[0001] The present invention relates to a tunnel kiln, especially for thermal treatment
of ceramics, or refractory workpieces. Such tunnel kilns comprise a tunnel including
transporting means for transporting the workpieces to be treated in a longitudinal
direction through the tunnel. The transporting means may, for example, be constituted
by kiln cars or by a series of juxtaposed rotatable rollers extending transversely
to the direction of movement of the workpieces. When the workpieces are moved through
the tunnel from one end thereof to the opposite end, they are subject to successive
thermal treatment steps by passing through various treatment zones of the kiln. Thus,
the kiln may include a preheating and degassing zone, a firing zone, and a cooling
zone. At least at the firing zone the inner walls of the tunnel is made from refractory
material, and opposite sides of the tunnel a plurality of burners are arranged for
providing the heat necessary for firing the workpieces. The combustion gases are preferably
drawn out countercurrently to the direction of movement of the workpieces through
the kiln so that the incoming fresh workpieces are preheated by the combustion gas
being drawn out from the kiln.
[0002] In order to increase the "available heat" forthe firing it is desirable to increase
the temperature of the flames from the burners to the highest possible extent. Such
flame temperature increase may be obtained by one or more of the following expedients:
1) burning the fuel at a stoichiometric ratio to avoid heating of surplus combustion
air,
2) enriching the combustion air with oxygen to further decrease the necessary amount
of combustion air, and
3) preheating the combustion air.
[0003] The temperature in the firing zone of the kiln may be rather high, for example about
1100°C, and therefore the loss of heat through the surrounding kiln walls is substantial
even when these walls are rather thick, for example about 500 mm, and at least partly
made from thermally insulating material.
[0004] Several efforts have been made to reduce the loss of heat by regaining part of the
heat passing from the inner of the kiln transversely through the kiln walls. Thus,
UK patent application GB 2103773A discloses a tunnel kiln having recuperators arranged
in the roof or side walls of the kiln in the zone immediately downstream of the firing
zone. The hollow recuperators are connected in series by frustoconical tubes and extend
in the longitudinal direction of the kiln. Ambient air is moved through the recuperator
and heated so that hot gases are drawn from the interior of the tunnel into the recuperator
via inflow passages. The mixture of heated ambient air and combustion gases from the
cooling zone of the kiln may be used as preheated furnace combustion air.
[0005] Ovens or kilns in which the combustion air supplied to the burners is preheated in
various kinds of recuperators forming part of the walls of the kilns or ovens, are
disclosed in for example US patent specifications Nos. 1,510,556 3,476,368, 4,125,354,
and 4,664,618, and in British patent specification No. 815,643.
[0006] In all of these known structures the recuperators built into the walls of the ovens
or kilns are rather complicated and cover only part of the kiln wall surfaces through
which heat is lost.
[0007] The present invention provides a rather simple tunnel kiln of the type described
above, in which a substantial part of the heat loss through the top wall or roof and
side walls of the kiln may be regained and used for preheating the incoming fresh
combustion air without contaminating the same by combustion gases.
[0008] Thus, the present invention provides a tunnel kiln including a preheating zone, a
firing zone, and a cooling zone, said kiln comprising a top wall or roof and a pair
of opposite side walls, which define a tunnel, the top wall and each of the side walls
at least at the firing zone being formed bya a pair of oppositely arranged inner and
outer shells which are mutually spaced substantially in their full extent, a plurality
of burners mounted in each of the side walls at the firing zone, each burner having
inlets for fuel and combustion air, respectively, the combustion air inlet at each
burner communicating with the interconnected spaces defined between said inner and
outer shells of the top and side walls, and air supply means for forced supply of
combustion air into said interconnected spaces.
[0009] Because the spaced inner and outer shells define therebetween a flow passage for
incoming combustion air extending over substantially the total area of the top and
side walls, the loss of heat through the side walls to the ambience is substantially
reduced. A substantial part of the heat passing through the walls is namely taken
up by the inflowing combustion air which is thereby preheated. This is obtained by
a very simple structure, because each of the inner and outer shells may be formed
as a separate unit, while the flow passage for combustion air is simply formed by
the spacing defined between such separate units.
