BACKGROUND OF THE INVENTION
1. Field of the invention
[0001] The present invention relates to a method and an apparatus for thermally recording
information in a recording medium and, more particularly, for realizing an excellent
recording by controlling the peak temperature of heating resistor as it does not exceed
the specific temperature.
2. Description of the Prior Art
[0002] Conventional apparatuses for recording information in the recording medium thermally
utilize a resistor of a metallic compound such as ruthenium oxide or tantalum nitrido,
or a cermet resistor prepared by dispersing an insulator such as silicon oxide into
a refractory metal such as tantalum in the heating resistor of the thermal head.
[0003] When a proper voltage is applied to the aforementioned heating resistor of the thermal
head, an electric current flows through the heating resistor to generate the Joule
heat, and this state is maintained for a constant time to give heat-sensitive recording
paper a thermal energy necessary for the recording. The energy of the Joule heat generated
by the aforementioned heating resistor is determined in dependence upon the resistance
of the heating resistor, the applied voltage and the time period for applying the
voltage.
[0004] The conventional thermal recording apparatus so adjusts the applied voltage or the
time period for applying the voltage according to the heat sensitivity of the heat-sensitive
papers used, the background temperature around the heating resistor, the temperature
of the recording medium itself and the thermal conductivity which the thermal energy
generated by the heating resistor is transmitted from the heating resistor to the
heat-sensitive paper that it obtains the optimum recording quality and the desired
recording density.
[0005] On the other hand, the powered transfer recording apparatus comprises an ink donor
sheet having a power heating resistor layer which consists of carbon paint and a power
supply head. When the power heating resistor layer is powered by the power supply
head, the ink donor sheet is heated by the thermal energy generated by the power heating
resistor layer so that the ink may be melted or sublimated and transferred to the
recording medium. It so adjusts the applied voltage or the voltage applying time period
according to the sheet resistance of the powered heating resistor layer, the temperature
of the ink donor sheet and the electrode temperature of the power supply head that
it makes the thermal energy generated the powered heating resistor layer most suitable
so as to obtain the optimum recording quality and the desired recording density.
[0006] In the thermal recording method of the prior art, for the following reasons, the
adjustment of recording thermal energy according to the voltage and the pulse width
to be applied to the heating resistor is seriously troublesome to raise the production
cost for the recording apparatus.
[0007] The thermal energy to be generated in the heating resistor by applying voltage pulses
can be determined in dependence upon the voltage or the pulse width of the applied
pulses, as has been described hereinbefore. Despite of this fact, however, the temperature
of the heating resistor will fluctuate with the pulse applying histories such as the
period of applying the pulse and the number of the pulse applied continuously, the
thermal histories of the heating resistor, or the temperature of the supporting substrate
of the thermal head or the environments.
[0008] The thermal recording mechanism depends directly not upon the level of the thermal
energy generated by the heating resistor but upon the temperature of the coloring
layer of the heat-sensitive recording paper or the ink layer, i.e., the temperature
of the heating resistor. If, therefore, it uniforms the temperature of the heating
resistor at the heating time so as to achieve a uniform thermal recording to the heat-sensitive
papers or the like, it needs to collect or predict the thermal data of the environment
and histories in which the heating resistor is placed at the instant of heating. It
has to so adjust and determine the voltage value or the pulse width of the applied
voltage based on those data that the temperature of the heating resistor raises to
the desired temperature.
[0009] The data collecting means, data predicting means and recording condition deciding
means exert seriously high loads upon the hardwares such as a variety of temperature
sensors for detecting the temperature of the thermal head substrate of the environment,
memories for storing the past recorded data so as to grasp the recording histories,
simulators such as a thermal equivalent circuit for predicting the thermal states,
and the CPU and gate circuits for processing data. Seriously complex softwares are
also required for supporting those hardwares. Especially, either a large-sized highly
precise thermal recording apparatus having a plurality of heating resistors or an
apparatus for recording data with continuous tone of density has to process massive
data so that it cannot avoid the increase in the size and price while sacrificing
the recording quality. On the other hand, the processing time for collecting and predicting
the data and deciding the recording conditions is restricted by the CPU or the like
to trouble the high-speed recording.
[0010] Moreover, the thermal head is usually formed with a glazed layer as a heat insulating
layer for enhancing the thermal efficiency. This glazed layer is formed by a thick
film process so that its thickness disperses over ± 20% of the average value of the
thickness so that the heat insulating effect by the glazed layer randomly disperses
among the individual thermal heads. No matter how accurately the data of the thermal
environment of the heating resistor might be grasped and processed to decide the individual
recording condition, as has been described herein-before, the highly accurate exothermic
temperature control would be blocked by the dispersion of the thermal characteristics
of the thermal heads. If a more highly accurate control of the exothermic temperature
is to be accomplished, the dispersion of the thermal characteristics of the individual
thermal heads also has to be incorporated as the control parameter so that the mass-productivity
has to be seriously sacrificed by adjusting the recording apparatus one by one. If
it is considered to replace the thermal heads in the recording apparatus because of
their troubles or lifetimes, it is almost difficult to adjust the settings of the
recording apparatus for the individual characteristics of the thermal heads. The dispersions
of the thermal capacity and the thermal resistance also depend upon the periphery
of the heating resistor layer in the powered thermal recording, thus raising problems
similar to those of the afore-mentioned case of the thermal head.
