[0001] This is a continuation-in-part of application serial number 345,889, filed May 1,
1989.
[0002] The present invention relates to ultrasonic apparatus and processes, and especially
to ultrasonic treatment apparatus and processes such as ultrasonic cleaning apparatus
and methods, and pertains, more specifically, to apparatus and method in which ultrasonic
vibrations are induced for use in an ultrasonic process, such as induction in a cleaning
fluid for ultrasonic cleaning of an object immersed in, or at least in contact with,
the cleaning fluid.
[0003] Conventional ultrasonic cleaning usually is accomplished by immersing an object to
be cleaned in a bath of cleaning fluid maintained in a reservoir in a cleaning tank
and subjecting the bath to ultrasonic vibrations so as to induce within the cleaning
fluid ultrasonic vibrations sufficient to establish what has become known as cavitation
within the fluid. Such cavitation creates minute voids within the fluid, which voids
tend to implode, thereby effecting a scrubbing action which accomplishes cleaning
of the surfaces of the object immersed in the bath. The ultrasonic vibrations are
induced by ultrasonic transducers, generally affixed to the tank, usually along the
bottom wall of the tank, outside the bath, and driven by an ultrasonic generator so
as to establish a resonance surface which vibrates and transmits ultrasonic vibrations
to the fluid in the tank. In some instances, ultrasonic transducers are affixed to
a resonance surface provided by a separate power bank which is immersed in the bath
for inducing the requisite ultrasonic vibrations.
[0004] The transducers usually are affixed by bonding with a bonding material. The most
commonly used ultrasonic transducers are ceramic transducers generally bonded to a
resonance surface of the tank, or of a power bank, by epoxy bonding materials. Epoxy
bonding materials, and like bonding materials commonly employed in connection with
the affixation of ultrasonic transducers, generally are very hard and brittle, rendering
these materials subject to cracking and the resultant failure to maintain the affixation
necessary to attain the desired connection between the transducers and the tank wall,
or the power bank, for the appropriate transfer of ultrasonic vibration to the cleaning
fluid. Failure of the bond which holds a transducer in place not only defeats the
effectiveness of the transducer, but can lead to burn-out of the transducer and breakdown
of the ultrasonic generator which drives the transducer. Common causes of failure
of the bond which secures the ultrasonic transducers in place within ultrasonic cleaning
machines are as follows: An object is dropped into the cleaning tank and strikes the
tank bottom, or an immersed power bank, with sufficient force to break the bond and
dislodge a transducer; The ultrasonic cleaning machine inadvertently is operated without
cleaning fluid present in the tank so that the transducers and the ultrasonic generator
are activated without a load, causing destruction of the bond and eventual breakdown
of the transducers and the ultrasonic generator; The cleaning fluid is heated to a
temperature which softens or even melts the bonding material, causing failure of the
bond.
[0005] The present invention avoids the above-outlined causes of failure in that ultrasonic
transducers are affixed to a sealed chamber containing an ultrasonic fluid, and the
sealed chamber, in turn, is coupled for use in the ultrasonic process, such as being
coupled to the cleaning fluid in an ultrasonic cleaning process so that rather than
being bonded directly to a wall of the cleaning tank, or to a similar resonance surface
of an immersible power bank, the transducers are coupled to the cleaning fluid through
the ultrasonic fluid in the chamber. The chamber is sealed to confine the ultrasonic
fluid and isolate the ultrasonic fluid from the atmosphere, and preferably is subjected
to a vacuum to evacuate gases from the sealed chamber. In this manner, the transducers,
and the bond between the transducers and the sealed chamber, are isolated from the
reservoir of the cleaning tank in such a way that objects dropped against a wall of
the tank will not affect the bond; the transducers always operate to effect ultrasonic
vibrations in the ultrasonic fluid in the sealed chamber and cannot be operated inadvertently
with no load; and the use of a heated cleaning fluid in the cleaning tank can be accommodated
without deleterious effects on the bond since the heated cleaning fluid is separated
from the bond by the ultrasonic fluid which can be cooled independently to maintain
the bonding material below any critical softening or melting temperature. In addition,
the use of a separate sealed chamber for the transfer of ultrasonic vibrations enables
the extension of ultrasonic treatment processes, and especially ultrasonic cleaning,
into areas heretofore not amenable to ultrasonic techniques.
