[0001] This invention is generally concerned with printing apparatus for marking letters
and more particularly with flat bed printing apparatus for marking letters including
envelopes, stuffed envelopes, irregularly-shaped letters and letter mail, including
self-mailers and stepped mail. (Cf. e.g. US-A-3 791 293).
[0002] A significant proportion of the approximately one-half billion irregularly-shaped
letters, flats, parcels, and other irregularly-shaped mailpieces, such as stepped
letter mail, hotel keys, bagged film and the like, which are annually received by
the U.S. Postal Service for processing, must be manually processed due to the lack
of automated equipment. In the case of stepped, and other irregularly-shaped letter
mail, automatic separation equipment is available for separating such mail from the
main stream of incoming mailpieces, but there has been a long felt need for reliable
machinery for handling other processing tasks. In particular, manual processing is
heavily relied upon for performing such functions as cancelling the postage of stepped
and other irregularly-shaped letter mail, and marking the same with appropriate destination
bar codes for subsequent sorting. Moreover, the marking function implemented in the
course of processing irregularly-shaped letter mail ranks amongst the highest of the
labor intensive activities engaged in by Postal Services on a world-wide basis.
[0003] Of course, large private mailers of stepped and other irregularly-shaped letters
are similarly burdened with labor intensive processing activities, including applying
addresses, postage indicia and bar codes to such letters for delivery to the Postal
Service.
[0004] For marking letters, such as envelopes, stuffed envelopes, irregularly-shaped letters
and letter mail including self-mailers and stepped mail, mailing machines have been
provided with postage printing apparatus which includes indicia marking structure
and platen structure including a platen having an elastomeric member mounted thereon.
To accommodate marking letters of varying thicknesses fed to the platen structure,
the platen is lowered to receive a given letter on the elastomeric member, and then
raised towards the indicia marking structure for marking the letter. In this connection,
reference is made to UK Published Patent Application No. 2 213 771 for a Platen Module
For A Modular Mailing Machine, filed December 18, 1988. This Application is herein
called the Abellana et al Application. The subject matter of this Application is hereby
incorporated in this application by this reference.
[0005] Moreover, thermal transfer printing apparatus of the type which includes a thermal
printhead and thermal ink transfer ribbon has been provided with a flexible roller
for applying backing pressure to a letter fed between the ribbon and roller as the
thermal printhead heats and applies pressure to the ribbon for transferring ink from
the ribbon to the letter for marking the same. In this connection, reference is made
to US Patent No. 4 857 942 (Murphy et al Application No. 138,427) for Apparatus for
Processing Irregularly-shaped Letters In A Thermal Printer.
[0006] The flexible roller embodiments shown in the aforesaid Patent No. 4 857 942 include
those having a cylindrically-shaped body portion provided with one or more channels
extending thereinto from the outer surface of the body portion, as a result of which
a plurality of spaced apart portions of the roller body portion contact a given letter
fed to the thermal printer along a line extending transverse to the path of travel
of both the thermal ink transfer ribbon and the given letter. And, one of the roller
embodiments shown in the Murphy et al Patent has a cylindrically-shaped roller body
portion including one or more apertures formed therein and extending longitudinally
of the length of the roller body portion.
[0007] It has been found that the printing quality of printing on letters, including envelopes,
stuffed envelopes, irregularly-shaped letters and letter mail, including self-mailers
and stepped mail, in a flat bed printer, is enhanced by providing an improvement in
the platen member mounted on the platen of the platen module disclosed in the aforesaid
Abellana et al Application. The improved platen member is a resilient member, made
of an elastic material, and includes a plurality of intersecting channels which extend
upwardly from the inner surface of the member, rather than downwardly from the outer
surface of the member, whereby the member does not include the spaced-apart letter
contacting portions, or the apertures, shown in the Murphy et al Patent. Moreover,
it has been found that since the flexibility of the improved member in a flat bed
printer affords the application of varying back pressure, against the printing die
of the postage metering module, the grey scale level of the print on letters is substantially
completely uniform.
[0008] According to the invention there is provided a platen module including a plate, means
for supporting the plate for reciprocable movement thereof, a platen member including
an inner surface thereof faced toward and fixedly connected to the plate for movement
of the platen member therewith, and the member having an outer surface thereof faced
away from the plate, characterised by:
a. platen means including the platen member, the platen member made of a resilient
material;
b. the platen member including a plurality of channels extending thereinto from the
inner surface thereof; and
c. the platen means including a strip of substantially inflexible material embedded
in the platen member from the outer surface thereof.
[0009] Also according to the invention, there is provided a mailing machine including a
plurality of modules, wherein one of said modules is a printing module having a printing
die and another of said modules is a platen module having a platen member, and wherein
the platen module includes means for supporting the platen member for reciprocable
movement toward and away from the printing die, characterised by:
a. the platen member made of a resilient material and including an outer surface faced
toward the printing die and an opposed inner surface fixedly connected to the supporting
means for movement of the platen member therewith; and
b. the platen member including a plurality of intersecting channels extending thereinto
from the inner surface thereof.
[0010] The invention will be better understood from the following non-limiting description
of an example thereof given with reference to the accompanying drawings in which:-
[0011] In the drawings, like reference numerals designate like or corresponding parts throughout
the several views:
Fig. 1 is a schematic partially fragmentary, perspective view of a mailing machine
including a platen module including a platen having mounted thereon a resilient platen
member according to an embodiment of the invention.;
Fig. 2 is a perspective view of the flexible member shown in Fig. 1 showing details
of the intersecting channels formed therein from the lower surface thereof; and
Fig. 3 is a side view of a portion of the platen module and printing module of Fig.
