Improvements to machines for cone-shaping and flanging of aerosol cans and similar

Description

[0001] The invention concerns improvements to machines for cone-shaping and flanging of aerosol cans and similar, comprising means of vertical movement for conveyor feed belts, in addition to those of lateral movement; double means of control for the so-called feed lungs, one of them independent, of traditional type, the other directly derived from the cone-shaping machine; universal comb with shims calibrated for adjustment of the feed belt-loading drum transfer with cans of different types; loading and discharge drums with coaxial suction means and rapid means of change and safety control sensors; pliers-closing and can-ejecting devices with fast controls, derived directly from the main movement; for complete or partial fast replacement of the rotating pliers-holder and the die and spindle-holder; devices to check the axial position and positioning of the dies and spindles and means of interface for connection of all the controls of the cone-shaping machine and line processors.

[0002] Machines have been provided heretofore for cone-shaping and flanging an end portion of an open ended can body.

[0003] Thus, U.S.-A-3 913 366 discloses a machine for necking-in an end portion of a can body according to the pre-characterising part of claim 1 comprising a rotatable turret carrying a plurality of circumferentially spaced can body receiving and clamping means; a corresponding spindle on said turret for each clamping means and having a longitudinal spindle axis substantially coincidental with the longitudinal axis of a can body clamped in the corresponding can body receiving and clamping means; means supporting the spindle for rotation relative to the turret and axial displacement relative to the turret with respect to the end portion of the can body clamped in said corresponding clamping means; said spindle having inner and outer forming rolls supported thereon for rotation about roll axes and for relative displacement of said rolls toward and away from one another, said roll axes being spaced from one another and from the spindle axis, the inner and outer rolls in the extended position of the spindle receiving the end portion of the can body therebetween; means to rotate the turret and spindle; and means operable in response to turret rotation to axially displace the spindle between the retracted and extended positions and to displace the rolls toward one another when the spindle is in the extended position for said rolls to neck-in the end portion of said can body.

[0004] Machines are also known for the cone-shaping of cans like the aerosol type consist in a central body, on which a pliers-holder with intermittent rotation is applied, which is aligned to a plate, with alternate forward and backward movement, on which the dies and tools for processing are applied.

[0005] Through a conveyor belt, coupled to an accumulator, the cans to be treated are collected by a drum, which aligns them with a loading station, from which they are pushed on the seats present in each station of the rotating holder for grippers. In each station means are present which bind the cans to keep them in the same position throughout all processing phases, which succeed one another as the rotating holder gradually turns intermittently, aligning itself at each pitch to the cone-shaping dies or to the tools assembled in sequence on the plate with alternate motion.

[0006] According to the type of grippers used, the operating machines are fitted with means of control, applied directly on the spindle and/or die-holder.

[0007] Said means of control, which mainly consist of proximity sensors, are placed in a position where they detect the exact backward movement of the equipment present on the die-holder, after their active phase.

[0008] When the can has covered the entire rotation of the holder it is completely processed, and, from the seat in which it has been fixed, is ejected and collected by a discharge drum which deposits it on a conveyor belt which sends the end product to the deposit or to subsequent processing phases.

[0009] The cone-shaping machines thus formed, although valid from a functional point of view and guaranteeing an end product of optimal quality, present some drawbacks which limit their production capacities and cause a considerable waste of time for maintenance and/or machine preparation.

[0010] In particular, at present, each time production is varied, i.e. each time there is a switch from processing of one type of can to that of a can with different diameter and/or shape, it is necessary to dismantle all the tools, spindles and fixing means of the rotating holder and the plate with alternate motion, completely stopping both the machine and the auxiliary means, such as the accumulator.

[0011] Another problem is that the present means of control and positioning of the various devices are not particularly effective, and it therefore sometimes happens that, due to displacement of a can incorrectly fixed, or imprecise positioning of a spindle or tool during operating phases, part of the production suffers irreparable damage and the machines must be stopped to restore optimal conditions and eliminate the damaged products.

[0012] A further problem, with specific illustrative reference to the phases of plastic deformation at the ends of the aerosol cans, in which the deforming action of their front part is more decided and coarse, it may happen that the equipment present on the die-holder drags in its return movement the cans treated.

[0013] Said dragging, which may even be moderate or temporary, is presently detected with excessive delay by the abovementioned means of control, and the operation machines therefore continue the workings.

[0014] The above dragging movement may be produced by the friction arising between the central guide die and the deformed collar of the cans, or between said die and the possible burrs present on the edges of the collars, which lock together the parts in contact the moment they should separate for the start of the return stroke of the equipment.

[0015] In these cases, the friction between the parts may be stronger than the grip of the rear grippers which grip and hold in position the bottoms of the cans.

[0016] When this happens, the cans are unthreaded, often only partially, from their rear seats and possibly abandoned or released in incorrect intermediate positions, causing considerable damage both to the cans in processing and the equipment during the rotation phases of the rotators of positioning and alignment to the sequential processing stations.

[0017] Besides the distribution of part of the production, the above event causes a considerable waste of time, required for the ordinary maintenance operations necessary to restore standard operating conditions.

[0018] Further problems stem from the fact that the present means of grip of the cans, the closing and expelling devices, the controls of the loading and discharge drums are rather slow and impose fairly limited production rates.

