OBJECT OF THE INVENTION
[0001] The present invention relates to a gas high-voltage circuit-breaker, with interrupters
similar to the kind having a compression piston, acting however under a mixed arc
interruption principle, either by simple compression or by self blast by thermal expansion,
and in limiting cases within the action ranges of both principles, by combining the
two. In the range of low-average short-circuit currents the circuit-breaker subject
of the invention acts under the principle of simple compression piston. In the range
of average-high short-circuit currents it acts under the principle of self blast by
thermal expansion, self-locking during the disconnection operation by means of a suitable
mechanism the mobile contacts of its interrupters to form a fixed volume, transitory
therein until interruption of the arc, suited for the operation of this principle,
and which structural characteristics have been designed in order to achieve therefor
an optimal functional performance, specifically in the disconnection operation and
against the short-circuit currents inherent therein, all with a remarkable low energy
level in the driving mechanism used to operate the same and a high interruption power
in high short-circuit currents.
BACKGROUND OF THE INVENTION
[0002] It is well-known that in the field of high-voltage circuit-breakers, using gas as
insulating arc interruption means, three distinct solutions have to date been used,
namely simple compression piston, commonly designated "puffer", self blast by thermal
expansion, commonly designated "self blast", and self blast by thermal expansion with
auxiliary compression piston.
[0003] The puffer system, most widely used nowadays in average and high-voltage, albeit
significantly advantageous, being in particular simple as to operating principle and
in construction, low-cost conventional materials with a well-known performance as
regards aging, highly effective and regular in extinguishing all the range of short-circuit
currents, with very short arc times, largely the same at all short-circuit levels,
little erosion at the nozzles and little wear at the arcing contacts, capable of self-regulating
the vacuum generated pressure, in cases of nozzle wear under extreme accumulated arcing
stress, by automatically increasing the disconnection speed and low pressures of the
insulating gas used, for instance sulphur hexafluoride, however has its most severe
problem in that the disconnection energy required increases directly in proportion
to the increase of the short-circuit currents. In fact, very powerful robust mechanical,
pneumatic or hydraulic drives are required for very strong short-circuits, for in
this principle the thermal expansion and backheating pressure of the gas in the compression
volume acts directly on the drive.
[0004] The self blast system with fixed expansion volume has to date only been used in average
voltage, and though its performance is very good in very small currents, it requires
a low energy level, has a high interruption power in maximum short-circuit currents
and, using a coil for arc rotation, performance is improved at average-low levels
of the short-circuit intensity and wear wear of contacts and nozzles is reduced, it
none the less has a wide range of disadvantages that are mainly as follows:
- Delicate principle requiring a high constructive precision.
- Expensive and sophisticated materials to reduce erosion at the nozzles and communication
slots to the fixed heating and expansion volume, for in this principle speed and interruption
in average-low short-circuit currents is very sensitive to the wear of these elements
inasmuch as the thermal contribution of the arc at such levels is very low.
- Little accumulated experience on the performance in time of the materials used.
- Variable arc times in accordance with the short-circuit level, generally rather longer
than with a compression piston.
- High filling pressures of the interrupters with the blast and insulation means, which
means that they must be robustly dimensioned.
- Danger of the walls of the fixed heating and expansion vessel being metallised during
disconnection of the average-high level of the short-circuit currents, given that
the expansion volume must be rather small, and hence the level of insulation under
accumulated arc stresses can be reduced.
- Increased cost of the principle in the event of an arc turning coil being used and
accumulated problems due to the difficulties that switching the short-circuit current
to the coil entails.
- Finally and with regard to self blast by thermal expansion with mobile volume and
auxiliary compression piston: this system provides an improved performance at the
low-average short-circuit levels as compared with the principle of simple self blast,
by using an auxiliary compression piston to blast this range of currents and eliminate
the possible dielectric problems by metallisation of the insulating walls, due to
projected metallic vapours or deposits, but however also poses a wide number of problems,
that in turn actually comprise the following:
- The mobile mass is largely increased.
- There are two separate volumes, a thermal expansion and a compression volume.
- Blast gates are introduced gauged precisely so that at high short-circuit levels with
rapid pressure increases in the thermal expansion volume, the pressure originating
in the compression volume is evacuated through the same towards the exhaust.
- For the above reason, increase of the required drive energy.
- An increased cost due to the piston and auxiliary compression volume, plus the blast
gates at the three chambers.
- Arc times in excess of those of the puffer system.
DESCRIPTION OF THE INVENTION
[0005] The high-voltage circuit-breaker subject of the invention has all the advantages
of a conventional puffer type circuit-breaker in the range of low-average short-circuit
currents, working in this field under such principle whence the problems of the aforesaid
other principles are eliminated in this range of currents.
[0006] From the range of average-high short-circuit currents in which a puffer begins to
experience difficulties (increase of disconnection energy required by generation,
backheating and thermal expansion of the gas, high pressures in the compression volume)
it automatically selflocks the mobile contacts of the interrupters precluding their
back motion and contemporaneously determining therein during the self-locking period
a suitable fixed volume, so that the circuit-breaker that had until then worked as
a conventional puffer will automatically start to work by self blast by thermal expansion
of the gas contained in the same volumes, viz. as a self blast until arc interruption
is over, with the characteristic advantages of this principle in this range of short-circuit
currents.
[0007] Right after arc interruption and hence evacuation of the remaining expansion volume
pressure the mobile contacts are automatically unlocked since the cause thereof shall
be no longer, and the total disconnection run of the circuit-breaker will be over.
[0008] As described above, the subject circuit-breaker combines the advantages of both operating
principles, namely puffer and self blast, without having any of their disadvantages,
moreover affording the advantage that in the self blast operating area precompression
due to the above puffer type actuation allows the gas filling pressure in the circuit-breaker
chambers to be significantly reduced with regard to the filling pressures required
in circuit-breakers working only under the self blast principle.
[0009] In accordance with the characteristics of the invention the mobile circuit-breaker
contacts have in addition to the classic connecting and disconnection springs and
other auxiliary elements been provided to have a self-locking device, so that once
the contact has started on the disconnection movement it can by no means move back
at any point of the operation in which this tends to take place.
[0010] More specifically, the circuit-breaker is structured as a puffer type circuit-breaker,
viz. provided with an interrupter in which a membrane is provided crossed by the mobile
contact and which determines a chamber with the configuration of a guide cylinder
in which the compression piston plays, likewise crossed by the mobile contact and
framed by a nozzle which moves jointly with the piston and the mobile contact to clamp
the fixed contact, but with the exception that the said mobile contacts, and as aforesaid,
are associated to a self-locking device which determines, also as aforesaid, that
when the force corresponding to the pressure generated in the chambers by backheating
(thermal expansion) is greater than the instantaneous force imparted by the disconnection
spring, the mobile contact is automatically locked by the said self-locking device,
the mobile contact being held still and the circuit-breaker now acting as a classical
self blast type circuit-breaker, which position is sustained until the arc is interrupted,
the residual sweep pressure being immediately evacuated when the mobile contact completes
its disconnection run by means of the energy left in the disconnection spring.
[0011] More specifically and in order to achieve the above, the circuit-breaker subject
hereof is structured from a mechanical drive mechanism based on a load shaft and an
output shaft, connected to each other by a cam and a transmission lever, wherein the
load shaft is driven by action of any suitable drive element, for instance a motor
reduction unit or a winch, acting on the said shaft through a suitable drive and coupling
mechanism, to tighten the connecting spring.
[0012] The shaft load is in addition to the said cam on which the connecting spring acts
also integrally provided with a ratchet which coordinates the position of one or several
catches fitted with buffer springs so that during the connection operation which entails
the automatic tightening of the disconnection spring the said buffer springs allow
the output shaft to rotate freely and hence the mobile contacts of the interrupters
to move in such direction, releasing to such end the multiple steps of the self-locking
cam fixed to the output shaft and associated to a transmission which relates the mobile
contacts to the disconnection spring. During a disconnection operation in which the
disconnection spring is hence in operation, the above- described ratchet will irrespective
of the position it is in (taught or lax connecting spring) allow the said catch or
catches to move freely on the self-locking cam, progressively sliding on the operating
profile thereof as the mobile contact moves in the disconnection movement direction,
so that in the event of disconnection of a high enough short-circuit current capable,
due to the pressure generated thereby in the compression volume, of causing the said
movement to tend to be inverted, the mobile contact will be automatically locked by
the self-locking cam step in which the operating end of the catch or one of the catches
is at the time.
[0013] To supplement the above structure the fixed and mobile contacts are housed within
an interrupter, which could in principle be said to be similar to the puffer type,
which has a membrane crossed by the mobile contact, a guide cylinder associated to
the said membrane, a piston which slides within the said guide cylinder and a nozzle
associated in turn to the said piston.