1 showing a letter urged, by the platen member into printing engagement with the printing
die of the printing module.
[0012] As shown in Fig. 1, a mailing machine 10 includes a base 12, and, conventionally
removably connected to the base 12, a postage metering module 14, inking module 16,
platen module 18, scale module 20 and letter transporting module 22.
[0013] The postage metering module 14 (Fig. 1) includes a conventional housing 24, and includes
a plurality of printwheels 26 which are suitably connected to the housing 24 for rotation
relative to the housing 24. Each of the printwheels 26 includes a plurality of fonts
28, which are located at spaced intervals along the outer periphery of the printwheel
26. In addition, the postage metering module 14 includes print wheel indexing structure
30, including a plurality of gears 32, one of which is shown. Each of the gears 32
is operably connected on a one-for-one basis to each of the printwheels 26, and is
conventionally driven by the indexing structure 30 for independently indexing the
printwheels 26 to selectively locate any given font 28, of any given printwheel 26,
in a printing location situated along a line 34 extending parallel to the rotational
axis 36 of the printwheels 26. The postage metering module 14 also includes printing
structure 38 which includes a plurality of fixed printing elements 40. The printing
elements 40 are located in a flat plane extending through the printing location of
the aforesaid selectively located fonts 28, when such fonts 28 are situated in their
printing location, whereby such fonts 28 and printing elements 40 collectively form
a printing die, 28, 40. The printing structure 38 may also include an additional set
of printwheels 26, each including a plurality of fonts 28, for date printing purposes.
A more detailed description of the postage metering module 14 may be found in UK Published
Patent Application No. 2 211 468 for A Removable Postage Meter Having An Indicia Cover.
[0014] The inking module 16 (Fig. 1) includes an ink bearing member 42, which is movable
into and out of engagement with the printing die, 28, 40, when the selected fonts
28 are situated in the aforesaid printing location, for applying ink to the printing
die, 28, 40, prior to each printing cycle.
[0015] The scale module 20 (Fig. 1) includes a horizontally-extending deck 44 for receiving
letters 46 fed to the mailing machine 10. The letters 46 may be envelopes, stuffed
envelopes, irregularly-shaped letters or letter mail, including self-mailers or stepped
mail. Thus a given letter 46 may include either a longitudinally-extending step or
ridge 47A, or transversely-extending step or ridge 47B, or both. The deck 44 has a
rectangularly-shaped aperture 48 formed therein, which is partially defined by a forwardly
located, longitudinally-extending, edge 50. In addition, the deck 44 has a plurality
of smaller, rectangularly-shaped apertures 52 formed therein at spaced intervals situated
along a line (not shown) which extends parallel to the aperture edge 50. The scale
module 20 also includes a bar 54, which overhangs the deck 44 and has a plurality
of slots 56 formed therein at evenly spaced intervals along the length of the bar
54. Further, the scale module 20 includes a plurality of ski-supporting arms 58. The
upper ends of the arms 58 are located on a one-for-one basis within the slots 56 and
are conventionally pivotably attached to the bar 54. The scale module 20 additionally
includes a plurality of coil springs 60 which are suitably connected to the upper
ends of the ski-supporting arms 58, on a one-for-one basis, and to the bar 54, for
resiliently urging the lower ends of the arms 58 towards the deck 44. Moreover, the
scale module 20 includes a plurality of upwardly curved ski members 62 which are connected
to the lower ends of the ski supporting arms 58, on a one-for-one basis, such that
the ski members 62 overhang the deck apertures 52 on a one-for-one basis.
[0016] The transporting module 22 (Fig. 1), includes a first plurality of rollers 70, which
are rotatably supported at spaced intervals beneath the deck 44, such that their peripheries
respectively extend upwardly into the deck apertures 52 on a one-for-one basis when
the rollers 70 are rotating in one direction. In addition, the rollers 70 are suitably
mounted to permit their being lowered in response to rotation thereof in the opposite
direction. Further, the transporting module 22 including a second plurality of rollers
72, which are rotatably supported at spaced intervals beneath the deck 44 and below
the level of the first rollers 70. The transporting module 22 also includes an endless
belt 74 which is alternately looped about each of the first and second rollers, 70
and 72, whereby the belt 74 protrudes through the deck apertures 52, when the rollers
are rotating in the aforesaid one direction and does not protrude through the deck
apertures 52 when the rollers 70 are rotated in the opposite direction. Further, the
transporting module 22 includes driving structure 76 for moving the belt 74 in one
direction about the first rollers 70 for engaging and feeding a letter 46 which is
fed to the deck 44, and for moving the belt 74 in the opposite direction, whereby
the rollers 70 and thus the belt 74, are lowered for disengaging the belt 74 from
the letter 46 to thereby position the letter in a predetermined location on the deck
44. A more detailed discussion of the structure of transporting module 22 may be found
in the aforesaid Abellana et al Application.
[0017] According to the invention, the platen module 18 (Fig. 1) includes framework 80 which
is conventionally removably attached to the mailing machine base 12, for removably
connecting the platen module 18 to the remainder of the mailing machine 10. As thus
mounted, the framework 80 includes a horizontally-extending base plate 82, and includes
a pair of oppositely-spaced, upright, members 84, each of which has an inner surface
86. The inner surfaces 86 face each other and are vertically oriented parallel to
one another. The upright members 84 each include a vertically oriented channel 88,
which is formed in the member 84 from the inner surfaces 86 thereof. The channels
88 are each U-shaped in transverse cross-section and spaced-parallel to each other,
such that the longitudinally-extending openings into the channels 88 are oriented
in facing relationship with respect to each other.