[0019] The object of the present invention is to eliminate the above drawbacks. According to the present invention, this object is obtained by a machine for come-shaping and trimming the open end of a can body comprising:
a conveyor feed belt;
means for feeding the can bodies from an accumulator to the conveyor belt;
a rotatable loading drum provided with circumferentially spaced seats for the can bodies;
means for guiding each can body leaving the conveyor belt onto a seat of the loading drum;
a rotatable holder;
a plurality of circumferentially spaced automatically closing grippers carried by said holder for clamping the outer surface of the can bodies,
means for closing and opening the grippers and ejecting the cans;
a plate carrying dies and spindles having its longitudinal axis substantially coincidental with the longitudinal axis of the can body clamped in the corresponding gripper;
a rotatable discharge drum receiving the finished can bodies ejected from the gripper;
a discharge belt for receiving the can bodies released from the discharge drum;
means for intermittently rotating the holder, the loading drum and the discharge drum, and
means operable in response to the holder rotation to axially displace the plate toward and away from the open end of the can body clamped in the corresponding gripper;
characterized in that the conveyor feed belt is provided with means for its vertical adjustment and rotation;
the means for guiding the can body leaving the conveyor belt onto a seat of the loading drum is a universal guide with calibrated interchangeable shims; the loading and discharge drums are both provided with co-axial means of suctions for holding the can bodies, quick release means and control sensors for sensing a malfunction;
the conveyor belt, the means for feeding, the can bodies and the discharge belt are moved by dual driving means and by an auxiliary power take-off derived from the motor of the cone-shaping machine; and
each gripper comprises:
a seat for holding an end of the can body opposite to the open end;
an ojection piston arranged on the bottom of the seat and having its longitudinal axis coincidental with the longitudinal axis of the can body clamped in the corresponding gripper and of the seat;
a spring means pushing the ejection piston against the bottom of the can body;
a pushing means acting on the ejection piston and pushing it against the bottom of the can body;
pneumatic clamping means circumferentially arranged in the seat; and
pneumatic means acting on the pushing means and on the clamping means.

[0020] Particular embodiments of the machine of the present invention are set forth in dependent claims 2 to 7.

[0021] By the machine for the cone-shaping and flanging of can bodies, subject matter of the present invention, the following advantages may be obtained:
the conveyor feed belt is capable of lowering itself and rotating, to give access to the machine, without imposing modifications to the surrounding parts, like the feed accumulator; the secondary power take-off favours the loading phases of the accumulator even when the machine is at a standstill to fit the necessary equipment at each new processing cycle; the universal guides favour the feed of the loading drum, according to the type and size of the cans to be treated; the coupling means of the loading and discharge drums, the closing and opening means of the grippers and position control are automatic and regulated by control systems which check their position and stop the machines at each minimum irregularity; the die-holders are simpler as they are without positioning control devices and the relevant position-means; the control means are positioned near the base of the seats in which the objects to be processed are positioned; their intervention is simultaneous and directly derived from the grip action of the grippers; the rotating holder for the grippers and die and spindle-holder plate as a whole or in sectors are interchangeable.

[0022] The advantages of the present invention mainly consist in the fact that all the means are designed to cut intervention times, to cut the dead times required to set up the necessary equipment at each processing cycle, to eliminate or limit the causes of accidental stopping, to facilitate the feed, loading, discharge, regulation and programming operations involved in the processing cycles of cans of different sizes; the means of control are also of simple, effective construction and operation; their action remains constant throughout the entire processing cycle of each object, guaranteeing a perfect positioning check on the objects in processing and a safe, immediate intervention at each possible displacement, even minimum, of same: the setting up and/or replacement of the equipment (dies and tools) applied to the rotators are simpler and faster.

[0023] The invention is illustrated in detail below with the aid of the enclosed drawings in which:

• Fig. 1 shows a schematic overall view of the machine in the rapid change phase of the complete plate with alternate motion, and a second plate, ready for assembly, viewed from the front;
• Fig. 2 shows a front overall view of the same machine;
• Fig. 3 shows the detail of the vertical movement control of the conveyor feed belt, seen according to Section A-A, of figure 4;
• Fig. 4 shows the view in plan of the same conveyor belt indicated in figure 2;
• Fig. 5 shows the partial lateral view of the end of the same belt as figure 4, equipped with universal guides with calibrated shims;
• Fig. 6 shows a cross-section of the control members for motorization of the loading and discharge belts and power take-offs;
• Fig. 7 shows the longitudinal overall section of the front part of the loading drum;
• Fig. 8 shows the longitudinal overall section of the rear part of the loading drum;
• Fig. 9 illustrates the front nozzle of the pneumatic closing device of the grippers of the cans;
• Fig. 10 shows the rear end of the control of the closing and opening device of the grippers;
• Fig. 11 shows a schematic view of the longitudinal section of the cone-shaping machine with the rotating holder for grippers and plate with alternate motion, die and spindle-holder with tools;
• Fig. 12 shows a partial view of the section of the plate with alternate motion carrying dies and spindles, with nonius type regulating device, and
• Fig.13 shows a schematic section view of a spindle with regulating
• Fig. 14 shows an illustrative example, in cross-section, device; and in a particular cone-shaping station for aerosol cans, equipped with means of control and seal.

[0024] The drawings show a machine (2) for the cone-shaping and flanging of aerosol cans, or similar, comprising, in sequence, a conveyor belt (5) with which the cans (16) to be processed, which come from a feed accumulator, not shown, are sent to a loading station, consisting of a rotating loading drum (11). From the drum (11) the cans (16) are loaded, one at a time, in the can grippers (39) applied on the rotating holder (38).