[0006] Accordingly, the present invention provides apparatus and method having several objects
and advantages, some of which may be summarized as follows: Resists failure of the
source of ultrasonic vibrations in ultrasonic process apparatus and methods due to
conditions likely to be encountered during use; enables greater flexibility and range
of use of ultrasonic processes, and especially ultrasonic treatment and cleaning;
opens new fields of use for ultrasonic process apparatus and methods; increases the
reliability of ultrasonic process apparatus, and especially ultrasonic treatment and
cleaning apparatus, without a concomitant increase in complexity; enables simplified
operating procedures in the use of ultrasonic process apparatus and methods; and provides
more rugged ultrasonic treatment and cleaning apparatus, capable of more widespread
use, over a longer service life.
[0007] The above objects and advantages, as well as further objects and advantages, are
attained by the present invention which may be described briefly as apparatus and
method for inducing ultrasonic vibrations for use in an ultrasonic process, such as
inducing ultrasonic vibrations in a cleaning fluid in contact with an object to be
cleaned for cleaning the object in an ultrasonic cleaning process, the apparatus and
method comprising: means for and the step of effecting ultrasonic vibrations in a
confined ultrasonic fluid medium isolated from the atmosphere; and means for and the
step of coupling the confined vibrating ultrasonic fluid medium for use in the ultrasonic
process, such as coupling the confined ultrasonic fluid medium with the cleaning fluid
in the ultrasonic cleaning process so as to induce ultrasonic vibrations in the cleaning
fluid.
[0008] The invention will be understood more fully, while still further objects and advantages
will become apparent, in the following detailed description of preferred embodiments
thereof illustrated in the accompanying drawing, in which:
FIG. 1 is a laterally cross-sectioned, partially diagrammatic perspective view of
an apparatus constructed in accordance with the invention;
FIG. 2 is a partially diagrammatic, lateral cross-sectional view of another apparatus
constructed in accordance with the invention;
FIG. 3 is a partially diagrammatic, lateral cross-sectional view of still another
apparatus constructed in accordance with the invention;
FIG. 4 is a partially diagrammatic, lateral cross-sectional view of yet another apparatus
constructed in accordance with the invention;
FIG. 5 is a partially diagrammatic, lateral cross-sectional view of another apparatus
constructed in accordance with the invention;
FIG. 6 is a laterally cross-sectioned, partially diagrammatic perspective view of
another apparatus constructed in accordance with the invention; and
FIG. 7 is a partially diagrammatic, lateral cross-sectional view of still another
apparatus constructed in accordance with the invention.
[0009] Referring now to the drawing, and especially to FIG. 1 thereof, an ultrasonic process
is carried out in an ultrasonic treatment apparatus shown in the form of ultrasonic
cleaning apparatus 10 constructed in accordance with the invention and seen cleaning
an object 12 ultrasonically. Object 12 is immersed in a bath of cleaning fluid 14
held within a reservoir 16 provided by a cleaning tank 20 of the apparatus 10. Cleaning
tank 20 includes upwardly extending side walls 22 around the perimeter of the cleaning
tank 20, forming the sides of the reservoir 16, and a bottom wall 24 forming the bottom
of the reservoir 16.
[0010] A further wall 26 is located beneath the bottom wall 24 and includes an inside surface
28 spaced downwardly from the bottom wall 24 to establish a chamber 30 contiguous
with the reservoir 16 and separated from the reservoir 16 by the common partition
provided by bottom wall 24. Chamber 30 is filled with an ultrasonic fluid 32. Ultrasonic
fluid 32, generally a liquid, is chosen from those fluids known in the art of ultrasonic
cleaning for the ability to transmit ultrasonic vibrations most effectively. Among
the more common ultrasonic fluids are mixtures of water and detergents, and chlorinated
and fluorinated liquids, any of which is a suitable choice for ultrasonic fluid 32.
[0011] Ultrasonic generating means are coupled with the chamber 30 for generating ultrasonic
vibrations within the ultrasonic fluid 32 in the chamber 30, the ultrasonic generating
means being in the form of ultrasonic transducers 34 affixed to the outside surface
36 of the further wall 26, as by an adhesive 38, and an ultrasonic generator 40 connected
to the ultrasonic transducers 34 by conductors 42. Upon activation of the ultrasonic
generator 40, the ultrasonic transducers 34 will induce ultrasonic vibrations in the
ultrasonic fluid 32 within the chamber 30. Since the chamber 30 is filled with ultrasonic
fluid 32, the ultrasonic fluid 32 is contiguous with the common partition provided
by bottom wall 24 of the cleaning tank 20, and the common partition, in combination
with the ultrasonic fluid medium provided by ultrasonic fluid 32, serves as coupling
means for coupling the vibrating ultrasonic fluid 32 with the cleaning fluid 14 in
the reservoir 16 within the cleaning tank 20 so that ultrasonic vibrations are induced
in the cleaning fluid 14 and the object 12 is cleaned ultrasonically.