[0018] The platen module 18 (Fig. 1) additionally includes a drive motor 90 having a housing
92 which is conventionally connected to the framework 80. The motor 90 includes a
horizontally-extending output shaft 94. In addition, the platen module 80 includes
an output drive gear 96, which is conventionally fixedly mounted on the motor output
shaft 94, and includes first, second and third pinion gears, respectively designated
98A, 98B and 98C. Further, the platen module 18 includes a horizontally-extending
pinion gear shaft 100 on which the gears 98A, 98B and 98C are conventionally fixedly
mounted, at spaced intervals along the length of the shaft 100. The pinion gear shaft
100 is suitably rotatably connected to the framework 80, such that the pinion gear
98A is disposed in meshing engagement with the drive gear 96. Further, the platen
module 18 includes a pair of vertically oriented rack gears 110 which are spaced parallel
to each other. Moreover, the platen module 18 includes rack gear supporting structure
112, preferably a strut in the form of a wall, which extends between and is fixedly
connected to the rack gears 110. The rack gears 110 are disposed in sliding engagement
with the upright members 84, on a one-for-one basis, as hereinafter discussed in greater
detail. As thus disposed, the rack gears 110 are also disposed in meshing engagement
with the pinion gears 98B and 98C, on a one-for-one basis. Thus, appropriate rotation
of the pinion gear 98A by the drive motor 90 results in raising or lowering the respective
rack gears 110. And, since the supporting wall 112, is fixedly connected to the rack
gears 110, the rack gears 110 are raised or lowered, as the case may be, in unison
with one another.
[0019] To effectuate sliding engagement of each rack gear 110 (Fig. 1) with the upright
member 84 with which it is associated, the platen module 18 includes a pair of parallel
spaced, horizontally-extending members 114, preferably dowels, which are fixedly connected
to each of the rack gears 110. Each of the dowels 114 extends from the rack gear 114
to which it is connected and into the U-shaped channel 88 of the associated upright
member 84. Moreover, the platen module 18 preferably includes a plurality of replaceable,
solid rectangularly-shaped bearing members 116, preferably made of a plastic material.
The bearing members 116 are rotatably mounted on the dowels 114 on a one-for-one basis.
The members 116 are each externally dimensioned for sliding engagement with each of
the channels 88 to permit the members 116 to be interchangeably mounted on the dowels
114. The dowels 114 may be dimensioned for disposition in sliding engagement with
the channels 88, in which instance the provision of bearing members 116 will have
been obviated due to the dowels 114 acting as bearing members.
[0020] The platen module 18 (Fig. 1) further includes a rectangularly-shaped plate 120 which
is fixedly mounted on the upper ends each of the rack gears 110 for movement therewith.
The plate 120 has opposed front and rear edges, 122 and 124 respectively, which extend
lengthwise of the plate 120, and has opposed end edges 126, which extend transversely
between the front and rear edges 122 and 124.
[0021] According to the invention, the platen module 18 (Fig. 1) additionally includes a
resilient platen member 130, which is preferably made of an elastic material, such
as rubber or a rubber-like material, including but not limited to an elastomeric material.
The platen member 130 is preferably rectangularly-shaped and has lower and upper surfaces,
132 and 134 respectively, which are preferably flat surfaces. Further, the platen
member 130 has front and rear edges, 136 and 138 respectively, which extend lengthwise
of the member 130, and has opposed leading and trailing end edges, 140 and 142 respectively,
which extend transverse to and between the front and rear edges 136 and 138. In addition,
the platen member 130 includes a plurality of intersecting channels 144 (Fig. 2) formed
therein.
[0022] The channels 144 (Fig. 2) each extend into the platen member 130 from the lower surface
132 thereof, and preferably have an inverted U-shape transverse cross-section, as
viewed from the front edge 136 of the platen member 130 when the upper surface 134
thereof is facing upwardly. The channels 144 preferably comprise a plurality of parallel-spaced,
transversely-extending, channels 144A which are located at evenly spaced intervals
between the opposed end edges 140 and 142. The channels 144A intersect the platen
member's front edge 136, but not the rear edge 138, as a result of which the front
edge 136 tends to flex more readily than the rear edge 138 when downward pressure
is exerted on the upper surface 134 of the platen member 130. The channels 144 also
preferably comprise a plurality of parallel-spaced, longitudinally-extending, channels
144B which are located at evenly spaced intervals between the front and rear edges
136 and 138. The channels 144B intersect the platen member's leading end edge 140
and each of the channels 144A, but do not intersect the trailing end edge 142, as
a result of which the leading end edge 140 tends to flex more readily than the trailing
end edge 142 when downward pressure is exerted on the upper surface of the platen
member 130. As thus constructed, the platen member 130 includes a longitudinally-extending
rear portion 150, which is bounded by the rear edge 138 and a plane extending through
the rear ends of the channels 144A. Further, the platen member 130 includes a transversely-extending
trailing end portion 152 which is bounded by the trailing end edge 142 and a plane
extending through the trailing ends of the channels 144B. Moreover, the longitudinally-extending
rear portion 150, and transversely-extending trailing end portion 152, are each less
flexible than the remainder of the platen member 130. In addition, the platen member
130 includes an elongate, rectangularly-shaped ledge 160 formed therein, which longitudinally
extends from the trailing end edge 142, along the front edge 136 but not to the leading
end edge 140. Thus, the ledge 160 is not coextensive in length with the front edge
136. The platen module 18 additionally includes a rectangularly-shaped, flat member
162 which is made of a substantially inflexible metal, metallic or plastic material,
and has substantially the same dimensions as the ledge 160. The member 162 is mounted
on the ledge 160 and is suitably fixedly attached to the platen member 130 as by means
of an adhesive substance. As thus mounted, the member 162 extends marginally along
the front edge 136 of the platen member 130, and the upper surface 164 of the member
162 lies in the same plane as the upper surface 134 of the platen member 130. When
downward pressure is exerted on its upper surface 164 of the member 162, the downward
forces occasioned thereby are distributed along the length and width of the member
162, and thus along a marginal portion of the platen member 130 which is coextensive
in length and width with the ledge 160.
