[0001] The present invention relates to a process and a device for coupling and re-joining
the thread with the roving following thread breakage in a ring spinning frame. The
invention is to be used in combination with devices and means known from the prior
art, in order to detect the presence of a broken thread, stop the spinning bobbin
on which the breakage occurred, carry out the research of the free broken end of the
thread on the same spinning bobbin, and catch said free end by means of suitable means.
[0002] Said roving can be of any compositions or structures, and in the present disclosure
and in the appended claims, it will be simply referred to as the "roving" or "textile
fibre bundle", with both said terms being used in an interchangeable way.
[0003] It is known that, owing to various reasons, during the spinning process the thread
which is being wound on the spinning bobbins can break once or several times, and,
in order to go ahead with the spinning process, the free end of the broken thread
has to be found out and re-joined to the textile fibre bundle, or roving, which continues
to exit the last pair of drawing rolls of the spinning frame. Said breakage, owing
to the same nature of the continuous spinning frames, takes always place along the
section running from the outlet from the drawing rolls, and the upper layer of threads
wound on the corresponding spinning bobbin.
[0004] The joining of the broken threads, before saddle-devices for re-joining the broken
threads on the continuous ring spinning frames were used, was always done by hand
by the operators attending the spinning frames, entrusted with this precise task.
The labour costs for the attendance of the continuous spinning frames installed in
the spinning factories represented a considerable factor in the computation of the
thread production costs. Therefore, completely automatic devices were installed, which,
by running along the working fronts of the monitored frames, ascertain whether the
thread is present or not, stop when they discover a missing thread, in which case
they join the free end of the broken thread with the textile fibre bundle exiting
the drawing rolls.
[0005] After carrying out all the above, they continue their monitoring movement along one
or more spinning frames.
[0006] Said devices have worked to date with satisfactory results, but they resulted to
be susceptible of improvement as regards some of their operating units. It also resulted
suitable to simplify them from the viewpoint of their executive methodology by resorting
to new operating principles, destined to give greater guarantees of reliability and
versatility in the application of the device, as a function or the large variety of
types of textile materials and of their different manufacturing speeds.
[0007] Some processes and the devices already known from the prior art for joining the thread
with the roving perform said operation in a mechanical way, with a poor reliability
being obtained, in that sometimes the joining operation is not successful. In fact,
an error can occur in the transversal positioning of the joining device, which does
not come into contact with the drawing roll, with the consequence that the textile
fibre bundle and the thread are not capable of coupling with each other, owing to
the missed contact.
[0008] The above mentioned error in positioning can also be of longitudinal type, i.e.,
the joining member can regularly come into contact with the drawing roll, but it may
happen that the roving and the thread are not aligned to each other, but are offset
relatively to each other. This may happen both owing to an error in positioning of
the joining device relatively to the drawing roll, and owing to a right and necessary
position of the roving caused by the weft shifter action. Incidentally, the weft shifter
action is a reciprocating shifting rightwards and leftwards of the trajectory, of
the fibre bundle, in order not to generate a localized wear on the belts and on the
rolls of the drawing unit.
[0009] From Patent Abstracts of Japan, Vol.9, No.324, December 19, 1985, there is known
a device for joining a broken thread with a roving in a spinning frame, wherein the
roving exiting the drawing rolls is sucked into a suction duct and the broken end
of the thread is brought into the same suction duct, in which the thread and roving
are entangled and rejoined. In this known device the suction duct is arranged below
the drawing rolls in a substantially vertical position, which while favouring entering
of the roving into the duct, may create problems for correctly bringing the thread
end in the position above the inlet of the suction duct for being correctly sucked
therein. Furthermore, since the position of breakage is generally undetermined, different
thread lengths may be sucked into the suction duct each time and joints of different
characteristics may arise.
[0010] For bringing a broken thread end into a position for joining there are known rotary
pincer elements picking up the thread by suction at their free ends, as disclosed
in US-A-3 077 312. From this document it is further known to bring the thread in front
of a suction nozzle arranged between a bobbin and the joining unit. This known device
is however designed for winding packages from a supply coil or cop, so that in case
of breakage, ends of a same thread are joined together.
