[0001] This invention relates to an apparatus and to a process for judging whether an uncut
lens should be machined or not and a lens grinding machine or lens edge grinding machine
having the same, in which a judgment is made as to whether a lens having a desired
lens frame configuration from an uncut lens before the uncut lens is subjected to
grinding treatment by the lens grinding machine.
Description of the Prior Art:
[0002] Heretofore, a lens grinding machine is used for grinding an uncut lens (material
lens) into a lens frame configuration of a spectacle frame to which the lens is to
be enframed. Before the uncut lens is ground by the lens grinding machine, the axis
(or center axis) of a sucking disk or sucking device is brought into alignment with
the optical center of the uncut lens and then the sucking disk is allowed to be sucked
and attached to the uncut lens. The sucking disk having a shaft portion for mounting
to rotating shaft of lens grinding machine and rubber cup for sucking the lens. When
this sucking disk is sucked and attached to the lens, the diameter of the sucking
disk becomes generally equal to or slightly greater than the diameter of a lens mounting
shaft.
[0003] When the peripheral edge of the material lens is ground into the lens frame configuration,
a shaft portion of the sucking disk is coaxially held by the lens rotating shaft of
the lens grinding machine, the peripheral edge portion of the uncut lens is ground
by a grinder which is rotating at a high speed while the rotational axis of the lens
is being rotated. At that time, it is a usual practice that the peripheral edge portion
of the uncut lens is ground such that the optical center or optical axis of the lens
has a desired displacing amount relative to the geometrical center of lens frame.
[0004] Also, today, the lens machining processes are divided or specialized. For example,
the lens machining processes include a dot marking process to a material lens , a
sucking process for sucking and attaching the sucking disk to the material lens accompanying
an aligning or centering process of the material lens, and a grinding process made
by a lens grinding machine after the material lens has been sucked by the sucking
disk.
[0005] Today where the lens machining processes are such specialized as mentioned, there
is such a possibility as to invite a failure in that it is found a desired lens frame
configuration cannot be obtained only after the material lens has actually been machined.
However, if we take into consideration such a serious fact as that a material lens
once failed in machining is usually unable to be machined again, this can be a vital
lose to a spectacle store.
[0006] In order avoid such undesirable incidence, it also becomes an important work to check
as to whether a desired lens frame configuration (outer configuration) can be obtained
or not, if an uncut lens is subjected to grinding treatment made by a lens grinding
machine.
[0007] Heretofore, this checking operation was performed using a template which was obtained
by machining a material plate copying the lens frame configuration before sucking
disk is sucked and attached to the uncut lens. Moreover, when in such checking, the
template and the uncut lens were superposed one upon the other in such a manner as
that the geometrical center of the template is moved from the optical center of the
uncut lens by a desired displacing amount, and it was checked whether the peripheral
portion of the template is expanded from the peripheral edge of the uncut lens. And
when the peripheral portion of the uncut lens is expanded from the peripheral portion
of the uncut lens, the uncut lens was judged as being not large enough to be machined
into a template configuration and another selection of an uncut lens of a greater
diameter was requested.
[0008] In recent years, there is a spectacle so called "Kanime lens (or pin face lens)"
which is for the exclusive use of a shortsighted person and the width of a lens frame
of which is extremely narrow in the vertical direction.
[0009] If an attempt is made to obtain such kanime lens or pin face lens from a circular-shaped
material lens (uncut lens) by means of grinding using a lens grinding machine, it
occurs a so-called "machining interference" in which the sucking disk sucked and attached
to the material lens is ground by the lens grinder. When this machining interference
is grave, there is such a fear as, that even a mounting member of the sucking disk
is also contacted with the lens grinder to break to the lens grinding machine itself.
[0010] Also in case a material lens is to be machined into a general lens frame configuration
other than the kanime lens, the machining interference also occurs when a displacing
amount (usually called as the "inwardly sided amount" or "upwardly sided amount")
between the optical center of the uncut lens and the geometrical center of the lens
frame is large.
[0011] The conventional method for checking the "machining interference" before it occurs
is performed in such a manner as that a template obtained by copying a lens frame
of a spectacle frame and an uncut lens are physically superposed one upon the other
taking into consideration the displacing amount thereof, then the sucking disk is
sucked and attached onto the uncut lens such that the center of the sucking disk is
brought into alignment with the geometrical center of the template, and then it is
checked whether the sucking disk expands from the template.