[0010] The air supply means for supplying fresh combustion air may be connected to the space
of the top wall, and the burners may be arranged at the bottom part of each of the
side walls. The inflowing cool combustion air will then first come into contact with
the top wall of the kiln at a position, where the wall temperature is at a rather
high level. From this entrance air will flow through the top wall and downward through
the side wall to the burners. The air supply means are preferably connected to said
space adjacent to a longitudinal center line of the top wall, whereby a substantially
symmetrical air flow is obtained.
[0011] The inner shell of the top wall or roof and of the side walls preferably comprises
ceramic fibre material or other refractory material which has the necessary mechanical
strength, and which is able to withstand the high temperatures prevailing in the firing
zones of the kiln. The outer shell may be of a less heat- resistant material and comprises
preferably also an outer heat insulating layer. Such materials are of a certain porosity,
so that hot gases from the tunnel of the kiln may to some extent pass outwardly through
the kiln wall, which will give rise to an increased loss of heat. In order to prevent
such flow of hot combustion gases through the top and side walls and thereby further
reduce the heat loss, the outer side of the inner shell and the inner side of the
outer shell are preferably covered by a layer of material which is substantially gas
impervious. Such layer may be a sheet or plate of any material which is sufficiently
heat resistant, such as metal. Such metal should preferably be of a type which does
not give rise to any discolouration of the goods being treated or any other adverse
effects. Thus, the metal sheets are preferably made from stainless steel.
[0012] The width of the space defined between the inner and outer shells of the top wall
and the side wall, respectively, may vary in any desired manner along the path of
air flow from the air supply means to the combustion air inlets of the burners. Furthermore,
each of the top and side walls may be built up from a plurality of prefabricated double
wall units, each comprising interconnected inner and outer shell parts. In the preferred
embodiment, however, the top wall and the opposite side walls of the firing zone are
formed by pairs of inner and outer shell members, each having an inverted, substantially
U-shaped cross section, a space of substantially uniform width being defined between
the outer surface of the inner shell member and the inner surface of the outer shell
member.
[0013] As mentioned above, the inner shell of each of the walls may be made substantially
from refractory brick material, and the outer shell of each of the walls may be made
substantially from a thermally insulating material. It may be desirable to choose
a relatively large wall thickness in order to reduce heat loss through the walls.
On the other hand, a substantial increase of the wall thickness means a heavy increase
of kiln construction costs. As a suitable compromise, the total thickness of each
of the top and side walls may be chosen within the range 300-800 mm, preferably 400-600
mm.
[0014] The substantially uniform spacing of the inner and outer shells is chosen so as to
obtain a suitable flow rate of the combustion air flowing therethrough. It has been
found that the width of the spacing is suitably 20-50 mm, preferably about 30 mm.
[0015] The invention will now be further described with reference to the drawing, wherein
Fig. 1 is a perspective view of a module of the firing zone in an embodiment of the
tunnel kiln according to the invention, certain parts having been cut away to better
illustrate the structure,
Fig. 2 is a diagrammatic cross section of the tunnel kiln according to the invention,
where the temperature of the combustion air flowing from a combustion air supply to
the air inlet of a burner has been graphically illustrated as a function of the distance
from the said air supply,
Fig. 3 graphically illustrates the temperature distribution in one of the side walls
of a conventional kiln at a location just before the combustion air inlet to one of
the burners,
Fig. 4 graphically illustrates the same as Fig. 3, but in one of the side walls of
the kiln according to the invention and shown in Fig. 1, and for two different rates
of combustion air flows,
Fig. 5 graphically illustrates for two different rates of combustion air flows, the
temperature distribution across the top wall or roof of the kiln shown in Fig. 1 800
mm from the combustion air supply, which means from the longitudinal symmetry plane
of the kiln, and
Fig. 6 is a diagram illustrating the total heat loss all the way from the combustion
air supply to the combustion air inlet of a burner, for different mass flows of combustion
air in a conventional tunnel kiln which has been modified in accordance with the present
invention.