SUMMARY OF THE INVENTION
[0011] An object of the present invention is to provide an improved method and apparatus
for uniformly controlling a temperature of a heating resistor on which the thermal
recording mechanism depends.
[0012] Another object of the present invention is to provide an improved method and apparatus
for recording continuous tone data according to a period of time for holding peak
temperature of a heating resistor.
[0013] To realize above objects, the present invention gives the thermal head itself a temperature
selfcontrol function to prevent the temperature of the heating resistor from exceeding
a predetermined level.
[0014] More particularly, there is provided a monitor, which performs a temperature change
equal or similar to that of the heating resistor in synchronism with both the temperature
rise of the heating resistor energized and the temperature drop of the heating resistor
due to the interruption of the power-supply to the heating resistor, in the path which
the electric current flows to the heating resistor.
[0015] It makes the monitor of a material of phase transition having its electric conductivity
changed metallic at a lower temperature across a predetermined temperature range and
non-metallic at a higher temperature. When the temperature of the heating resistor
is raised to reach the predetermined temperature, i.e., the metallic/non-metallic
phase transition temperature by applying the voltage to the heating resistor so as
to generate the Joule heat, the phase transition material has its resistance increased
substantially to that of an insulator or semiconductor to interrupt the current substantially.
Therefore, the monitor suppresses to apply the power so as to interrupt the temperature
rise of the heating resistor when the temperature of the monitor rises to the predetermined
temperature range, and it makes to apply the power again so as to rise the temperature
of the heating resistor when lower than the predetermined temperature range. As a
result, the temperature of the heating resistor is not raised to exceed the phase
transition temperature so that its peak temperature can be uniformly controlled within
the phase transition temperature range. By this uniform control of the peak temperature,
the thermal recording can be uniformed. Further, by the control of a period of time
for holding the peak temperature, it can achive a stable and excellently reproducible
recording of contenious tone data.
[0016] Further more, the heating resistor itself may be made of the material of phase transition.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Fig. 1 is a plane view of an embodiment of a thermal head of the present invention;
Figs. 2 and 3 are graphical representations showing the heating temperature characteristics
of the thermal head shown in Fig. 1;
Figs. 4, 5, 6 and 11 are diagrammatic renditions of a burn point area of the thermal
head of the present invention, showing various embodiments, which Figs. 4(A), 5, 6(A)
and 11 are partially plane views of various embodiment and Figs. 4(B) and 6(B) are
partially sectional views of the thermal head shown in Figs. 4(A) and 6(A);
Fig. 7 is a plane view of still alternate embodiment of the thermal head of the present
invention;
Fig. 8 is a graphical representation showing the heating temperature characteristics
of the thermal head shown in Fig. 7;
Fig. 9 is a block diagram of an embodiment of a driving control circuit for carrying
out the method of the present invention;
Fig. 10 is a timing chart showing control timing of the driving control circuit shown
in Fig. 9;
Fig. 12 is a graphical representation showing the heating temperature characteristics
of the thermal head of the present invention;
Fig. 13 is a graphical representation showing the contenious tone heating temperature
characteristics of the thermal head of the present invention;
Fig. 14 is a graphical representation showing the temperature dependency of the linear
resistance of the material exhibiting the metallic/non-metallic phase transition;
Figs. 15 and 17 are partially sectional views of apparatus for carrying the method
of the present invention;
Fig. 16 is a partially perspective illustration of the thermal recording head to be
used in the method of the present invention; and
Fig. 18 is a partially perspective illustration of the power heating sheet to be used
in the method of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0018] The invention will now be described with reference to the accompanying drawings representing
an embodiment thereof.
[0019] Fig. 1 is a plan view of an embodiment of a thermal head of the present invention.
This thermal head is constructed by forming thin-film heating resistors 1, which are
made of a material having metallic characteristics of electric conductivity at a lower
temperature across about 300°C and non-metallic characteristics at a higher temperature
such as vanadium oxide doped with about 0.1% of Cr to V, over a substrate 6 made of
glazed alumina ceramics, by connecting one-side terminals of the heating resistors
1 with individual electrodes 2 and the other-side terminals with a first common electrode
3, and by connecting the individual electrodes 2 with current switching elements 4
such as transistors. Numeral 5 designates a second common electrode connected with
the switching elements 4. The thermal head need not be equipped with the switching
elements 4 and the second common electrode 5 but may be separately provided as the
recording apparatus.
[0020] The first common electrode 3 is fed with a plus potential whereas the second common
electrode 5 is fed with a minus potential, and voltage pulses are applied to the aforementioned
heating resistors 1 by switching the switching elements 4. If the voltage pulses are
applied to the heating resistors 1, a suitable power consumption is caused by the
applied voltage and the resistances of the heating resistors 1, as in the thermal
head in the thermal recording of the prior art, to generate the Joule heat so that
the temperature rise of the heating resistors 1 is started.
[0021] Fig. 2 is a graphical representation showing the time changes of the surface temperature
of the heating resistors 1 according to a pulse applying in the thermal head of Fig.