[0012] However, the conventional method for checking an outer diameter machinability using
a template and the conventional method for checking the machining interference are
very complicated to put into practice. Moreover, if the sucking disk is sucked and
attached to the lens before the machining interference is checked, a dot mark on the
uncut lens serving as a target mark for centering the displacing position between
the uncut lens and the template is hidden by the sucking disk and therefore, the centering
operation of the displacing position thereof becomes impossible to carry out, and
as a result, it becomes impossible to carry out the checking as for machining interference.
[0013] On the other hand, a lens grinding machine requiring no template came into practice
in recent years. As such lens grinding machine, there is known, for example, a "non-former
lens grinding machine" or a "patternless lens grinding machine" like a lens grinding
machine as disclosed in detail in a Japanese Patent Application No. 60-115079 filed
earlier by the present applicant.
[0014] In this new lens grinding machine, the configuration of a lens frame of a spectacle
frame is measured by a frame configuration measuring apparatus as one element of the
constituent system of the lens grinding machine in order to obtain the distance (radius
vector ρ
i) from the geometrical center of the lens frame to the V-edge groove of the lens frame
every predetermined angle ϑ
i. At that time, the radius vector information (ρ
i, ϑ
i)(i=1, 2, 3, ·····N here) is obtained as an electric signal by mechanical/electrical
measurement, Thereafter, the lens machining radius vector (
Kρ
i,
Kϑ
i)(i=1, 2, 3, ·····N here) is found by adding the displacing amount between the uncut
lens and the lens frame to this electric signal, and the material lens is ground with
reference to the lens machining radius vector. The sucking disk is norally sucked
and attached to the optical center of the material lens.
[0015] The lens grinding machine disclosed in the above-mentioned Japanese Patent Application
n° Sho 60-115079 (or JP-A-61 274) has a lens configuration measuring apparatus for
measuring the configuration of a material lens. And this lens grinding machine is
designed such that fillers are brought into abut engagement with front and rear refracting
surfaces of the uncut lens along the radius vector orbit with reference to the lens
machining radius vector (
Kρ
i,
Kϑ
i), and when these fillers are disengaged from the uncut lens, it is automatically
judged that a desired lens frame configuration from this material lens and a warning
is issued.
[0016] In such non-former lens grinding machine, physical existence as a template does not
exist, but only configuration data of the lens frame exists as an electric signal.
Accordingly, it is impossible to check whether the machining interference is occurred
or not by visually confirming the mutual positional relation between the lens frame
configuration data and the sucking disks sucked and attached to the uncut lens.
[0017] Also in this non-former lens grinding machine, although it can overcome the complication
of the checking work as to whether the outer configuration of the material lens can
be machined, such judgment can be made only after the material lens has been set to
the lens rotational shaft. Accordingly, in case it was judged that the material lens
cannot be machined, this material lens is required to be replaced with a new material
lens having a comparatively large diameter after the checking work has been finished
to the material lens which was still in the half-way of the machining process. Moreover,
at that time, it is required that the machining worker performs the centering work
from the beginning all over again or the worker performs the centering work again
to a new material lens having a larger diameter. This naturally turns out the merit
of specialization to demerit.
SUMMARY OF THE INVENTION
[0018] A first object of the present invention is to provide an apparatus for judging whether
an uncut lens should be machined or not, in which even a worker engaging in one machining
process can check as to whether the outer configuration of a material lens can be
machined or not before the lens is subjected to the grinding treatment.
[0019] A first construction of the present invention for achieving the first object is an
apparatus for judging whether an uncut lens should be machined or not comprising :
a displayer for displaying an image of a lens frame showing the configuration of
a lens frame of a spectacle frame with a material lens enframed therein or of a template
obtained by copying the same, and an image of the configuration of the uncut lens
;
an imaging circuit for forming an image displayed on said displayer ;
lens diameter/radius input means for inputting the diameter/radius of said material
lens ; characterised by
position input menas for inputting an optical center position of said material
lens relative to a geometrical center of said lens frame ; and
an arithmetic/judgment circuit which causes said imaging circuit to display said
image of said lens frame on said displayer, the configuration of said lens frame being
calculated from vector radius information, which is input by a frame configuration
measuring apparatus of said lens frame of the spectacle frame or from vector radius
information of said template obtained by copying the same, and which causes said imaging
circuit to simultaneously display a lens image of said uncut lens on said displayer
together with said lens frame image, a position of said lens image of said uncut lens
being obtained such that an optical center indicated by said position input means
is determined as the center of said lens image of said uncut lens having a diameter/radius
indicated by said lens diameter/radius input means.
[0020] With the first construction of the present invention, the image display means displays
the lens frame configuration on its display screen, and also displays the lens image
having the lens diameter of the material lens input by the lens diameter/radius input
means such that the center thereof is located in the optical center position of the
lens input by the position input means. The operator visually checks whether at least
a part of the lens frame configuration expands outside the lens image. If the lens
frame configuration is expanded outside, it can judge that even if the material lens
should be ground by the lens grinding machine, the desired lens frame configuration
is unobtainable before the material lens is subjected to the machining treatment.