[0012] In order to assure that the chamber 30 is filled with ultrasonic fluid 32 and that
the medium provided by the ultrasonic fluid 32 is coupled appropriately with the cleaning
fluid 14, a filler pipe 44 and a vent pipe 46 both communicate with the chamber 30
and extend upwardly to an elevation above the bottom wall 24 of the cleaning tank
20. Each of the pipes 44 and 46 has sealing means in the form of a cap 48. When the
caps 48 are removed, chamber 30 is filled with ultrasonic fluid 32 and the ultrasonic
fluid 32 is allowed to rise in the pipes 44 and 46 to a level which assures that the
chamber 30 is filled and that ultrasonic fluid 32 is contiguous with the common partition
provided by the bottom wall 24 of cleaning tank 20. In this manner, it is assured
that the ultrasonic vibrations produced by the transducers 34 are propagated through
the further wall 26, the ultrasonic fluid 32 and the bottom wall 24 of tank 20 to
the cleaning fluid 14 in the reservoir 16. The chamber 30 is sealed to confine the
ultrasonic fluid 32 within the chamber 30 and to assure that the desired ultrasonic
vibrations are generated in the ultrasonic fluid 32 in chamber 30. It has been observed
that if the ultrasonic fluid is exposed to the atmosphere, cavitation will decrease
with the passage of time, so that the effectiveness of the generation of ultrasonic
vibrations in the ultrasonic fluid will be diminished drastically. In order to avoid
such diminishing effectiveness, ultrasonic fluid 32 is isolated from the atmosphere
by sealing the chamber 30. By confining the ultrasonic fluid 32 to the sealed chamber
30, the effectiveness of the transducers 34 in generating ultrasonic vibrations in
the ultrasonic fluid 32 is maintained and efficiency remains high.
[0013] The construction of apparatus 10 places the ultrasonic transducers 34 remote from
the bottom wall 24 of the cleaning tank 20 and couples the ultrasonic transducers
34 to the cleaning fluid 14 in the reservoir 16 through the ultrasonic fluid 32 in
chamber 30. Thus, the impact of any object 12 dropped into cleaning tank 20 and against
the bottom wall 24 of the cleaning tank 20 will tend to be isolated from the ultrasonic
transducers 34 in that the shock of the impact will be dispersed and dissipated by
the ultrasonic fluid 32 in the chamber 30, and the bond provided by the adhesive 38
will remain undisturbed, even upon impact of a relatively heavy object on the bottom
wall 24. Further, should apparatus 10 inadvertently be operated with little or no
cleaning fluid 14 in the reservoir 16 of cleaning tank 20, the chamber 30 of ultrasonic
fluid 32 will place a load on the ultrasonic transducers 34 and the ultrasonic generator
40 sufficient to enable such operation without burn-out or breakdown of either the
ultrasonic transducers 34 or the ultrasonic generator 40.
[0014] Turning now to FIG. 2, another apparatus 110 illustrates one way in which the present
invention facilitates the use of hot, or even very hot, cleaning fluids without deleterious
effects upon the adhesive which bonds the ultrasonic transducers to the apparatus.
Thus, apparatus 110 includes a bath of cleaning fluid 114 held within a reservoir
116 provided by a cleaning tank 120 of the apparatus 110. Cleaning tank 120 includes
upwardly extending side walls 122 around the perimeter of the cleaning tank 120, forming
the sides of the reservoir 116, and a bottom wall 124 forming the bottom of the reservoir
116. A further wall 126 is located beneath the bottom wall 124 and is spaced downwardly
from the bottom wall 124 to establish a chamber 130 contiguous with the reservoir
116 and separated from the reservoir 116 by the common partition provided by bottom
wall 124. Chamber 130 is filled with an ultrasonic fluid 132.