[0011] The present invention overcomes the above drawbacks and eliminates any possibilities
of missed junction between the thread and the fibre bundle exiting the drawing rolls
of a spinning frame, and further provides a device which is structurally simple, from
which considerably reliable operating steps arise.
[0012] This is achieved by a process as claimed in claim 1 and by a device as claimed in
claim 2. Preferred embodiments of the device are claimed in claims 3 to 5.
[0013] The invention is now disclosed in detail on the basis of an example of practical
embodiment which is schematically shown in the figures of the hereto attached drawings,
and further peculiarities and features will be clarified, it having to be well understood
that the invention can be anyway accomplished according to many further structural
forms of practical embodiment.
[0014] In the hereto attached drawings:
Figure 1 shows a schematic, axonometric perspective view of a device which carries
out the coupling and the re-joining of the thread with the roving, with the presence
of the spinning bobbin under way of formation and illustrates as well the time point
at which the mobile saddle unit is in its forwards-moved operating position, close
to the pair of drawing rolls, in order to enable the suction port of the ejector nozzle
to be frontally predisposed in the proximity of the intake port of the fixed sucking
nozzle.
[0015] All this represents the time point preceding the beginning of the operating steps
of coupling and rejoining of the thread to the textile fibre bundle.
[0016] Figure 2 shows a schematic, axonometric perspective view of the device which carries
out the coupling and rejoining of the thread with the roving, at the time point at
which the free end of the cut thread, and the textile fibre bundle have got coupled
with each other, and are being twisted with each other, resuming the spinning process
by the relevant spindle.
[0017] All this represents the time point subsequent to the activation of the ejector nozzle,
carried out together with the cutting of the thread, and the resumption of the revolutionary
movement of the spindle.
[0018] In the figures, same elements are indicated by the same reference numerals. Moreover,
in the figures, for the sake of clarity of the overall structure, the parts not necessary
for the understanding of the invention are omitted, or are presented in a general
way, in that they are
per se known.
[0019] Inside a prismatic block 1 an ejector nozzle 2 is provided. On its upper surface,
the block 1 is provided with a "V"-shaped, or similarly shaped, groove in order to
put and constrain, the taut thread 7 in a diametrical position and frontal adhesion
relatively to the inlet port 3 of the ejector nozzle 2.
[0020] A pipe 4 provides for the primary pressurized fluid, with this latter being injected
into a prolonging pipe 11 of the nozzle 2 according to the direction as shown by the
arrow 4a. Said pressurized fluid generates the sucking "air race" 2a in the nozzle
2.
[0021] 5a and 5b are the two positions, the one moved backwards, and the other moved forwards,
relatively to the drawing rolls 24 and 26, of a mobile saddle unit 5 supporting the
block 1 and the nozzle 2. The position 5a, shown in dashed lines, corresponds to the
retracted inoperative position of the mobile saddle unit 5 during the non-splicing-operating
step; the position 5b, depicted in solid line, corresponds to the projecting operative
position in which the mobile saddle unit 5 is during the splicing operating step.
Said positions are obtained by means of known motor means not depicted in that they
do not constitute an object of the present invention.
[0022] 6a is the arrow showing the feed direction of the roving 6.
[0023] The thread 7 is generated when the textile fibre bundle 6 exiting the drawing rolls
24 and 26 is twisted, and is wound around the underlying spinning bobbin 14 by means
of a technology and means which are
per se known.
[0024] A length 8 of the textile fibre bundle 6, approximately equivalent to the length
of the individual fibres, gets detached and is removed from the roving 6 owing to
the action by a sucking depressure acting in the direction 8a in a fixed sucking nozzle
10. Said textile fibres are continuously conveyed to a waste storage.
[0025] Scissor elements 9 are arranged on the saddle unit 5 for removing the excess thread
immediately before the free end of the same thread gets coupled to the roving.
[0026] The fixed sucking nozzle 10 is positioned under the pair of drawing rolls 26 and
24, in order to be capable of intaking and removing a textile fibre bundle portion
8 after the breakage of the thread 7, until the re-joining has taken place.
[0027] A suction pipe 12 is connected to the nozzle 10 and to means destined to generate
inside it, and, consequently, inside the nozzle 10, a depressure which is entrusted
with the task of collecting from the working area, after the breakage of the thread,
the fibres which continue to come out from the rolls 24 and 26, in order to prevent
useless and dangerous deposits of wastes from forming along the spinning spindles.
