[0001] The present invention relates to a method and an anchoring plate material for keeping
an easily removable mat or similar small floor carpet in place in a carpeted or carpet
tile covered floor area by the method of which the mat is provided with a surface
pattern of engageable means, such as protrusions, projections or cleats, distributed
all over its lower side.
[0002] In a known method a non-carpeted area corresponding to the mat dimensions is provided
in the carpeted area, and the mat is arranged in said non-carpeted area, whereby the
mat is held in place at its edges by which it abuts the borders of the carpeted area.
Said method is unfavourable seeing that the mat being loosely arranged therein is
difficult to fit properly into the cut away area in the carpeted area, and said area
by replacement of the mat with a new mat will rarely fit properly to the new mat,
whereby the mat either is too small or to large for the area thus provided.
[0003] From the specification of US-patent no. 4 731 275 is furthermore known a carpet tile
assembly, which resists lateral movement by means of interengaging or interlocking
protrusions formed in the lower surface of the carpet tiles and in the upper surface
of the lower base member, respectively. These carpet tiles are readily removeable
and replaceable, but in case a carpet tile is removed without being replaced instantly
by another carpet tile, the removed tile will leave a depression, a hollow or a recess
in the floor covering, which recess may cause pedestrians to fall over the obstacles
formed by the edges of the floor covering around the recess and a wheel at a vehicle
e.g. a wheel chair or a mobile shopping basket will tend to be entrapped into the
recess. Furthermore wear and tear will occur at the upstanding edges of the floor
covering around the recess, thr wear of which will be detrimental to the appearance
of the floor covering when the removed carpet tile is later replaced by another preferably
clean carpet tile.
[0004] To eliminate said drawbacks and to increase the servicing life time of the carpet
or carpet tile covering this invention provides a method which is characterized in
that one or more parts of the floor area to be covered by the mat is kept or made
free from carpet or tile covering, that the said one or more uncovered areas of the
floor area is/are covered with an anchoring plate material, the upper surface of which
is adaptedto be flush with the upper surface of the carpet or carpet tile covering
and is also performed with engageable means, such as protrusions, cleats or projections,
to engage the lower side of the mat between its engageable means for preventing lateral
displacement of the mat relative to the anchoring plate material, and that the mat
is laid in place for at least covering the anchoring plate material and for providing
the engagement between its lower side and the upper surface of the anchoring plate
material by means of said engageable means, the anchoring plate material preferably
having a thickness and a compressibility corresponding to that of the carpet of said
covering. Thereby it is achieved that a mat arranged upon the anchoring plate material
besides being safely prevented against lateral displacement relative to the anchoring
plate material may be removed without any inconvencies to the traffic over the uncovered
anchoring plate material, because its surface level is the same as that of the floor
covering surface. Thereby no noticeable difference in the level or depression occur
between the floor area covered by the anchoring plate material and the floor area
covered by the carpet or carpet tile covering, when one walks or rolls over the border
between them.
[0005] The invention will now be explained in more detail in connection with some embodiments
and with reference to the drawing in which
fig. 1 shows a carpeted area with a prior art cut away area, into which a prior art
mat has been placed,
fig. 2 shows a section along II-II in fig. 1,
fig. 3 shows a carpeted area, where a mat according to the method of the invention
is arranged upon an area equipped with an anchoring plate material,
fig. 4 shows a section along IV-IV in fig. 3,
fig. 5 shows a carpet tile covered area, wherein - according to the invention - corresponding
tiles of anchoring plate material are inlaid,
fig. 6 shows fig. 5, whereby a mat is placed upon the anchoring plate material,
fig. 7 shows a cover plate material tile having a cleat pattern at its upper side,
fig. 8 shows a tile with a different cleat pattern in the upper surface of the anchoring
plate material,
fig. 9 shows a prior art carpet tile,
fig. 10 shows schematically the engagement between cleats or projections on the lower
side of the mat and cleats or projections on the upper surface of the anchoring plate
material,
fig. 11 shows an inscribed circle touching three cleats or projections on the lower
side of the mat,
fig. 12 shows schematically an example of an engagement between the lower side pattern
of the mat and the upper surface pattern of the anchoring plate material, and
fig. 13 shows schematically a different embodiment of an engaging arrangement between
the lower side projections of the mat and the upper surface projections of the anchoring
plate material.