Fig 1 shows a module 10 of a tunnel kiln for thermal treatment of ceramic or refractory
workpieces 11. The kiln may comprise several juxtaposed modules, which in combination
define a tunnel kiln having a preheating zone, a firing zone, and a cooling zone.
The module 10 shown in Fig. 1 is of the type forming the firing zone.
[0016] Each module 10 is of an inverted U-shape and comprises a top wall or roof 12, and
a pair of opposite side walls 13. The top wall or roof 12 is formed by inner and outer
shells 16 and 17, and each of the opposite side walls 13 is formed by inner and outer
shells 18 and 19. The inner shells 16 and 18 form a unitary inner shell member20,
and the outer shells 17 and 19 similarly form a unitary outer shell member 21. Each
of these shell members 20 and 21 is shaped substantially as an inverted U or like
a portal, and the inner and outer shell members are arranged in a mutually spaced
relationship so as to define a narrow space 22 between adjacent opposite surfaces
of the inner and outer shell members 20 and 21. The inner surface of the outer shell
member 21 and the outer surface of the inner shell member 20 are preferably covered
by a lining or plate of a gas impervious material, such as a sheet or plate of stainless
steel or another suitable metal. This means that the narrow air space 22 which extends
substantially along the total outer and inner surfaces of the inner and outer shell
members 20 and 21, respectively, is defined between opposite metal plates or metal
sheets. The narrow air space 22 may be closed at both ends of each module 10, so that
the metal sheets or plates form a narrow air chamber of an inverted U-shape between
the inner and outer shell members 20 and 21.
[0017] The inner shell 16 of the top wall 12 may consist of an inner layer of a high temperature
ceramic fiber material and an outer layer adjacent to the space 22 of a low temperature
ceramic fiber material. The inner shell 18 of the side walls 13 may be made from a
ceramic fiber material sandwiched between an inner refractory slab lining and an outer
ceramic slab lining. The outer shells 17 and 19 of the top wall 12 and the side walls
13, respectively, are normally made from mineral wool. If necessary, an inner layer
of high temperature resistant mineral wool and an outer layer of low temperature resistant
mineral wool may be used. The module 12 may also comprise an outer frame work or skeleton
23 supporting the module, and the outer surfaces of the module may be covered by a
cladding 24 formed by cover plates.
[0018] As best shown in Fig. 2, the workpieces 11 to be treated, such as toilet bowls, are
arranged on a ware deck 25 which by means of flame posts 14 is supported by a layer
of ceramic insulation 15 arranged on the steel frame of a carriage or kil n car 26.
The car 26 may be moved in a longitudinal direction through the tunnel kiln along
rails 27 extending therethrough.
[0019] Each of the modules 10 forming the firing zone oft he tunnel kiln, is provided with
a number of burners 28, for example four burners in each of the opposite side walls
13. Gaseous fuel is supplied to the burners through a gas supply tube 29 and gas feeding
tubes 30 branched therefrom. Combustion air is delivered to the burners through a
combustion air supply tube 31, which is communicating with the narrow air space 22
through an air manifold tube 32. The manifold tube 32 is preferably connected to the
air space 22 along the center line of the top wall 12 between each pair of oppositely
arranged burners 28. The space 22 defined between the inner and outershell members
20 and 21 communicate with a combustion air inlet 33 for each of the burners 28. The
supply of combustion air to the burners is controlled by means of a control device
34 in dependency of the amount of fuel supplied to the burners.
[0020] In operation of the tunnel kiln the heating zone and the workpieces 11 present therein
are heated to a desired high temperature, for example about 1100°C, by means of the
burners 28. A controlled amount of gaseous fuel is currently supplied to each of the
burners 28 through the gas feeding tubes 30, and corresponding amounts of combustion
air from the ambient atmosphere are supplied through the manifold tube 32 under the
control of the control device 34. Fresh combustion air supplied through the manifold
tubes 32 flows in opposite directions through the narrow space 22 in the top wall
12 through the space defined in the opposite side walls 13 and into the combustion
air inlets of the oppositely arranged burners 28. The combustion gas flowing from
the manifold tube 32 through the narrow space 22 to the burners 28 will be preheated
by heat having passed from the inner tunnel of the kiln and through the inner shell
member 20. Thus, heat which would otherwise have been wasted is returned to the heating
zone of the tunnel, and the preheating of the combustion air causes that a higher
temperature may be obtained within the tunnel as will be described more in detail
in the following.
