[0001] This invention relates to a float circuit for a boom of a construction apparatus
such as a hydraulic shovel.
[0002] A hydraulic shovel, which as an examle of construction apparatus, commonly has a
general construction as shown in Fig. 5. Referring to Fig. 5, the hydraulic shovel
shown includes a lower structure 1, an upper rotating structure 2, and a working attachment
3 mounted on a front portion of the upper rotating structure 2. The working attachment
3 includes a boom 4, a boom cylinder 5, an arm 6, and a bucket 7. The hydraulic shovel
normally includes a hydraulic circuit for operation of the components thereof as shown
in Fig. 6. Referring to Fig. 6, the hydraulic circuit shown includes a directional
control valve 8 for the boom cylinder 5. The directional control valve 8 has a pair
of pilot pressure receiving portions 9 and 10. The hydraulic circuit further includes
a remote control valve 11, a main pump 12, and a pilot pump 13. When the boom 4 is
to be pivoted upwardly or downwardly, an operating lever 14 of the remote control
valve 11 is manually operated to tilt in either direction to a position A or position
B. Consequently, pilot hydraulic pressure from the pilot pump 13 acts, by way of an
oil path 15, one of a pair of pilot valves 16 and 17 of the remote control valve 11
and another oil path 18 or 19, upon the pilot pressure receiving portion 9 or 10 of
the directional control valve 8. Thereupon, the directional control valve 8 is changed
over to allow pressure oil from the main pump 12 to be supplied into the boom cylinder
5 by way of a corresponding one of a pair of operating circuits 20 and 21.
[0003] Meanwhile, a float circuit ie a circuit which allows the two sides of a double acting
hydraulic cylinder to communicate freely for a boom is employed, for example, in a
hydraulic circuit for a wheel loader which is a kind of working vehicles. Fig. 7 shows
part of an exemplary hydraulic circuits for a wheel loader (not shown) which includes
a float circuit for a boom. Referring to Fig. 7 the hydraulic circuit shown includes
a boom cylinder 22 of the wheel loader, a control valve 23 for the boom cylinder 22
having an operating lever 24. A detecting coil 25 is provided for the control valve
23. The control valve 23 has four positions including a neutral oil path position
C, a raising oil path position D, a lowering oil path position E and a float oil path
position F. When a snow removing operation or a back dozer operation is to be carried
out with the wheel loader, the control valve 23 is operated to be changed over to
the float oil path position F to carry out such operation.
[0004] Such float circuit, however, cannot be incorporated as it is in such a hydraulic
circuit as shown in Fig. 2 for the following reason.
[0005] In particular, when a grading operation is to be carried out with the hydraulic shovel
described above, if the boom can be put into a floating condition, then the hydraulic
shovel can carry out a grading operation similarly to a bulldozer. Also, grading can
be carried out by stopping movement of the hydraulic shovel and contracting the arm.
[0006] In the hydraulic shovel, however, when the directional control valve for a boom is
to be changed over, the operating lever of the remote control valve is tilted. Consequently,
where the float oil path position is provided as part of the directional control valve,
there is the possibility that an error in operation may occur which may be dangerous.
Accordingly, the float oil path position should not be provided as part of the directional
control valve for a boom.
[0007] We will describe a float circuit for a boom which can put the boom into a floating
condition.
[0008] According to the present invention, there is provided a float circuit for a boom
of a construction apparatus of the type which includes a lower structure, an upper
rotating structure on the lower structure, a working attachment mounted on a front
portion of the upper rotating structure, and a boom for the working attachment, which
float circuit comprises a boom cylinder for operating the boom, a directional control
valve, a pair of operating circuits for communicating the boom cylinder and the directional
control valve, and a selector valve connected between the operating circuits and having
an interrupting oil path position in which the operating circuits are not communicated
with each other and a float oil path position at which the operating circuits are
communicated with each other by way of the selector valve to allow the boom cylinder
to assume a floating condition.
[0009] With the float circuit, when the selector valve assumes the interrupting oil path
position, the boom cylinder is not brought into a floating condition, but if the selector
valve is changed over from the interrupting oil path position to the float oil path
position, then the operating circuits are communicated with each other so that the
boom cylinder can be brought into a floating condition.
[0010] Preferably, the selector valve is a solenoid operated valve connected to be operated
by an electric circuit which includes a manually operable switch of the automatic
returning type and a switch of the manual contact type connected in series to the
manually operable switch. When the switch of the manual contact type is in an off-state,
the solenoid operated valve assumes the interrupting oil path position, and consequently,
even if the manually operable switch of the automatic returning contact type is operated
into an on-state, the boom cylinder is not brought into a floating condition. However,
if the switch of the manual contact type is operated into an on-state and then the
manually operable switch of the automatic returning contact type is operated into
an on-state, then the solenoid operated switch is changed over from the interrupting
oil path position to the float oil path position to allow the boom cylinder to be
brought into a floating condition. Then, only while the manually operable switch of
the automatic returning contact type is held operated in the on-state, can the boom
cylinder assume such floating condition.