[0006] Fig. 1 shows a carpeted area 1 with a recess 2, into which is placed a prior art
mat 3 of smaller dimensions than those of the recess 2. Fig. 2 shows that the mat
3 should be somewhat smaller than the dimensions of the recess 2 in order not to be
too difficult to replace. Such arrangement causes much wear to the edges of the recess,
especially if the mat is of the kind to be frequently replaced. This is due to the
fact that the mat does not protect the edges of the carpeted area at the recess, and
that dust may inevitably fall into the recess at the edges of the mat 3, whereby the
dust removal, e.g. by means of a vacuum cleaner, will cause wear to the edges of the
recess.
[0007] Figs. 3 and 4 illustrate the method according to the invention, whereby a mat 5 is
applied, which is provided with a pattern of engageable means, such as protrusions,cleats
or projections, distributed all over its lower side. One or more parts 2 of the floor
area 1 to be covered by the mat 5 is/are kept or made free from carpet. Into each
of said uncovered parts 2 of the floor area 1 is then placed an anchoring plate material
7, the upper surface of which is adapted to be flush with the upper surface of the
remaining covered parts of the floor area and is performed so as to engage the lower
side of the mat 5 to prevent a horizontal displacement thereof. The mat 5 is then
laid in place for covering or overlapping the anchoring plate material 7 and its lower
side engages the upper surface of the anchoring plate material. Fig. 4 shows the arrangement
after placing the anchoring plate material 7 in the recess 2, and the lower side engaging
means 6 of the mat 4 engage the engaging means 8 on the upper surface of the anchoring
plate material 7.
[0008] Figs. 5 and 6 show an arrangement with a carpet tile covered area, wherein six carpet
tiles are removed and replaced by six tiles of anchoring plate material 7 whereupon
the mat 5 is placed onto the tile covered area so as to overlap or cover the six tiles
7 of anchoring plate material serving as an underlay of the mat. Thereby a safe anchoring
of the mat to its underlay is achieved, and no increased wear of the carpet material
edges of the recess occurs. In cases where the mat 5 is temporarily not arranged in
place, e.g. being replaced, the carpet tile covered area appears unbroken without
open recesses which might be risky for people walking on the carpeted area.
[0009] Fig. 6 shows the mat 5 placed upon and covering the area which is provided with the
inlaid anchoring plate material 7.
[0010] Fig. 7 shows an example of a tile of anchoring plate material, the upper surface
of which is provided with a number of cleats or projections fitting into the pattern
of cleats or projections on the lower side of the mat 5, so that the projections of
the mat are placed between the projections 8 of the anchoring plate material 7 but
the pattern of the protrusions, cleats etc. is of a sufficient density to allow them
to support the traffic over the anchor plate material before the mat 5 is mounted
in place.
[0011] Fig. 8 too shows a tile of anchoring plate material 7, whereby the cleats or projections
8 are grouped in a particular way, so that they also allow the projections 6 on the
lower side of the mat 5 to engage in between said projections 8 as well as between
the groups of projections.
[0012] Fig. 9 shows a known carpet tile of predetermined module dimensions which are the
same as the module dimensions for the tiles of anchoring plate material 7. Also the
height of the carpet tile shown in Fig. 9 may preferably be the same as the height
of the tiles of anchoring plate material and having the same traffic supporting ability
as the anchoring tiles.
[0013] Fig. 10 shows an example of engagement between the projections 6 of the mat 5 and
the projections 8A of the anchoring plate material 7. It appears that the projections
8A are so big that they may be arranged inside a group of three projections 6. Thereby
the supporting effect of the protrusions may be increased.