1. In Fig. 2, letter T
c designates the temperature of the metallic/non-metallic phase transition at the electric
conductivity of the heating resistors. Letter t
on designates the time to start the applying of pulses. Letter t
P designates the time at which the surface temperature of the heating resistors reaches
the above-specified phase transition temperature (T
c). Letter t
off designates the time to end the pulse applying. For the period between the time t
p and the time t
off, the heating resistors 1 repeat the metallic/non-metallic phase transitions from
the higher to lower temperatures and vice versa so that their surface temperature
calms down in the vicinity of the aforementioned phase transition temperature T
C. The actual temperature of the heating resistor may be raised to a slightly higher
level than the level T
C by either the heat capacity of the structural member in the periphery of the heating
resistors themselves or the thermal inertia due to the thermal resistance. The surface
temperature of the heating resistors reaches the level T
C of about 300°C for a time period as short as about 0.5 millisecs from the time t
on unless a heat absorber such as heat-sensitive papers are brought into contact with
the heating resistors, in case the heating resistors 1 have an area of 0.015 mm² corresponding
to the heating resistor density of 8 dots/mm, in case the heating resistors 1 have
a resistance of about 1,000 Ω at the lower temperature, and in case the applied voltage
is 20 V. This time period is individually different for the structures of the thermal
head because the thermal characteristics such as the thermal resistance or heat capacity
of the vicinity of the heating resistors are different in dependence upon the glazing
thickness of the glazed substrate 6 of the thermal head or the thickness of the protecting
layer coating the surfaces of the heating resistors 1. Since, however, the peak temperature
of the heating resistors 1 is determined by the aforementioned phase-transition temperature
T
C of the material making the heating resistors, it does not depend upon the aforementioned
thermal characteristics of the thermal head or the structure of the thermal head.
[0022] Further, the dispersion of the thermal characteristics, which the thermal head has,
appears as the temperature rising gradient from the time t
on to the time t
p, i.e., at the time t
p.
[0023] In the direct heat-sensitive recording system, the color developing mechanism is
the chemical reaction of a coloring agent due to the heat and the reaction rate depends
upon the temperature. In the thermal transfer recording system, the recording mechanism
is the physical phase change such as the melting or sublimation of the ink and is
dominated by the temperature of the ink. Therefore, the effect of the dispersion of
the thermal characteristics on the recording characteristics is far smaller than those
of the prior art in which the peak temperature of the heating resistor fluctuates.
[0024] On the other hand, the dispersion of the resistance of the heating resistors may
exist in not only the thermal head in the thermal recording of the prior art but also
the thermal head in the thermal recording of the present invention in dependence upon
the thickness of the resistive films. However, this dispersion appears only as that
of the period from the time t
on to the time t
p in the thermal head in the present invention so that the peak temperature of the
heating resistor is unvaried. If it is intended to strictly reduce the dispersion
of the temperature rising gradient, i.e., the dispersion of the time t
p due to the resistance dispersion of the heating resistors, the applied voltage may
be adjusted and set to uniform the electric power according to the magnitude of the
resistance of the heating resistors in the metallic electric conductivity phase of
the heating resistors at the lower temperature.
[0025] As has been described hereinbefore, the effect of the thermal characteristic dispersion
and resistance dispersion of the thermal head upon the recording characteristics are
remarkably small in the case of the thermal head in the present invention. For the
larger applied pulse width, i.e., the longer time period from the time t
on to the time t
off of Fig. 2, as compared with the temperature rising period from the time t
on to the time t
p, the changing and dispersing rates of the holding time period (t
off - t
p) of the peak temperature, which is the most contributable to the recording characteristics,
are reduced the more to improve the recording quality the better.
[0026] In the embodiment described above, the temperature for the metallic/non-metallic
phase transition of the heating resistors is set at about 300°C. In the case of a
thermal head required for a higher recording speed, however, the heating resistors
used have a higher phase transition temperature of 400 to 450 °C so that their resistance
may be lowered (or the applied voltage may be raised) to increase the electric power.
Then, at a higher temperature rising rate and at a higher peak temperature, the coloring
reaction of the heat-sensitive paper is sufficiently effected for a shorter time so
that the peak temperature holding time can be retained for a shorter applied pulse
width (t
off -t
on) to ensure the uniform recording operation. In a thermal head of lower speed and
power consumption type, on the contrary, the power consumption rate in the heating
resistors may be reduced by dropping the applied voltage (or by increasing the resistance
of the heating resistors), or the aforementioned phase transition temperature may
be dropped to about 250°C. Alternatively, these two methods may be combined.
[0027] Figs. 4(A) and 4(B) are a partially plane view and a partially sectional view of
modified thermal head.
[0028] The thermal head disposes a monitor 8 between the heating resistor 7 and the individual
electrode 2. The heating resistor 7 is made of ordinary resistive material such as
tantalum nitride. The monitor 8 is made of the material having the metallic/non-metallic
phase transition used in the heating resistor shown in Fig. 1 and is set to have a
lower linear resistance than that of the heating resistor 7. Therefore, when the power
is applied between the common electrode 3 and the individual electrode 2, the heat
contributable to the recording is generated mainly in the heating resistor 7 and the
monitor 8 generates a far lower heat than that at the heating resistor 7. If the material
used to make the monitor 8 could form a film having a lower sheet resistance such
as several tens mm Ω than that of the heating resistor 7, the individual electrode
2 could also be made of the material of the metallic/non-metallic phase transition
without discriminating it from the monitor 8.