[0025] To each intermittent rotating feed of the rotating holder (38) corresponds an identical intermittent rotating feed of the drum (11), so that a can (16) is inserted in each empty set of grippers (39) aligned to the loading station. At each successive intermittent movement; each can (16) gripped in grippers (39) rotates with the holder (38), is sequentially aligned with all die-holder stations (45) and/or spindle-holder stations (65) present on the plate with alternate motion (53), and is submitted to the corresponding processing phases. At the last station, the grippers (39) open and the finished cans (16') are ejected and sent to a rotating discharge drum (71), which collects and deposits them on a discharge conveyor belt (72). A first improvement of the cone-shaping machine consists in a device, shown in figures 3 and 4, composed of a hydraulic or pneumatic piston (1), applied on the side (73) of the cone-shaping machine (2), which supports the bracket (3) on which is supported, in (4), the conveyor belt (5) which feed the cans (16). By means of the piston (1), the conveyor belt (5) is thus capable of making vertical movements in the direction of the arrow (74), besides rotating horizontally round its support (4) in the direction of the arrow (75), pushed by the piston (6). This operation of displacement is necessary to permit free access to the front part (7) of the machine (2) to perform standard maintenance operations, or similar.

[0026] The possibility of lowering of the belt (5), through the action of the piston (1), and the successive rotation round the support (4), besides facilitating access to the front part of the machine, makes it possible to leave in their position both the cans (16) in arrival from the feed lung, upstream of the belt (5), which remain suspended to the corresponding supporting pins, and those already placed on the belt (5).

[0027] Consequently, in the following resumption phase of the cycle, the feed of the cans restarts immediately, without the need for any resetting.

[0028] With reference to figure 5, the same belt (5), at its ends (8), has been equipped with a universal guide (9), comprising interchangeable calibrated shims (10) through which it is possible to adjust the position of the cans (16), according to their diameter, in order to facilitate and guarantee their correct insertion on the loading drum (11). The guide (9) is substantially applied on the discharge side (8) of the belt (5), so that, when a can (16) is in arrival, it is conveyed towards one of the housings (12) present on the loading drum (11), according to a trajectory that facilitates correct insertion. For each diameter of the cans (16), the guide is suitably regulated to guarantee the abovementioned trajectory; this is easily obtained, slackening the locking means (13) and replacing the calibrated shims (10) with those corresponding to the required size.

[0029] To better manage the machine (2) and reduce the dead times of discharge of the rotating holder for end of shift, and resumption for coupling and/or change of the gauge of the cans (16), a second auxiliary control of the accumulator has been constructed, not shown, derived from a power take-off (21) located on the side of the machine.

[0030] As shown in figure 6, the motorization of the auxiliary members of the cone-shaping machine (2) is controlled by a pneumatic coupling unit (14) with different operating positions, located inside the machine.

[0031] When the coupling (15) is in position (A), all to the right as shown in figure 6, the operating conditions are standard, i.e. by the main motorization (17) motion is transmitted to the control (27) of the discharge belt (72), and, through the toothed coupling (18) and the shaft (19), to the control control (20) of the loading belt (5) and to the power take-off (21) connected to the accumulator.

[0032] When the coupling (15) is placed in position (B), the machine is at a standstill, while the power take-off (21) and the control (20) of the loading belt (5) are moved by a secondary motorization (22).

[0033] In this motion, it is possible to recover a good part of the present dead times required to prepare the machine; in fact, while the operators are, for example, carrying out the necessary replacement phases of the plate (53) and rotating holder (38), to change sets of cans (16), the accumulator and loading belt (5) are kept in motion to advance the required load of cans (16), so that, when the machine is ready, also the tank of the cans to be treated is full.

[0034] When the coupling (15) is placed in position (C), the machine is in movement, while the power take-off (21) and the control (20) of the loading belt (5) are locked, stopping rotation of the shaft (19) through engagement of the mobile teeth (23) in the teeth (24) of the fixed sleeve (25). Some proximity sensors (26) have the function of checking the alignment of the mobile coupling (15), in its positions.

[0035] With reference to the coupling obtained in position (A), a basic condition is that the toothed coupling (18) is designed to permit the coupling according to a single position of 360°. This is obtained by creating the toothed coupling (18) alternated with different pitches to ensure that the coupling can take place according to only one solution.

[0036] In this way, regardless of the coupling to be made, from position (B) to (A) or position (C) to (A), it always takes place in the same alignment position of the teeth, so that the feed and loading units of the machine (2) are always in phase with the elements downstream.

[0037] Together figures 6 and 7 show the means of control of the loading (11) or discharge drum (71). In them, apart from the rotating control devices (36), substantially of traditional type, the coupling suction of the cans (16) takes place by means of slits(27) made in the hollow of the seats (12), which are connected to the suction mouth (28) of the vacuum pump, through the tubular chamber (29) and the coaxial pipe (30), with spans (31) coaxial to the same drum. To guarantee perfect operation and prevent creating critical situations, which weaken the overall movement of the machine and damage or destroy at least part of the product being processed, it is equipped with a torque limiter (32) with the possibility of a movement in axial direction, under force, of some millimetres.

[0038] The limiter (32) is stiffly connected to the front end of the central rod (33), whose rear end is supported by an elastic means (34). To the elastic means (34) is aligned a sensor (35) and therefore, at each action or intervention of the load limiter (32), or at each movement in axial direction of the central rod (33), the sensor intervenes causing the immediate stop of the machine.

[0039] The control sensor (35) also has the function of coaxial safety control to permit the change of drums (11,71) without the need to make electrical connections. Through the front ring nut (37), self-locking, with manual tightening without the aid of any tool, it is also possible to make a rapid replacement of the abovementioned drums (11,71).

[0040] On the holder (38) are applied can grippers (39) which are closed by an elastic union (40) to which the compressed air feed is connected.

[0041] The union (40), figure 9, is coaxially assembled to a tubular pipe (41), connected to a compressed air intake, not shown, and controlled, with alternate motion, by means of a device with connecting rod-crank (42) which receives the command, suitably ratioed, from the central control (43) which causes the alternate forward and backward motion of the holder (44) on which is applied the plate (43) carrying dies (45), and spindles (65).