[0021] A second object of the present invention is to provide a lens grinding machine having
the above-mentioned machinability judging apparatus.
[0022] A second construction of the present invention is in an apparatus for judging whether
an already sucked and attached uncut lens should be cut or not, which further includes
judgment means for judging whether at least a part of said lens frame image expands
outside said lens image or not, and warning means for issuing a warning when said
judgment means has judged that at least a part of said lens frame image expands outside
said lens image.
[0023] With the second construction of the present invention, it is automatically judged
whether at least a part of the lens frame configuration expands outside the lens image
or not, so that a judgment as to whether the outer configuration of the material lens
can be machined or not can be made, and when at least a part of the lens frame configuration
expands outside the lens image, the warning means automatically issues a warning to
the operator that even if the material lens should be ground by the lens grinding
machine, said lens frame configuration cannot be obtained.
[0024] A third construction of the present invention for achieving the second object is
in a lens grinding machine for inputting a configuration data of a lens frame of a
spectacle frame with a material lens enframed therein or of a template obtained by
copying thereof, and grinding the material lens based on the configuration data, wherein
said lens grinding machine having the machinability judging apparatus, the apparatus
having any of the above-mentioned first or second constructions.
[0025] With the third construction the present invention, the construction and function
of the apparatus for judging whether an uncut lens should be machined or not can be
added to the lens grinding machine.
[0026] A third object of the present invention is to provide an apparatus for judging whether
an uncut lens should be machined or not, which is capable of checking with machining
interference even for an already sucked and attached material lens.
[0027] A fourth construction of the present invention for achieving the third object is
an apparatus for judging whether an already sucked and attached uncut lens should
be machined or not including :
a displayer for displaying an image of a lens frame showing the configuration of
a lens frame of a spectacle frame with a material lens enframed therein or of a template
obtained by copying the same ;
an imaging circuit for forming an image displayed on said displayer ;
- input means for inputting an optical center position of said material lens relative
to a geometrical center of said lens frame ; characterised by
memory means for initially storing an outer configuration of a sucking disk which
is sucked and attached to said uncut lens ; and
- an arithmetic/judgment circuit which causes said imaging circuit to display said image
of said lens frame on said displayer, the configuration of said lens frame being calculated
from vector radius information, which is input by a frame configuration measuring
apparatus of said lens frame of the spectacle frame or from vector radius information
of said template obtained by copying the same, and which causes said imaging circuit
to simultaneously display an image of said outer configuration of said sucking disk
on said displayer together with said lens frame image, a position of said image of
said outer configuration of said sucking disk being obtained such that the center
of said outer configuration of said sucking disk is caused to coincide with said optical
center position of said material lens on the basis of information concerning an outer
configuration of said sucking disk.
[0028] With the fourth construction of the present invention, the image display means displays
an image of the lens frame configuration on the display screen, and also displays
the outer configuration of the sucking disk on the display screen such that the center
of the outer configuration of said sucking disk input is located in the optical center
position of the material lens input by said input means. The operator can check whether
there is a machining interference or not based on the judgment as to whether the image
of the outer configuration of the sucking disk is included in a part of the lens frame
configuration image before the material lens is subjected to the machining treatment.
[0029] A fourth object of the present invention is to provide an apparatus for judging whether
a uncut lens should be machined or not, in which even the outer configuration of an
already sucked and attached material lens can be checked on the side of a worker engaging
in machining processes before the lens is subjected to the machining treatment.
[0030] A fifth construction for achieving the fourth object of the present invention is
in an apparatus for judging whether an already sucked and attached uncut lens should
be machined or not, in which said image display means is designed such that the material
lens with the sucking disk sucked and attached thereto can be placed on a display
surface thereof in such a manner as that the sucking disk is coincident with the outer
configuration of the sucking disk.
[0031] Furthermore, with the fifth construction, the sucked and attached material lens is
placed on the display screen of the displayer in such a manner as that the sucking
disk is coincident with the displayed image of the outer configuration of the sucking
disk in order to check whether even a part of the external periphery of the material
lens is expanded from the lens frame configuration display image or not and to make
a judgment, if expanded, prior to machining of the material lens that the external
configuration cannot be machined.