[0021] Fig. 2 illustrates the preheating of the combustion air flowing from the manifold
tube 32 through the narrow space 22 to the burners 28. As illustrated in Fig. 2, the
temperature T(x) of the combustion air will increase from ambient temperature at the
inlet of the manifold tube 32 to the air inlet 33 of the burners 28. It is understood
that the combustion air flowing through the space 22 in the top wall 12 has a substantially
lower temperature than the preheated air flowing downward through the space 22 of
the side wall 13. This means that the combustion air will cool the top wall to a higher
extent than the side walls.
[0022] Fig. 3 and 4 graphically illustrate the temperature distribution in a side wall of
a tunnel kiln at a location just before the combustion air inlet to one of the burners
28. Fig. 3 shows a conventional kiln side wall formed by various layers, namely an
inner layer of refractory slabs RS with a thickness of 50 mm, a succeeding layer of
the ceramic fibers CF with a thickness of 220 mm, a layer of ceramic slabs CS with
a thickness of 30 mm, a layer of high temperature resistant mineral wool HT MWwith
a thickness of 120 mm, and an outer layer of low temperature resistant mineral wool
LT MW with a thickness of 80 mm. Thus, the total wall thickness is 500 mm. Fig. 3
illustrates the temperature distribution when the inner kiln temperature is 1100°C,
and the ambient temperature is 30°C. Under these conditions the loss of heat energy
through such a conventional kiln wall will be
Q = 280 kcal/m2 per hour.
[0023] Fig. 4 illustrates the temperature distribution in a kiln wall which has been modified
in accordance with the present invention. This means that the walls of Figs. 3 and
4 are identical with the exception that in Fig. 4 the thickness of the layer HT MW
of high temperature resistant mineral wool has been reduced by 25 mm, so as to provide
an air space 22 between the adjacent layers CS and HT MW. The inner kiln temperature
and the ambient temperature are the same as in Fig. 3. However, a flow of combustion
air is passed to the burners 28 through the air space 22. The temperature distribution
through the kiln wall is illustrated for two different flow rates of the combustion
air through the space 22, namely corresponding to a supply of 15 kg air per hour to
each burner and 25 kg air per hour to each burner, respectively.
[0024] In this case the calculated heat loss through the kiln wall will be
Q = 146 kcal/m2 per hour, when 15 kg of air are supplied to each burner per hour, and
Q= 96 kcal/m2 per hour, when 25 kg of combustion air are supplied to each burner per hour.
[0025] In both cases the heat loss through the walls is dramatically lower than when a conventional
wall structure as illustrated in Fig. 3 is used.
[0026] Fig. 5 shows the various layers of a typical top wall or roof of a tunnel kiln in
accordance with the present invention. Such top wall has an inner layer of high temperature
ceramic fibers HT CF with a thickness of 64 mm, an adjacent intermediate layer of
low temperature ceramic fibers LT CF with a thickness of 25 mm, and an outer layer
of mineral wool MW with a thickness of 150 mm. An air space 22 having a width of 25
mm for conducting the supply of combustion air to the burners is defined between the
intermediate layer LT CF and the outer layer MW. Fig. 5 illustrates the temperature
distribution through such a top wall structure for two different flow rates of combustion
air through the space 22, namely corresponding to an air supply of 15 kg combustion
air to each burner per hour and 25 kg combustion air to each burner per hour, respectively.
Even though the total thickness of the top wall is only 264 mm, the heat loss through
the wall is relatively low, because the combustion air flowing through the space 22
has a relatively low temperature. Thus, the calculated heat loss
Q = 82 kcal/m2 per hour (15 kg air/burner), and
Q = 51 kcal/m2 per hour (25 kg air/burner).