[0015] Ultrasonic generating means are coupled with the chamber 130 for generating ultrasonic
vibrations within the ultrasonic fluid 132 in the chamber 130, the ultrasonic generating
means being in the form of ultrasonic transducers 134 affixed to the outside surface
136 of the further wall 126, as by an adhesive 138, and an ultrasonic generator 140
connected to the ultrasonic transducers 134 by conductors 142. Upon activation of
the ultrasonic generator 140, the ultrasonic transducers 134 will induce ultrasonic
vibrations in the ultrasonic fluid 132 within the chamber 130. Since the chamber 130
is filled with ultrasonic fluid 132, the ultrasonic fluid 132 is contiguous with the
common partition provided by bottom wall 124 of the cleaning tank 120, and the common
partition, in combination with the ultrasonic fluid medium provided by ultrasonic
fluid 132, serves as coupling means for coupling the vibrating ultrasonic fluid 132
with the cleaning fluid 114 in the reservoir 116 within the cleaning tank 120 so that
ultrasonic vibrations are induced in the cleaning fluid 114, all as described in connection
with the embodiment of FIG. 1, above. As before, chamber 130 is sealed and the ultrasonic
fluid 132 is confined and isolated from the atmosphere.
[0016] The sealed chamber 130 of ultrasonic fluid 132 serves as a buffer between the hot
cleaning fluid 114 and the adhesive 138 which bonds the ultrasonic transducers 134
to the outer surface 136 of the further wall 126 of chamber 130, thereby enabling
the use of higher temperatures in the cleaning fluid 114 without compromising the
integrity of the bond provided by the adhesive 138. For further protection of the
adhesive bond between the ultrasonic transducers 134 and the outer surface 136, the
ultrasonic fluid 132 is circulated through a heat exchanger 150 to cool the ultrasonic
fluid 132 and maintain the temperature at the adhesive 138 within acceptable limits.
Thus, a pump 152 circulates the ultrasonic fluid 132 through a conduit 154 which communicates
with the chamber 130 and the heat exchanger 150.
[0017] The embodiment of FIG. 3 is similar to that of FIG. 2, and like component parts are
referred to by the same reference characters; however, in the embodiment of FIG. 3,
rather than circulating the ultrasonic fluid 132 itself through heat exchanger 150,
the conduit 154 is connected to a cooling coil 156 which passes through the sealed
chamber 130, and the ultrasonic fluid 132 in the chamber 130, and a heat exchange
medium 158 is circulated by the pump 152 through a closed circuit provided by the
cooling coil 156 and the conduit 154 to the heat exchanger 150, thereby effectively
maintaining the temperature at the adhesive 138 within acceptable limits. The chamber
is sealed at 148 and the ultrasonic fluid 132 is confined and isolated from the atmosphere.
[0018] Referring now to FIG. 4, another embodiment of the invention is illustrated in connection
with apparatus 210 in which an object 212 is to be cleaned ultrasonically. A cleaning
fluid 214 is held within a reservoir 216 in a cleaning tank 220 having side walls
222 and a bottom wall 224. An ultrasonic cleaning unit 226 is immersed within the
reservoir 216 of cleaning fluid 214 and includes a sealed chamber 230 filled with
an ultrasonic fluid 232. Ultrasonic transducers 234 are affixed to the outer surface
236 of an inner chamber wall 238 and are connected to an ultrasonic generator 240
by means of conductors 242.
[0019] Ultrasonic cleaning unit 226 includes a housing 244 which is divided by the inner
chamber wall 238 into the chamber 230 and a compartment 246 contiguous with and outside
the chamber 230, within which compartment 246 the ultrasonic transducers 234 are placed.
Compartment 246 is sealed against the cleaning fluid 214, and to that end includes
a seal 248 so that together, the compartment 246 and the seal 248 serve as enclosure
means enclosing the transducers 234 against contact with the cleaning fluid 214. The
ultrasonic fluid 232 in the chamber 230 is confined and sealed within the chamber
230 and is coupled with the cleaning fluid 214 through the portion of the chamber
wall at 250 so that ultrasonic vibrations induced by operation of the ultrasonic transducers
234 in the ultrasonic fluid 232 will be transmitted to the cleaning fluid 214 for
accomplishing ultrasonic cleaning of object 212. As in the earlier-described embodiments,
the ultrasonic transducers 234 are located remote from the reservoir 216 so that the
transducers 234 are protected against the impact of dropped objects to be cleaned
and against operating without a load sufficient to preclude burn-out or breakdown.