[0028] The thread is wound on the tube 16 for forming the spinning bobbin 14 with end cone
15.
[0029] A spinning ring 21 rotating according to arrow 30 causes a true twist to be given
to the thread 7 being formed.
[0030] 20 is the spinning spindle ring provided on the ring rail 22 which is provided with
a reciprocating vertical movement, so as to reel the thread 7 according to concentric,
mutually overlapping thread layers around the tube 16.
[0031] The drawing rolls 24 and 26 are positioned at the end side of the
per se traditional drawing system. 28 is the arrow which shows the direction of revolution
of the spinning spindle, and consequently of the spinning bobbin 14 which is engaged
on it.
[0032] Two plates 18 and 19 frontally opposite to each other, are provided on the saddle
unit 5 and urged against each other by elastic elements, or similar elements, so operating
substantially in parallel in order to nip the free end of the thread 7. The tension
to the thread 7 is supplied owing to the effect of the nipping pressure between said
two plates, between which the end portion of the same thread 7 is wedged in, after
being picked up from the stationary spinning bobbin 14 after the thread brakage.
[0033] The following disclosure of the operating way, carried out by referring to the cited
figures, is mainly referred to all of the novel elements and, therefore, it only concerns
the device according to the present invention, which carries out the coupling and
the re-joining of the thread with the roving, it being understood that, in order to
operate, it requires complementary devices, which include scheduling means for sequentially
operating the elements of the present device.
[0034] It is known to associate to the ring spinning frame a travelling unit with a saddle
device in order to automatically re-join the broken threads during the spinning spindles
operation. Said travelling unit is caused to run along the spinning front(s) of the
spinning frame, along running ways comprising one or more rail(s), of any shapes,
cooperating with suitable rolling means such as wheels, or rollers, or equivalent
means. During the operation of the spinning frame, the saddle unit for the re-joining
of the threads is continuously frontally reciprocated along the spindle bed, performing
a reciprocating patrolling function.
[0035] During said patrolling monitoring, the travelling device detects, by using detecting
means known from the prior art, whether the thread is present or not, on each spinning
spindle. When it detects the absence of one of the threads under way of formation,
the device stops the saddle unit 5 in front of the splindle wherein the broken thread
is, and actuates the re-joining starting mechanisms.
[0036] At the mean time, and at the time point at which the thread 7 breaks, the textile
fibre bundle 6, when exiting the drawing rolls 26 and 24, is shifted and intaken by
the sucking nozzle 10 and is held therein until the re-joining begins. By means of
an automatic method, the free end of the broken thread is looked for on the upper
layers wound on the spinning bobbin 14, and a long enough length of it is unwound.
[0037] Said thread end is picked up by mobile pincer means, which are provided on the travelling
unit and are moved upwards along a pre-established path, in order to insert the thread
end between the plates 18 and 19. The thread 7 results hence to be locked, wedged
and tensioned along a well defined length, as it clearly results from Figure 1. The
above said pincer means are not shown in the drawings, because they are
per se known and in practice they could have a whatever shape as suitable for their intended
task. During the operating steps of thread search, picking up and transfer, the spindle
on which the spinning bobbin 14 under way of formation is slid, is not under operating
revolving conditions, and is stopped and kept stationary by suitable means. Before
the wedging of the end of the thread 7 between the plates 18 and 19, operations preliminary
to the threading of the same thread through the various elements existing between
the spinning bobbin 14 and the device of the present invention are carried out, by
using known means and operating methods which are
per se traditional, and well-known to those skilled in the art.
[0038] Before the end of the thread 7 is wedged between said plates 18 and 19, the mobile
saddle unit 5 is moved towards the area under the drawing rolls 24 and 26 and is stopped
in the operative position 5b, as shown in the hereto attached drawings. In said position
the inlet port 3 of the ejector nozzle 2 is arranged in front of the inlet port of
the sucking nozzle 10, whereas the thread 7 is positioned in a frontal and diametrical
position relative to the inlet port 3 of the nozzle 2. The operation of coupling and
re-joining of the end of the broken thread 7 with the roving, or textile fibre bundle
6, now starts. The true splicing of the present invention is carried out simply, with
the aid of a sucking "air race" 2a, which performs the function of re-joining the
textile fibre bundle 6 with the end of the thread 7, amalgamating them with each other,
for resuming the spinning process.