[0011] Where the boom circuit is incorporated in a construction apparatus such as, for example,
a hydraulic shovel, when the boom cylinder is in a floating condition, the hydraulic
shovel can carry out a grading operation. Further, if the manually operable switch
of the automatic returning contact type is operated suitably, a soil compacting operation
or a pile driving operation or the like can be carried out by a bucket of the hydraulic
shovel. Accordingly the usefulness of the hydraulic shovel is improved.
[0012] The above and other objects, features and advantages of the present invention will
become apparent from the following description and the appended claims, taken in conjunction
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Fig. 1 is a circuit diagram of a float circuit for a boom showing a preferred embodiment
of the present invention:
Fig. 2 is a similar view but showing another preferred embodiment of the present invention;
Figs. 3 and 4 are similar views but showing different preferred embodiments of the
present invention;
Fig. 5 is a side elevational view of a construction apparatus in the form of a hydraulic
shovel;
Fig. 6 is a circuit diagram of an example of a conventional hydraulic circuit for
use with the hydraulic shovel shown in Fig. 5; and
Fig. 7 is a circuit diagram of a hydraulic circuit for a wheel loader.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] Referring first to Fig. 1, there is shown a hydraulic circuit of a float circuit
for a boom according to the present invention. Since the float circuit has substantially
similar construction to that of the hydraulic circuit shown in Fig. 6 and is incorporated,
for example, in such a hydraulic shovel as shown in Fig. 5, like parts or elements
are denoted by like reference characters and the following description will proceed
with reference also to the hydraulic shovel shown in Fig. 5. This also applies to
the foLlowing embodiments of the present invention described hereinbelow.
[0015] The hydraulic circuit shown in Fig. 1 has a substantially similar construction to
that of the hydraulic circuit shown in Fig. 6 but additionally includes a selector
valve 26 with a float oil path position. In particular, the selector valve 26 is provided
between a pair of operating circuits 20 and 21 which communicate a boom cylinder 5
and a directional control valve 8 for the boom cylinder 5. The selector valve 26 is
manually movable to an interrupting oil path position G or a float oil path position
H. When the selector valve 26 is at the interrupting oil path position G, the operating
circuits 20 and 21 are separated from each other so that the boom cylinder 5 cannot
be brought into a floating condition. In this condition, the hydraulic shovel functions
as the conventional hydraulic shovel described above. However, if the selector valve
26 is changed over from the interrupting oil path position G to the float oil path
position H, then the operating circuits 20 and 21 are communicated with each other
by way of the selector valve 26 so that the boom cylinder 5 is put into a floating
condition. Consequently, the hydraulic shovel can carry out a grading operation or
the like.
[0016] Fig. 2 shows another float circuit for a boom according to the present invention.
Referring to Fig. 2 the float circuit shown includes, in place of the selector valve
26 of the float circuit shown in Fig. 1, a solenoid controlled valve 27 as a selector
valve with a float oil path position. The solenoid controlled valve 27 also has an
interrupting oil path position I and a float oil path position J. The solenoid controlled
valve 27 includes a solenoid 28 which is electrically connected to an electric circuit
29. The electric circuit 29 for the solenoid 27 of the solenoid controlled valve 27
includes a switch 30 of the manual contact type and a power source 31. When the manual
contact type switch 30 is manually operated into an on-state, the solenoid operated
valve 27 is changed over from the interrupting oil path position I to the float oil
path position J. The solenoid operated valve 27 operates in a similar manner to that
of the selector valve 26 described above. It is to be noted that the solenoid operated
valve 27 may be replaced by a pilot valve with a float oil path position which is
changed over in response to a pilot pressure acting thereupon.
[0017] Referring now to Fig. 3, there is shown a float circuit for a boom of a further preferred
embodiment of the present invention. The float circuit shown includes a solenoid operated
valve 27 similar to that of the float circuit shown in Fig. 2, but includes an electric
circuit 32 which is different in construction from the electric circuit 29 shown in
Fig. 2. In particular, the electric circuit 32 includes, in addition to the manual
contact type switch 30 and the power source 31, a manually operable switch 33 of the
automatic returning contact type.