Ultrasonic cleaning unit 226 merely is immersed within the bath of cleaning fluid
214 in reservoir 216 and rests upon the bottom wall 224 of tank 220 along a basal
portion 252 of the housing 244, remote from coupling portion 250 of the chamber wall,
and thus renders ultrasonic cleaning available in a much wider range of applications
than available heretofore by virtue of the ability to immerse the unit in a wide variety
of cleaning tanks.
[0020] Turning now to FIG. 5, the present invention makes available ultrasonic cleaning
in semi-dry applications, such as in the cleaning of objects in the form of floors,
either carpeted or not, and like surfaces. An ultrasonic cleaning unit 310 includes
a chamber 312 filled with an ultrasonic fluid 314. Ultrasonic fluid 314 is confined
and sealed within chamber 312 and is isolated from the atmosphere. A plurality of
ultrasonic transducers 316 are affixed to an upper wall 318 of the sealed chamber
312 and are connected to an ultrasonic generator 320 through conductors 322. The chamber
312 includes a lower wall 324 which is to be placed against a surface to be cleaned,
as illustrated by a floor surface 326. A film of cleaning liquid 328 is maintained
between the lower wall 324 of the chamber 312 and the surface 326, and ultrasonic
vibrations induced in the ultrasonic fluid 314 in chamber 312 by the operation of
ultrasonic transducers 316 are transmitted to the cleaning liquid 328 for effecting
cleaning of the surface 326 by virtue of the coupling of the lower wall 324 with the
cleaning liquid 328.
[0021] Ultrasonic cleaning unit 310 is translated along the surface 326 to accomplish cleaning.
Lower wall 324 of the chamber 312 preferably is provided with a channeled configuration,
as illustrated at 330, for enhancing the ability of the lower surface 332 of the lower
wall 324 to maintain an effective film of cleaning liquid 328 while utilizing a minimum
volume of cleaning liquid. Thus, channels 334 extend along the lower surface 332 and
assist in retaining a film of cleaning liquid 328 between the lower surface 332 and
the surface 326 to be cleaned. In addition, the channeled configuration assists in
scrubbing yielding surfaces, such as carpeted surfaces, in that the ribs 336 between
the channels 334 can penetrate into the yielding surface somewhat to enhance cleaning.
[0022] Referring now to FIG. 6, the ability to generate ultrasonic vibrations within the
ultrasonic fluid 32 in the chamber 30 of ultrasonic cleaning apparatus 10 is enhanced
by evacuating gases from the chamber 30. To this end, a source of vacuum, such as
a vacuum pump 50, communicates with the chamber 30 through a valve 52. Upon filling
the chamber 30 with ultrasonic fluid 32, valve 52 is opened and gases within the chamber
30 are evacuated. Valve 52 then is closed to seal the chamber 30 and confine the ultrasonic
fluid 32 within the chamber 30, isolated from the atmosphere. Such removal of gases
increases the ability to generate ultrasonic vibrations within the ultrasonic fluid
32 in the sealed chamber 30 and enhances the mechanism by which ultrasonic cleaning
is attained; namely, cavitation is promoted by the removal of gases from the ultrasonic
fluid 32. It is noted that as a result of the evacuation of gases, there is a slight
downward bowing of the bottom wall 24 of the cleaning tank 20, and the bottom wall
24 is tensioned somewhat. The bowing and tensioning of the bottom wall 24 enhances
the coupling of the ultrasonic fluid 32 with the cleaning fluid 14 in the cleaning
tank 20 for more effective induction of ultrasonic vibrations in the cleaning fluid
14.
[0023] In a similar manner, the ability to generate ultrasonic vibrations within the ultrasonic
fluid 232 in chamber 230 of ultrasonic cleaning unit 226 is enhanced by evacuating
gases from the chamber 230. Thus, as seen in FIG. 7, a source of vacuum, such as a
vacuum pump 260, communicates with the chamber 230 through a valve 262. Upon filling
the chamber 230 with ultrasonic fluid 232, valve 262 is opened and gases within the
chamber 230 are evacuated. Valve 262 then is closed to seal the chamber 230 and confine
the ultrasonic fluid 232 within the chamber 230, isolated from the atmosphere. Such
removal of gases increases the ability to generate ultrasonic vibrations within the
ultrasonic fluid 232 within the sealed chamber 230 and enhances the mechanism by which
ultrasonic cleaning is attained; namely, cavitation is promoted by the removal of
gases from the ultrasonic fluid 232. It is noted that the evacuation of gases from
chamber 230 is sufficient to cause a slight bowing inwardly of the chamber wall at
264. The bowing and tensioning of the chamber wall at 264 enhances the transmission
of ultrasonic vibrations from the ultrasonic fluid 232 to the article to be cleaned.