[0039] In order to begin the splicing operation, the arm of the mobile pincers advantageously
cooperates. Said arm, in fact, at the end of its movement, which enables the pincers
to wedge the end of the thread 7 between the plates 18 and 19, actuates a microswitch,
or a similar element, which enables the releasing of the brake which is keeping stopped
the spindle of the spinning bobbin 14. This latter starts to revolve, while the scissors
9 are simultaneously, or substantially simultaneously, actuated, and at the same time
the ejector nozzle 2 is activated by delivering compressed air into the pipe 4, according
to the direction 4a. This latter actuation is such that a suction higher than that
in the nozzle 10 is created in the nozzle 2, so as to immediately cause the textile
fibre bundle 6 to be intaken and conveyed from the sucking nozzle 10 towards the inlet
port 3 and into the interior of the ejector nozzle 2.
[0040] At the same time, through this latter inlet port 3, the cut end of the thread 7 is
captured; said cut end is already subject to a twisting, due to the effect of the
already started revolutions, in the direction 30, of the ring 21, which is driven
in its turn by the revolutions of the splindle on which the spinning bobbin 14 is
slid. At this time, the thread 7 and the roving 6 inside the inlet port 3 of the ejector
nozzle 2 approach each other, and interfere and get constrained with each other, in
that the fibres of the roving 6 are captured and wrapped by the fibres of the end
of the thread 7, with this latter being strongly twisted by the revolutions of the
ring 21. In order to prevent the splice from resulting too long, the scissors 9 must
be arranged between the plates 18,19 and the inlet port 3 of the ejector nozzle 2
in such a position to cut the thread at a point rather close to the inlet port 3.
The scissors 9 are advantageously actuated with a slight delay after the resumption
of the revolutions of the ring 21, in order to give the twists the necessary time
for them to rise up to the end of the thread nipped between the plates 18 and 19.
Incidentally, the above mentioned operating steps can at least partially overlap each
other over time.
[0041] Instead of the scissors 9, which cut the thread 7 with a substantially sharp cut,
also the use can be envisaged of a tearing device, of a traditional structure, in
order to carry out a gradual breakage of the fibres, in order to improve the appearance
of the splice. It should be stressed that the roving 6 does not need to be cut, or
torn, in that at the time at which it is intaken into the interior of the ejector
nozzle 2, its length is never eccessive.
[0042] In fact, the roving inside the suction duct 12 does maintain its fibrous structure
along an initial length only, which is approximately equal to the length of the fibres.
After this length, inasmuch as it does not have any consistency, the roving gets dissolved
owing to the effect of the suction. Therefore, for the purposes of the splice, no
need exists for the excess of roving length to be removed. At a time point subsequent
to the cutting by the scissors 9, suitably timed by an adjustable scheduling apparatus,
known from the prior art, the ejector nozzle 2 is disabled, or partially disabled,
with the action of the sucking "air race" 2a being discontinued, or limited.
[0043] In fact, it is of essential importance that the suction by the "air race" 2a does
not retain the coupled thread or roving after that the joining is carried out, in
order to prevent the thread 7 from remaining stuck, in correspondence of its upper
section, to the inlet port 3 of the ejector nozzle 2, being thus hindered in its running
towards the spindle, on which it has started to wind on the spinning bobbin 14. In
such a way, the continuity of the roving/thread is reliably resumed, thus the continuity
of the spinning process being resumed as well.
[0044] From tests carried out, the perfect repeatibility and the extreme reliability was
observed of the joining process according to the present invention, on the whole range
of discontinuous-fibre threads.
[0045] In fact, the main advantage of the herein proposed device is that the free end of
the thread 7 meets always the fibres of the roving 6, whichever the position of these
latter may be when exiting the drawing rolls 24 and 26. Therefore, the possibilities
are nullified, that the thread 7 and the fibres of the roving 6 may not meet each
other inside the interior of the sucking "air race" 2a of the ejector nozzle 2, in
that both of them are attracted and piloted by suction. It is obvious that the sucking
"air race" inside the tube 11, instead of being generated by compressed air delivered
through the tube 4, could be obtained by connecting said pipe 11 with a vacuum pump,
or with a similar device. The "air race" inside the pipe 11 can be possibly obtained
by combining the suction with the blowing of compressed air by means of one or more
nozzles. Also the air intake points may be more then one.