[0027] Fig. 6 is a diagram illustrating the total heat loss all the way from the combustion
air supply to the combustion air inlet of a burner 28, for various mass flows of combustion
air in a conventional tunnel kiln, which has been modified in accordance with the
present invention, and in which the thickness of the side walls as well as of the
top wall is 500 mm. This diagram clearly shows that the average overall heat loss
of a tunnel kiln can be reduced considerably by the present invention, and that the
reduction of heat loss increases substantially with increase of the mass flow of combustion
air through the space 22 in the kiln walls. If, for example, the inner temperature
of the kiln is 1100°C, the heat loss will be about 400 kcal per hour per m
2 of the kiln surface when the airflow in the space 22 is zero (corresponding to a
conventional kiln structure), while the heat loss is reduced to about 130 kcal per
hour per m
2, when the mass flow of combustion air through the space 22 is 20 kg air per hour
per meter of the kiln.
EXAMPLE 1
[0028] An embodiment of the tunnel kiln according to the invention has a kiln length of
80 m, an inside width of 2.4 m, and an inside height of 1.0 m. The firing temperature
in the firing zone of the kiln is 1250°C.
[0029] The kiln has a capacity of 2000 workpieces a day. The workpieces - each having a
weight of 18 kg are - arranged on carriages or kiln cars. Each carwith the necessary
accessories has a total weight of 972 kg, and may carry 18 workpieces, which means
324 kg of workpieces. Thus, the total weight of a loaded kiln car is 1296 kg. The
mass flow of cars and workpieces through the kiln is 6000 kg,/h, while the mass flow
of workpieces is 1500 kg/h. As a conventional kiln of the above type will use 1400-1600
kcal/kg ofworkpieces, the total energy consumption for such kiln is 2,100,000-2,400,000
kcal/h. In such a conventional kiln the heat loss through the walls will be about
1500 kcal/h per m of the kiln length, which means that the total wall loss will be
120,000 kcal/h, when the kiln is 80 m long. Thus, in a conventional kiln having a
reasonably good insulation there is a heat loss of 300-400 kcal/h per m
2 corresponding to a wall thickness of about 900 mm) Thus, the heat losses through
the walls will range between 5 and 5.7% of the total energy consumption depending
on the mass flow of workpieces.
EXAMPLE 2
[0030] When a kiln as that described in example 1 is modified in accordance with the present
invention, it is theoretically possible to reduce the wall thickness of the kiln to
about 300 mm without increasing the loss of heat energy through the wall. However,
in practice problems will arise by using the known wall materials due to the high
temperatures. If, however, a wall thickness of 500-600 mm is used it is possible to
use a conventional kiln wall material and to reduce not only construction costs, but
also loss of heat energy compared to conventional kilns. Thus, by using a kiln wall
with a total thickness of 500 mm and comprising an airspace in accordance with the
invention, the price of the side walls and the top wall in the high temperature zone
or firing zone of the kiln is reduced to about half the price of a conventional wall
design, and, additionally, the loss of heat energy from the kiln will be reduced to
about 20% of the heat loss in a conventional tunnel kiln. This means, that in the
kiln according to the invention the loss of heat energy through the walls amounts
to only 1.1% of the total heat input compared to 5.7 in a conventional kiln.
[0031] When the kiln has been modified in accordance with the invention the following results
may be obtained:
The combustion air is preheated to a temperature of about 400°C, and a flame temperature
is 2250°C. The available heat is 350:2250 = 0.61, and the total energy consumption
will be 1,752,656 kcal/h, which amounts to 83% of the total energy consumption in
a conventional kiln as described in example 1. Thus, by modifying the kiln in accordance
with the present invention 17% of the total energy consumption may be saved.
[0032] In a conventional kiln, the kiln walls are not completely gas impervious, so t hat
hot gases from the kiln n may leak through the walls. Such ventilation loss may be
rather considerable. In the kiln according to the present invention, however, the
space 22 is defined between gas impervious layers, for example made from sheets or
plates of stainless steel. This fact has not been taken into account in this example
and will give rise to a further reduction of heat loss through the walls.
1. A tunnel kiln including a preheating zone, a firing zone, and a cooling zone, said
kiln comprising
a top wall and a pair of opposite side walls, which define a tunnel, the top wall
and each of the side walls at least at the firing zone being formed by a pair of oppositely
arranged inner and outer shells which are mutually spaced substantially in their full
extent,
a plurality of burners mounted in each of the side walls at the firing zone, each
burner having inlets for fuel and combustion air, respectively, the combustion air
inlet at each burner communicating with the interconnected spaces defined between
said inner and outer shells of the top and side walls, and
air supply means for forced supply of combustion air into said interconnected spaces.