[0024] It will be seen that the present invention enables apparatus and methods which resist
failure of the source of ultrasonic vibrations in ultrasonic process apparatus and
methods due to conditions likely to be encountered during use; enable greater flexibility
and range of use of ultrasonic processes, and especially ultrasonic cleaning; opens
new fields of use for ultrasonic process apparatus and methods; increases the reliability
of ultrasonic process apparatus, and especially ultrasonic treatment and cleaning
apparatus, without a concomitant increase in complexity; enables simplified operating
procedures in the use of ultrasonic process apparatus and methods; and provides more
rugged ultrasonic process apparatus, and especially ultrasonic treatment and cleaning
apparatus, capable of more widespread use, over a longer service life.
[0025] It is to be understood that the above detailed description of preferred embodiments
of the invention is provided by way of example only. Various details of design, construction
and procedure may be modified without departing from the true spirit and scope of
the invention as set forth in the appended claims.
1. Apparatus for inducing ultrasonic vibrations for use in an ultrasonic process,
the apparatus comprising:
means for effecting ultrasonic vibrations in a confined ultrasonic fluid medium isolated
from the atmosphere; and
means for coupling the confined vibrating ultrasonic fluid medium externally of the
confined ultrasonic fluid medium for use in the ultrasonic process.
2. Apparatus for inducing ultrasonic vibrations for use in an ultrasonic process,
the apparatus comprising:
a chamber;
an ultrasonic fluid within the chamber;
sealing means for sealing the chamber such that the ultrasonic fluid is confined within
the chamber and isolated from the atmosphere;
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations within the ultrasonic fluid in the sealed chamber; and
coupling means for coupling the vibrating ultrasonic fluid externally of the sealed
chamber for use in the ultrasonic process.
3. Apparatus for inducing ultrasonic vibrations for treating an object ultrasonically,
the apparatus comprising:
a chamber;
an ultrasonic fluid within the chamber;
sealing means for sealing the chamber such that the ultrasonic fluid is confined within
the chamber and isolated from the atmosphere;
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations within the ultrasonic fluid in the sealed chamber; and
coupling means for coupling the vibrating ultrasonic fluid with the object to be treated
externally of the sealed chamber.
4. Ultrasonic process apparatus for treating an object immersed in a treating fluid,
the apparatus comprising:
a treatment tank having a reservoir for holding the treating fluid and receiving the
object for immersion in the treating fluid in the treatment tank;
a sealed chamber contiguous with the reservoir in the treatment tank and isolated
from the reservoir for containing an ultrasonic fluid contiguous with the treatment
tank and isolated from the treatment fluid in the reservoir and confined within the
sealed chamber so as to be isolated from the atmosphere; and
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations in the ultrasonic fluid within the sealed chamber and propagating the ultrasonic
vibrations through the ultrasonic fluid such that ultrasonic vibrations will be induced
in the treating fluid in the reservoir to treat the object immersed within the treating
fluid in the treatment tank.
5. Apparatus for inducing ultrasonic vibrations in a cleaning fluid in contact with
an object to be cleaned for cleaning the object ultrasonically, the apparatus comprising:
means for effecting ultrasonic vibrations in a confined ultrasonic fluid medium isolated
from the atmosphere; and
means for coupling the confined vibrating ultrasonic fluid medium with the cleaning
fluid to induce ultrasonic vibrations in the cleaning fluid.
6. Apparatus for inducing vibrations for cleaning an object ultrasonically, the apparatus
comprising:
a chamber;
an ultrasonic fluid within the chamber;
sealing means for sealing the chamber such that the ultrasonic fluid is confined within
the chamber and isolated from the atmosphere;
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations within the ultrasonic fluid in the sealed chamber; and
coupling means for coupling the vibrating ultrasonic fluid with the object to be cleaned
externally of the sealed chamber.