[0014] In accordance with this structure and as above mentioned, with average-high short-circuit
currents with which a pressure could be generated in a disconnection operation, by
backheating and thermal expansion of the gas, capable of overcoming the disconnection
spring tension, the mobile contact would be automatically locked by the self-locking
mechanism and the circuit-breaker that would have thitherto worked as a puffer would
now work as a self blast, i.e. by self blast by thermal expansion until the arc was
extinguished, on determining by action of the said mechanism a predetermined volume
in the compression chamber, or in other words with the most ideal solution for these
average-high short-circuit currents.
[0015] In accordance with a simpler embodiment of the invention the high-voltage circuit-breaker
is basically structured from a mechanical drive mechanism having an only circuit-breaker
operating shaft and an energy accumulator, either mechanical comprising a spring or
spring package, or a duly adapted spiral spring, or any other kind of energy accumulator
(hydraulic, hydro-pneumatic and so forth) capable of storing the energy required for
the various circuit-breaker operating cycles.
[0016] The operating shaft is provided with two blocks of elements, the first being designed
to load the energy accumulator and the latter comprising the circuit-breaker interlocking
and release elements, the latter being combined with the self-locking mechanism, working
as appropriate, in the disconnection operation. These two blocks of elements are related
to each other by means of a suitable coupling which uncouples both while the energy
accumulator is being loaded and joins the same during circuit-breaker operation or
operating cycles. The shaft is further integrally provided with a lever (optionally
other elements such as cams) relating the same through a transmission or other transmission
means to the mobile contacts in the chamber.
[0017] The load block essentially comprises a cam turning on the operating shaft and on
which a flexible transmission is coiled acting while loading and unloading the energy
accumulator or a suitable system in the event of any other kind of energy accumulator
being applied, with a one-way radial coupling system, for instance a freewheel, otherwise
called free gear coupling, associated to a ring gear designed to load the energy accumulator
by external means, automatically by means of a motor reduction unit or manually by
means of a winch, and a likewise one-way axial semi-coupling working in a direction
contrary to the above, relating this block to the interlocking, release and self-locking
block, as aforesaid.
[0018] The interlocking, release and self-locking block is fixed to the operating shaft
in the direction of rotation by means of a suitable coupling (pin, knurling and so
forth), can move freely axially and has a one-way axial semi-coupling designed for
coupling with the load block during circuit-breaker operation, to which end it is,
in the direction of the load block, permanently acted upon by a resilient element.
This block is further provided with a retention cam having two steps integral therewith
associated to an interlocking and release mechanism to drive by external and conventional
means the circuit-breaker operation. The body of this block is, on its outer diameter
and on the turning arc corresponding to the disconnection operation, provided with
a stepping or multiple gearing associated to a catch or catches acted upon by buffer
springs or else by the force of gravity, forming in their association a self-locking
mechanism that automatically prevents all and any back movement against the direction
of rotation of the shaft in the disconnection operation and hence all tendency to
invert the movement of the mobile contacts in the chambers.
[0019] The above axial semi-couplings, which associate the load block and the retention
block and the aforesaid resilient element, can be replaced by another element (for
instance another freewheel) or duly arranged elements fulfilling such function, in
which event the circuit-breaker operating shaft could be directly coupled with the
interlocking, release and self-locking block.
[0020] Thus and in the event of a critical short-circuit current high enough and capable
due to the pressure thereby generated in the compression volume of causing a tendency
to invert the said movement, the mobile contact would be automatically locked by the
step in the self-locking mechanism positioned at the time at the operating end of
the one catch or one of the catches.
[0021] To supplement the above structure the fixed and mobile contact are housed within
an interrupter that could be in principle be said to resemble the puffer type, having
a membrane crossed by the mobile contact, a guide cylinder associated to the said
membrane, a compression piston sliding within the said guide cylinder and a nozzle
in turn associated to the said piston.
[0022] In accordance with this structure and as aforesaid, in the event of average-high
short-circuit currents, with which a pressure could be generated in a disconnection
operation, by backheating and thermal expansion of the gas, capable of overcoming
the instantaneous voltage supplied by the energy accumulator, the mobile contacts
would be automatically checked by the self-locking mechanism and the circuit-breaker
that would have thitherto worked as a puffer would now work as a self blast, viz.
self blast by thermal expansion until arc interruption, when the said mechanism action
determines a predetermined volume in the compression chamber, i.e. with the most ideal
solution for these average-high short-circuit currents.
[0023] To supplement the energy accumulator in accordance with the objective characteristics
that the circuit-breaker must meet, the use of other springs is also provided to supplement
the circuit-breaker's function, either in the disconnection operation as acceleration
spring, or to obtain a suitable energy balance between those required for connection
and disconnection, such being fitted for instance within the actual circuit-breaker
poles or chambers, or supporting the energy accumulator for the connecting operation.
[0024] Finally and in accordance with another practical embodiment of the invention, the
self-locking means for the mobile contact comprises a mechanical-pneumatic mechanism
that, in addition to being directly fitted in the interrupters thereof, is operated
automatically from the pressure increases in the compression volumes and thermal expansion
thereof in the disconnection operation and allows, as appropriate, the blast and interruption
of the arc by the mixed principle of compression/self blast by thermal expansion of
the insulating gas.
[0025] The self-locking mechanism fitted directly in the interrupter essentially comprises
one or several assemblies formed by a pneumatic piston directly operated by the pressure
increase in the compression volume through a gas opening passage, a catch swinging
about a shaft, a buffer spring permanently acting against the said pneumatic piston
and a stepping or multiple gearing conveniently arranged on the guide tube of the
mobile contact, and on which as appropriate the said catches or assemblies act. With
the exception of the multiple stepping, the other elements can be located in the base
plate of the interrupter.
[0026] The subject self-locking mechanism on being acted by the pressure increase in the
compression volume (pneumatic pressure greater than the strength of the buffer spring)
prevents all tendency to invert the movement of the mobile contacts of the chambers
during the disconnection operation when the catch or one of the catches is automatically
interlocked in the relevant step of the multiple stepping of the guide tube, at the
very moment in which such tendency begins, thereby for the circuit-breaker operating
drive power to be successfully reduced practically to that required to accelerate
the mobile masses and attain the required operating speeds.
[0027] In the event of this tendency not coming about (average-low short-circuit currents)
the operating end of the catch or catches will freely slide on the multiple stepping
profile during the disconnection operation.
[0028] The blast value in the compression volume for dimensioning and operating the self-locking
mechanism may be chosen from among those produced by the movement in a vacuum of the
mobile contacts in the disconnection operation and as considered appropriate, generated
from a given level of the short-circuit current.
[0029] During the connection operation the said mechanism remains idle allowing the mobile
contacts to move freely in this operation, for during the same there are no pressure
increases in the compression volume of the interrupters and hence the self-locking
mechanism is not activated.
[0030] In accordance with this structure and as aforesaid in the event of critical average-high
short-circuit currents with which pressures could be generated in a disconnection
operation, in the compression volumes of the interrupters, by backheating and thermal
expansion of the insulation gas used, capable of overcoming the instantaneous voltage
or force supplied by the accumulator drive, the mobile contacts would be automatically
checked by the self-locking mechanism and the circuit-breaker that would have thitherto
worked as a puffer would now work as a self blast, viz. self blast by thermal expansion,
in other words with the most ideal solution for these cases, when the said mechanism
action defines a predetermined volume in the compression chamber, transitory therein
until arc interruption.
DESCRIPTION OF THE DRAWINGS
[0031] In order to provide a fuller description and contribute to the complete understanding
of the characteristics of this invention, a set of drawings is attached to the specification
which, while purely illustrative and not fully comprehensive, shows the following:
Figure 1.- Is a diagrammatic view of a high-voltage circuit-breaker made in accordance
with the object of the present invention, which appears disconnected and with the
connecting (7) and disconnection (6) springs lax.
Figure 2.- Is a partial detail of the above figure, in this case pertaining to the
position with the circuit-breaker connected and with the disconnection spring (6)
tight during the connecting and holding operation in the circuit-breaker disconnection
interlocking and release mechanism (26).
Figure 3.- Is finally the assembly of figure 2, in an intermediate retention position
in which the circuit-breaker no longer works as a puffer and begins to do so as a
self blast, by action of a critical short-circuit strength in the average-high range,
with the principle subject of this invention acting to such end.
Figure 4.- Shows the ranges of the possible curves of the disconnection movement under
high short-circuit currents, and the pressure increases generated by the same in the
compression volume and thermal expansion of the gas.
Curve I: where the overall run is greater than the retention field of the self-locking
mechanism.
Curve II: where the overall run matches the first retention step in the self-locking
mechanism (5).
Curve III: where the overall run matches the last retention step in the self-locking
cam (5).
The distance "C" determines the least optimal interruption and insulation distance
from the separation of contacts.
Figures 5 and 6.- Show two baffle plate options, with the baffle plate mounted in
the chamber, instead of being coupled to the mobile contact.
Figure 7.- Is a diagram showing a characteristic curve (TTR as a function of Icc) of the circuit-breaker subject of the present invention curve A, showing the advantages
thereof as compared with the two classic circuit-breakers having the same energy level
for their respective drives, with the puffer curve B and self blast curve C type operating
principles.