[0018] The manual contact type switch 30 and the returning contact type switch 33 are connected
in series in the electric circuit 32. When the manual contact type switch 30 is in
an off-state, the solenoid operated valve 27 assumes its interrupting oil path position
I, and consequently, even if the returning contact type switch 33 is manually operated
into an on-state, the boom cylinder 5 will not be put into a floating condition. On
the other hand, if the manual contact type switch 30 is manually operated into an
on-state and then the returning contact type switch 33 is manually operated into an
on-state, then the boom cylinder 5 is put into a floating condition. The boom cylinder
5 remains in the float condition only while the returning contact type switch 33 is
held in the on-state.
[0019] In operation, the manual contact type switch 30, for example, is manually operated
into an on-state and then the directional control valve 8 is changed over to a boom
raising oil path position K to raise the boom. Then, when the bucket at the end portion
of the working attachment is raised to a required vertical position, the returning
contact type switch 33 is operated into an on-state. Consequently, the boom cylinder
5 is changed into a floating condition to allow the bucket to drop or fall together
with the boom. In this condition, if the returning contact type switch 33 is suitably
operated into an on-state and/or an off-state at suitable timings, then a compacting
operation for the soil or a pile driving operation by the bucket can be carried out.
[0020] Referring now to Fig. 4, there is shown a float circuit for a boom of a still further
embodiment of the present invention. The float circuit shown includes, instead of
the solenoid operated valve 27 of the float circuit of Fig. 3, a pilot valve 34 as
a selector valve with a float oil path position and a solenoid operated selector valve
36 for controlling pilot pressure from the pilot pump 13 to act upon a pilot pressure
receiving portion 35 of the pilot valve 34. The pilot valve 34 is provided between
the operating circuits 20 and 21 similarly to the solenoid operated valve 27 while
a solenoid 37 of the solenoid operated selector valve 36 is connected to an electric
circuit 32′ which has a substantially same construction as the electric circuit 32
described hereinabove. Thus, except that the pilot valve 34 as a selector valve with
a float oil path position is controlled by pilot pressure which is controlled by the
solenoid operated selector valve 36, the float circuit operates substantially in a
similar manner to that of the float circuit shown in Fig. 3.
1. A float circuit for a boom of construction apparatus of the type which includes
a lower structure (1), an upper rotating structure (2) on said lower structure (1),
a working attachment (3) mounted on a front portion of said upper rotating structure
(2), and a boom (4) for said working attachment (3), comprising a boom cylinder (5)
for operating said boom (4), a directional control valve (8), a pair of operating
circuits (20,21) for communicating said boom cylinder (5) and said directional control
valve (8), and a selector valve (26,27,34) connected between said operating circuits
(20,21) and having an interrupting oil path position (I) in which said operating circuits
(20,21) are not communicated with each other and a float oil path position J at which
said operating circuits (20,21) are communicated with each other by way of said selector
valve (26,27,34) to allow said boom cylinder (5) to assume a floating condition.
2. A float circuit according to claim 1, characterised in that said selector valve
(26,27,34) is manually operable between the interrupting oil path position and the
float oil path position.
3. A float circuit according to claim 1, characterised in that said selector valve
(27,34) is a solenoid operated valve, and further comprising electric circuit means
(29,32) for alternatively positioning said solenoid operated valve (27,34) between
the interrupting oil path position I and the float oil path position J, said electric
circuit means (29,32) including a switch (30) of the manual contact type having a
position in which said solenoid operated valve (27,34) is positioned at the interrupting
oil path position I and another position in which said solenoid operated valve (27,34)
is positioned at the float oil path position J.
4. A float circuit according to claim 1, characterised in that said selector valve
(27) is a solenoid operated valve, and further comprising electric circuit means (32)
for alternatively positioning said solenoid operated valve (27) between the interrupting
oil path position I and the float oil path position J, said electric circuit means
(32) including a manually operable switch (33) of the automatic returning type having
a normal position in which said solenoid operated valve (27) is positioned at the
interrupting oil path position I and another position in which said solenoid operated
valve (27) is positioned at the float oil path position J.
5. A float circuit according to claim 4, characterised in that said electric circuit
means (32) further includes a switch (30) of the manual contact type connected in
series with said manually operable switch (33).
6. A float circuit according to claim 1, characterised in that said selector valve
(34) is a pilot valve, and further comprising controlling means (36) for controlling
pilot pressure to act upon said pilot valve.
7. A float circuit according to claim 6, characterised in that said controlling means
(36) includes a solenoid operated valve (36) connected to said pilot valve (34), and
electric circuit means (32) for controlling said solenoid operated valve (36), said
electric circuit means (32) including a manually operable switch (33) of the automatic
returning type having a normal position in which said pilot valve (34) is positioned
at the interrupting oil path position I and another position in which said pilot valve
(34) is positioned at the float oil path position J.
8. A float circuit according to claim 7, characterised in that said electric circuit
means (32) further includes a switch (30) of the manual contact type connected in
series with said manually operable switch.