[0029] When the voltage is applied to the heating resistor 7, the heating resistor 7 is
heated by the Joule heat and the temperature of the monitor 8 is rised by the heat
generated at the heating resistor 7. If the metallic/non-metallic phase transition
temperature of the monitor 8 is 200°C, the electric current flows till the temperature
of the monitor 8 reaches 200°C. When the temperature of the monitor 8 reaches 200°C,
the current is substantially blocked by the non-metallic electric conductivity of
the monitor 8 so as to interrupt the generation of the Joule heat. When the temperature
of the monitor 8 is below 200°C, the current flows again to cause the heat generation
of the heating resistor 7. Thus, the temperature of the monitor 8 is held at the temperature
of 200°C while the voltage is being applied. Therefore, the temperature of the heating
resistor 7 is substantially constant at a higher temperature than at least that of
the monitor 8 so that the surface temperature of the heating resistor 7 cannot exceed
the constant level but is controlled. The accuracy of the temperature control of the
heating resistor 7 is the higher if the monitor 8 is the closer to the heating resistor
7, and the monitor 8 may be disposed in the burn area of the heating resistor 7.
[0030] Fig. 5 shows a burn point area of the modified thermal head of the present invention.
[0031] The thermal head disposes monitors 8 made of the material having the metallic/non-metallic
phase transition at the two sides of the heating resistor 7 made of ordinary resistive
material such as tantalum nitride.
[0032] In the case of the embodiment thus far described, the wiring line 8 is disposed in
contact with one side of the heating resistor but may be disposed at the two sides,
as shown in Fig. 5. In case the electric conductivity of the material of the metallic/non-metallic
phase transition used in the monitor 8 is not so small that an electric current will
leak even at a higher temperature to raise the temperature of the heating resistor
continuously, or in case the monitor 8 is heated by the leakage current at the higher
temperature, it is preferable from the stand-point of the temperature control that
the monitors 8 are disposed at the two sides of the heating resistor 7, as shown in
Fig. 5, to enhance the current blocking ability.
[0033] Figs. 6(A) and 6(B) show a burn point area of still modified thermal head of the
present invention.
[0034] This thermal head disposes electrodes 22 between the heating resistor 7 and the monitors
8 in the thermal head shown in Fig. 5 and the behavior of the monitor 8 by the heating
of the heating resistor 7 is not changed.
[0035] Especially in case the materials of the heating resistor 7 and the monitor 8 may
possibly change their characteristics as a result of chemical reactions at a high
temperature, it is more effective because the electrode 22 may be made of a stable
metal such as gold in combination with at least the material of the monitor 8 to separate
the monitor 8 from the heating resistor 7.
[0036] Fig. 3 shows the behaviors of the surface temperature changes of the heating resistor
when the aforementioned thermal heads are driven with continuous pulses.
[0037] The peak temperature is constant for the time period from the first pulse to the
n-th pulse, and the temperature rising time by the first pulse is the longer for the
lower initial background temperature of the heating resistors, but the heating curves
are substantially identical on and after the second pulse. Thus, the self-control
can be made to a constant heating temperature without any driving control. The large
length of the heating temperature-rising time by the first pulse raises no especial
problem even in the sublimation type continuous tone printer. In case a strict recording
density management is necessary, the applied pulse width may be elongated the more
for the temperature-rising time only in case the first pulse, i.e., the background
temperature is low, to control the peak temperature holding time uniform.
[0038] In the recording apparatus for the continuous tone recording, it is ordinary to control
the continuous tone according to the width of the applied pulses no matter whether
the recording might be of the direct heat-sensitive type or the sublimation transfer
type. In the thermal head of the prior art, the continuous tone control is difficult
due to the fluctuations of the peak temperature of the heating resistor because the
peak temperature will change together with the pulse width.
[0039] In the thermal head of the present invention, on the contrary, the peak temperature
is self-controlled to a constant level so that the continuous tone can be more finely
controlled with the parameter of time only independently of the peak temperature.
In the example of the prior art, some relative density control performs sixty four
continuous tones, but the absolute density control is restricted to sixteen continuous
tones at most. In the thermal head of the present invention, however, the absolute
density control can be facilitated to one hundred and twenty eight continuous tones
or two hundreds and fifty six continuous tones, as has been apparent from the description
thus far made. Fig.15 is a diagram showing the waveforms of the surface temperature
of the heating resistor with respect to the pulse width applied to the heating resistor,
in case the thermal head of the present invention is utilized in the continuous tone
recording. A heating resistor temperature waveform (18-1) by the first gradation pulse
(19-1) starts its cooled drop midway of the temperature rise. Even with this gradation
pulse setting, the continuous tone accuracy is high if the heating peak by almost
pulses to the N-th continuous tone is within the time range controlling the peak temperature
flat.
