the methylacetate substrate
at a pH or 8.5 but did not result in perhydrolysis. The perhydrolysis examples of
Table II were run an aqueous solution on a pH stat (30 ml sample size) with 400 ppm
A.O. hydrogen peroxide. The methylacetate substrate employed in the examples of Table
II has a structure as illustrated below:

[0063] Table III set forth below demonstrates similar results for generally the same enzymes
employed with methylmethoxyacetate as a substrate. Here again, all of the reactions
were run in an aqueous solution on the pH stat (30 ml sample size) at a constant pH
of 10.5 with 400 ppm A.O. (hydrogen peroxide). Multiple concentrations of the enzymes
of Table III are set forth because of the different resulting levels of perhydrolysis.
[0064] The methylmethoxyacetate substrate of Table III has a structure as indicated immediately
below:

In the following examples of Table IV, perhydrolysis was carried out again with a
number of protease enzymes and (2-hexyloxyethoxy) acetic acid, (2-hydroxypropyl) ester
(6.25 mM, 0.188 meq).
[0065] The perhydrolysis reactions in Table III were carried out in an aqueous solution
on the pH stat (30 ml sample size) at a constant pH of 10.5 again with 400 ppm A.O.
(hydrogen peroxide). Here again, multiple concentrations of certain enzymes are illustrated
since they demonstrate varying levels of perhydrolysis.
[0066] The (2-hexyloxyethoxy) acetic acid, (2-hydroxypropyl) ester substrate in the examples
of Table IV has a structure as illustrated immediately below:

[0067] Further perhydrolysis reactions were carried out with 2-hydroxypropyloctanoate as
a substrate. Here again, the perhydrolysis reactions were run in an aqueous solution
on the pH state (30 ml sample size) at a constant pH level of 10.5 with 400 ppm A.O.
(hydrogen peroxide). Multiple concentrations of the enzymes are also illustrated in
the examples of Table V to demonstrate the different resulting levels of perhydrolysis.
[0068] The 2-hydroxypropyloctanoate substrate of Table V has a structure illustrated immediately
below:

In each of the preceding Tables I-V, the first example is a blank sample without enzyme
to demonstrate perhydrolysis for the respective substrate in the presence of hydrogen
peroxide at the conditions shown. Generally, the examples in Tables 11-V illustrate
varying degrees of perhydrolysis according to the present invention.