[0023] For rapidly venting compressed air from the channels 144 (Fig. 2) when a downward
force is exerted on the upper surface 134 of the platen member 130, the platen member
130 may either include a plurality of additional channels 170 which extend into the
platen member 130 from the lower surface 132 thereof or a plurality of apertures 172
formed in the plate 120. Assuming the provision of additional channels 170, the channels
170 are preferably semi-circularly shaped in transverse cross-section, parallel-spaced
with respect to one another and transversely-extend into the platen member 130, from
the front edge 136 thereof, at evenly spaced intervals between the opposed end edges
140 and 142. Moreover, the channels 170 extend parallel to the channels 144A and intersect
each of the channels 144B. Assuming the provision of the apertures 172, the apertures
172 are preferably located at the intersections of the respective channels 144A and
144B.
[0024] According to a second embodiment of the invention, the rack gears 110 (Figs. 1 and
2), supporting wall 112 and plate 120 are preferably manufactured as a single piece-part
made of a molded plastic material which includes portions corresponding to the gears
110, wall 112 and plate 120. As thus constructed the gear portions 110 depend from
the inner surface of the plate, and the strut, or wall, portion 112 extends between
the inner surfaces of the respective gear portions 110. Moreover, the piece-part,
110, 112, 120, is preferably provided as a piece-part 110, 112, 120 of a platen assembly
which also includes the platen member 130, fixedly connected to the plate portion
120, and includes the flat member 162 fixedly connected to and embedded in the platen
member 130. Without departing from the spirit and scope of the invention, the piece
part 110, 112, 120 may additionally include as portions thereof, the two pairs of
horizontally-extending members or dowel portions 114. In which instance the dowell
portions 114 would extend from the outer surfaces of the rack gear portions 110. As
thus constructed and arranged the piece-part 110, 112, 114, 120 is preferably combined
with the platen member 130 and flat member 162 as a replaceable platen assembly of
the platen module 18. Of course, the dowel portions 114 of the piece-part 110, 112,
114, 120 may be either dimensioned for sliding engagement with the upright member
channels 88 (Fig. 1) or, assuming the provision of replaceable bearing members 88,
dimensioned for rotatably mounting replacement bearing members 88 thereon, as needed,
when the platen assembly is slidably connected to the remainder of the platen module
18.
[0025] In operation, a letter 46 fed to the mailing machine 10 is fed between the first
ski member 62 and the portion of the belt 74 which protrudes through the first deck
aperture 52. The ski member 62 urges the letter 46 into engagement with the moving
belt 74 against the force exerted thereagainst by the spring loaded am 58. As the
belt 74 feeds the letter 46, the letter 46 is moved downstream on the deck 44 beneath
the postage metering module 14 and into overlying relationship with the deck aperture
48. Thus the remaining ski members 62 successively engage the upper surface of the
letter 46 for urging the letter 46 into continuous engagement with the moving belt
74. When the leading edge of the letter 46 has arrived at a predetermined location,
which, for the purposes of this discussion may be taken to be just beyond the downstream
end of the deck aperture 48, then the first set of rollers 70, and thus the belt 74
looped thereabout, are lowered beneath the upper surface of the deck 44, as a result
of which the belt 74 disengages the letter 46, thereby disposing the letter in a predetermined
stationary position on the deck 44. The letter 46 is then weighed for postage calculation
purposes, and the appropriate printwheels 26 are indexed for locating the appropriate
fonts 28 corresponding to the postage value into the printing location along the line
34. At which juncture, the postage value is ready to be printed on the letter 46.
A more detailed description of the aforesaid operation of the mailing machine 10 is
set forth in the aforesaid U.S. Patent Application of Abellana et al.
[0026] According to the invention, after the above-described operation of the-mailing machine
10 (Fig. 1.), the platen module 18 enters into a printing cycle of operation during
which the motor 90 is conventionally energized for appropriately rotating the output
shaft 94 to cause the drive gear 96 to drive the gear 98A, and thus the connected
shaft 100, pinion gears 98B and 98C and meshing rack gears 110. The pinion gears,
98B and 98C, are initially appropriately rotated to drive the rack gears 110 upwardly,
thereby raising the platen member 130 vertically upward and through the deck aperture
48, for urging the letter 46 on the platen member 130 into printing engagement with
the printing die, 28, 40. Thereafter the pinion gears, 98B and 98C are appropriately
rotated to drive the rack gears 110 downwardly, thereby lowering the platen member
130 vertically downward and through the deck aperture 48, for lowering the letter
46 out of printing engagement with the printing die, 28, 40 and back into engagement
with the deck 44. Thus, the platen member 162 is reciprocably raised and lowered during
the printing cycle. Thereafter, the transporting module 22 is conventionally operated
for feeding the letter 46 downstream from beneath the postage metering module 14 and
thus away from the mailing machine 10.
[0027] In the course of the aforesaid printing cycle of operation of the platen module 18
(Fig.1), the flat member 162, mounted on the platen member ledge 160, engages and
lifts the ski members 62 upwardly against the force exerted thereon by the spring
loaded arms 58, to prevent the ski members 62 from holding the letter 46 down against
the force exerted on the letter 46 by the platen member 130, as the platen member
130 resiliently urges the letter 46 into engagement with the printing die, 28, 40.