Figure 8.- Is a diagrammatic view of a high-voltage circuit-breaker provided with
the said self-locking interlocking device comprising the essential foundation of the
invention, to achieve the mixed principle of interruption by simple compression/self
blast by thermal expansion.
Figure 9.- Is a diagram corresponding to a characteristic curve (TTR as a function
of Icc) of the circuit-breaker of the above figure curve A, showing its advantages as compared
with two classic circuit-breakers, with the puffer curve B and self blast curve C
type operating principles.
Figure 10.- Is a diagrammatic view of a high-voltage circuit-breaker made in accordance
with the embodiment in which the same is fitted with a single operating shaft, in
the circuit-breaker drive mechanism, which is in the connected position and in this
case with a spring energy accumulator tightened and retained in the circuit-breaker
interlocking and release mechanism.
Figure 11.- Is the assembly of figure 10, during a disconnection operation, in an
intermediate self-locking position in which the action of a critical short-circuit
strength of the average-high range causes the circuit-breaker to cease acting as a
puffer to begin doing so as a self blast, the principle subject of the present invention
acting to such end.
Figure 12.- Is the assembly of the above figure, in this case representing the disconnection
circuit-breaker position with the energy accumulator tightened and retained in the
circuit-breaker interlocking and release mechanism.
Figure 13.- Shows the ranges of the possible curves of the disconnection movement
under short-circuit currents, in particular under high short-circuit currents, and
the pressure increases generated thereby in the compression volume and gas thermal
expansion, in accordance with a given position of the moment in which the contacts
of the interrupters are separated by symmetrical or asymmetrical currents. Distance
"C" defines the least optimal distance of the arc from the contacts separation. Angle
β is the run of the mobile contact up to the first retention step and angle τ stands
for the position area of the stepping for automatic self-locking of the mobile contacts.
Figures 14 and 15.- Show two interrupter options in which the baffle plate is mounted
in the chamber, instead of being coupled to the mobile contact.
Figure 16.- Is a diagram showing a characteristic curve (TTR as a function of Icc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers having the same energy level of their
respective drives, with the puffer curve B and self blast curve C type operating principles.
Figure 17.- Is a diagrammatic view of an interrupter in a high-voltage circuit-breaker
made in accordance with the object hereof, in the position of connected circuit-breaker
and with the self-locking mechanism at rest (idle).
Figure 18.- Is the assembly of figure 17, during a disconnection operation, in an
intermediate self-locking position in which the action of a critical short-circuit
strength of the average-high range causes the circuit-breaker to cease acting as a
puffer to begin doing so as a self blast, the principle subject of the present invention
acting to such end. Which self-locking mechanism is driven by the pressure increase
in the compression volume (306).
Figure 19.- Is the assembly of the above figure, in this case pertaining to the circuit-breaker
disconnection position and with the self-locking mechanism at rest.
Figure 20.- Is the ranges of possible curves for the disconnection movement under
short-circuit currents, in particular under high short-circuit currents, and the pressure
increases generated thereby in the compression and gas thermal expansion volume, in
accordance with a given position of the moment in which the interrupter contacts are
separated by symmetrical or asymmetrical currents.
Distance "C" defines the least optimal distance of the arc between the fixed and mobile
contacts from contacts separation.
Figure 21.- Is a diagram showing a characteristic curve (TTR as a function of Icc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers having the same energy level of their
respective drives, with the puffer curve B and self blast curve C type operating principles.
PREFERRED EMBODIMENTS OF THE INVENTION
[0032] In accordance with the general embodiment principle to which figures 8 and 9 refer,
the automatic circuit-breaker is structured with a mobile contact (101) and a fixed
contact (102), the first fitted for instance with a connecting spring (103) and a
disconnection spring (104) or other mechanism driving the circuit-breaker, fully shown
diagrammatically in figure 8, and further and now as in a puffer type conventional
circuit-breaker with an interrupter (105), a membrane (106), a guide cylinder (107),
a compression piston (108) and a baffle plate (109) associated to the mobile contact
(101), and a nozzle (110), the circuit-breaker being essentially characterised in
being fitted with an interlocking self-locking device (111), duly associated to the
mobile contact (101) in order for the device (111), once the disconnection operation
has begun under a high short-circuit current, through its thermal effect, an excessive
pressure is generated in the compression volumes of the interrupters by backheating
and thermal expansion of the gas capable of overcoming the disconnection circuit-breaker
(104) tension, to cause that the mobile contact cannot move back to tend again towards
the connection position with the fixed contact (102).
[0033] In the event of this limiting state being arrived at, the interlocking self-locking
device (111) automatically determines a block of the compression piston (108) whereupon
a predetermined volume will be formed between the guide cylinder (107), the mobile
contact (101), the chamber (105) and the membrane (106), wherefore the circuit-breaker
as a whole will start to work as a self blast, of wellknown effectiveness in extinguishing
large short-circuit currents.
[0034] The efficiency of a high-voltage automatic circuit-breaker as above described can
be clearly observed in figure 9, wherein the curve B stands for the characteristics
of a puffer type circuit-breaker, whose efficiency drops at high short-circuit strength
values as can be observed through the drop in the curve shown, this critical area
being caused by the need to use large forces or power to manage to disconnect the
circuit-breaker in the driving thereof; curve B stands for a self blast circuit-breaker
and can be seen to have the opposite effect, i.e. the critical circuit-breaker area
is presented at small short-circuit strengths, causing dielectric problems due to
the insufficient thermal contribution of the arc, viz. the blast and the sweep are
insufficient; and curve A stands for a circuit-breaker made in accordance with object
of the invention, the range of short-circuit average-high currents standing for the
area of operation of the self-locking interlocking device, and it can be observed
that curve A contains the advantages of the two systems that are currently being used,
there being no critical areas at high or low short-circuit strengths, as is the case
of the current principles.
[0035] Figure 9 is a diagram showing a characteristic curve (TTR as a function of I
cc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers with the puffer curve B and self blast
curve C type operating principles, and with keys : a, optimal puffer principle area;
b, self blast by puffer type precompression performance improvement; c, optimal self
blast principle area; d, critical area: dielectric problems due to insufficient thermal
contribution of the arc (insufficient arc blast and sweep); e, critical area: limits
due to increased energy requirement in driving = f (Icc²); f, area of improvements
using the subject invention; and g, area of operation of the subject self-locking
mechanism.
[0036] A preferred embodiment of the invention is shown in figures 1 to 7, which show the
practical embodiment from a double shaft circuit-breaker drive mechanism.
[0037] In light of these figures and more specifically of figure 1, it is clear that the
high-voltage circuit-breaker subject of the invention and which in this figure is
shown in the disconnection position and with the connecting (7) and disconnection
(6) springs lax, comprises a mechanical drive based on a load shaft (1) and an output
shaft (2). The load shaft (1) is duly fitted with a ratchet (3) accompanying the shaft
when it moves and acting on the catch (4) lifting the same, forthwith on commencement
of the connecting operation, from magnitude (r) of the self-locking cam (5) radius,
in turn fixed to the output shaft (2), to a magnitude in excess of radius (R) of the
same cam (5), in order to overcome the step (24) on the same cam, the catch (4) being
designed to act or otherwise during the disconnection operation, on the self-locking
cam (5), depending on whether or not critical short-circuit currents appear during
this operation.
[0038] The self-locking cam (5) which as aforesaid is coupled to the output shaft (2), is
associated through its end opposite the catch (4) drive end to a transmission (16)
relating the mobile contact (17) to the disconnection spring (6) and an interlocking
and release device (26) with which the cam is integrally formed.
[0039] The mobile contact (17), optionally provided with a baffle plate (18), coupled to
the same, slides inside an interrupter (15) in which a membrane (22) is provided.
The mobile contact has a piston (20) which acts in a guide cylinder (21) constituting
a sort of sleeve for the said compression piston (20) to travel and to which the nozzle
(19) through which the fixed contact (23) shall penetrate when the mobile contact
(17) approaches the latter in the connecting operation, is coupled.
[0040] The circuit-breaker is also provided, as aforesaid and conventionally, with a connecting
spring (7) and a disconnection spring (6), a third spring (8) being provided which
tends to cause the catch (4) to swing against the self-locking cam (5) and against
which the ratchet (3) works coordinately. The connecting spring (7) acts in turn on
a cam (9) whose movements are shown by the attached arrows and which have in figure
1 been represented as a solid line in the lax spring (7) state and in a broken line
in the tight position thereof, the starting position in a tightening operation thereof.
The cam (9) transmits through a transmission lever (10) the turning movement of the
load shaft (1) to the output shaft (2) during the connection operation. It can be
seen that the connecting spring (7) during the tightening operation thereof goes through
the top dead centre on being positioned with the cam (9) and the shaft (1), thereupon
to be retained in such position by action of conventional interlocking elements which
allow once unlocked by external means the cam to act on the lever (10) and the latter
on the shaft (2), and thus carry out the connection operation, during which the disconnection
spring (6) is automatically tightened, and is in this state retained on completion
of the connection operation by the device (26), figure 2.