[0032] A sixth construction of the present invention for achieving the third or fourth object
is in an apparatus for judging whether an already sucked and attached uncut lens should
be machined or not, in which said input means includes an FPD input means for inputting
a frame PD value of said spectacle frame, a PD input means for inputting an inter-pupil
distance value of the spectacle user, arithmetic means for calculating a difference
between said frame PD value and said inter-pupil distance value and finding an inwardly
sided amount of said material lens, and an UP input means for inputting an upwardly
sided amount of said material lens.
[0033] With the sixth construction of the present invention, the optical center position
of the lens is decided by the inwardly sided amount automatically calculated from
the frame PD value and the inter-pupil distance value input by said input means and
the upwardly sided amount input by said UP input means.
[0034] A seventh construction of the present invention is, in order to achieve the third
object, in an apparatus for judging whether an already sucked and attached uncut lens
should be machined or not, which further includes judgment means for judging whether
at least a part of the external configuration of said sucking disk is "located" outside
the configuration of said lens frame or said template or not, and warning means for
issuing a warning to that effect when said judgment means has judged as "located".
[0035] With the seventh construction of the present invention, the judgment means automatically
judges whether at least a part of the image displaying the external configuration
of the sucking disk is located outside the image displaying the configuration of the
lens frame or not, and the warning means automatically issues a warning to the operator
telling that there is a machining interference when judged as "located".
[0036] Furthermore, an eighth construction of the present invention is in an apparatus for
judging whether an already sucked and attached uncut lens should be machined or not,
in which said memory means is adapted to store the radius of a sucking rubber of said
sucking disk at the time said material lens is sucked and attached as the external
configuration of said sucking disk.
[0037] With the eighth construction of the present invention, the external configuration
of the sucking disk is stored in the memory means as a radius value at the time the
sucking disk is sucked and attached to the lens and the image displaying the external
configuration of the sucking disk is image displayed as a circle having said radius.
[0038] A fifth object of the present invention is to provide a lens grinding machine which
is provided with the machinability judging apparatus in order to achieve the third
and fourth objects.
[0039] And in order to achieve the fifth object, a ninth construction of the present invention
is in a lens grinding machine for inputting a configuration data of the lens frame
of the spectacle frame into which the material lens is to be enframed or of the template
obtained by copying thereof and grinding the material lens based on said configuration
data, said lens grinding machine being provided with the apparatus for judging whether
an already sucked and attached uncut lens should be machined or not.
[0040] With the ninth construction of the present invention, the construction and function
of the apparatus for judging whether an already sucked and attached uncut lens should
be machined or not can be added to said lens grinding machine.
[0041] Finally, the invention is related to a process for judging whether an already sucked
and attached uncut ins should be machined or not with an apparatus according to the
fourth construction, characterised in that a judgment whether or not said uncut lens
should be machined is formed in such a manner that a visual judgment is formed as
to whether or not said lens frame image displayed on said displayer is included within
the external periphery of said uncut lens placed on said displayer when said uncut
lens with a sucking disk already sucked and attached thereto is place on said displayer
so as to fit said sucking disk to an outer configuration of a sucking disk displayed
on said displayer.
BRIEF DESCRIPTION OF THE ATTACHED DRAWINGS
[0042]
Fig. 1 is a perspective view of the outer appearance of a lens grinding machine having
an apparatus for judging whether an uncut lens should be machined or not according
to the present invention;
Fig. 2 is a block diagram showing the construction of the apparatus for judging whether
an uncut lens should be machined or not;
Fig. 3 is a diagrammatical view for explaining the image display relation between
a lens frame image and an image of the external configuration of a sucking disk and
a method for finding the minimum lens diameter;
Fig. 4 is a diagrammatical view showing one example of the image display when there
is a machining interference;
Fig. 5 is a diagrammatical view showing the image display relation between an image
of the external configuration of a sucking disk for a kanime lens and the lens frame
image;
Fig. 6A is a grammatical view showing the correlation among the lens frame image,
the image of the external configuration of the sucking disk and the material lens
placed when the lens frame configuration cannot be taken from the material lens;
Fig. 6B is a diagrammatical view showing one example in which the material lens is
moved fro: the state of Fig. 6A and brought to a state where the lens frame configuration
can be taken;
Fig. 7A is a diagrammatical view showing the correlation among the lens image, the
lens frame image and the image of the external configuration of the sucking disk when
the lens frame configuration cannot be taken from the material lens;
Fig. 7B is a diagrammatical view showing one example in which the lens image and the
image of the external configuration of the sucking disk are moved from the state of
Fig. 7A and brought to a state where the lens frame configuration can be taken; and
Fig. 8 is a diagrammatical view showing the correlation among the lens image, the
lens frame image and the image of the external configuration of the sucking disk when
an eccentric lens is utilized.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0043] One embodiment of the present invention will be described hereunder with reference
to the accompanying drawings.