[0042] Each time the union (40) is aligned to the inlet valve (46) of a gripper (39), or at each jerky rotation of the rotator (38), it is pressed against the mouth of said valve and made move forward to lift the piston (47) from its seat, until the pipe (48) is connected with the pipe (49) and the valve (46) opens.

[0043] When loading is complete, with the return stroke from the connecting rod-crank control (42), the counterspring (50) recloses the through-seat (51), while the inlet of the valve (46) also closes. A similar connecting rod-crank type control, again derived from the central control (43), is applied to the device which, acting on the rod (52), causes discharge of the valves (46) and ejection of the cans (16) contained in the grippers (39), at the end of the processing cycle.

[0044] The mechanical controls (42) described above have the advantage over those presently in use of being derived from the central control (43) and of having a decidedly higher intervention speed than can presently be obtained with servo-assisted means, so high that it reaches, in equal situations, a working time of feed or discharge of air from the grippers (39) almost three times greater, to the advantage of the rise of productivity, or of possible strokes per minute.

[0045] Figure 14 shows an illustrative example of means of grip and control for the positioning of cans (16), of aerosol type, submitted to multiple sequential processings of cone-shaping and processing of the edges, on operating machines (2), comprising, for each station of the intermittent rotating holder (38) and at the hole of each seat (102) containing the rear ends of cans (16) to be processed, a rear pushing means (104) which acts on the rear (105) of the ejecting piston (106).

[0046] The pushing means (104) is preferably, but not limitatively, controlled simultaneously to the peripheral grippers (107) which act circumferentially at the lower end of the cans (16) being processed.

[0047] At the first loading station, when the can (16) is pushed into the seat (102) until its bottom (108) is in contact with the base (109) through a valve (46) compressed air is injected in the circuit (111). The injector, the piston (47) of the pipe union (40), pressing on the pin (112) of the valve (46) opens the seat of same and inserts the compressed air, which, through said circuit (111) acts on the upper surface (113) of a small sliding piston (114). Said small piston (114) is thus pushed (from right to left in the drawing) and its slip compresses two or more elastic anular elements (107), aligned by stiff profiles with shaped ends and intermediate (115). In this way, the anular elastic means (107), compressed and guided also to the rear by the small piston (114), can only expand towards the inside of the seat (102), uniting around the lower circumferential peripheral end of the can (16). While the elastic anular means (107) act circumferentially on the end of the can (16), forming the pliers for same, a small part of compressed air passes through the pipes (111ʹ) and (111ʺ) and acts on the rear surface (116) of the pushing means (104), pushing it towards the outside. The pressure applied on said rear surface (116) is such, and sufficient, that it overcomes the resistance of the return spring (117) of the ejector piston (106) and pushes same into simple contact with the surface of the bottom (108) of the can (16).

[0048] At this point the compressed air injector comes uncoupled, the pin (112) closes the seat of the valve (46) and the circuit (111), (111'), (111"), with the small piston (114) and pusher (104) remain under pressure.

[0049] Now the ejector piston (106) resting on the bottom (108) of the can (16), its rear end (118) is perfectly aligned with a proximity sensor (119), composed, for example, of a microswitch.

[0050] During all processing phases, i.e. during the cone-shaping operations carried out by means of successive plastic deformations of the front end of the cans (16) with die-holder (120) equipped with suitable dies (45) and (45') and during possible final processing phases of the edges, the cans (16) remain in position, locked by the grippers (107).

[0051] However, if, for example, the thrust generated in the point of maximum plastic deformation (123), or the force exerted by possible processing burrs, or other causes, were even only momentarily capable of coming free from the pliers (107), and the can (16) was even only partially extracted from its seat (102) in any phase of processing, the compressed air present in the circuit (111') and (111") would cause immediate displacement of the pushing means (104), which pushes the ejector piston (106) towards the outside.

[0052] Simultaneously, the ejector piston (106) calls back its end to which it is connected by the rod (52), moving it from the alignment position with the proximity sensor (119).

[0053] At each displacement of the end (118) of the ejector pistons (106) present in all stations of the intermittent rotating holder (38), the corresponding sensors (119) present in each work station cause the immediate stop of the operating machine (2), signalling also the station in which the faulty condition has been found.

[0054] Although preferably constructed with microswitches, the proximity sensors (119) may be replaced by other similar devices of electromechanical or mechanical type, for example.

[0055] The immediate break of the processing cycle and location of the fault consent a fast, immediate intervention by the operator to restore standard operating conditions and eliminate the cause of the break, without even partially damaging production.

[0056] At the end of all operations, at the loading station, a pusher acts on the pin (112) of the valve (46), opening its seat and discharging the compressed air contained in it. With this, the pliers (107) slacken their grip and the ejector piston (106) is pushed forward by a second device with connecting rod-crank (42) acting on the rear end (118) of the rod (52) until it takes it to the position (124), indicated in dotted line. The can (16) is thus pushed outside its seat (102) and discharged by the operating machine (2) on the discharge drum (71).

[0057] The general operating principle of the means of grip and control remaining valid, and with reference to the preferred constructive shape, shown in figure 14, the conformation of the fixing pliers with two or more independent elastic anular means (107), aligned in sequence by means of the shaped stiff profiles (115), end and intermediate, has been designed to guarantee a regular grip distributed on the entire lower circumferential strip of the cans (16).

[0058] This, unlike and to the improvement of the present elastic pliers, mainly composed of a single elastic membrane, against which the compressed air, acting, causes deformation towards the outside, preferably in its center, more yielding, and very limitedly in the end zones in which it is fixed to the supporting structure.