[0041] As is also conventional, action on the load shaft (1) to tighten the spring (7) can
be manual or through the winch (11) or automatically with the assistance of a motor
reduction unit (12-13), fitted with a suitable pulling and coupling mechanism (14).
[0042] The turning movement of shaft (1) during the connecting spring tightening operation
(7) carries with it rotation of the ratchet (3) to be positioned as shown by the broken
line on completion of the tightening operation, on the catch or catches (4), in order
that once the shaft (1) has been unlocked to carry out a connection operation, from
this position and with the cam (9) acting on the lever (10) and hence with the shaft
(2) starting to turn, and therefore the self-locking cam (2) rotating, the ratchet
(3) will act forthwith on an angle smaller than angle δ of rotation of the self-locking
cam (5) on the catch or catches (4), lifting their operating ends (25) from a distance
(r) or smaller radius of the self-locking cam (5) up to a distance in excess of (R),
thereby overcoming the stepped area corresponding with angle τ, in order that on completion
of the connection movement the catch or catches (4) will be free with their operating
end (25) resting at the end of the arc delimited by angle β on the self-locking cam
(5) profile, figure 2.
[0043] The said three angles of the self-locking cam (5) corresponding with the actuation
arcs of the catch or catches (4) and whose function was described during the connection
operation with the assistance of the ratchet (3), figures 1 and 2, also delimit specific
operating fields during the disconnection operation. Thus, and starting from the connection
position, figure 2, once the mechanism (26) has received an unlocking order, the disconnection
operation begins in which and at a predetermined time within the output shaft (2)
rotation corresponding with angle β, the mobile contact (17) is separated from the
fixed contact (23) by action of the disconnection spring (6), whose energy is dimensioned
so that during the run of angle β it will always be greater than that corresponding
with the pressures that could be originated in the compression volume by backheating
and gas thermal expansion, in the event of high short-circuit current disconnection,
and which are due to the dimensions of the interrupter (15) limited at that area to
achieve a minimum value of such energy, so that the operating end (25) of the catch
(4) safely attains at least the first retention step of the multiple stepping (24)
of the self-locking cam (5) in its operative angle τ, which angle determines optimal
interruption and insulation separation between contacts (17) and (23).
[0044] In the case of average-low short-circuit currents the above disconnection spring
(6) energy dimensioning is sufficient to make the disconnection operation, freely
sliding the operating end (25) of the catch (5) along the operating profile of the
self-locking cam (5) safely and fully, the subject circuit-breaker acting in this
range of currents under the principle of puffer type simple compression piston with
the advantages inherent therein and above-described.
[0045] Going back to the case of high short-circuit currents and once the operating end
(25) of the catch (4) has arrived at the multiple stepping area (24) of the self-locking
cam (5) the catch or catches will continue to move on the successive steps in order
that in the event of there being a tendency for the mobile contact (17) to move back
due to later pressure increases in the compression volume of the interrupter (15)
the said mobile contact will be locked right in the position at which the same tends
to begin such back movement, preventing the same from taking place to a greater or
lesser extent, by the action of elements (4), (5) and (8), whereupon the circuit-breaker
will be in a position to extinguish the arc by self blast by thermal expansion, viz.
as if it were a self blast type circuit-breaker, inasmuch as at that time a predetermined
volume will be formed between elements (15), (19), (20), (21) and (22) of the interrupter,
with all the advantages regarding its high disconnection power also described above.
In particular, the detail of figure 3 shows this possibility, and more specifically
the mobile contact in the self-locking position.
[0046] Upon arc interruption the pressure in the compression volume and thermal expansion
drops rapidly so that the energy stored in the connecting spring (6) when the mobile
contact (17) is self-locked completes the full run of the mobile contact (17) corresponding
with angle δ of the operating profile of the self-locking cam (5).
[0047] The catch (4) can in turn naturally be comprised by an "n" number of catches, of
different length, in order that given an identical number "e" of retention steps in
the self-locking cam (5), a better position e/n precision of the mobile contact can
be attained. The number of self-locking cam steps (5) can vary, as appropriate, from
one to the number required.
[0048] In short, the purport is that the mechanical assembly comprising elements (3), (4),
(5) and (8) can be applied once or several times, to obtain the degree of robustness
required in blocking the mobile contacts just when there is a tendency to invert the
movement during the disconnection operation.
[0049] The first three figures have a circuit-breaker interlocking and release device marked
(26) in charge of fixing the self-locking cam (5) position when the circuit-breaker
is connected, and retaining at the same time the disconnection spring (6) that was
tightened by action of the cam (9) and the lever (10) during the connection operation.
[0050] When the circuit-breaker is to be disconnected, it will be sufficient to release
this interlocking and release device in order for the disconnection spring to fulfil
its mission commencing disconnection and rotation of the self-locking cam (5).
[0051] The guide cylinder (21) is provided with a frustum-shaped projection at its chamber
mounting area, so that angle a can vary from 0° to 90°. The distance "D" of such guide
cylinder can also be equal to or greater than the overall run of the piston (20) coupled
to the mobile contact (17), figure 2a, or optionally greater than the maximum interruption
load, corresponding to the last retention stepping provided in the direction of disconnection
by combining elements (4) and (5), but less than the overall run of the mobile contact,
so that in the event of the distance "D" being less than the overall run of such contact,
evacuation of the gases remaining from the arc interruption will take place instantaneously
when in the later displacement, after arc interruption, an exhaust area between the
piston (20) and the cone-shaped wall of the guide cylinder (21), figure 2b, is produced.
[0052] It is to be noted that the guide cylinder (21) that can be made of a conductor or
insulating material, protects the insulating chamber (15) walls and throughout the
disconnection run, from metallisations, thermal shocks and so forth.
[0053] The baffle plate (18) as shown in figures 5 and 6 can also be otherwise mounted fixed
in chamber (15). On the other hand, the baffle plate, as shown in figure 6, can be
hollow, in order for the gases crossing the same and operating throughout the volume
in the precinct delimited by the mobile contact (17) piston (20) and the guide cylinder
(21) and the base to which the latter is coupled which forms part of the interrupter
(15) to achieve an optimal mixture and flow of the fresh precompressed gas with the
gases from the arc area.
[0054] It follows from the above-described structure firstly that the high-voltage circuit-breaker
subject of the invention has the advantages of the puffer type and self blast type
circuit-breakers, albeit eliminating the problems of either of them, affording an
extremely simple structure, both as regards the drive means and the arc interruption
means, allowing low-cost conventional materials to be used, and a low pressure in
the insulating and blast means.
[0055] It is therefore also possible to sharply reduce the energy required for driving purposes
and hence to achieve an enhanced mechanical performance.
[0056] The upper detail of figure 2 marked with references h and k respectively show the
overall piston and maximum arc interruption runs.
[0057] Finally, figure 4 sets forth the curves showing the disconnection movement curves
under different short-circuit currents. The upper curve shows the circuit-breaker
disconnection movement the right margin of which represents the three self-locking
cam (5) operating angles. During this disconnection run we come up with the angle
β area of cam (5) wherein the contacts are separated at a point so represented on
the said curve. In this area, the energy imparted by the disconnection spring (6)
is dimensioned in order to be greater than that caused by the pressures produced by
compression and backheating of the gas that can be presented in the compression volume,
for in this area, by dimensions, a given value cannot be exceeded, inasmuch as maximum
blast peaks cannot appear therein.
[0058] On moving to the curve area corresponding to angle τ, where the multiple cam (5)
stepping can be found, in the event of there being a critical short-circuit current,
at which the pressure generated, as aforesaid, in the compression volume might exceed
the instantaneous value of the energy imparted by the disconnection spring (6) and
hence induce the movement to be inverted, the above-described self-locking mechanism
would start to work.
[0059] The distance limited by angle τ is the optimal separation distance between the circuit-breaker
contacts to cause arc interruption.
[0060] Finally, the curve area corresponding with angle δ of the self-locking cam (5) in
which the pressure in the interrupter has dropped due to arc interruption having been
completed, the disconnection spring (6) still has enough energy to fully complete
the overall mobile contact (17) run, figure 4 curve I.
[0061] It is also otherwise provided that the overall run of the mobile contact (17) end
when the disconnection run reaches either the end of angle β or the end of angle τ,
which coincides with the first or with the last retention step of the self-locking
cam (5), respectively, in other words, with the optimal interruption and insulation
distances, figure 4 curve II and curve III, respectively.
[0062] The lower curves in this figure 4 refer to the position or run of the contacts, and
the first one shows the pressure increases attained in the compression volume under
different short-circuit currents, showing that with maximum strengths the pressure
increase is very high, and drops as the value of the short-circuit strength diminishes.
[0063] Finally, the sine curves show the position of short-circuit currents corresponding
to the above pressure curves, that can be presented through the circuit-breaker until
their interruption.