[CONSTRUCTION]
[0044] Fig. 1 is a perspective view showing the outer appearance of a lens grinding machine
having an apparatus for judging whether an uncut lens should be machined or not according
to the present invention.
[0045] The numeral 10 denotes a frame configuration measuring apparatus which is adapted
to measure, mechanically/electrically, the configuration of a lens frame 501 of a
spectacle frame 500 or the configuration of a template (not shown) obtained by copying
the lens frame 501. This frame configuration measuring apparatus 10 is electrically
connected to a lens grinding machine body 11.
[0046] The lens grinding machine body 11 is a nonformer lens grinding machine for grind
machining an uncut lens (material lens)L based on configuration data of the lens frame
501 coming from the frame configuration measuring apparatus 10.
[0047] Since the detail of the constructions of the frame configuration measuring apparatus
10 and the lens grinding machine body 11 is the same to that disclosed in the above-mentioned
Japanese Patent Application No. Sho 60-115079, description thereof will be omitted.
[0048] An operating portion A disposed in front of a machining portion B of the lens grinding
machine body 11 is provided with an electric circuit 1, a displayer 2, and an input
keyboard 3 all constituting the machinability judging apparatus.
[0049] As is shown in Fig. 2, the electric circuit 1 includes a a lens frame configuration
memory 101 for storing a vector radius information (ρ
i, ϑ
i)(i=1, 2, 3, ·····N here) of the lens frame 501 measured by the frame configuration
measuring apparatus 10, and this lens frame configuration memory 101 is connected
to an arithmetic/judgment circuit 102. The arithmetic/judgment circuit 102 is connected
with an image processsing circuit (imaging processing unit) or an imaging circuit
104 and a control circuit 105, and the control circuit 105 is connected with a buzzer
106 as one of warning means. A sucking disk configuration memory 103 is connected
to the imaging circuit 104. Also, the arithmetic/judgment circuit 102 is connected
to a machining control circuit B2 belonging to a machining portion B through a machining
data memory B1. Since the constructions and functions of the machining data memory
B1 and the machining control circuit B2 are the same to that disclosed in the above-mentioned
Japanese Patent Application No. Sho 60-115079, description thereof will be omitted.
[0050] The imaging circuit 104 is connected to the displayer 2 comprising, for example,
a liquid crystal displayer. This displayer 2 includes an image display portion 21
and a data display portion 22. The control circuit 105 is connected with the input
keyboard 3.
[0051] Also, the display content of the displayer 2 and the construction of various input
keys of the input keyboard 3 will be described in the following description of the
operation.
[OPERATION]
① DATA INPUT
[0052] When the configuration of the lens frame 501 of the spectacle frame 500 has been
measured by the frame configuration measuring apparatus 10 and the vector radius information
(ρ
i, ϑ
i) has been stored in the lens frame configuration memory 101, the operator operates
an FPD-key 301 of the input keyboard 3, controls the imaging circuit 104 through the
control circuit 105 to switch an "FPD" index 221a of the data display portion 22 to
a white letter display (indicated by double struck slant lines in Fig. 2), and operates
ten-key 317 to input a frame PD value FPD to have the "FPD" display portion 221b display
numerical values.
[0053] Next, the operator operates a PD-key 302 of the input keyboard 3, likewise switches
a "PD" index 222a of the data display portion 22 to a while letter display, and operates
the ten-key 317 to input the spectacle user's inter-pupil distance value PD to have
the "PD" display portion 222b display numerical values. Furthermore, where an upwardly
sided amount UP is required to be input, the operator operates an UP-key 303 to switch
an "UP" index 223a of the data display portion 22 of the data display portion 22 to
a white letter display, and operates the ten-key 317 to input the upwardly sided amount
UP to have the "UP" display portion 223b display numerical values. Also, a circular
cylindrical axis angle-key 306, an R-key 308 and the ten-key 317 are operated to input
a right eye circular cylindrical axis angle α
r to have a "R" display portion 227b display numerical values. Likewise, the circular
cylindrical axis angle-key 306, an L-key 307, and the ten-key 317 to input a left
eye circular cylindrical axis angle α
l to have the "L" display portion 226b display numerical values.
[0054] The frame PD value FPD, the inter-pupil distance value PD and the upwardly sided
value UP are input into the arithmetic/judgment circuit 102 through the control circuit
105 by operating a set-key 318 each time. Also, the circular cylindrical axis angles
α
r, α
l, are input into the imaging circuit 104 through the control circuit 105.