[0046] The inner wall of the nozzle 2 and/or of the pipe 11, besides being of simple conical
or cylindrical configuration, may be given a different shape, suitable for giving
the fibres and the thread a centrifugal speed, or similar motions. Furthermore, the
extensions of the above said pipes can be both rigid and flexible.
[0047] When the joining action is ended, the mobile saddle unit 5 is returned to its initial
position 5a, thus allowing the spinning to be regularly continued, and the reciprocating
patrolling by the travelling unit, which is the supporting and moving unit for the
saddle unit 5 of the present invention, to be resumed.
1. A process for coupling and re-joining the thread with the roving following thread
breakage in a ring spinning frame, in which for each spinning spindle a textile fibre
bundle (6) comes out of a pair of drawing rolls (24,26), comprising the steps of:
- shifting the textile fibre bundle (6) from its running direction toward the inlet
port of a fixed sucking nozzle (10) and holding the bundle (6) by suction in said
sucking nozzle (10);
- stopping the spinning spindle;
- bringing the free end of the broken thread (7) from the spinning bobbin (14) in
a tensioned state into tangling engagement with the textile fibre bundle (6) to couple
and re-join the thread with the bundle (6), and resuming the spinning process;
characterised in that:
- the end portion of the broken thread (7) picked up from the spinning bobbin (14)
is first brought into frontal adhesion with, and in diametrical position relatively
to, the inlet port (3) of an ejector nozzle (2) while the latter is inactive;
- the ejector nozzle (2) is activated and a suction higher than that of said sucking
nozzle (10) is created in the ejector nozzle (2);
- the thread (7) is cut or torn in a region close to the inlet port (3) of the ejector
nozzle (2) simultaneously with the activation of the suction in the ejector nozzle
(2), and the thread (7) and the bundle (6) are sucked into the ejector nozzle (2);
- the revolutionary movement of the spinning spindle is resumed substantially simultaneously
with, or slightly in advance to, the suction of the bundle (6) into the ejector nozzle
(2), whereby the thread (7) and the bundle (6) are twisted together.
2. A device for performing the process according to claim 1, comprising:
- a sucking nozzle (10) arranged below a pair of drawing rolls (24,26) of a spinning
unit of a spinning frame for receiving and holding by suction a textile fibre bundle
(6) following a thread breakage;
- means for stopping the spinning spindle and means for bringing the free end of the
broken thread (7) from the spinning bobbin (14) into tangling engagement with the
textile fibre bundle (6) to couple and re-join the thread (7) with the bundle (6);
- means for revolving the spinning spindle;
characterised in that the device further comprises:
- a mobile saddle unit (5) supported by a travelling unit movable along the spinning
frame;
- means for detecting the breakage of the thread (7) and stopping the travelling unit
with the saddle unit (5) where a broken thread (7) is detected;
- an ejector nozzle (2) on the saddle unit (5) and means (pipe 4) for creating in
said ejector nozzle (2) a suction higher than that in said sucking nozzle (10), said
ejector nozzle (2) being positionable proximate to said sucking nozzle (10) for sucking
said bundle (6) into said ejector nozzle (2);
- movable pincer means on said travelling unit for bringing the end of the broken
thread (7) into a frontal and diametrical position relative to the inlet port (3)
of said ejector nozzle (2);
- a nipping element (plates 18,19) on said saddle unit (5) for holding said thread
end under tension in said frontal and diametrical position;
- scissors or tearing elements (9) between said nipping element and the inlet port
(3) of the ejector nozzle (2) and close to the ejector nozzle (2) for removing an
excess thread adjacent said ejector nozzle (2);
- scheduling means for sequentially operating said breakage detecting means, said
spindle stopping means, said pincer means, said nipping element (plates 18, 19), said
scissors or tearing elements (9), said suction creating means and said spindle revolving
means to operate a twisting of the cut thread (7) with the bundle (6) within said
ejector nozzle (2) for re-joining the thread (7) and the bundle (6).