Moreover, as shown in Fig. 3, as the letter 46 is urged into engagement with the printing
die 28, 40, and the platen member 130 is resiliently compressed against the letter
46, the upper surface 134 of the member 130 deforms to accommodate variations in thickness
of the letter 46. As a result, the upper surface 134 of the letter 46 is flattened
against the printing die, 28, 40. As the platen member 130 deforms, air that may otherwise
be trapped at the intersections of the channels 144A and 144B, due to collapse of
the walls thereof, is vented from beneath the member 130 via the channels 170, or
via the apertures 172. In this connection, it is noted that in practice, the speed
with which the platen member 130 is compressed, during each printing cycle, varies
from about 15 milliseconds for thick letters 46, i.e., those having a thickness of
about three-quarters of an inch, to about 30 milliseconds for thin letters 46, i.e.,
those having a thickness of about one-sixteenth of an inch. Further, in the course
of compression of the platen member 130, since the platen member's respective longitudinally-extending
and transversely-extending portions, 150 and 152 (Figs. 2), do not include channels
144 or 170 formed therein, the forces exerted on the letter 46 (Fig. 3) by the platen
member 130, in the vicinity of the ridges 47A and 47B, are greater than those exerted
on the letter 46 by the remainder of the member 130, thus ensuring that the upper
surface of the letter 46 in the vicinity of the ridges, 47A and 47B, is flattened
against the printing die 28, 40. As a result, the upper surface of the letter 46 in
the vicinity of the ridges, 47A and 47B, is marked with the same degree of clarity
as the remainder of the letter 46 is marked by the printing die 28, 40. Moreover,
the grey scale level of printing on letters, including stepped letters and stepped
mail, having either or both types of ridges, 47A or 47B, is substantially completely
uniform.
[0028] In accordance with the objects of the invention there has been disclosed improved
printing apparatus, including structure for enhancing the quality of printing on letters
in flat bed printing apparatus, and improved apparatus for marking letters including
structure for resiliently urging a letter into engagement with a printing die, as
exemplified by the provision of a reciprocable platen having a resilient, channelled,
member mounted thereon. Moreover, there has been disclosed an article of manufacture
which includes a pair of rack gears, having integrally connected thereto a platen
and supporting structure extending between the gears, in combination with a resilient
platen member.
[0029] Features of the invention as particularly disclosed and illustrated can be summarised
as:
apparatus for enhancing the printing quality provided by flat bed printers;
apparatus including improved means for resiliently urging a letter into engagement
with a printing die;
means for variably, resiliently supporting letters against the force exerted thereon
by a printing die;
providing a reciprocable platen, having a resilient, channelled, member mounted
thereon, for use in flat bed printing apparatus;
providing a platen assembly which includes a pair of rack gears, a platen integrally
connected to the upper ends of the rack gear and supporting structure extending between
the rack gears, which are manufactured as a single piece part, in combination with
a resilient platen member; and
providing flat bed printing apparatus which includes a flexible member, having
a plurality of intersecting channels formed therein, mounted on platen which is reciprocable
for movement of the member toward and away from a printing die.
[0030] Since the implementation of other variations and modifications of the above discussed
illustration embodiments of the invention will be apparent to those skilled in the
art, the invention is not limited by the specific embodiments decribed but by the
following claims.
1. A platen module (18) including a plate (120), means (84, 110) for supporting the plate
for reciprocable movement thereof, a platen member (130) including an inner surface
(132) thereof faced toward and fixedly connected to the plate for movement of the
platen member therewith, and the member having an outer surface (134) thereof faced
away from the plate, characterised by:
a. platen means including the platen member, the platen member made of a resilient
material;
b. the platen member including a plurality of channels (144) extending thereinto from
the inner surface thereof; and
c. the platen means including a strip (162) of substantially inflexible material embedded
in the platen member from the outer surface thereof.
2. A platen module according to claim 1, wherein said platen member has a longitudinally-extending
edge (136), and said strip of material marginally extending along said edge.
3. A platen module according to claim 1, wherein said channels (144) are respectively
substantially U-shaped in transverse cross-section, said channels including a first
plurality of longitudinally-extending channels (144B) and a second plurality of transversely-extending
channels (144A), and the first and second channels intersecting each other.
4. A platen module according to claim 1 or 2, including means (170, 172) for venting
air from at least one of said channels when the platen member is subjected to a force
urging the outer surface towards the inner surface.
5. A platen module according to claim 4, wherein the air venting means includes an additional
plurality of said channels (170) or a plurality of apertures (172) formed in the plate.
6. A platen module according to any preceding claim, wherein the supporting means includes
a pair of parallel-spaced rack gears (110).
7. A platen module according to claim 6, wherein the module includes framework (80),
the supporting means including means (84) for slidably connecting the rack gears (110)
to the framework, the module including a motor (90) connected to the framework, the
motor including an output shaft (94) and a drive gear (96) mounted on the output shaft,
the module including a second shaft (100) rotatably connected to the framework, the
module including a first pinion gear (98A) mounted on the second shaft and disposed
in meshing engagement with the drive gear, and the module including second (98B) and
third (98C) pinion gears mounted on the second shaft and disposed in meshing engagement
with the rack gears on a one-for-one basis.
8. A platen module according to any of claims 1 to 6, wherein the module includes framework
(80), the supporting means including a pair of parallel-spaced rack gears (110), the
supporting means including strut means (112) connected to and extending between the
rack gears, and the supporting means including means (84) for slidably connecting
the rack gears to the framework.