[0040] The aforementioned embodiments are embodiments controlling uniformly the temperature
generated by the heating resistor of the thermal head to apply the heat on the recording
medium such as the heat-sensitive recording paper or the ink donor sheet in the direct
heat-sensitive recording system or the thermal transfer recording system.
[0041] In the powered thermal recording system which the heat-sensitive recording paper
or the ink donor sheet having a heat resistive layer itself is heated by applying
the power on the heat resistive layer, too, the heating temperature of the heat resistive
layer is uniformed by making the heat resistive layer of the material having the metallic/non-metallic
phase transition so that it can record uniformly. The present invention in the powered
thermal recording will be described in the following in connection with the embodiments
thereof.
[0042] Fig. 15 shows a powered thermal recording device of the present invention.
[0043] A head 60 has a pair of electrodes 61, 62. A powered heat-sensitive recording sheet
50 is composed of a base sheet 52 such as a plastic sheet, a coloring recording layer
51 disposed on one surface of the base sheet 52 and a heat resistive layer 53 disposed
on another surface of the base sheet 52. The coloring recording layer 51 is compounds
of coloring agent and binder. The heat resistive layer 53 is made of the material
having the metallic/non-metallic phase transition. The powered heat-sensitive recording
sheet 50 is sandwiched between a platen 55 and the head 60 and is carried by rotating
the platen 55. When voltage pulses are applied between electrodes 61, 62, the electric
current flows from the portion of the heat resistive layer 53 coming in contact with
the electrode 61 to the portion of the heat resistive layer 53 coming in contact with
the electrode 62 so that the heat is generated in the aforementioned area of the heat
resistive layer 53. The heat is transmitted to the coloring recording layer 51 through
the base sheet 52 so that the area of the coloring recording layer 51 corresponding
to the heated area of the heat resistive layer 53 generates color with the chemical
reaction of the coloring agent due to the heat.
[0044] Fig. 17 shows a powered thermal transfer recording device of the present invention.
An ink donor sheet is composed of a base sheet 54 made of metal having lower conductivity
than that of the heat resistive layer 53, the heat resistive layer 53 disposed on
one surface of the base sheet 54 and an ink layer 66 disposed on another surface of
the base sheet 54. The ink layer 66 is made of the thermal melting ink. The ink donor
sheet and a recording paper 67 are sandwiched between a platen 55 and a head having
an electrode 61 and is carried by rotating the platen 55. Further, an electrode 65
is disposed in contact with the heat resistive layer 53. When voltage pulses are applied
between electrodes 61, 65, the electric current flows from the electrode 61 to the
electrode 65 through the heat resistive layer 53 and the base sheet 54. The electric
current flows mainly in the depth direction in the heat resistive layer 53 because
the base sheet 54 has lower conductivity than that of the heat resistive layer 53.
Therefore, the portion of the heat resistive layer 53 being in contact with the electrode
61 generates the heat. The heat is transmitted to the ink layer 66 through the base
sheet 54 so that the portion of the ink layer 66 corresponding to the electrode 61
is melted by the heat and the melted ink is transferred to the recording paper 67.
[0045] In the devices shown in Figs. 15 and 17, the peak temperature of the heat resistive
layer 53 is always constant independently of the applied voltage, the power apply
time, the sheet resistance of the heat resistive layer 53, the temperature of the
head, and the temperature of the platen 55 and the environment because the heat resistive
layer 53 is made of the material having the metallic/non-metallic phase transition.
[0046] Fig. 16 shows a modified head for applying the power in the powered thermal recording
system. A head is composed of a supporting substrate 63, the electrodes 61 disposed
on the supporting substrate 63 and for applying the power, and portions 64 disposed
at the each pointed end of the electrodes 61. Each portion 64 is made of the material
having the metallic/non-metallic phase transition, has a function to interrupt the
electric current base on its temperature and is contact with the powered recording
medium having the heat resistive layer. When the applied voltage pulse is applied
to the heat resistive layer of the powered recording medium by the head, the heat
resistive layer generates the heat. The temperature of the portion 64 rises accompanying
the temperature rise of the heat resistive layer. If the temperature of the portion
64 reaches the phase transition temperature of the material having the metallic/non-metallic
phase transition, the portion 64 changes to non-metallic phase and interrupts the
electric current. As a result, the head can control the peak temperature of the heat
resistive layer to a constant level. In this case, the heat resistive layer can be
made of conventional material such as tantalum nitride.
[0047] Here, the aforementioned material having the metallic/non-metallic phase transition
is exemplified by a compound of vanadium oxide. This vanadium oxide will change the
metallic/non-metallic electric conductivity, if doped with a minute amount of Cr,
in a region at a higher temperature than the room temperature. The doped vanadium
oxide has a non-metallic electric conductivity at a higher temperature and a metallic
electric conductivity at a lower temperature. Both vanadium and its oxide are refractory
materials and can be used to make the heating resistors. The heating resistor film
can be formed by the thin-film process such as the sputtering or by the thick-film
process of spreading either a paste, which is prepared by powdering the material and
mixing it with a binder, or an organic metal. In either case, the filmed vanadium
oxide component is required to have at least a polycrystalline structure. The sputtering
process is exemplified either by sputtering an alloy target of metallic vanadium and
chromium or a metallic vanadium target having buried chromium with a mixture gas of
argon and oxygen, or by high-frequency sputtering a target, which is sintered of vanadium
oxide powder and chromium oxide power, with argon gases or a mixture gas of argon
and minute oxygen. In either sputtering method, the temperature to be filmed is desirably
at several hundreds °C or higher so as to crystalize surely.