3. A device as claimed in claim 2, characterised in that the saddle unit (5) is movable
relative to the drawing rolls (24,26) between a retracted inoperative position (5a)
and a projecting operative position (5b) in which said ejector nozzle (2) is arranged
with its inlet port (3) in front of the inlet port of said sucking nozzle (10).
4. A device as claimed in claim 2 or 3, characterised in that said ejector nozzle (2)
has an inlet pipe (4) for pressurized air spaced from the inlet (3) of the ejector
nozzle (2) and directed to create suction at the inlet port (3) of the ejector nozzle
(2).
5. A device as claimed in one of claims 2 to 4, characterised in that said saddle unit
(5) has a thread guiding prismatic block (1) in which said ejector nozzle (2) is provided,
said block (1) having at the top a V-shaped groove for receiving the taut thread (7)
in said frontal and diametrical position.
1. Verfahren zum verbinden und Anspinnen des Fadens mit dem Vorgarn im Anschluß an einen
Fadenriß an einer Ringspinnmaschine, bei der für jede Spinnspindel ein textiles Faserbündel
(6) aus einem Paar von Zugrollen (24,26) austritt, mit folgenden Schritten:
Verschieben des textilen Faserbündels (6) aus seiner Laufrichtung in Richtung auf
die Einlaßöffnung einer fest angeordneten Saugdüse (10) und Halten des Bündels (6)
durch Saugwirkung in dieser Saugdüse (10),
Anhalten der Spinnspindel,
Ineingriffbringen des freien Endes des gerissenen Fadens (7) von der Spinnspule (14)
in gespanntem Zustand mit dem textilen Faserbündel (6) in verschlungenem Zustand zum
Verbinden und Anspinnen des Fadens mit dem Bündel (6) und Wiederaufnehmen des Spinnvorganges,
dadurch gekennzeichnet,
daß der Endabschnitt des von der Spinnspule (14) aufgenommenen, gerissenen Fadens
(7) zunächst in frontales Anhaften an, und in diametraler Stellung relativ zu der
Einlaßöffnung (3) einer Ejektordüse (2) gebracht wird, während letztere inaktiv ist,
daß die Ejektordüse (2) aktiviert wird und eine Saugwirkung höher als die der Saugdüse
(10) in der Ejektordüse (2) erzeugt wird,
der Faden (7) in einem Bereich nahe der Einlaßöffnung (3) der Ejektordüse (2) gleichzeitig
mit der Aktivierung der Saugwirkung in der Ejektordüse (2) geschnitten oder gerissen
wird und der Faden (7) und das Bündel (6) in die Ejektordüse (2) gesaugt werden, und
daß die Drehbewegung der Spinnspindel im wesentlichen gleichzeitig mit oder etwas
vor dem Ansaugen des Bündels (6) in die Ejektordüse (2) wieder aufgenommen wird, wobei
der Faden (7) und das Bündel (6) zusammengedreht werden.
2. Vorrichtung zur Durchführung des Verfahrens nach Anspruch 1, mit
einer Saugdüse (10), die unter einem Paar von Zugrollen (24,26) einer Spinneinheit
einer Spinnmaschine zum Aufnehmen und Halten eines textilen Faserbündels (6) durch
Saugwirkung im Anschluß an einen Fadenriß angeordnet ist,
einer Einrichtung zum Anhalten der Spinnspindel und einer Einrichtung zum verschlungenen
Ineingriffbringen des freien Endes des gerissenen Fadens (7) von der Spinnspule (14)
mit dem textilen Faserbündel (6) zum Verbinden und Anspinnen des Fadens (7) mit dem
Bündel (6), und
einer Einrichtung zum Drehen der Spinnspindel,
dadurch gekennzeichnet,
daß die Vorrichtung weiterhin umfaßt:
eine bewegliche Satteleinheit (5), die durch eine Fahreinheit längs der Spinnmaschine
beweglich gehalten wird,
eine Einrichtung zum Feststellen des Risses des Fadens (7) und zum Anhalten der Fahreinheit
mit der Satteleinheit (5) an der Stelle, an der der gerissene Faden (7) festgestellt
wird,