9. A platen module according to claim 7, wherein the plate (120) and rack gears (110)
are a molded piece-part including portions thereof corresponding to said plate and
said gears.
10. A mailing machine (10) including a plurality of modules (14, 16, 18, 20, 22, 38),
wherein one of said modules is a printing module (38) having a printing die (28, 40)
and another of said modules is a platen module (18) having a platen member (130),
and wherein the platen module includes means (84, 110, 120) for supporting the platen
member for reciprocable movement toward and away from the printing die, characterised
by:
a. the platen member (130) made of a resilient material and including an outer surface
(134) faced toward the printing die and an opposed inner surface (132) fixedly connected
to the supporting means (120) for movement of the platen member therewith; and
b. the platen member (130) including a plurality of intersecting channels (144A, 144B)
extending thereinto from the inner surface (132) thereof.
11. A mailing machine according to claim 10, wherein said module includes a strip (162)
of substantially inflexible material embedded in the platen member (130) from the
outer surface (134) thereof.
12. A mailing machine according to claim 10 or 11, wherein the platen member includes
opposed longitudinally-extending side edges (136, 138) and opposed transversely-extending
end edges (140, 142), the channels including a first plurality of parallel-spaced
channels (144A) extending into the member from one of the side edges thereof and a
second plurality of parallel-spaced channels (144B) extending into the member from
one of the end edges thereof, the first channels intersecting only said one side edge
(136) and each of the second channels, and the second channels intersecting only said
one end edge (140) and each of said first channels, whereby said platen member includes
a longitudinally-extending marginal portion (150) and a transversely-extending marginal
portion (152).
13. A mailing machine according to claim 10, wherein the module includes framework (80),
the supporting means including a pair of parallel-spaced rack gears (110), the platen
member (130) connected to the rack gears, a motor (90) connected to the framework,
the motor including an output shaft (94) and a drive gear (96) mounted on the shaft,
the module including a second shaft (100) rotatably connected to the framework and
including a first pinion gear (98A) mounted thereon and disposed in meshing engagement
with the drive gear, and the module including second (98B) and third (98C) pinion
gears mounted on the second shaft and disposed in meshing engagement with the rack
gears on a one-for-one basis.
14. A mailing machine according to any of claims 10 to 13, wherein the platen member (130)
includes means (170) for venting air from at least one of said channels, and/or the
supporting means (120) includes means (172) for venting air from at least one of said
channels.
1. Plattenmodul (18) mit einer Platte (120), einer Einrichtung (84, 110) zum Haltern
der Platte, um diese hin- und herzubewegen, einem Plattenteil (130) mit einer Innenoberfläche
(132), welche der Platte zugewandt und fest mit dieser verbunden ist, um hiermit das
Plattenteil zu bewegen, wobei das Teil eine Außenoberfläche (134) aufweist, die von
der Platte wegweist,
gekennzeichnet durch:
a) eine Platteneinrichtung, welche das Plattenteil aufweist, welches aus einem elastischen
Material besteht;
b) wobei das Plattenteil mehrere Kanäle (144) aufweist, die sich von seiner Innenoberfläche
aus in das Plattenteil hinein erstrecken; und
c) das Plattenteil einen Streifen (162) eines im wesentlichen nicht flexiblen Materials
aufweist, der von der Außenoberfläche des Plattenteils aus in dieses eingebettet ist.
2. Plattenmodul nach Anspruch 1,
bei welchem das Plattenteil eine sich in Längsrichtung erstreckende Kante (136) aufweist,
und sich der Streifen des Materials geringfügig entlang der Kante erstreckt.
3. Plattenmodul nach Anspruch 1,
bei welchem die Kanäle (144) im Querschnitt im wesentlichen U-förmig ausgebildet sind,
wobei die Kanäle eine erste Gruppe sich in Längsrichtung erstreckender Kanäle (144B)
und eine zweite Gruppe sich in Querrichtung erstreckender Kanäle (144A) umfassen,
und die ersten und zweiten Kanäle einander schneiden.
4. Plattenmodul nach Anspruch 1 oder 2,
bei welchem eine Einrichtung (170, 172) zum Ablassen von Luft von zumindest einem
der Kanäle vorgesehen ist, wenn das Plattenteil einer Kraft ausgesetzt ist, welche
die Außenoberfläche gegen die Innenoberfläche zwingt.
5. Plattenmodul nach Anspruch 4,
bei welchem die Luftbelüftungseinrichtung eine zusätzliche Gruppe der Kanäle (170)
oder mehrere Öffnungen (172) umfaßt, die in der Platte ausgebildet sind.
6. Plattenmodul nach einem der voranstehenden Ansprüche,
bei welchem die Halterungseinrichtung ein Paar parallel beabstandeter Zahnstangen
(110) aufweist.
7. Plattenmodul nach Anspruch 6,
bei welchem das Modul ein Rahmentragwerk (80) aufweist, die Halterungseinrichtung
eine Einrichtung (84) zur gleitbeweglichen Verbindung der Zahnstangen (110) mit dem
Rahmentragwerk aufweist, das Modul einen Motor (90) aufweist, der mit dem Rahmentragwerk
verbunden ist, der Motor eine Ausgangswelle (94) und ein Antriebszahnrad (96) aufweist,
welches auf der Ausgangswelle angebracht ist, das Modul eine zweite Welle (100) aufweist,
die drehbar mit dem Rahmentragwerk verbunden ist, das Modul ein erstes Ritzel (98A)
aufweist, welches auf der zweiten Welle angebracht und im Kämmeingriff mit dem Antriebszahnrad
angeordnet ist, und das Modul ein zweites (98B) sowie ein drittes (98C) Ritzel aufweist,
die auf der zweiten Welle angebracht und jeweils einzeln im Kämmeingriff mit den Zahnstangen
angeordnet sind.