[0059] In variant, the pneumatic control of the small piston (114) which compresses the elastic anular means (107) and the pneumatic control of the pusher (104) and relevant circuits (111), (111') and (111") may be independent and/or driven with different fluids at equal or different pressures.

[0060] The same action of the pusher (104) may also be produced with other suitable means, e.g. opposite electromagnetic fields or electromagnets and similar, and the same pusher (104), constructed as independent element, may be formed in another way, like a circular crown, for example, integral to the upper end of the control rod (52) and adjacent to the rear (105) of the ejector piston (106).

[0061] The concept remains fundamental, however, that the positioning of the cans (16) or of the objects to be processed in general, and their permanence in the same state during the operating phases performed in the successive work stations, in front of which they appear at each intermittent rotation of the rotating holder (38) is obtained by means of electrical, electronic and also mechanical proximity detecting devices (119), cnnnected directly to the stop controls of the operating machines (2).

[0062] Figure 11 shows a partial cross-section of a cone-shaping machine (2) on which a holder (38) carrying grippers (39), and a plate (53) carrying dies (45,45') are applied. The rotating holder (38) is put into intermittent rotation by the members (54) of substantially traditional type, on which it is applied, while the plate (53) is applied to a support (44), suitably connected to the central body (43) of control of the alternate forward and backward movement.

[0063] According to the new concept of the present invention, both the holder (38) and plate (53) are mounted on the corresponding supporting structures to simplify their disassembling and replacement. For this, the rotating holder (38) is substantially fixed to the rotation members (54) by an anular pressure-body (55), which is held in position by a handle (56) which presses on the same anular body (55) a metal element with low module of elasticity (63), like copper. Similarly, the plate (53) is held in position on the support (44) by means of an anular pressure-body (57), held in position by a handle (58), also pressing another metal element (64) with low module of elasticity. To replace the rotating holder (38) and plate (53), once supported with pulley blocks (66) through means of support applied to the extractable eyebolts (59), it is sufficient to slacken the handles (56) and (58), and, turning the knobs (60) and (61), make the anular pressure-bodies (55) and (57) partially rotate, until some suitable notches present on them are aligned with the corresponding windows present on the rotating holder (38) and plate (53). At this point, with an axial movement, both the rotating holder (38) and plate (53) are unthreaded from the respective means of support centering.

[0064] The rotating holder (38) and plate (53) can thus be unthreaded simply and extremely quickly to be replaced with another completely identical holder or plate, but on which a different type of grippers (39), dies and/or spindles are applied, for processing of cans (16) of different type and gauge.

[0065] Figure 1 clearly shows the way in which a plate (53) with all its dies (45) and its motorized or unmotorized spindles (65) can be removed and replaced with another complete plate (53'). With the plate (53) dismantled and before its replacement, it is possible, in similar way, to replace the rotating holder (38). To facilitate this operation, the machine (2) is preferably fitted with a small upper pulley block (66).

[0066] Consequently, it is possible to carry out not only the replacements of the abovementioned plates (53) and rotating holders (38), but also total or partial pre-assembly, with the positioning and calibration of each tool, e.g. dies (45), grippers (39), tool spindles (65).

[0067] Furthermore, and according to similar solutions, said plates (53) and said rotating holders (38) can also be constructed with modular sectors, which, through suitable means of connection and separation, may be interchangeable with corresponding means.

[0068] In this way, using sets of rotating holders (38) and plates (53) or sets of pre-assembled interchangeable sectors with the relevant grippers (39), dies (45) and/or spindles (65), it is possible to organize sequential processing cycles of different products, cutting the dead times of machine preparation to a minimum.

[0069] Through the above stratagems, the total time of preparation of a machine for a completely new process is reduced to about 15 minutes, time in which the loading and discharge drums (11 and 71), and the shims (10) of transfer from the belt to said drums (11) can be replaced, and the accumulator of the machine is filled.

[0070] Through proximity sensors and elastic devices it is possible to obtain a safe, perfect system of axial control of approach of the dies (45) and the finishing spindles (65) to the relevant locking grippers (39), excluding the risk of interference during the operating phases.

[0071] This is achieved by means of a microswitch (67) substantially in contact, during standard operation, with the thrust bearing (68) integral to the central control (43). Each time that, for any reason, between the grippers (39) and dies (45) or spindles (65), there is some interference or obstacle to travel, the support (44) tends to move away from its position with respect to the control (43). In this way also the microswitch (67) comes away from the abovementioned thrust bearing (68), causing the immediate stop of the machine, safeguarding its components and the production in course.

[0072] Figures 12 and 13 show, finally, some nonion type regulating means (69) and (70) applied, respectively, to the support (44) of the plates with alternate movement (53) and directly to the dies (45) and spindles (65).

[0073] The regulating means (69) consents a general positioning of all dies (45) and spindles (65) with respect to the corresponding grippers (39) applied on the rotating holder (38); the regulating means (70) has the function of regulating the positioning of each die and each single tool for the processings of the edges of the cans (16), and for compensation of their wear.

[0074] The positioning device of the pressing plate(53) holding the equipment, which approaches the grippers (39) during cone-shaping, may be constructed by hand, as mentioned, and by motorization, like the part of regulation of the position of the dies and tool spindles applied in the last stations of the plate (53) for the finishing processes of the edges of the cans (16), or of the mouth, after cone-shaping.

[0075] All automatic controls of the machine (2) for cone-shaping of the cans (16) are ready to be interfaced with an electronic line processor through which it is possible to make statistical analyses of the data to optimize and program the processing cycles.