[0064] Figure 7 shows a diagram corresponding with a characteristic curve (TTR as a function
of I
cc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers having the same energy level of their
respective drives, with the puffer curve B and self blast curve C type operating principles,
and with keys : a, optimal puffer principle area; b, self blast by puffer type precompression
performance improvement; c, optimal self blast principle area; d, critical area: dielectric
problems due to insufficient thermal contribution of the arc (insufficient arc blast
and sweep); e, critical area: limits due to increased energy requirement in driving
= f (Icc²); f, (ruled surface), area of improvements using the subject invention;
and g, area of operation of the subject self-locking mechanism.
[0065] With another possible embodiment, from a single shaft circuit-breaker drive mechanism,
shown in figures 10 to 16. It is clear from the same, and in particular from figure
10, that the high-voltage circuit-breaker subject of the invention and that is in
the connected position in this figure, with the energy accumulator (202) loaded, comprises
a mechanical drive based on a single shaft (201) to operate the circuit-breaker.
[0066] The turning movements both when loading the energy accumulator, load block (203),
and to operate the circuit-breaker (disconnection, connection), operation shaft (201),
are represented by the relevant arrows, "A" for the first and "B" for the second.
[0067] The operation shaft (201) is duly provided with two blocks of elements one of which
(203) is designed to load the energy accumulator (202) and the other (204) is fitted
with the circuit-breaker interlocking and release elements (204.1, 204.2, 215) in
turn associating the latter with a self-locking mechanism (204.3, 216) that is activated,
as appropriate, during the disconnection operation, whether or not critical short-circuit
currents arise during this operation.
[0068] The said blocks of elements, load (203) and interlocking, release and self-locking
(204), are related to each other through a suitable coupling (205) that uncouples
the same during the energy accumulator load operation (202) and in turn couples the
same through the radial coupling (201.1) to the operating shaft (201) during the circuit-breaker
operation or operating cycles.
[0069] The operating shaft (201) is provided with a lever (optionally with other elements)
(206) coupled to it, relating the latter through a transmission (207) or optionally
a more complex transmission system, to the mobile contacts (208) in the interrupters.
[0070] The mobile contact (208), optionally provided with a baffle plate (223) coupled to
it, slides inside an interrupter (218) in which a membrane (219) is fitted. The said
mobile contact has a piston (221) acting in a guide cylinder (220) constituting a
sort of sleeve for the said compression piston (221) to slide, to which the nozzle
(222) is in turn coupled, through which the fixed contact (217) will enter when the
mobile contact (208) moves towards the latter in the connection operation.
[0071] The load block (203) essentially comprises a cam (203.1) coupled to a cylindrical
projection which turns about an operating shaft (201) and on which a flexible transmission
(209) is rolled, acting during loading and unloading of the energy accumulator (202),
of a one-way radial coupling system (210) associated to a ring gear (211), the latter
two designed to load the energy accumulator by conventional external means, automatically
by means of a motor reduction unit or manually by means of a winch and of a likewise
one-way axial semi-coupling (205) working against the direction of the former (210),
relating this block to the interlocking, release and self-locking block of the circuit-breaker
(204) as aforesaid.
[0072] The interlocking, release and self-locking block (204), is fixed to the operation
shaft (201) in the direction of rotation by means of a suitable coupling (201.1),
can travel freely in the axial direction and has a one-way axial semi-coupling (205)
designed to couple the same with the load block (203) during circuit-breaker operation,
to such end, and in the direction of the load block, it is permanently acted upon
by a resilient element (214). This block also has a double step retention cam (204.1
and 204.2) coupled thereto which is in turn fitted with an interlocking and release
mechanism (215) to drive circuit-breaker operation by external conventional means.
The body of this block is on its outer diameter and on the turning arc corresponding
to the disconnection operation subdivided into two angles β and τ with a step at the
start of both angles and has a stepping or multiple gearing on the arc corresponding
to angle τ (204.3) associated in turn to a catch or catches (216) acted on by buffer
springs, such elements forming in association a self-locking mechanism automatically
preventing all backward movement against the rotation of the shaft in the disconnection
operation and hence all tendency to invert the movement of the mobile contacts of
the chambers during the maximum interruption run thereof.
[0073] The above-mentioned angles β and τ on the interlocking, release and self-locking
block (204) corresponding to the slide and operating arcs of the self-locking catch
or catches (216), delimit specific operating fields during the circuit-breaker disconnection
operation. Thus, and starting from the connection position, figure 10, once the mechanism
(215) has received a release order, the disconnection operation begins in which and
at a predetermined time within the operating shaft (201) rotation corresponding with
angle β, the mobile contact (208) is separated from the fixed contact (217) by action
of the force supplied by the energy accumulator (202), whose energy for this operation
is dimensioned so that during the run of angle β, in addition to that required to
attain the required disconnection speed, it will always be greater than that corresponding
with the pressures that could be originated in the compression volume by backheating
and gas thermal expansion, in the event of high short-circuit current disconnection,
and which are due to the dimensions of the interrupter (218) limited at that area
to achieve a minimum value of such energy, so that the operating end of the self-locking
ratchet (216) safely attains at least the first retention step of the multiple stepping
(204.3) of the block (204) arranged within angle τ, which first step determines a
run of the mobile contact (208) equal to or greater than the distance "C", figure
13, which in turn determines optimal minimum interruption separation between contacts
(208) and (217).
[0074] In the case of average-low short-circuit currents, the above energy accumulator (202)
energy dimensioning corresponding to the disconnection operation is sufficient to
make this operation safely and fully (freely sliding the operating end of the self-locking
catch (216) on the multiple stepping (204.3) of the block (204)), the subject circuit-breaker
acting in this range of currents under the principle of puffer type simple compression
piston with the advantages inherent therein and above-described.
[0075] Going back to the case of high short-circuit currents and once the operating end
of the self-locking catch (216) has arrived at the multiple stepping area (204.3)
of the block (204), the catch or catches will continue to move on the successive steps
in order that in the event of there being a tendency for the mobile contact (208)
to move back due to later pressure increases in the compression volume of the interrupter
(218), the said mobile contact will be locked right in the position at which the same
tends to begin such back movement, preventing the same from taking place to a greater
or lesser extent, by the action of elements (204), (204.3) and (216), whereupon the
circuit-breaker will be in a position to extinguish the arc by self blast by thermal
expansion, viz. as if it were a self blast type circuit-breaker, inasmuch as at that
time a predetermined volume will be formed between elements (218), (208), (219), (220),
(221) and (222) of the interrupter, with all the advantages regarding its high disconnection
power also described above. In particular, the detail of figure 11 shows this possibility,
and more specifically the mobile contact in the self-locking position.
[0076] Upon arc interruption the pressure in the compression volume and thermal expansion
drops rapidly so that the energy stored in the energy accumulator (202) when the mobile
contact (208) is self-locked completes its full disconnection run, until the cam (204.1)
is interlocked in the interlocking and release mechanism (215), the circuit-breaker
hence remaining in the disconnected position, ready for a subsequent connection operation.
[0077] The catch (216) can in turn naturally be comprised by an "n" number of catches, of
different length, in order that given an identical number "e" of retention steps in
the multiple stepping (204.3) of the block (204), a better position e/n precision
of the mobile contact can be attained. The number of steps in the arc τ corresponding
with the stepping (204.3) can vary, as appropriate, from one to whatever number is
required, and may be arranged on the said variable arc.
[0078] The above-mentioned self-locking mechanism, viz. the multiple stepping (204.3) and
the self-locking catches (216) can be located elsewhere in the system transmitting
the circuit-breaker operating shaft (201) movement to the mobile contacts (208) of
the interrupters (218), even on the actual mobile contacts, as shown in figure 10c,
with the relevant linkage (224) to be operated from the operating shaft (201). Furthermore,
the arrangement of the said elements can, depending on their position, be internal
or external to the interrupters (218), or a combination of both arrangements.
[0079] When the circuit-breaker is to be connected, figure 12, it will be sufficient to
act on the interlocking and release mechanism (215), shown in the diagram, so as to
release the connecting cam (204.1), for the energy accumulator to supply the necessary
energy for this operation through the operating shaft (201) until completion of the
turning corresponding with this operation, the mechanism (215) being again automatically
interlocked in the cam (204.2) at the end thereof, the circuit-breaker therefore remaining
connected and ready for a later disconnection operation.
[0080] The guide cylinder (220) is provided with a frustum-shaped projection at its chamber
mounting area, so that angle α can vary from 0° to 90°. The distance "D" of such guide
cylinder can also be equal to or greater than the overall run of the piston (221)
coupled to the mobile contact (208), figure 10a, or optionally greater than the maximum
interruption load, corresponding to the last retention stepping provided in the direction
of disconnection on block (204) area (204.3), but less than the overall run of the
mobile contact, so that in the event of the distance "D" being less than the overall
run of such contact, evacuation of the gases remaining from the arc interruption will
take place instantaneously when in the later displacement, after arc interruption,
an exhaust area between the piston (221) and the cone-shaped wall of the guide cylinder
(220), figure 10b, is produced.