② IMAGE DISPLAY OF LENS FRAME IMAGE AND EXTERNAL CONFIGURATION OF SUCKING DISK
[0055] As is diagrammatically shown in Fig. 3, the arithmetic/judgment circuit 102 finds
the coordinates (X
i, Y
i) in a X
Ø-Y
Ø coordinate system of each measuring point P
i(i=1, 2, 3, ····N here) of the lens frame utilizing the vector radius information
(ρ
i, ϑ
i) of the left eye lens frame stored in the lens frame configuration memory 101 from
the following equations;
and these coordinates P
i(X
i, Y
i) are input into the imaging circuit 104.
The imaging circuit 104 image displays the left eye lens frame image 211L in accordance
with the X
Ø-Y
Ø coordinate system predetermined in the image display portion 21 of the displayer
2 utilizing the coordinates P
i(X
i, Y
i).
[0056] Likewise, the arithmetic/judgment circuit 102 performs the similar calculation as
the equation (1) for the vector radius information of the right eye lens frame stored
in the lens frame configuration memory 101, and image displays the right eye lens
frame image 211R in accordance with the X
Ø-Y
R coordinate system in which the frame PD value FPD portion YR axis is moved from the
Y
Ø coordinate axis.
[0057] By this, the left eye lens frame image 211L and the right eye lens frame image 211R
are images displayed on the image display portion 21 with the geometrical centers
O
Ø, O
R thereof spaced apart in the image frame PD value FPD portion X0 axial direction.
Also, the imaging circuit 104 image displays the lens frame center targets 212L and
212R comprising reticules which are coincident with the geometrical center O
Ø
O
R positions at crossing points showing the geometrical centers O
Ø
O
R positions of the lens frames.
[0058] If only the vector radius information (ρ
i, ϑ
i) of the left eye lens frame is stored in the lens frame configuration memory 101
(As the left and right lens frame configurations are usually the same, the configuration
of only one lens frame is measured in many cases), the left eye lens frame configuration
may be inverted with reference to the Y
Ø axis as sown in Fig. 3, that is, the X coordinate of the coordinates P
i(X
i, Y
i) may be multiplied by (-1) to obtain the coordinates P
i(-X
i, Y
i), and then these coordinates P
i(-X
i, Y
i) may be allowed to follow the X
Ø-Y
R coordinate system to image display the right eye lens frame image 211R.
[0059] The arithmetic/judgment circuit 102 calculates an inwardly sided amount IN from the
frame PD value FPD and the inter-pupil distance value PD based on the following equation;

and by utilizing the inwardly sided amount IN and the upwardly sided amount UP input
through the input keyboard 3, the left eye sucking disk center O
L(IN, UP) is determined in a position displaced by the inwardly sided amount IN portion
in the X
Ø axis direction and upwardly sided amount UP portion in the Y
Ø axis direction from the origin O
Ø (geometrical center of the left eye lens frame image 211L), and the same is input
into the imaging circuit 104. Then, the imaging circuit 104 reads the radius r of
the sucking disk C stored in the sucking disk configuration memory 103 and image displays
the left eye sucking disk external configuration image 213L comprising a circle having
a radius r drawn about the left eye sucking disk center O
L(IN,UP) on the image display portion 21.
[0060] Likewise, the arithmetic/judgment circuit 102 determines the right eye sucking disk
center O
R(-IN, UP) in a position displaced by the inwardly sided amount -IN portion obtained
based on the equation (3) in the X
Ø axis direction and the upwardly sided amount UP portion in the Y
Ø axis direction, and inputs the same into the imaging circuit 104. The imaging circuit
104 reads the radius r of the sucking disk C stored in the sucking disk configuration
memory 103, and image displays the right eye sucking disk external configuration image
213R comprising a circle having a radius r and drawn about the right eye sucking disk
center O
R(-IN, UP) on the image display portion 21.
[0061] Also, the imaging circuit 104 image displays the sucking disk center targets 214L,
214R in which the respective crossing points showing the sucking disk centers O
L, O
R are coincident with the sucking disk centers O
L, O
R on the image display portion 21.
[0062] Furthermore, the imaging circuit 104 image displays the circular cylindrical axis
angular lines 215L, 215R rotated by the circular cylindrical axis angles α
r, a
l, portion from the horizontal lines of the sucking disk center targets 214L, 214R
based on the circular cylindrical axis angles α
r, α
l, input through the input keyboard 3 on the image display portion 21.