8. Plattenmodul nach einem der Ansprüche 1 bis 6,
bei welchem das Modul ein Rahmentragwerk (80) aufweist, die Halterungseinrichtung
ein Paar parallel beabstandeter Zahnstangen (110) aufweist, die Halterungseinrichtung
eine Strebeneinrichtung (112) aufweist, die mit den Zahnstangen verbunden ist und
sich dazwischen erstreckt, und die Halterungseinrichtung eine Einrichtung (84) zur
gleitbeweglichen Verbindung der Zahnstangen mit dem Rahmentragwerk aufweist.
9. Plattenmodul nach Anspruch 7,
bei welchem die Platte (120) und die Zahnstangen (110) ein ausgeformtes Teilstück
sind, wobei Abschnitte des Teilstückes der Platte und den Zahnstangen entsprechen.
10. Postversandmaschine (10) mit mehreren Modulen (14, 16, 18, 20, 22, 38), wobei eines
der Module ein Druckmodul (38) ist, welches einen Druckstempel (28, 40) aufweist,
und ein anderes der Module ein Plattenmodul (18) ist, welches ein Plattenteil (130)
aufweist, und wobei das Plattenmodul eine Einrichtung (84, 110, 120) aufweist, um
das Plattenteil für eine Hin- und Herbewegung zum Druckstempel und von diesem weg
zu haltern,
gekennzeichnet durch:
a) das Plattenteil (130), welches aus einem elastischen Material besteht und eine
Außenoberfläche (134) aufweist, die zum Druckstempel gerichtet ist, sowie eine entgegengesetzte
Innenoberfläche (132), die fest mit der Halterungseinrichtung (120) verbunden ist,
um hierdurch das Plattenteil zu bewegen; und
b) das Plattenteil (130), welches mehrere sich schneidende Kanäle (144A, 144B) aufweist,
die sich von seiner Innenoberfläche (132) in das Plattenteil hinein erstrecken.
11. Postversandmaschinen nach Anspruch 10,
bei welchem das Modul einen Streifen (162) aus im wesentlichen nicht flexiblem Material
aufweist, welcher in das Plattenteil (130) von dessen Außenoberfläche (134) aus eingebettet
ist.
12. Postversandmaschine nach Anspruch 10 oder 11,
bei welcher das Plattenteil entgegengesetzte, sich in Längsrichtung erstreckende Seitenkanten
(136, 138) sowie entgegengesetzte, sich in Querrichtung erstreckende Endkanten (140,
142) aufweist, wobei die Kanäle eine erste Gruppe parallel beabstandeter Kanäle (144A)
umfassen, die sich in das Teil von einer von dessen Seitenkanten aus erstrecken, sowie
eine zweite Gruppe parallel beabstandeter Kanäle (144B), die sich in das Teil von
einer von dessen Endkanten aus erstrecken, wobei die ersten Kanäle nur die eine Seitenkante
(136) schneiden, sowie jeden der zweiten Kanäle, und die zweiten Kanäle nur die eine
Endkante (140) schneiden, sowie jeden der ersten Kanäle, wodurch das Plattenteil einen
sich in Längsrichtung erstreckenden geringfügigen Abschnitt (150) und einen in Querrichtung
erstreckenden, geringfügigen Abschnitt (152) aufweist.
13. Postversandmaschine nach Anspruch 10,
bei welcher das Modul ein Rahmentragwerk (80) aufweist, die Halterungseinrichtung
ein Paar parallel beabstandeter Zahnstangen (110) aufweist, das Plattenteil (130)
mit den Zahnstangen verbunden ist, einen Motor (90) aufweist, der mit dem Rahmentragwerk
verbunden ist, wobei der Motor eine Ausgangswelle (94) und ein auf der Welle angebrachtes
Antriebszahnrad (96) aufweist, das Modul eine zweite Welle (100) aufweist, die drehbar
mit dem Rahmentragwerk verbunden und ein auf ihr angebrachtes ersten Ritzel (98A)
aufweist, welches im Kämmeingriff mit dem Antriebszahnrad angeordnet ist, und das
Modul ein zweites (98B) und ein drittes (98C) Ritzel aufweist, die auf der zweiten
Welle angebracht und jeweils einzeln im Kämmeingriff mit den Zahnstangen angeordnet
sind.
14. Postversandmaschine nach einem der Ansprüche 10 bis 13,
bei welcher das Plattenteil (130) eine Einrichtung (170) zum Ablassen von Luft von
zumindest einem der Kanäle aufweist, und/oder die Halterungseinrichtung (120) eine
Einrichtung (172) zum Ablassen von Luft von zumindest einem der Kanäle aufweist.
1. Module à platine (18) comportant une plaque (120), un moyen (84, 110) pour soutenir
la plaque pour un mouvement alternatif de celle-ci, un élément de platine (130) comportant
une surface interne (132) de celle-ci faisant face et solidement fixé à la plaque
pour un mouvement de l'élément de platine avec celle-ci, l'élément comportant une
surface externe (134) de celui-ci tournée à l'opposé de la plaque, caractérisé par:
a. un moyen de platine comportant l'élément de platine, l'élément de platine étant
fait d'une matière élastique;
b. le moyen de platine comportant plusieurs canaux (144) s'étendant à l'intérieur
de celui-ci depuis la surface interne de celui-ci; et
c. le moyen de platine comportant une bande (162) de matière sensiblement inflexible
incorporée dans l'élément de platine depuis la surface externe de celui-ci.