[0048] In the case of doping of a proper amount of Cr, the electric conductivity will change
by 2 to 3 orders at the aforementioned phase transition temperature. If, therefore,
the material is used to make the heating resistor of the thermal head and the heating
resistive layer of the heat-sensitive papers, the power to be consumed around the
aforementioned phase transition temperature in the state of constant voltage application
change by 2 to 3 orders and it follows from this that it takes hold of heating state
and non-heating state substantially from the thermal recording standpoint. The phase
transition temperature can be changed according to the ratio of the doping Cr so that
the peak temperature of the heating resistors can be set. Further, the phase transition
temperature shifts to lower temperature side as the ratio of the doping Cr increases.
The vanadium oxide having no dopant of Cr has its resistance changing at a small rate
and gently for the temperature. Since, however, the resistance rises by one order
form the lower to higher temperatures across about 400°C, the undoped vanadium oxide
can also be used in the thermal head of the present invention.
[0049] Fig. 14 is a diagram showing the temperature changes of the linear resistance of
the heating resistor exhibiting the metallic/non-metallic phase transition. The linear
resistance itself presents a reference because it is changed with the film thickness
and the line width. However, the vanadium oxide doped with about 0.5% of Cr has its
resistance changed by 3 orders at about 150 °C, as indicated by a linear resistance
characteristic curve 31. The temperature range for causing the resistance change with
the dope of Cr is so changed with the increase of the dopant Cr that it is gradually
shifted to the lower temperature side. If the doping ratio of Cr to V of the vanadium
oxide exceeds several percentages, the change of increasing the resistance from the
lower to higher temperatures disappears so that the object of the present invention
cannot be achieved. Since the doping ratio of Cr changes the temperature characteristics
of the resistance change, as has been described hereinbefore, the change of the linear
resistance may be made gentle to have a certain temperature width, as indicated by
a curve 32 in Fig. 14, by the inhomogeneity of Cr doped in the vanadium oxide even
if the doping ratio of Cr to V of the vanadium oxide is 0.5%. With this gentle change,
the object of the present invention can be achieved. When a heating resistor having
a side of several mm below 1 , for example, is to be energized and heated, its resistance
change appears gentle, as indicated by the curve 32 of Fig. 14, in case the above-specified
material is used to make the heating resistor of the thermal head, because the temperature
rise is not spatially uniform in the heating resistor. In this case, too, the temperature
rise and the energization stop are caused in a micro manner so that the heating resistor
can realize the temperature rise or not without any problem.
[0050] Further, the material having the metallic/non-metallic phase transition characteristic
is a mixed crystal, represented by Ba
x Pb
1-x TiO₃, composed of barium titanate and lead titanate. In this case, it has the phase
transition temperature of about 300°C and the electric conductivity changes by 2 to
3 orders at the phase transition temperature when x is equal to 0.55.
[0051] Next, another driving method of the thermal head or the power supply head in the
thermal recording method of the present invention will be described in connection
with the embodiment thereof.
[0052] Fig. 7 is a top plan view showing the thermal head in which the switching element
of the aforementioned thermal head of Fig. 1 is made of a thyristor. The thyristors
10, which are connected at 1 : 1 with the individual heating resistors 1 having the
metallic/non-metallic phase transition characteristics are turned on by inputting
a turn-on signal to their gates 11 at an arbitrary timing according to the recorded
data. The first common electrode 3 is fed with a plus potential , and the second common
electrode 5 is fed with a minus potential. When the thyristors 10 are turned on, the
heating resistors 1 are substantially fed with the difference between the plus and
minus potential so that they start to pass the electric currents. Upon this energization,
the heating resistors 1 generate the Joule heat so that their temperature rises are
started. when the temperature of the heating resistors 1 reach the metallic/non-metallic
phase transition temperature of the material making the heating resistors, the value
of the current flowing through the heating resistors drops by 2 to 3 orders if the
heating resistors are made of vanadium oxide doped with Cr, for example. If elements
having suitable turn-off characteristics are selected as the thyristors 10, these
thyristors 10 are turned off by interrupting the current through the heating resistors
1. Once the thyristors 10 are turned off, the heating resistors 1 cannot be energized
again so long as the turn-on signal is not inputted to the gate 11, so that the heating
resistors 1 interrupt their heat generations. In other words, the heating resistors
1 automatically interrupt their heat generations, when they are energized to have
their temperature reaching the aforementioned phase transition level, and are cooled
down to stand-by for the subsequent input of the thyristor turn-on signal.