[0081] It is to be noted that the guide cylinder (220) that can be made of a conductor or
insulating material, protects the insulating chamber (218) walls and throughout the
disconnection run from metallisations, thermal shocks and so forth.
[0082] The baffle plate (223) as shown in figures 14 and 15 can also be otherwise mounted
fixed in chamber (218). On the other hand, the baffle plate, as shown in figure 15,
can be hollow, in order for the gases crossing the same and operating throughout the
volume in the precinct delimited by the mobile contact (208) piston (221) and the
guide cylinder (220) and the base to which the latter is coupled which forms part
of the interrupter (218) to achieve an optimal mixture and flow of the fresh precompressed
gas with the gases from the arc area.
[0083] It follows from the above-described structure firstly that the high-voltage circuit-breaker
subject of the invention has the advantages of the puffer type and self blast type
circuit-breakers, albeit eliminating the problems of either of them, affording an
extremely simple structure, both as regards the drive means and the arc interruption
means, allowing low-cost conventional materials to be used, and a low pressure in
the insulating and blast means.
[0084] It is therefore also possible to sharply reduce the energy required for driving purposes
and hence to achieve an enhanced mechanical performance.
[0085] The upper detail of figure 10b marked with references h and k respectively show the
overall piston and maximum arc interruption runs.
[0086] Finally, figure 13 sets forth the curves showing the disconnection movement curves
under different short-circuit currents. The upper curve shows the circuit-breaker
disconnection movement the right margin of which represents the two circuit-breaker
interlocking and release block (204) operating angles. During this disconnection run
we come up with the angle β area of the circuit-breaker interlocking and release block
(204) wherein the contacts are separated at a point so represented on the said curve.
In this area, the energy imparted by the energy accumulator (202) is dimensioned in
order to be greater than that caused by the pressures produced by compression and
backheating of the gas that can be presented in the compression volume, for in this
area, by dimensions, a given value cannot be exceeded, inasmuch as maximum blast peaks
cannot appear therein.
[0087] On moving to the curve area corresponding to angle τ, where the multiple stepping
(204.3) of the interlocking and release block (204) can be found, in the event of
there being a critical short-circuit current, at which the pressure generated, as
aforesaid, in the compression volume might exceed the instantaneous value of the energy
imparted by the energy accumulator (202) and hence induce the movement to be inverted,
the above-described self-locking mechanism would start to work. The distance "C" from
the separation of contacts is the least optimal separation distance between the circuit-breaker
contacts for arc interruption.
[0088] In the curve area corresponding with angle τ of the block (204) and from the step
at which a self-locking would have taken place, on interruption of the arc by self
blast, the pressure in the interrupter will rapidly diminish, allowing the energy
left in the energy accumulator (202) to fully complete the overall run of the mobile
contact (208), figure 13.
[0089] The lower curves in this figure 13 refer to the position or run of the contacts and
the first shows the pressure increases attained in the compression volume under different
short-circuit currents, showing that with maximum strengths the pressure increase
is very high, and drops as the value of the short-circuit strength diminishes.
[0090] Finally, the sine curves show the position of short-circuit currents corresponding
to the above pressure curves, that can be presented through the circuit-breaker until
their interruption.
[0091] Figure 16 shows a diagram corresponding with a characteristic curve (TTR as a function
of I
cc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers having the same energy level of their
respective drives, with the puffer curve B and self blast curve C type operating principles,
and with keys : a, optimal puffer principle area; b, self blast by puffer type precompression
performance improvement; c, optimal self blast principle area; d, critical area: dielectric
problems due to insufficient thermal contribution of the arc (insufficient arc blast
and sweep); e, critical area: limits due to increased energy requirement in driving
= f (I
cc²); f, (ruled surface), area of improvements using the subject invention; and g, area
of operation of the subject self-locking mechanism.
[0092] A third preferred practical embodiment is shown in figures 17 to 21; in light of
these figures, and more specifically figure 17, it is clear that the interrupters
(301) of the high-voltage circuit-breaker subject of the invention and one of which
is shown diagrammatically in this figure in the "connected" position, basically comprises
a gas-tight insulating vessel submitted to a given filling pressure with the insulating
gas used (for instance SF6). One of its ends is provided with the fixed contact coupled
to a connecting terminal. Opposite the above is arranged the mobile contact assembly.
This mobile contact is essentially comprised by a guide tube fitted with contact fingers,
a nozzle and a compression piston, all coupled to each other. The mobile contact assembly
is in turn housed in a guide cylinder coupled to a base plate from which a second
connecting terminal projects, and is electrically connected to the said base plate
by means of sliding contacts that are not shown. The elements: mobile contact, guide
cylinder and base plate make up a thermal expansion and compression volume. On the
base plate and associated therewith is a membrane designed to seal off the thermal
expansion and compression volume during the disconnection operation and to allow the
flow of insulating gas to fill the said volume during the connection operation. The
chambers are moreover completed with earth insulators, likewise gas-tight, submitted
to the same insulating gas filling pressure of the chambers, being directly connected
thereto. Inside the earth insulators are disposed transmission bars and the levers
relating the mobile contacts and the circuit-breaker drive mechanism not shown in
the figure.
[0093] Furthermore, and as a base of the invention subject hereof, the interrupter is provided
with an automatic self-locking mechanism working in the disconnection operation allowing,
as appropriate, blast and arc interruption by the combined compression/self blast
by thermal expansion of the insulating gas, subject of the present invention.
[0094] Foccusing the attention again over the self-locking means for the mobile contact
and according with the representation figures 17 to 21, it can be observed thereof
the interrupters (301) of the high-voltage circuit-breaker, wherein in figure 17 only
one of them has been schematically represented in "connected" position.
[0095] The self-locking mechanism, fitted directly in the interrupter (301) essentially
comprises one or several assemblies consisting of the following elements:
[0096] A pneumatically driven piston (309) located in the base plate (316) and whose operating
surface is directly connected through the holes (308) with the compression volume
(306). This piston in turn acts through a rod on one of the ends of a catch (310)
swinging about its shaft, which is in turn fixed in a frame-shaped extension of the
base plate (316). On the opposite side of the said end of the catch (310) a buffer
spring (311) also resting on the extension of the base plate (316) acts permanently
against the catch (310) and in turn against the piston (309) holding the same in the
position shown in figure 17. Finally, the guide tube of the mobile contact (303) is
provided with a gearing or multiple stepping (312) forming in conjunction with the
aforesaid elements the self-locking mechanism.
[0097] The distances marked on figure 17 and figure 20: M, N, L, C and O delimit specific
action fields of the self-locking mechanism (309, 310, 311, 312) during the circuit-breaker
disconnection operation. As aforesaid, the self-locking mechanism is driven by the
blast generated during the compression volume disconnection operation (306) through
the holes (308) on the surface of the action piston (309) and against the buffer spring
(311) so that the self-locking catch swings and rests its operating end (318) on the
surface of the guide tube of the mobile contact (303), being thus ready to fulfil
its self-locking function. This mechanism will be dimensioned so that such catch (310)
will swing during run M or up to no more than 2/3 of run N.
[0098] Thus, and starting from the connection position, figure 17, once the circuit-breaker
operating mechanism has received a release order, the disconnection operation begins
and consequently compression of the gas contained in the compression volume (306).
During the disconnection movement when run M is completed, the mobile contact (303)
is separated from the fixed contact (302) by action of the force supplied by the circuit-breaker
drive mechanism (314), whose energy for this operation is dimensioned so that during
the run N, in addition to that required to attain the required disconnection speed,
it will always be greater than that corresponding with the pressures that could be
originated in the compression volume (306) by backheating and gas thermal expansion,
in the event of high short-circuit current disconnection, and which are due to the
dimensions of the interrupter (301) limited at that area to achieve a minimum value
of such energy, so that the operating end (318) of the self-locking catch (216) safely
attains at least the first retention step of the multiple stepping (312) located at
area 0. This first retention step determines a distance "C" (figure 17 and figure
20), which is the optimal minimum interruption and insulation separation between mobile
(303) and fixed (302) contacts.
[0099] In the case of average-low short-circuit currents, the above circuit-breaker drive
(314) energy dimensioning corresponding to the disconnection operation is sufficient
to make this operation safely and fully (freely sliding the operating end (318) of
the self-locking catch (310) on the multiple stepping (312) of the mobile contact
(303)), the subject circuit-breaker acting in this range of currents under the principle
of puffer type simple compression piston with the advantages inherent therein and
above-described.
[0100] Going back to the case of high short-circuit currents and once the operating end
(318) of the self-locking catch (310) has arrived at the multiple stepping area (312)
of the mobile contact (303) the catch or catches will continue to move on the successive
steps in order that in the event of there being a tendency for the mobile contact
(303) to move back due to later pressure increases in the compression volume of the
interrupter (301) the said mobile contact will be locked right in the position at
which the same tends to begin such back movement, preventing the same from taking
place to a greater or lesser extent, by the action of elements (309, 310, 311 and
312), whereupon the circuit-breaker will be in a position to extinguish the arc by
self blast by thermal expansion, viz. as if it were a self blast type circuit-breaker,
inasmuch as at that time a predetermined volume will be formed between elements (303),
(304), (305), (307), (315) and (316) of the interrupter, with all the advantages regarding
its high disconnection power also described above. In particular, the detail of figure
18 shows this possibility, and more specifically the mobile contact in the self-locking
position.