eine Ejektordüse (2) auf der Satteleinheit (5) und eine Einrichtung (Rohr 4) zum Erzeugen
einer Saugwirkung in dieser Ejektordüse (2) höher als die in der Saugdüse (10), wobei
die Ejektordüse (2) nahe an der Saugdüse (10) zum Ansaugen des Bündels (6) in die
Ejektordüse (2) angeordnet werden kann,
eine bewegliche Zangeneinrichtung an der Fahreinheit, um das Ende des gerissenen Fadens
(7) in eine frontale und diametrale Position relativ zu der Einlaßöffnung (3) der
Ejektordüse (2) zu bringen,
ein Quetschelement (Platten 18,19) an der Satteleinheit (5) zum Halten des Fadenendes
unter Spannung in dieser frontalen und diametralen Stellung,
eine Schere oder Reißelemente (9) zwischen diesem Quetschelement und der Einlaßöffnung
(3) der Ejektordüse (2) und nahe an der Ejektordüse (2) zum Entfernen eines überschüssigen
Fadens an der Ejektordüse (2), und
eine Steuerungseinrichtung für den aufeinanderfolgenden Betrieb der Einrichtung zum
Feststellen eines Fadenrisses, der Einrichtung zum Anhalten der Spindel, der Zangeneinrichtung,
des Quetschelementes (Platten 18,19), der Schere oder des Reißelementes (9), der Einrichtung
zum Erzeugen einer Saugwirkung und der Einrichtung zum Drehen der Spindel, um ein
Verdrehen des geschnittenen Fadens (7) mit dem Bündel (6) innerhalb der Ejektordüse
(2) zum Anspinnen des Fadens (7) und des Bündels (6) zu bewirken.
3. Vorrichtung nach Anspruch 2,
dadurch gekennzeichnet,
daß die Satteleinheit (5) relativ zu den Zugrollen (24,26) zwischen einer zurückgezogenen
Außerbetriebsstellung (5a) und einer vorgeschobenen Betriebsstellung (5b) beweglich
ist, in der die Ejektordüse (2) mit ihrer Einlaßöffnung (3) vor der Einlaßöffnung
der Saugdüse (10) angeordnet ist.
4. Vorrichtung nach Anspruch 2 oder 3,
dadurch gekennzeichnet,
daß die Ejektordüse (2) eine Einlaßröhre (4) für Druckluft in einem Abstand von dem
Einlaß (3) der Ejektordüse (2) aufweist, die zur Erzeugung einer Saugwirkung an der
Einlaßöffnung (3) der Ejektordüse (2) ausgerichtet ist.
5. Vorrichtung nach einem der Ansprüche 2 bis 4,
dadurch gekennzeichnet,
daß die Satteleinheit (5) einen prismatischen Block (1) für die Fadenführung aufweist,
in welchem die Ejektordüse (2) vorgesehen ist, wobei dieser Block (1) auf der Oberseite
eine V-förmige Nut zur Aufnahme des gespannten Fadens (7) in der frontalen und diametralen
Stellung aufweist.
1. Un processus pour coupler et rattacher le fil avec la mèche suite à la rupture du
fil dans un métier à filer à anneaux, dans lequel pour chaque broche de filage un
paquet de fibres textiles (6) sort d'une paire de cylindres étireurs (24, 26), consistant
en les étapes suivantes :
- dévier le paquet de fibres textiles (6) de sa direction de marche vers l'orifice
d'entrée d'une tuyère d'aspiration fixe (10) et maintenir le paquet (6) par aspiration
dans ladite tuyère d'aspiration (10).
- arrêter la broche de filage
- amener de la bobine de filage (14) l'extrémité libre du fil cassé (7), à l'état
tendu, en un contact enchevêtré avec le paquet de fibres textiles (6) pour coupler
et rattacher le fil avec le paquet (6), et reprendre le processus de filage,
caractérisé en ce que :
- la partie d'extrémité du fil cassé (7) récupéré sur la bobine de filage (14) est
d'abord amenée en contact frontal avec l'orifice d'entrée (3), et en position diamétrale
par rapport à lui, d'une tuyère d'éjection (2) alors que cette dernière est inactive
- la tuyère d'éjection (2) est actionnée et une aspiration supérieure à celle de la
tuyère d'aspiration (10) est créée dans la tuyère d'éjection (2).