③ MACHINING INTERFERENCE CHECK
[0063] The operator judges from the display image whether even a part of the left eye sucking
disk external configuration image 213L is located in an outside area of the left eye
lens frame image 211L image displayed on the image display portion 21 or not. Likewise,
the operator judges by eye from the display image whether even a part of the right
eye sucking disk external configuration image 213R is located in an outside area of
the right eye lens frame image 211R image displayed on the image display portion 21
or not. If a part of the right eye sucking disk external configuration image 213R
is included in the outside area 217 of the right eye lens frame image 211R as exemplified
in Fig. 4, it judges as "there is a machining interference".
[0064] It may be designed such that instead of the operator's judgment of the machining
interference by eye, the arithmetic/judgment circuit 102 judges whether a part of
the sucking disk external configuration image 213 is included in the outside area
of the lens frame image 211 or not.
[0065] For example, as is shown in Fig. 4, an equation of a circle for forming an image
of the sucking disk external image 213 (as the same idea can be applied to the images
of the right and left eyes, the reference characters R. L will be omitted) can be
expressed as follow;
All dots of the lens frame coordinates P
i(X
i, Y
i) forming the lens frame image 211 are substituting into the equation (4). And when
there is even a dot of coordinate satisfying the following equation;
it indicates that a part of the lens frame image 211 is included in or contacts with
the sucking disk external configuration image 213 and the arithmetic/judgment circuit
102 judges that there is a generation of machining interference.
[0066] When the arithmetic/judgment circuit 102 judges "there is a machining interference",
it instructs the control circuit 105 to that effect, and the control circuit 105 actuates
the buzzer 106 to issue a warning to the operator.
[0067] Where the machining interference is negligibly small in amount and there is little
problem in view of spectacle treatment even if the decentering amount (inwardly sided
amount, upwardly sided amount) from a refractive force of the lens L is slightly changed,
it may be designed such that a R-key 307, an L-key 308 and arrow-keys 311 through
313 are operated to image move the sucking disk external configuration image 213 in
the vertical and horizontal directions to bring the sucking disk external configuration
image 213 into a position where the machining interference is removed. In association
with this image movement, the arithmetic/judgment circuit 102 calculates tile change
of the inter-pupil distance value PD and the upwardly sided amount UP and displays
the values on the "PD" display portion 222b and "UP" display portion 223b, respectively.
Relatively same effects can be obtained, if the lens frame image 211 is moved instead
of moving the sucking disk external configuration image 213.
[0068] The arithmetic/judgment circuit 102 automatically judges whether there is machining
interferences of sucking disk external configuration images 218, 219 for the kanime
lens or not as follows. That is, if the Y coordinate Y
j of the lens frame coordinates P
j(X
j, Y
j) where the above-mentioned equation (5) is established is Y
j>Y
A with respect to the Y coordinate Y
A of the horizontal line 218 of the sucking disk external configuration image for the
kanime lens, the arithmetic/judgment circuit 102 judges "there is no machining interference",
and if Y
j≦Y
A, it judges "there is a machining interference".
④ CHECKING AS TO WHETHER EXTERNAL CONFIGURATION SHOULD BE MACHINED OR NOT
[0069] The control circuit 105 instructs the imaging circuit 104 to display a message reading
"place an already sucked and attached lens here" on a message display portion 210.
[0070] According to the above message, the operator places the uncut lens (material lens)
L for the left eye with the sucking disk C sucked and attached to the optical center
thereof on the display screen of the image display portion 21 of the displayer 2 in
such a manner as that the sucking disk C is coincident to the sucking disk external
configuration image 213L as shown in Fig. 2 using a known centering device.
[0071] By this, the lens L is coincident to the sucking disk center O
L (see Fig. 3) at its optical center. This means that the optical center of the lens
L is coincident to the center of the pupil of the spectacle user when he/she wears
the spectacle.
[0072] In the case of an uncut lens with a sucking disk C' for the kanime lens sucked and
attached thereto, the lens is placed on the display screen in such a manner as that
the sucking disk C' is coincident to the sucking disk external configuration images
218, 219 for the kanime lens as shown in fig. 5.
[0073] The operator checks through the eye as to whether the external periphery of the uncut
lens L is included in the lens frame image 211L. As is shown in Fig. 2, when the entire
external periphery of the lens L is located in the outside area of the lens frame
image 211L, it is judged that the lens frame configuration "can be taken" in this
eccentric position of the lens L by grind machining.
[0074] The similar checking as to whether the external configuration should be machined
or not is also performed to the uncut lens (material lens) for the right eye.
[0075] For example, as is exemplified in Fig. 6A, in case a part of the external periphery
of the uncut lens (material lens) L for the right eye is included in the inside area
of the right eye lens frame configuration image 211R, it is judged that the lens frame
configuration "cannot be taken" in this eccentric position of the lens L by grind
machining.