[0053] Fig. 8 is a diagram showing the time changes of the surface temperature of the heating
resistors in case the heating resistors 1 of the thermal head shown in Fig. 7 are
continuously driven by the aforementioned thyristors 10. Numeral 13 indicates the
surface temperature of the heating resistors, and numeral 14 indicates the gate input
signal of the thyristors 10, i.e., the timing signal for starting the heating. Letters
Tc designate the aforementioned phase transition temperature. No matter what timing
gate input pulses 14 might be inputted, as is apparent from Fig. 8, the surface temperature
of the heating resistors would not exceed the level Tc, but the temperature rising
and dropping curve in the vicinity of the peak temperature, which belongs to the most
important temperature for the thermal recording, is identical for either heat generation.
[0054] In the foregoing description of the temperature rising and dropping curve, it has
been clarified that the curve is not influenced by the heating history of a specific
one of the heating resistors. However, the rising and dropping curves of the peak
temperature of the specific heating resistor 1 are not influenced to realize the uniform
heat generation at all times even for the simultaneous heat generations, the histories
of the past heat generations of the heating resistors adjacent to or around the specific
heating resistor or the temperature of the substrate 6 of the thermal head. Moreover,
even if the applied power dispersion accompanying the dispersion of the resistances
of the heating resistors and the thermal characteristic dispersion accompanying the
dispersion of the glazed layer thickness exists between either the individual heating
resistors or the individual thermal heads, the peak temperature to be determined by
the aforementioned phase transition temperature and the heating waveforms in the vicinity
of the peak temperature are uniformed.
[0055] In the case of the thermal head having the combination of the aforementioned material
for the metallic/non-metallic phase transition and the thyristor, the peak temperature
of the heating resistor is always constant. As a result, under the identical thermal
driving conditions, the recording density will be different in case the coloring sensitivity
is different due to the difference of the kinds of the heat-sensitive paper. As shown
in Fig. 12, the surface temperature of the heating resistors changes with the voltage
applied to the heating resistors, as indicated by temperature rising curves (15, 16
and 17). In case the heat-sensitive paper of standard sensitivity is used, for example,
the aforementioned applied voltages are so set as to follow the rising curve 16 of
the heating resistor surface temperature. In the case of the heat-sensitive paper
of low sensitivity, the applied voltage is set by lowering the applied voltage to
elongate the temperature maintaining time of the vicinity of the peak temperature,
as indicated by the curve 17. In the case of the heat-sensitive paper of high sensitivity,
on the contrary, the applied voltage is raised to reach the peak temperature instantly,
as indicated by the curve 15. Thermal head can correspond to the difference in the
recording sensitivity characteristics of the heat-sensitive paper by solely changing
the applied voltage.
[0056] Another effective method for coping with the sensitivity difference is also exemplified
by a preheat of the heat-sensitive paper or the ink donor sheet immediately before
heating of the heating resistor. In the case of low heat-sensitive paper, for example,
no change in the voltage applied to the heating resistor can be sufficient if the
aforementioned preheating temperature is set at a high level.
[0057] The thyristor can be utilized in switching the power applied to the head 60 in the
powered thermal recording device shown in Fig. 15. In this case, a circuitous current
path is left so that an extremely current reduction cannot be desired, even if a minute
portion corresponding to one picture element turns inconductive, because the heat
resistive layer 53 is widely planar. It is, therefore, necessary to provide a circuit
having a large turn-off current. Further, it can reduce the circuitous current, can
ensure the current blocking property of the heat resistive layer 53 and can achieve
the fine recording property by which the heat resistive layer 53 is divided into a
plurality of islands 53a having a similar size to the recording picture element, as
shown in perspective view in Fig. 18.
[0058] Fig. 9 is shows one embodiment of the heating drive control circuit, and Fig. 10
is a driving timing chart of the thermal head using the drive control circuit. In
Fig. 9, reference numeral 35 designates serial-in parallel-out shift registers having
a serial input terminal 31 and a shift clock terminal 32, and numeral 36 designates
an AND gate which is fed with the parallel outputs of the shift registers 55 and the
heating timing signal coming from an input terminal 33 and which has an output terminal
34. This output terminal 34 of the AND gate 36 is connected with the gate 11 of a
thyristor 10, which in turn is connected with the heating resistor, so that it can
turn on the thyristor 10 selectively. In Fig. 10, numeral 41 designates video data
of one recording line, and numeral 42 designates a shift clock. If the video data
41 are arrayed in the aforementioned shift registers 35, a heating timing signal 43
is inputted in the form of pulses of several microsecs so that the input signal 44
of the gate 11 of the thyristor 10 is outputted in the form of pulses of several microsecs
from the aforementioned output terminal 34 in accordance with the content of the video
data 41. When the input signal 44 is outputted, the drive control circuit shown in
Fig. 9 can be released from the heating operation and shifted to a series of the aforementioned
preparations for the next line.
[0059] The drive control circuit of the conventional thermal head is enabled to perform
the high-speed processing by having a latch circuit so that the recording video data
may be written in parallel with the heating operations of the heating resistors. However,
in the present invention, the high-speed parallel processing can be accomplished without
the latch circuit by combining the heating resistors of the metallic/non-metallic
transition and the thyristors. As a result, it is possible not only to reduce the
size and drop the cost of the drive control circuit but also to reduce the size of
the thermal head packaging the drive control circuit.