- le fil est coupé ou déchiré dans une région proche de l'orifice d'entrée (3) de
la tuyère d'éjection (2) en même temps que l'aspiration de la tuyère d'éjection (2)
est actionnée, et le fil (7) et le paquet (6) sont aspirés dans la tuyère d'éjection
(2).
- le mouvement de révolution de la broche de filage reprend pratiquement simultanément
à l'aspiration, ou légèrement en avance sur elle, du paquet (6) dans la tuyère d'éjection
(2), le fil (7) et le paquet (6) étant par là tordus ensemble.
2. Un dispositif pour réaliser le processus suivant la revendication 1, comportant :
- une tuyère d'aspiration (10) placée en dessous d'une paire de rouleaux étireurs
(24,26) d'une unité de filage d'un métier à filer pour recevoir et maintenir par aspiration
un paquet (6) de fibres textiles suite à une rupture de fil.
- un moyen pour arrêter la broche de filage et un moyen pour amener l'extrémité libre
du fil cassé (7) de la bobine de filage (14) en contact enchevêtré avec le paquet
de fibres textiles (6) pour coupler et rattacher le fil (7) avec le paquet (6).
- un moyen pour faire tourner la broche de filage caractérisé en ce que le dispositif
comporte en outre :
- une unité de sellette (5)mobile placée sur une unité à course déplaçable le long
du métier à filer
- un moyen pour détecter la rupture du fil (7) et arrêter l'unité à course avec l'unité
de sellette (5) là où est détecté un fil cassé (7)
- une tuyère d'éjection (2) sur l'unité de sellette (5) et un moyen (tuyau 4) pour
créer dans ladite tuyère d'éjection (2) une aspiration supérieure à celle dans ladite
tuyère d'aspiration (10), ladite tuyère d'éjection (2) pouvant être positionnée à
proximité de ladite tuyère d'aspiration (10) pour aspirer ledit paquet (6) dans ladite
tuyère d'éjection (2)
- un moyen de saisie, déplaçable sur ladite unité à course pour amener l'extrémité
du fil cassé (7) en position frontale et diamétrale par rapport à l'orifice d'entrée
(3) de ladite tuyère d'éjection (2)
- un élément de pincage (plaques 18,19) sur ladite unité de sellette (5) pour maintenir
ladite extrémité de fil sous tension dans ladite position frontale et diamétrale.
- Des ciseaux ou éléments de déchirage (9) placés entre ledit élément de pinçage et
l'orifice d'entrée (3) de la tuyère d'éjection (2) et à proximité de ladite tuyère
d'éjection (2) pour retirer un excès de fil à proximité de ladite tuyère d'éjection
(2).
- Un moyen de programmation pour actionner séquentiellement ledit moyen de détection
de rupture, ledit moyen d'arrêt de la broche, ledit moyen de saisie, ledit moyen de
pinçage (plaques 18,19), lesdits ciseaux ou éléments de déchirage (9), ledit moyen
créant l'aspiration et ledit moyen faisant tourner la broche pour obtenir une torsion
du fil coupé (7) avec le paquet (6) à l'intérieur de ladite tuyère d'éjection (2)
en vue de rattacher le fil (7) et le paquet (6).
3. Un dispositif selon la revendication 2, caractérisé en ce que l'unité de sellette
(5) est déplaçable par rapport aux rouleaux étireurs (24,26) entre une position (5a)
rétractée de non fonctionnement et une position (5b) de fonctionnement faisant saillie
dans laquelle ladite tuyère d'éjection (2) est placée avec son orifice d'entrée (3)
en face de l'orifice d'entrée de ladite tuyère d'aspiration (10).
4. Un dispositif selon la revendication 2 ou 3, caractérisé en ce que ladite tuyère d'éjection
(2) comporte un tuyau d'entrée (4) pour de l'air sous-pression, espacé de l'entrée
(3) de la tuyère d'éjection (2), et orienté pour créer une aspiration au niveau de
l'orifice d'entrée (3) de la tuyère d'éjection (2).
5. Un dispositif selon la revendication 2 ou 4, caractérisé en ce que ladite unité de
sellette (5) comporte un bloc (1) en forme de prisme pour le guidage du fil dans lequel
ladite tuyère d'éjection (2) est placée, ledit bloc (1) ayant en son sommet une rainure
en forme de V pour recevoir le fil tendu (7) dans ladite position frontale et diamétrale.