Claims

1. A machine for cone-shaping and trimming the open end (123) of a can body (16) comprising:
a conveyor feed belt (5);
means for for feeding the can bodies (16) from an accumulator to the conveyor belt (5);
a rotatable loading drum (11) provided with circumferentially spaced seats (12) for the can bodies (16);
means for guiding each can body (16) leaving the conveyor belt (5) onto a seat (12) of the loading drum (11);
a rotatable holder (38);
a plurality of circumferentially spaced automatically closing grippers (39) carried by said holder (38) for clamping the outer surface of the can bodies (16);
means for closing and opening the grippers (39) and ejecting the cans (16);
a plate (53) carrying dies (45) and spindles (65) having its longitudinal axis substantially coincidental with the longitudinal axis of the can body (16) clamped in the corresponding gripper (39);
a rotatable discharge drum (71) receiving the finished can bodies (16') ejected from the gripper (39);
a discharge belt (72) for receiving the can bodies (16') released from the discharge drum (71);
means for intermittently rotating the holder (38), the loading drum (11) and the discharge drum (71), and
means operable in response to the holder rotation to axially displace the plate (53) toward and away from the open end (123) of the can body (16) clamped in the corresponding gripper (39);
characterized in that the conveyor feed belt (5) is provided with means for its vertical adjustment and rotation;
the means for guiding the can body (16) leaving the conveyor belt (5) onto a seat (12) of the loading drum is a universal guide (9) with calibrated interchangeable shims (10);
the loading and discharge drums (11,71) are both provided with co-axial means of suctions (28 to 31) for holding the can bodies (16), quick release means (37) and control sensor (35) for sensing a malfunction;
the conveyor belt (5), the means for feeding the can bodies (16) and the discharge belt (72) are moved by dual driving means (17,22) and by an auxiliary power take-off (21) derived from the motor (22) of the cone shaping machine (2); and each gripper (39) comprises:
a seat (102) for holding an end of the can body (16) opposite to the open end (123);
an ejection piston (52,106) arranged on the bottom of the seat (102) and having its longitudinal axis coincidental with the longitudinal axis of the can body (16) clamped in the corresponding gripper (39) and of the seat (102);
a spring means (117) pushing the ejection piston (106) in contact with the bottom surface (108) of the can body (16);
a pushing means (104) acting on the ejection piston (106) and pushing it against the bottom of the can body (16);
pneumatic clamping means circumferentially arranged on the seat (102); and
pneumatic means (46,111,111',111",112) acting on the pushing means (104) and on the clamping means.

2. The machine according to claim 1, wherein the pneumatic clamping means consist of two or more annular elastic elements (107) aligned by end and intermediate stiff shaped profiles (115), sliding pistons (114) guiding and compressing the annular elastic elements (107) so that they expand towards the inside of the seat (102), and pneumatic means (46,111,112) acting on the sliding pistons (114).

3. The machine according to claim 1 or 2, wherein each gripper (39) comprises a sensor (119) aligned with the rear end (118) of the ejection piston (52) when the front part (106) of said piston (52) is in contact with the bottom (108) of the can body (16) clamped in the corresponding gripper (39); said sensor (119) controlling the exact arrangement of the can body (16) in contact with the bottom of the seat (102).

4. The machine according to any one of the preceding claims, wherein the pneumatic means comprises:
a tubular pipe (41) connected to a compressed air intake;
an elastic union (40) coaxially assembled to said tubular pipe (41);
a valve (46) having the seat closed by a pin (112);
a piston (47) connecting the pin (112) to the tubular pipe (41) through a intermediate spring (50);
means (42) for axially displacing the tubular pipe (41) toward and away from the pin (112) to connect the conduits (48,49) of the tubular pipe (41) to the piston (47) and to open and close the seat of the valve, said means (42) being moved by the means to axially displace the plate (53), and conduits (111, 111', 111") for connecting the valve outlet to the sliding pistons (114) and to the rear surface (116) of the pushing means (104).

5. The machine according to any one of the preceding claims, wherein the ejection of the cans bodies (16) from the seat (102) is obtained by the means (42) moved by the means to axially displace the plate (53) and operating on the end (118) of ejection piston (52) and by a pusher acting on the pin (112) of the valve (46) opening its seat.

6. The machine according to any one of the preceding claims, wherein the pushing means (104) is operated simultaneously with the clamping means.