7. Apparatus for inducing ultrasonic vibrations in a cleaning fluid in contact with
an object to be cleaned for cleaning the object ultrasonically, the apparatus comprising:
a chamber;
an ultrasonic fluid within the chamber;
sealing means for sealing the chamber such that the ultrasonic fluid is confined within
the chamber and isolated from the atmosphere;
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations within the ultrasonic fluid in the sealed chamber; and
coupling means for coupling the vibrating ultrasonic fluid with the cleaning fluid
so as to induce ultrasonic vibrations in the cleaning fluid.
8. Ultrasonic cleaning apparatus for cleaning an object immersed in a cleaning fluid,
the apparatus comprising:
a cleaning tank having a reservoir for holding the cleaning fluid and receiving the
object for immersion in the cleaning fluid in the cleaning tank;
a sealed chamber contiguous with the reservoir in the cleaning tank and isolated from
the reservoir for containing an ultrasonic fluid contiguous with the cleaning tank
and isolated from the cleaning fluid in the reservoir and confined within the sealed
chamber so as to be isolated from the atmosphere; and
ultrasonic generating means coupled with the sealed chamber for generating ultrasonic
vibrations in the ultrasonic fluid within the sealed chamber and propagating the ultrasonic
vibrations through the ultrasonic fluid such that ultrasonic vibrations will be induced
in the cleaning fluid in the reservoir to clean the object immersed within the cleaning
fluid in the cleaning tank.
9. Apparatus according to any one of claims 2 to 4 and 6 to 8, wherein the apparatus
includes a compartment contiguous with and outside the sealed chamber, the ultrasonic
generating means including at least one ultrasonic transducer within the compartment
and affixed to the sealed chamber.
10. Apparatus according to claim 9, which also includes enclosure means for enclosing
the ultrasonic transducer within the compartment against contact with the cleaning
fluid so that the sealed chamber may be immersed within the cleaning fluid without
contact between the cleaning fluid and the ultrasonic transducer.
11. Apparatus according to any one of claims 2 to 4 and 6 to 8, which also includes
heat exchange means coupled with the sealed chamber for removing heat from the ultrasonic
fluid.
12. Apparatus according to claim 11, wherein the heat exchange means includes means
for circulating the ultrasonic fluid outside the chamber to cool the ultrasonic fluid
outside the sealed chamber.
13. A method of inducing ultrasonic vibrations for use in an ultrasonic process, the
method comprising:
effecting ultrasonic vibrations in a confined ultrasonic fluid medium isolated from
the atmosphere; and
coupling the confined vibrating ultrasonic fluid medium externally of the confined
ultrasonic fluid medium for use in the ultrasonic process.
14. A method of inducing ultrasonic vibrations in a cleaning fluid in contact with
an object to be cleaned for cleaning the object ultrasonically, the method comprising:
effecting ultrasonic vibrations in a confined ultrasonic fluid medium isolated from
the atmosphere; and
coupling the confined vibrating ultrasonic fluid medium with the cleaning fluid to
induce ultrasonic vibrations in the cleaning fluid.
15. A method according to claim 13 or 14, wherein the ultrasonic fluid medium is confined
within a chamber and there is also included the step of evacuating gases from the
chamber within which the ultrasonic fluid medium is confined and then sealing the
chamber.
16. A method of inducing ultrasonic vibrations in a treating fluid in contact with
an object to be treated for treating the object ultrasonically, the method comprising:
effecting ultrasonic vibrations in a treating fluid medium confined within a sealed
chamber so as to be isolated from the atmosphere; and
juxtaposing the sealed chamber with the treating fluid to couple the vibrating ultrasonic
fluid medium with the treating fluid for the induction of ultrasonic vibrations in
the treating fluid.
17. A method according to claim 16, wherein the juxtaposition of the sealed chamber
with the treating fluid includes immersing the sealed chamber within the treating
fluid.
18. A method of inducing ultrasonic vibrations in a cleaning fluid in contact with
an object to be cleaned for cleaning the object ultrasonically, the method comprising;
effecting ultrasonic vibrations in an ultrasonic fluid medium confined within a sealed
chamber so as to be isolated from the atmosphere; and
juxtaposing the sealed chamber with the cleaning fluid to couple the vibrating ultrasonic
fluid medium with the cleaning fluid for the induction of ultrasonic vibrations in
the cleaning fluid.
19. A method according to claim 18, wherein the juxtaposition of the sealed chamber
with the cleaning fluid includes immersing the sealed chamber within the cleaning
fluid.
20. A method according to any one of claims 16 to 19, which includes evacuating gases
from the chamber and then sealing the chamber.