[0060] In all the embodiments excepting the aforementioned powered recording one, the peak
temperature of the heating resistors is unvaried no matter whether the recording medium
such as the heat-sensitive papers acting as an endothermic source might contact with
the heating resistors or not. As a result, the thermal head of the present invention
is freed from the deterioration or breakage of the heating resistors due to an abnormal
rise of the peak temperature, which might otherwise be caused in the state of no paper
feed of the heating resistors of the thermal head of the prior art. Moreover, a high
reliability is exhibited even in the event of malfunction or runaway of the drive
control circuit of CPU due to noises.
[0061] This effect is commonly applied to the powered thermal recording by enhancing the
reliability and safety of the apparatus with neither the abnormal heat generation
or firing of the powered heat-sensitive recording paper due to the runabout of the
circuit nor the breakage of the parts such as the platen.
[0062] Fig. 11 is a top plan view showing an essential portion of the thermal head, in which
the heating simulator 23 made of the material of the metallic/non-metallic phase transition
is arranged in series with the individual electrode 2 at a position apart from the
heating resistor 7 made similar to that of Fig. 4. The aforementioned heating simulator
23 is given a linear resistance lower than that of the heating resistor 7 and higher
than the individual electrode 2. If the heating resistor 7 is energized to generate
the heat, the heating simulator 23 starts a gentle heat generation. If the temperature
of the metallic/non-metallic phase transition of the heating simulator 23 is set at
about 120°C, for example, the heating simulator 23 is heated by the Joule heat to
about 120°C simultaneously with the temperature rise of the heating resistor 7 so
that it is transferred to the non-metallic phase. As a result, the current flowing
through the individual electrode 2 connected in series with the heating simulator
23 and the heating resistor 8 can be blocked like the aforementioned individual embodiments
to realize the heating control of the heating resistor 7. The heating and cooling
behaviors of the heating simulator 23 are substantially similar to those of the aforementioned
heating resistor 7 but are highly different in the peak temperature. The heating simulator
23 is not directly influenced by the temperature changes due to the voltage pulse
applied to the heating resistor 7 because it is positioned apart from the heating
resistor 7. The heating simulator 23 is most seriously influenced by the background
temperature resulting from the flow heat storage or rise of the thermal head substrate
due to the heat storage around the exothermic simulator itself, the environmental
temperature or the heat generation of the heating resistor. As a result, the heat
generation by the heating resistor cannot be completely controlled, but a sensitive
reaction is exhibited for the fluctuations of the apparent coloring sensitivity due
to the temperature fluctuations of the heat-sensitive papers accompanying the fluctuations
of the environmental temperature and the inside temperature of the recording apparatus.
As to the influences of the heating resistors around or adjacent to a heating resistor
being noted, the peripheral heating simulator thermally interfere with one another
to effect the heating simulations of the grouped heating resistors, if the heating
simulators 23 are aligned with one another like the positional relationship of the
heating resistors 7, as shown in Fig. 11. Since, moreover the heating simulator is
not heated to a high temperature but has a small thermal impact, it is advantageous
in the heat-resisting reliability for the material of the metallic/non-metallic phase
transition. If a protecting layer over the heating resistor is likewise formed over
the heating simulator, the reliabilities are improved against the oxidation or thermal
degradation of the heating simulator and against the impact of the crystalline structural
change accompanying the aforementioned phase transfer.
[0063] Incidentally, in all the embodiments thus far described, the characteristics of the
material used in the heating resistor, the heat resistive layer, the leading end of
the power supply electrode, the wiring line and the heating simulator need not have
the electric conductivity changed discontinuously at the predetermined temperature
but may have the conductivity changed continuously within a temperature range having
a predetermined width. In order to ensure the exhibition of the effects of the present
invention, the electric conductivity is at least 1 order or desirably 2 orders or
more. This necessary change means the practically minimum changing ratios of both
the resistance, which is invited by the power consumption (or energy) to enable the
heating temperature rise to reach a level necessary for the recording, and the resistance
which the power consumption (or energy) becomes lower than the level for maintaining
the temperature of at least the heating resistor or the heat resistive layer at the
temperature level relating the recording under the condition of a constant applied
voltage. In short, in order to extract the actions of the point of the present invention,
it is important to make use of the material which has its electric conductivity changed
at the aforementioned minimum ratio in dependence upon the temperature.
[0064] According to the present invention, as has been described hereinbefore, the following
excellent effects can be exhibited:
(1) The peak temperature of the heating resistor can be uniformly controlled for all
the temperature environments in which the heating resistor of the thermal head or
the heat resistive layer of the powered heat-sensitive recording sheet is placed;
(2) The dispersion of the recording characteristics can be suppressed for the thermal
characteristic dispersion such as the glazed layer of the thermal head;
(3) The recording characteristic dispersion can also be suppressed for the dispersion
of the sheet resistance of the heat resistive layer;
(4) The highly precise density gradation control is facilitated;
(5) The heating drive control circuit can be simply constructed to reduce the sizes
of the circuit, the thermal head and the power supply head substrate;
(6) The recording can be speeded up with ease;
(7) The temperature data collection circuit or the recording density correction circuit
such as the temperature detections of the recording apparatus need not be used so
that the apparatus can be provided with a small size and at a reasonable cost; and
(8) A high reliability and safety can be obtained against the runaway of the heating
resistor.