7. The machine according to claim 3, wherein the sensor (119) is a micro-switch.-

Revendications

1. Une machine pour emboutir et proceder à la finition du fond (123) d'un corps de canette (16) comprend:
un tapis roulant d'alimentation (5);
Appareils pour alimenter les corps de canettes (16) à partir d'un accumulateur jusqu'au tapis roulant (5);
Un tambour rotatif de charge (11) pourvu de places (12) pour canettes (16) situées sur sa circonfèrence;
instrument pour guider dans une place (12) du tambour de charge (11) chaque corps de canette (16), qui quitte le tapis roulant (5);
un conteneur rotatif (38);
une serie de pinces pour fermeture automatique (39) situèe sur la circonference et portèe par le conteneur (38) pour agrafer la surface extèrieure des corps de canettes (16);
appareils pour fermer et ouvrir les pinces (39) et éjecter les canettes (16);
un plateau (53) portant des moules (45) et mandrins (65) avec ses axes longitudinaux substantiellement qui coincident avec l'axe longitudinal du corps de la canette (16) agrafé par sa pince (39) correspondante;
un tambour rotatif de decharge (71) qui reçoit les corps de canettes finis (16 ) et éjectés par la pince (39);
une chaine de décharge (72) pour recevoir les corps des canettes (16 ) relachés par le tambour de decharge (71);
instruments pour rotation à intermitance du conteneur (38) le tambour de charge (11) et le tambour de dècharge (71) et instruments opèrant synchronisés à la rotation du conteneur selon la position de l'axe du plateau (53) proche ou loin du fond (123) du corps de la canette (16) agrafé par la pince corrèspondente (39);
le tapis roulant d'alimentation (5) est pourvu d'instruments pour son ajustement vertical et de rotation;
les instruments pour guider la corps de canette (16) du tapis roulant (5) à une place (12) du tambour de charge sont des guides à caractèristiques universelles (9) avec des épaisseurs calibrèes interchangeables (10);
les tambours de charge et dècharge (11,71) sont tous les deux munis d'instruments co-axiaux à ventouse pour aspirer (28 à 31) de manière à retenir les corps de canettes (16), instruments pour les relacher immediatement (37) et des appareils de contrôle (35) pour détecter les défauts;
le tapis roulant d'alimentation (5), les instruments pour remplir les corps de canettes (16) et la chaine de dècharge (72) sont déplacès grace à des instruments doubles de conduite (17,22) et grace à une puissance de décollage auxilliaire (21) derivèe d'un moteur (22) de la machine pour emboutir (2);
et chaque pince (39) comprend:
une place (102) pour tenir la coté du corps de la canette opposè au coté ouvert (123);
un piston à éjèction (52, 106) est situé sur le fond de la place (102) dont l' axe longitudinal coincide avec l'axe du, corps de la canette (16) agrafè par sa pince correspondente (39) et à celui de la place (102);
des instruments à ressort (117) poussent le piston à éjèction (106) contre la surface du fond (108) du corps de la canette (16);
des instruments pour pousser (104) agissant sur le piston à éjèction (106) le repoussent contre le fond du corps de la canette (16);
des instruments pneumatiques pour agrafer sont situés autour de la place (102); et des instruments pneumatiques (46,111,111',111",112) agissent sur les instruments poussoirs (104) et sur les agrafeuses

2. Les machines selon les caracteristiques 1, où les agrafeuses sont constituèes par deux ou plusieurs éléments élastiques (107) tendus par des profils rigides (115), des pistons mobiles (114) guident et compriment les éléments élastiques circulaires (107) pour leur pérmettre l'expansion vers l'interieur de la place (102), et instruments pneumatiques (46,111,112) agissant sur les pistons mobiles (114).

3. La machine avec les caracteristiques 1 ou 2, où chaque pince (39) comprend un détecteur (119) alignè avec le profil de derrière (118) du piston à éjèction (52) quand la vue de face (106) du dit piston (52) est en contact avec le fond (108) du corps de la canette (16) agrafè par la pince correspondente (39); le dit détetcteur (119) en controllant la disposition éxacte du corps de la canette (16) se met en contact avec le fond de la place (102).

4. La machine selon les caracteristiques precedentes dont les instruments pneumatiques comprennent:
un tube (41) connectè au compresseur d'air; un joint elastique (40) assemblè co-axiallement au dit tube (41);
une soupape (46) ayant une fermeture à épingle (112);
un piston (47) qui connecte l'épingle (112) au tube (41) à travers un ressort intermediaire (50);
des moyens (42) pour le deplacement du tube (41) autour de son axe vers et contre l'épingle (112) pour connecter les conduites (48,49) du tube (41) au piston (47) et pour ouvrir et fermer la soupape, les dits appareils (42) sont deplacès par les appareils de déplacement du plateau (53), et les conduites (111, 111',111") pour connecter la soupape d'échappement aux pistons mobiles (14) et sur la surface posterieure (116) des appareils poussoirs (104).

5. La machine avec les caracteristiques precedentes, où l'éjèction des corps de canettes (16) de la place (102) est obtenue grace aux instruments (42) qui sont manipulès par les appareils qui deplacent le plateau (53) et operent à l'éxtrèmitè (118) du piston d'éjèction (52) et par un propulseur agissant sur l'épingle (112) de la soupape (46) qui s'ouvre.

6. La machine avec les caractèristiques précédentes, où les appareils poussoirs (104) sont utilisès simultanement avec les appareils agrafeurs.