2. A tunnel kiln according to claim 1, wherein the air supply means are connected
to the space of the top wall, the burners being arranged at a bottom part of each
of the side walls.
3. A tunnel kiln according to claim 2, wherein the air supply means are connected
to said space adjacent to the longitudinal center line of the top wall.
4. A tunnel kiln according to any of the claims 1-3, wherein each of said spaces is
defined between opposite layers of a substantially gas impervious material forming
the inner side of the outer shell and the outer side of the inner shell, respectively.
5. A tunnel kiln according to claim 4, wherein said layers are metal plates or sheets.
6. A tunnel kiln according to claim 4, wherein said metal sheets are made from stainless
steel.
7. A tunnel kiln according to any of the claims 1-5, wherein the top wall and the
opposite side walls at the firing zone are formed by pairs of inner and outer shell
members each having an inverted, substantially U-shaped cross-section, a space of
substantially uniform width being defined between the outer surface of the inner shell
member and the inner surface of the outer shell member.
8. A tunnel kiln according to any of the claims 1-7, wherein the inner shell of each
of the walls is made substantially from refractory brick material, while the outer
shell of each of the walls is made substantially from a thermally insulating material.
9. A tunnel kiln according to any of the claims 1-8, wherein the total thickness of
each of the top and side walls is 300-800 mm, preferably 500-600 mm.
10. A tunnel kiln according to any of the claims 1-9, wherein the spacing of the inner
and outer shells is 20-50 mm, preferably about 30 mm.
1. Tunnelofen mit einer Vorwärmzone, einer Brennzone und einer Kühlzone, umfassend
eine obere Wand und ein Paar von einander gegenüberliegenden Seitenwänden, welche
einen Tunnel bilden, wobei die obere Wand und jede der Seitenwände mindestens in der
Brennzone durch ein Paar von einander gegenüberliegend angeordneten inneren und äußeren
Schalen gebildet ist, welche mit Abstand voneinander im wesentlichen in ihrer vollen
Länge angeordnet sind,
eine Mehrzahl von Brennern, die in jeder der Seitenwände in der Brennzone montiert
sind, wobei jeder Brenner Einlässe für Brennstoff bzw. Verbrennungsluft aufweist,
wobei der Verbrennungslufteinlaß bei jedem Brenner mit den in Verbindung stehenden
Räumen verbunden ist, welche zwischen den genannten inneren und äußeren Schalen der
oberen und der Seitenwände gebildet sind, und
Luftzuführmittel für eine Zwangszuführung von Verbrennungsluft in die genannten, miteinander
verbundenen Räume.
2. Tunnelofen nach Anspruch 1, wobei die Luftzuführmittel mit dem Raum der oberen
Wand verbunden sind und die Brenner im unteren Bereich eines jeden der Seitenwände
angeordnet sind.
3. Tunnelofen nach Anspruch 2, wobei die Luftzuführmittel benachbart zu der Längsmittellinie
der oberen Wand mit dem erwähnten Raum verbunden sind.
4. Tunnelofen nach einem der Ansprüche 1 - 3, wobei jeder der genannten Räume zwischen
einander gegenüberliegenden Schichten eines im wesentlichen gasundurchlässigen Materials
begrenzt ist, welches die innere Seite der äußeren Schale bzw. die äußere Seite der
inneren Schale bildet.
5. Tunnelofen nach Anspruch 4, wobei die Schichten Metallplatten oder Bleche sind.
6. Tunnelofen nach Anspruch 4, wobei die Metallbleche aus rostfreiem Stahl bestehen.
7. Tunnelofen nach einem der Ansprüche 1 - 5, wobei die obere Wand und die einander
gegenüberliegenden Seitenwände in der Brennzone durch Paare von inneren und äußeren
Schalenteilen gebildet sind, deren jedes einen umgedrehten, im wesentlichen U-förmigen
Querschnitt aufweist, einen Raum von im wesentlichen gleicher Breite, der zwischen
der äußeren Oberfläche des inneren Schalenteils und der inneren Oberfäche des äusseren
Schalenteils begrenzt ist.