[0014] Fig. 11 shows the borderline case for the size of the projections 8A, which, although
their cross sectional diameter is larger than the mutual distance between a pair of
mat projections 6, should have a smaller diameter than an inscribed circle having
the radius R, and which is touching or tangent to a group of three adjacent mat projections
6.
[0015] Figs. 12 and 13 show two further embodiments of projections 8B, 8C, respectively,
on the upper surface of the anchoring plate material 7, where the projections 8B and
8C form a pattern of banks or beads for individual and groupwise inclusion, respectively,
of projections 6 on the lower side of the mat 5 and for increasing the protrusion
support effect.
[0016] As example of dimensions of tiles of anchoring plate material 7 may be mentioned
quadratic tiles having an edge length of 20 x 20 cm, 40 x 40 cm and 80 x 80 cm, a
thickness of 4-10 mm, the material being natural or synthetic rubber, PVC, PUR or
other plastics, such as polymers or termoplastic material. Instead of cleats or projections
on the lower side of the mat 5 and the upper surface of the anchoring plate material
7, respectively, socalled Velcrofastener materials may be used, provided that they
meet the condition of being able to keep a removable mat in place on covering materials
7 inlaid into a carpet or carpet tiles covered area.
[0017] The lower side of the anchoring plate material 7 may be smooth or provided with a
friction pattern or a friction covering, but the lower side may also be intended for
being secured by adhesion.
1. Method of keeping a readily removable mat or similar small carpet in place in a
carpeted or carpet tile covered floor area, whereby the mat is provided with a surface
pattern of engageable means, such as protrusions, projections or cleats, distributed
all over its lower side, the method being characterized in that one or more parts
of the floor area to be covered by the mat is kept or made free from carpet or carpet
tile covering, that the said one or more uncovered parts of the floor area is covered
with an anchoring plate material, the upper surface of which is performed with engageable
means such as cleats or protrusions to engage the lower side of the mat between its
engageable means for preventing lateral displacement of the mat relatively to the
anchoring plate material, and that the mat is laid in place for at least covering
the anchoring plate material and for providing the engagement between its lower side
and the upper surface of the anchoring plate material by means of said engageable
means, the anchoring plate material preferably having a thickness and a compressibility
essentially corresponding to the thickness and the compressibility of the carpet or
carpet tiles of said floor covering.
2. Method according to claim 1, characterized in that the engageable means, such as
projections, protrusions or cleats, of the anchoring plate material have a larger
cross section than the engageable means, such as projections, protrusions or cleats
on the lower side of the mat, and in case the projections of the anchoring plate material
have a circular cross section, then the diameters of said projections are larger than
the distance between the projections of the mat, but less than the diameter of an
inscribed circle touching or in tangence to the projections in a group of three adjacent
projections on the lower side of the mat.
3. Method according to claim 1, characterized in that the anchoring plate material
totally fills out the area parts of the floor area which are kept free from carpeting.
4. Method according to claim 1, characterized in that the projections of the anchoring
plate material forms a pattern for at least individual inclusion of projections on
the lower side of the mat.
5. Method according to claim 1, characterized in that the projections on the lower
side of the mat form a pattern for at least individual inclusion of projections on
the upper surface of the anchoring plate material.
6. Anchoring plate material for keeping a readily removable mat or similar small
carpet in place in a carpeted or carpet tile covered area and for carrying out the
method of claim 1, whereby the mat, which is preferably a washable service mat, is
provided with a surface pattern of engageable means, such as protrusions,projections
or cleats, distributed all over its lower side, and whereby the anchor plate material
having engageable means, such as protrusions, projections, cleats etc.at its upper
surface, adapted to engage the engageable means at the lower surface of the readily
removable mat, characterized in that the thickness and compressibility of the plate material essentially corresponds
to the thickness and the compressibility of teh carpet or carpet tile covering of
the floor area, so that when the readily removable mat is removed, the surface level
of the anchor plate material covered parts of the floor remains the same as the surface
level of the remaining floor covering.