7. La machine selon les caractèristiques 3, où le dètecteur (119) est un micro-processeur.

Ansprüche

1. Eine Maschine zum Kegelformen und Abgraten des offenen Endes (123) eines Dosenkörpers (16), die aus folgendem besteht:
einem Zuführungsförderband (5);
Mittel zur Zuführung der Dosenkörper (16) von einem Akkumulator zum Förderband (5);
einer rollenden Ladetrommel (11), die mit in Abständen kreisförmig angebrachten Sitzen (12) für die Dosenkörper (16) versehen ist;
Mittel zur Führung eines jeden Dosenkörpers (16), der das Förderband (5) verläßt, auf einen Sitz (12) der Ladetrommel (11);
einer rollenden Spannvorrichtung (38);
zahlreichen in Abständen kreisförmig angebrachten und automatisch schließenden Klemmvorrichtungen (39), die von der genannten Spannvorrichtung (38) gehalten werden, um die Außenfläche der Dosenkörper (16) zu befestigen;
Mittel zum Schließen und Offnen der Klemmvorrichtungen (39) und zum Ausstoßen der Dosen (16);
einer Scheibe (53), die Gesenke (45) und Wellen (65) hält, deren Längsachse sich im wesentlichen mit der Längsachse des Dosenkörpers (16) deckt, der in der entsprechenden Klemmvorrichtung (39) befestigt ist;
einer rollenden Entladetrommel (71), die die von der Klemmvorrichtung (39) ausgestoßenen beendeten Dosenkörper (16') aufnimmt;
einem Entladeband (72) zur Aufnahme der aus der Entladetrommel (71) kommenden Dosenkörper (16');
Mittel zur intermittierenden Drehung der Spannvorrichtung (38), der Ladetrommel (11) und der Entladetrommel (71), und
Mittel, das entsprechend der Drehung der Spannvorrichtung in Betrieb gesetzt werden kann, um die Scheibe (53) längs der Achse zum offenen Ende (123) des Dosenkörpers (16), der in der entsprechenden Klemmvorrichtung (39) gehalten wird, hin zu bringen und davon zu entfernen;
gekennzeichnet dadurch, daß das Zuführungsförderband (5) mit Vorrichtungen für seine vertikale Einstellung und Drehung versehen ist;
das Mittel zur Führung des das Förderband (5) verlassenden Dosenkörpers (16) auf einen Sitz (12) der Ladetrommel eine Universalführung (9) mit zwei eingepaßten austauschbaren Keilen (10) ist;
die Lade- und Entladetrommel (11, 71) beide mit rotierenden Saugvorrichtungen (28 bis 31) zum Halten der Dosenkörper (16), einem schnellen Entlademittel (37) und Kontrollfühler (35) zur Wahrnehmung einer Störung versehen sind;
das Förderband (5), die Vorrichtung zur Zuführung der Dosenkörper (16) und das Entladeband (72) durch Doppelantriebsmittel (17, 22) und einen Hilfsnebenantrieb (21), der von dem Motor (22) der Maschine zum Kegelformen (2) kommt, betätigt werden; und jede Klemmvorrichtung besteht aus folgendem:
einem Sitz (102) zum Halten eines Endes des Dosenkörpers (16) gegenüber dem offenen Ende (123);
einem Ausstoßkolben (52, 106), der unten am Sitz (102) angebracht ist, und dessen Längsachse sich mit der Längsachse des Dosenkörpers (16) deckt, der in der entsprechenden Klemmvorrichtung (39) und im Sitz (102) befestigt ist;
einer Feder (117), die den Ausstoßkolben (106) mit der unteren Fläche (108) des Dosenkörpers (16) in Berührung bringt;
einer Stoßvorrichtung (104), die den Ausstoßkolben (106) betätigt und ihn vom unteren Teil des Dosenkörpers (16) dagegen drückt;
preßluftbetätigten Haltevorrichtungen, die kreisförmig auf dem Sitz (102) angeordnet sind; und
preßluftbetätigten Mitteln (46, 111, 111', 111", 112), die die Stoßvorrichtung (104) und die Haltevorrichtungen betätigen;

2. Die Maschine gemäß Patentanspruch 1, wobei die preßluftbetätigten Haltevorrichtungen aus zwei oder mehr ringförmigen elastischen Elementen (107) bestehen, die durch das Ende und starr geformte Zwischenprofile (115), Gleitkolben (114) ausgerichtet sind, die die ringförmigen elastischen Elemente (107) führen und zusammendrücken, so daß sie sich auf das Innere des Sitzes (102) ausdehnen, und durch preßluftbetätigte Mittel (46, 111, 112), die die Gleitkolben (114) betätigen.

3. Die Maschine gemäß Patentanspruch 1 oder 2, wobei jede Klemmvorrichtung (39) einen Fühler (119) hat, der auf das hintere Ende (118) des Ausstoßkolbens (52) ausgerichtet ist, wenn der vordere Teil (106) dieses Kolbens (52) mit dem unteren Teil (108) des Dosenkörpers (16) in Berührung steht, der in der entsprechenden Klemmvorrichtung (39) gehalten wird; dieser Fühler (119) kontrolliert die genaue Anordnung des Dosenkörpers (16) bei der Berührung mit der unteren Seite des Sitzes (102).

4. Die Maschine gemäß jeglichem der vorhergehenden Patentansprüche, wobei das preßluftbetätigte Mittel aus folgendem besteht:
einer Rohrleitung (41), die mit einem Druckluftsammler verbunden ist;
einer elastischen Kupplung (40), die koaxial zu der genannten Rohrleitung (41) angebracht ist;
einem Ventil (46), dessen Sitz durch einen Zapfen (112) geschlossen wird;
einem Kolben (47), der den Zapfen (112) mit der Rohrleitung (41) durch eine Zwischenfeder (50) verbindet;
Mittel zur Bewegung der Rohrleitung (41) längs der Achse zu dem Zapfen (112) und davon weg, um die Leitungen (48, 49) des Rohrs (41) mit dem Kolben (47) zu verbinden und den Sitz des Ventils zu öffnen und zu schließen; das genannte Mittel (42) wird durch das Mittel zur Bewegung der Scheibe (53) und die Leitungen (111, 111', 111") zur Verbindung des Ventilauslasses mit den Gleitkolben (114) und der Rückfläche (116) der Stoßvorrichtung (104) betätigt.

5. Die Maschine gemäß jeglichem der vorhergehenden Patentansprüche, wobei der Ausstoß der Dosenkörper (16) aus dem Sitz (102) durch das Mittel (42) erreicht wird, das durch die Vorrichtung zur Bewegung der Platte (53) längs der Achse betätigt wird und das auf das Ende (118) des Ausstoßkolbens (52) einwirkt, und durch eine Stoßvorrichtung, die den Zapfen (112) des Ventils (46) betätigt, wobei der Sitz geöffnet wird.

6. Die Maschine gemäß jeglichem der vorhergehenden Patentansprüche, wobei die Stoßvorrichtung (104) gleichzeitig mit den Haltevorrichtungen betätigt wird.

7. Die Maschine gemäß Patentanspruch 3, wobei der Fühler (119) ein Mikroschalter ist.-

Drawing