2. Module à platine selon la revendication 1, dans lequel ledit élément de platine comporte
un bord (136) s'étendant longitudinalement, et ladite bande de matière s'étendant
marginalement le long dudit bord.
3. Module à platine selon la revendication 1, dans lequel lesdits canaux (144) ont respectivement
des formes en U en coupe transversale, lesdits canaux comportant un premier ensemble
de canaux s'étendant longitudinalement (144B) et un second ensemble de canaux s'étendant
transversalement (144A), et les premiers et seconds canaux se coupant entre eux.
4. Module à platine selon la revendication 1 ou 2, dans lequel comportant un moyen (170,
172) pour souffler de l'air depuis au moins l'un desdits canaux lorsque l'élément
de platine est soumis à une force qui pousse la surface externe vers la surface interne.
5. Module à platine selon la revendication 4, dans lequel le moyen de soufflage d'air
comporte un autre ensemble de dits canaux (170) ou plusieurs ouvertures (172) constituées
dans la plaque.
6. Module à platine selon l'une quelconque des revendications précédentes, dans lequel
le moyen de soutien comporte une paire de supports à engrenages (110) espacés parallèles.
7. Module à platine selon la revendication 6, dans lequel le module comporte un bâti
(80), le moyen de soutien comportant un moyen (84) pour connecter par coulissement
les supports à engrenages (110) au bâti, le module comportant un moteur (90) connecté
au bâti, le moteur comportant un arbre de sortie (94) et un engrenage d'entraînement
(96) monté sur l'arbre de sortie, le module comportant un second arbre (100) connecté
pour tourner au bâti, le module comportant un premier engrenage en pignon (98A) monté
sur le second arbre et disposé engagé en prise avec l'engrenage d'entraînement, et
le module comportant un second (98B) et un troisième (98C) engrenages en pignon montés
sur le second arbre et disposés engagés chacun en prise avec un support à engrenage.
8. Module à platine selon l'une quelconque des revendications 1 à 6, dans lequel le module
comporte un bâti (80), le moyen de soutien comportant une paire de supports à engrenages
(110) espacés parallèles, le moyen de soutien comportant un moyen de jambe de force
(112) connecté à et s'étendant entre les supports à engrenages, et le moyen de soutien
comportant un moyen (84) pour connecter par coulissement les supports à engrenages
au bâti.
9. Module à platine selon la revendication 7, dans lequel la plaque (120) et les supports
à engrenages (110) sont une pièce moulée comportant des parties de celle-ci correspondant
à ladite plaque et auxdits engrenages.
10. Machine à affranchir (10) comportant plusieurs modules (14, 16, 18, 20, 22, 38), dans
laquelle l'un desdits modules est un module d'impression (38) comportant une matrice
d'impression (28, 40) et un autre desdits modules est un module à platine (18) comportant
un élément de platine (130), et dans laquelle le module à platine comporte un moyen
(84, 110, 120) pour soutenir l'élément de platine pour un mouvement alternatif vers
et loin de la matrice d'impression, caractérisée par:
a. l'élément de platine (130) fait d'une matière élastique et comportant une surface
externe (134) tournée vers la matrice d'impression et une surface interne opposée
(132) solidement connectée à l'élément de soutien (120) pour un mouvement de l'élément
de platine avec celle-ci; et
b. l'élément de platine (130) comportant plusieurs canaux (144A, 144B) se coupant,
s'étendant à l'intérieur de celui-ci depuis la surface interne (132) de celui-ci.
11. Machine à affranchir selon la revendication 10, dans laquelle ledit module comporte
une bande (162) de matière sensiblement inflexible incorporée dans l'élément de platine
(130) depuis la surface externe (134) de celui-ci.
12. Machine à affranchir selon la revendication 10 ou 11, dans laquelle l'élément de platine
comporte des bords latéraux opposés (136, 138) s'étendant longitudinalement et des
bords d'extrémité opposés (140, 142) s'étendant transversalement, les canaux comportant
un premier ensemble de canaux espacés parallèles (144A) s'étendant dans l'élément
depuis l'un des bords latéraux de celui-ci, et un second ensemble de canaux espacés
parallèles (144B) s'étendant dans l'élément depuis l'un des bords d'extrémité de celui-ci,
les premiers canaux ne coupant que ledit bord latéral (136) et chacun desdits seconds
canaux, et les seconds canaux ne coupant que ledit bord d'extrémité (140) et chacun
desdits premiers canaux, ce par quoi ledit élément de platine comporte une partie
marginale s'étendant longitudinalement (150) et une partie marginale s'étendant transversalement
(152).
13. Machine à affranchir selon la revendication 10, dans laquelle le module comporte un
bâti (80), le moyen de soutien comporte une paire de supports à engrenages (110) espacés
parallèles; l'élément de platine (130) étant connecté aux supports à engrenages, un
moteur (90) connecté au bâti, le moteur comportant un arbre de sortie (94) et un engrenage
d'entraînement (96) monté sur l'arbre, le module comportant un second arbre (100)
connecté pour tourner au bâti et comportant un premier engrenage en pignon (98A) monté
sur celui-ci et disposé engagé en prise avec l'engrenage d'entraînement, et le module
comportant un second (98B) et un troisième (98C) engrenages en pignon montés sur le
second arbre et disposés engagés chacun en prise avec un support à engrenage.
14. Machine à affranchir selon l'une quelconque des revendications 10 à 13, dans laquelle
l'élément de platine (130) comporte un moyen (170) pour souffler de l'air depuis au
moins l'un desdits canaux, et/ou le moyen de soutien (120) comporte un moyen (172)
pour souffler l'air depuis au moins l'un desdits canaux.