[0101] Upon arc interruption the pressure in the compression volume and thermal expansion
(306) drops rapidly so that the energy stored in the circuit-breaker drive mechanism
(314) when the mobile contact (303) is self-locked completes its full disconnection
run (L), the circuit-breaker hence remaining in the disconnection position, ready
for a subsequent connection operation.
[0102] The catch (310) can in turn naturally be comprised by an "n" number of catches, of
different length, in order that given an identical number "e" of retention steps in
the multiple stepping (312) of the mobile contact (303), a better position e/n precision
of the mobile contact can be attained. The number of steps in the area O corresponding
with the stepping (312) can vary, as appropriate, from one to whatever number is required,
and may be arranged on the said variable area.
[0103] The above-mentioned self-locking mechanism (309, 310, 311) can also be used once
or as many times as may be required on the same interrupter (301), to obtain the required
rigidity for high short-circuit powers. An even greater position precision than as
above would be possible on locating (for instance) the catch hinge shafts (310) at
different heights.
[0104] When the circuit-breaker is to be connected, figure 19, it will be sufficient to
issue a release order to the body connecting the circuit-breaker drive mechanism (314)
in order for the latter to supply the necessary energy for this operation. Upon completion,
the circuit-breaker will remain connected and ready for a later disconnection operation.
[0105] It should be noted that the connection operation of the automatic self-locking mechanism
(309, 310, 311 and 312) remains idle, allowing the mobile contacts (303) to move freely
in this operation, for there is no pressure increase during the same in the thermal
expansion and compression volume (306) of the interrupters (301).
[0106] It follows from the above-described structure firstly that the high-voltage circuit-breaker
subject of the invention has the advantages of the puffer type and self blast type
circuit-breakers, albeit eliminating the problems of either of them, affording an
extremely simple structure, both as regards the drive means and the arc interruption
means, allowing low-cost conventional materials to be used, and a low pressure in
the insulating and blast means.
[0107] It is therefore also possible to sharply reduce the energy required for driving purposes
and hence to achieve an enhanced mechanical performance.
[0108] The upper part of figure 20 shows the range of possible curves for the disconnection
movement under the various short-circuit currents. The distance "C" determines the
least optimal interruption and insulation distance between the fixed (302) and mobile
(303) contacts.
[0109] The runs marked L, M, N and O are respectively as follows:
- L,
- overall mobile contact (303) run
- M,
- run up to separation of contacts
- N,
- least optimal interruption and insulation run
- O,
- area corresponding to the multiple stepping or gearing (312) for automatic self-locking
of the mobile contacts (303).
[0110] Curve I delimits a minimum overall run of the mobile contacts (303) in which case
self-locking would take place at the end thereof in an only retention step.
[0111] Curve II shows an overall run of the mobile contacts (303) greater than the above,
in which case the number of retention steps in the multiple stepping (312) can vary
from 2 to whatever number is necessary.
[0112] During run N, in which the contacts are separated (at the end of run M), the energy
imparted by the circuit-breaker drive mechanism (314) is dimensioned in order to be
greater than that caused by the pressures produced by compression and backheating
of the gas that can be presented in the thermal expansion and compression volume (306),
for during the same, by dimensions of the interrupter (301) and suitable operating
speed of the mobile contact (303), a given value cannot be exceeded, inasmuch as maximum
blast peaks cannot appear therein.
[0113] However, during the run M or during the particular run N (not more than 2/3 of N)
the automatic self-locking mechanism (309, 310, 311, 312) is pneumatically activated
as aforesaid, so that on moving from area O where the multiple stepping (312) can
be found on the mobile contact (303), in the event of a critical average-high short-circuit
current, at which the pressure generated, as aforesaid, in the thermal expansion and
compression volume (306) might exceed the instantaneous value of the energy imparted
by the circuit-breaker drive mechanism (314) and hence induce the movement to be inverted,
the above-described self-locking mechanism (309, 310, 311, 312) would start to work.
[0114] In the curve area corresponding with run O and from the step at which a self-locking
would have taken place, on interruption of the arc by self blast by thermal expansion,
the pressure in the volume (306) will rapidly diminish, allowing the energy left in
the circuit-breaker drive mechanism (314) to fully complete the overall run (L) of
the mobile contact (303).
[0115] The central curves in this figure 20 refer to the position or run of the contacts
and show the pressure increases attained in the compression volume under different
short-circuit currents, showing that with maximum strengths the pressure increase
is very high, and drops as the value of the short-circuit strength diminishes.
[0116] Finally, in the lower part of figure 20, the sine curves show the position of short-circuit
currents corresponding to the above pressure curves, that can be presented through
the circuit-breaker until their interruption.
[0117] Figure 21 shows a diagram corresponding with a characteristic curve (TTR as a function
of I
cc) of the circuit-breaker subject of the present invention curve A, showing its advantages
as compared with two classic circuit-breakers having the same energy level of their
respective drives, with the puffer curve B and self blast curve C type operating principles,
and with keys : a, optimal puffer principle area; b, self blast by puffer type precompression
performance improvement; c, optimal self blast principle area; d, critical area: dielectric
problems due to insufficient thermal contribution of the arc (insufficient arc blast
and sweep); e, critical area: limits due to increased energy requirement in driving
= f I
cc²); f, (ruled surface), area of improvements using the subject invention; and g, area
of operation of the subject self-locking mechanism.
1.- A high-voltage gas circuit-breaker, with interrupters similar to the type having
a compression piston, characterised in acting under a mixed arc interruption principle,
either by simple compression or self blast by thermal expansion, and in limiting cases
of the action ranges of both principles, by combining the two, the low-average short-circuit
currents being the range in which the circuit-breaker subject of the invention acts
under the principle of simple compression piston, whereas in the range of average-high
short-circuit currents it acts under the principle of self blast by thermal expansion,
self-locking during the disconnection operation by means of a suitable mechanism the
mobile contacts of its interrupters to form a fixed volume, transitory therein until
interruption of the arc, suited for the operation of this principle, bearing also
in mind that a precompression is produced in the action phase of puffer kind, which
provokes a benefit of the action phase as self blast, carrying thereof an important
reduction of the gas filling pressure of the circuit-breaker interrupters, due to
the disposition of this precompression in the first phase of puffer kind.
2.- A high-voltage gas circuit-breaker, with interrupters similar in embodiment to those
having a compression piston, which are of the kind fitted with a mechanical drive
based on a load shaft (1) driven through a suitable coupling and pulling mechanism
(14) by a motor reduction unit (12/13) or a winch (11) to tighten a connecting spring
(7), upon completion of which operation it is retained in a conventional retention
and release mechanism that is not shown and, after being released from this retention
mechanism, through a cam (9) associated to such load shaft (1) and a transmission
lever (10), acts on an output shaft (2) to which a lever (5) is coupled whose swing
movement is transmitted to the transmission (16) linking the mobile contact (17) of
the circuit-breaker with a disconnection spring (6), as in claim 1, characterised
in that its interrupters act under a mixed arc interruption and blast principle, either
by simple compression or self blast by backheating and thermal expansion of the insulating
gas used, and in limiting cases of the ranges of operation of either principle by
a combination of both, such circuit-breaker embodied so that the said lever (5) coupled
to the output shaft (2) is structured so as to configure a self-locking cam actuated
by a catch (4), permanently acted on by a buffer spring (8), which catch (4) is lifted
from the smaller radius area (r) of the self-locking cam (5) by action of a ratchet
(3) fitted on the load shaft in order to overcome the self-locking cam step (5) in
the connection operation, and release the said catch (4) on completion thereof to
locate the same at the highest area of the self-locking cam (5), which corresponds
with its largest (R) radius, the said catch (4) associated to the spring (8) having
been provided in the disconnection operation to work freely irrespective of the position
of the ratchet (3) and automatically prevent the backward movement of the self-locking
cam (5) and hence of the mobile contact (17), viz. that the system act in a predetermined
area in the event of there being a tendency to invert the movement of such contact
(17) in a connection direction on the fixed contact (23), due to the pressure generated
in the interrupter (15) by the backheating and thermal expansion of the gas, in critical
short-circuit average-high currents, if the said pressure reaches a magnitude in excess
of that equivalent to the momentary voltage imparted by the disconnection spring (6).
3.- A high-voltage circuit-breaker, as in claims 1 and 2, characterised in that the self-locking
cam (5) has a multiple stepping (24) on which the operating end (25) of the catch
(4) acts in order that in the event of there being a tendency for the mobile contact
(17) to move back, locking will follow forthwith upon such tendency arising, such
self-locking cam (5) at the same time forming an integral part of an interlocking
and release mechanism (26) in charge of fixing the self-locking cam (5) when the circuit-breaker
is connected and which on acting externally and conventionally on such mechanism to
release the said cam, causes the process to disconnect the circuit-breaker to commence,
on allowing the disconnection spring to carry out its function, with the consequent
rotation of the self-locking cam and mobile contacts.