8. Tunnelofen nach einem der Ansprüche 1 - 7, wobei die innere Schale einer jeden
Wand im wesentlichen aus feuerfestem Ziegelmaterial hergestellt ist, wobei die äußere
Schale einer jeden der Wände im wesentlichen aus einem thermisch isolierenden Material
hergestellt ist.
9. Tunnelofen nach einem der Ansprüche 1 - 8, wobei die Gesamtdicke jeder der Seitenwände
und der oberen Wand 300 - 800 mm, vorzugsweise 500 - 600 mm beträgt.
10. Tunnelofen nach einem der Ansprüche 1 - 9, wobei der Abstand zwischen innerer
und äußerer Schale 20 - 50 mm, vorzugsweise ca. 30 mm beträgt.
1. Four tunnel comportant une zone de préchauffage, une zone de chauffage, et une
zone de refroidissement, ledit four comportant
une paroi supérieure et deux parois latérales opposées, qui définissent un tunnel,
la paroi supérieure et chacune des parois latérales au moins au niveau de la zone
de chauffage étant formées d'une paire d'enveloppes intérieure et extérieure agencées
de manière opposée qui sont mutuellement espacées à peu près sur toute leur étendue,
plusieurs brûleurs montés dans chacune des parois latérales au niveau de la zone de
chauffage, chaque brûleur ayant des entrées pour le combustible et pour l'air de combustion,
respectivement, l'entrée d'air de combustion située au niveau de chaque brûleur communicant
avec les espaces interconnectés définis entre lesdites enveloppes intérieure et extérieure
des parois supérieure et latérales, et
des moyens d'alimentation en air pour l'ali- i-mentation forcée d'air de combustion
à l'intérieur desdits espaces interconnectés.
2. Four tunnel selon la revendication 1, dans lequel les moyens d'alimentation en
air sont connectés à l'espace de la paroi supérieure, les bruleurs étant agencés au
niveau d'une partie inférieure de chacune des parois latérales.
3. Four tunnel selon la revendication 2, dans lequel les moyens d'alimentation en
air sont connectés audit espace adjacent à la ligne centrale longitudinale de la paroi
supérieure.
4. Four tunnel selon l'une quelconque des revendications 1 à 3, dans lequel chacun
desdits espaces est défini entre des couches opposées d'un matériau à peu près imperméable
aux gaz formant, respectivement, le côté intérieur de l'enveloppe extérieure et le
côté extérieur de l'enveloppe intérieure.
5. Four tunnel selon la revendication 4, dans lequel lesdites couches sont des plaques
ou des feuilles métalliques.
6. Four tunnel selon la revendication 4, dans lequel lesdites feuilles métallique
sont réalisées en acier inoxydable.
7. Four tunnel selon l'une quelconque des revendications 1 à 5, dans lequel la paroi
supérieure et les parois latérales opposées au niveau de la zone de chauffage sont
formées par deux des éléments formant enveloppes intérieure et extérieure ayant chacune
une section transversale à peu près en forme de U renversé, un espace de largeur pratiquement
uniforme étant défini entre la surface extérieure de l'élément formant enveloppe intérieure
et la surface intérieure de l'élément formant enveloppe extérieure.
8. Four tunnel selon l'une quelconque des revendications 1 à 7, dans lequel l'enveloppe
intérieure de chaque paroi est réalisée en matériau formant brique réfractaire, tandis
que l'enveloppe extérieure de chaque paroi est réalisée en matériau isolant thermiquement.
9. Four tunnel selon l'une quelconque des revendications 1 à 8, dans lequel l'épaisseur
totale de chacune des parois supérieure et latérales est de 300 à 800 mm, de préférence
500 à 600 mm.
10. Four tunnel selon l'une quelconque des revendications 1 à 9, dans lequel l'espacement
des enveloppes intérieure et extérieure est de 20 à 50 mm, de préférence d'environ
de 30 mm.