4.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
catch (4) can comprise an "n" number of catches of different length, so that given
an identical number "e" of retention steps in the self-locking cam (5) a better position
e/n precision of the mobile contact can be attained.
5.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
mechanical assembly formed by elements (3), (4), (5) and (6) can be applied once or
several times in the same circuit-breaker.
6.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
said guide cylinder (21) can project into a cone-shaped extension in its chamber (15)
mounting area, so that angle α can vary from 0° to 90° and the distance "D" of such
guide cylinder will always be equal to or greater than the run of the piston (20)
corresponding either to the first or to the last retention stepping provided in the
direction of disconnection by combining elements (4) and (5), figure 2a. Optionally,
the distance "D" can also be equal to or less than the overall run of the piston,
allowing in the latter event extremely fast evacuation of the pressure left in the
thermal expansion and compression chamber after the short-circuit current is disconnected,
through the space formed between both elements (20) and (21), figure 2b.
7.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
guide cylinder (21), that can be made of a conductor or electrically insulating material,
is separated from the chamber (15) walls, so as to protect inside walls thereof and
over the sectioning distance of such chamber from metallisations, thermal shocks and
so forth.
8.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
baffle plate (18) can optionally be coupled to the mobile contact (figures 1 to 3)
or mounted fixed in the actual chamber (15), figures 5 and 6, with the arrangement
indicated in these figures, to obtain an ideal mixture between the precompressed cool
gas and the high temperature gas from the backheating of the interruption area in
the high current phase, to induce the arc to be swept on passing through zero with
a gas flow in optimal conditions, according to flow arrows indicated in the said figures,
the thermal expansion and compression volume of the interrupters being thus configured
in a specific phase.
9.- A high-voltage circuit-breaker, as in the above claims, characterised in that the
overall run of the mobile contact is greater than the last retention step of the self-locking
cam (5), figure 4, curve I.
10.- A high-voltage circuit-breaker, as the preceding claims, characterised in that the
overall run of the mobile contact matches the first retention step of the self-locking
cam (5), figure 4, curve II.
11.- A high-voltage circuit-breaker, as the preceding claims, characterised in that the
overall run of the mobile contact matches the last retention step of the self-locking
cam (5), figure 4, curve III.
12.- A high-voltage circuit-breaker, as in claim 1, characterised in acting under a mixed
arc interruption principle, either by simple compression, or by self blast by backheating
and thermal expansion of the insulating gas used, structured on the basis of a mechanical
drive mechanism with a single shaft (201) operating the circuit-breaker and an energy
accumulator (202), mechanical or otherwise, capable of storing the energy required
for the circuit-breaker operating cycles, moreover providing that associated to the
operating shaft (201) in addition to a transmission system (206) and (207) relating
the latter with the mobile contacts (208) of the chambers (218) are duly arranged
two blocks of elements, a load (203) and an interlocking and release (204) block,
the latter in turn associated with a self-locking mechanism (204.3), (216) characterising
the circuit-breaker function, so that operation thereof will automatically preclude
the backward movement of the operating shaft (201) during the disconnection operation
and hence of the mobile contacts (208) in a predetermined area, when the operating
end of the self-locking catch (216) is interlocked in a multiple stepping (204.3)
of the block (204) in the event of there being a tendency to invert the movement of
such mobile contacts (208) in the disconnection operation, caused by the pressure
generated in the compression volumes of the interrupters (218), by backheating and
gas thermal expansion, in critical average-high short-circuit currents, if such pressure
reaches a magnitude in excess of that equivalent to the momentary voltage imparted
by the energy accumulator (202) in such operation, so that the circuit-breaker which
would have thitherto operated under the principle of simple compression piston, as
provided in the event of low-average short-circuit currents, will automatically begin
to work under the self blast principle, until arc interruption.
13.- A high-voltage circuit-breaker, as in claims 1 and 12, characterised in that the
self-locking catch (216) can be comprised by an "n" number of catches, of different
length, in order that given an identical number "e" of retention steps in the multiple
stepping (204.3) of the body (204), a better position e/n precision of the mobile
contacts (208) can be attained.
14.- A high-voltage circuit-breaker, as in claims 1, 12 and 13, characterised in that
the arc τ corresponding with the stepping (204.3) can have one or several steps, arranged
in a regular or irregular manner.
15.- A high-voltage circuit-breaker, as in claims 1, 12, 13 and 14, characterised in that
the perimeter of body (204) can at the operating area of the self-locking catch or
catches (216) be provided with a multiple stepping or gearing comprising the same
fully, viz. comprising the rotations corresponding to both the connecting and disconnection
operations, the number, size and distribution around the whole perimeter of the cogs
or steppings varying in accordance with the characteristics to be attained, as appropriate,
for the circuit-breaker and interrupters thereof.
16.- A high-voltage circuit-breaker, as in claims 1 and 12 to 14, characterised in that
the load block (203) and the interlocking and release block (204) of the circuit-breaker
are coaxially mounted on the circuit-breaker operating shaft (1), a one-way axial
coupling (205) being established between the said load (203) and interlocking (204)
blocks, another one-way radial coupling system having been provided comprising a freewheel
(210) associated to a ring gear (211), the latter two elements being designed to load
the accumulator with energy by any suitable means, and in particular the said interlocking
block (204) has a side and multiple stepping or gearing (204.3) on which one or several
self-locking catches (216) can act.
17.- A high-voltage circuit-breaker, as in claims 1 and 12 to 15, characterised in that
the self-locking mechanism, comprising the self-locking mechanism (204.3) and the
self-locking catches (216) can be located elsewhere in the shaft movement transmission
system (201) operating the circuit-breaker to the mobile contacts (208) of the interrupters
(218) with the relevant linkage (224) to be driven from the operating shaft (201),
and can be arranged internally or externally to the interrupters (218), according
to the layout of the said elements and depending on their position, or else be a combination
of both arrangements.
18.- A high-voltage circuit-breaker, as in claim 1, characterised in that its interrupters
(301) act under a mixed principle of self blast and arc interruption, either by simple
compression or by self blast by backheating and thermal expansion of the insulating
gas used and in limiting cases of the ranges of action of either principle by a combination
of both. To such end said chambers (301) are structured based on a fixed contact (302)
with the relevant external connection terminal, a mobile contact (303) electrically
connected by means of sliding elements to a base plate (316) from which a second connecting
terminal projects, a membrane (307), a guide cylinder (315) and a transmission bar
(313), relating the mobile contact (303) of the interrupters (301) by means of suitable
mechanisms with the circuit-breaker drive mechanism (314), wherein the elements (303),
(307), (315) and (316) delimit a thermal expansion and compression volume (306) of
the insulating gas used, all fitted in a gas-tight insulated vessel and at a given
filling pressure of the insulating gas, as is conventional, and moreover fitted as
a base of the present invention with one or several assemblies comprising the following
elements: a pneumatically driven piston (309) directly connected with the volume (306)
through the hole, one or several self-locking catches (310) mounted on a swing shaft,
one or several buffer springs (311), all located on the base plate (316) and a multiple
gearing or stepping (312) with one or whatever number of steps is required, on the
guide tube of the mobile contact (303), which elements form as a whole a self-locking
mechanism acting, as appropriate, in the disconnection operation of the interrupters
(301) once the compression volume (306) has attained a given blast activating the
mechanism, causing the catch (310) to swing until its operating end (318) rests on
the mobile contact (3) over a run less than N, whereupon it will be ready to be driven,
which automatically prevents the backward movement of the mobile contact (303) during
the disconnection operation of a given area, when the operating end (318) of the self-locking
catch (310) is interlocked in the multiple stepping (312) of the mobile contact (303)
in the event of a tendency to invert the movement of the said mobile contacts (303)
in this operation, due to the pressure generated in the thermal expansion and compression
volumes (306) of the interrupters (301) by backheating and thermal expansion of the
gas, in critical average-high short-circuit currents, if such pressure reaches a magnitude
in excess of the equivalent of the momentary voltage imparted by the circuit-breaker
drive mechanism (314) in such operation, so that the circuit-breaker, which would
have thitherto operated under the principle of simple compression piston, as provided
in the event of low-average short-circuit currents, will automatically begin to work
under the principle of self blast by thermal expansion of the insulating gas, until
arc interruption.
19.- A high-voltage circuit-breaker, as in claims 1 and 17, characterised in that the
overall runs of the mobile contacts can match a first and only step, or in the event
of the multiple stepping, with the last of the consecutive steps in the stepping (312)
of the mobile contact (303).
20.- A high-voltage circuit-breaker, as in claims 1, 17 and 18, characterised in that
in the event of using several steps in such stepping (312) of the mobile contact (303),
they may be distributed regularly or irregularly along the length comprised between
the first and the last.