[0076] In case it was judged as "cannot be taken" by the operator's eye, the material lens
is usually exchanged for another lens having a larger diameter, but in case the refractive
force of the lens is small, or depending on angles of the circular cylindrical axis,
the lens L may be moved on the display screen in such a manner as that the lens frame
image 211 will be included within the lens L as shown in Fig. 6B. After the lens L
has been moved as shown in Fig. 6B, the operator operates a R-key 308 (since the lens
for the right eye was moved in the example of Fig. 6B), and the arrow-keys 311 through
313 to image move the sucking disk image 213R in such a manner as to be coincident
to the sucking disk C sucked and attached to the lens L. The arithmetic/judgment circuit
102 calculates a new inter-pupil distance value PD and a new upwardly sided amount
UP in accordance with the movement of the sucking disk image 213R and displays the
respective values on the "PD display portion 222b and "UP" display portion 223b.
[0077] Instead of checking as to whether the external configuration should be machined or
not by the eye of the operator as mentioned above, it may be designed such that the
arithmetic/judgment circuit 102 automatically checks whether the external configuration
should be machined or not. In that case, the operator operates a lens diameter-key
and the ten-key 317 to input the diameter of the uncut lens L into the arithmetic/judgment
circuit 102 through the control circuit 105.
[0078] The arithmetic/judgment circuit 102 calculates


and inputs this radius R
N into the imaging circuit 104.
[0079] The imaging circuit 104, as shown in Fig. 7A, image displays the lens image 220 on
the image display portion 21 by a circle having the radius RN and drawn about a lens
optical center O' (coincident to the sucking disk center) which is moved from the
geometrical center O' of the lens frame image 211 by a decentering amount, that is,
inwardly sided amount IN and upwardly sided amount UP.
[0080] The circle of the lens image 220 can be expressed, as in the equation (4), by the
following equation;
from the lens radius R
N, and the decentering amounts IN, UP. Accordingly, the whole dots of the lens frame
configuration coordinates P
i(X
i, Y
i) forming the lens frame image 211 are substituted into this equation (6). And if
there is even one dot where the coordinate satisfies the following equation;
the arithmetic/judgment circuit 102 determines that a part of the lens frame image
211 is expanded from the lens image of the radius RN as shown in Fig. 7A, judges that
the required lens frame configuration "cannot be taken" from this lens L, and instructs
the control circuit to actuate the warning buzzer 106.
[0081] Even if it was judged as "cannot be taken" as a result of the automatic external
configuration checking as to whether the material lens should be machined or not by
this arithmetic/judgment circuit 102, in case the refractive force of the lens is
small, or depending on angles of the circular cylindrical axis, the lens image 220
may be image moved in such a manner as that the lens frame image 211 will be included
within the lens image 220 as shown in Fig. 7B. In that case, the operator operates
a R-key 308 or an L-key 307 and the arrow-keys 311 through 313 to image move the sucking
disk image 213 and the lens image 220 together as such that the lens frame image 211
will be included in the lens image 220. The arithmetic/judgment circuit 102 calculates
a new inter-pupil distance value PD and a new upwardly sided amount UP and displays
the respective values on the "PD display portion 222b and "UP" display portion 223b.
[0082] As is shown in Fig. 8, when an eccentric lens, which is decentered upwardly by up
and inwardly by in from the geometrical center O
G, is used, the eccentric-key 309, the IN-key 310 and the ten-key 317 is operated to
input the decentering amounts up and in of the eccentric lens into the arithmetic/judgment
circuit 102 through the control circuit 105. The arithmetic/judgment circuit 102 finds
the coordinates (X
G, Y
G) of the geometric center O
G of the eccentric lens from the decentering amounts IN and UP between the lens optical
center O' (coincident to the sucking disk center) and the geometrical center O of
the lens frame image 211 which are already input, and the decentering amounts up,
in of the eccentric lens which are input this time as follows;
And the imaging circuit 104 image displays the lens image 220 having a radius equal
to the radius R
N (input value) of the eccentric lens on the image display portion 21 having its center
at the geometrical center O
G.
[0083] Also, in checking as to whether the external configuration should be machined or
not, the equation (6) is rewritten into the following equation (10);
and all dots of the lens frame configuration coordinates P
i(X
i, Y
i) are substituted into this equation (10), and if there are all coordinate dots as
follows;
it is judged that the desired lens frame configuration "can be taken" from this eccentric
lens.
⑤ CALCULATION/DISPLAY OF MINIMUM LENS DIAMETER MACHINABLE
[0084] When the operator judges by his/her eye that the external configuration "cannot be
taken" through checking or when it is automatically judged to that effect, if he/she
wants to know the minimum lens diameter required to taking the lens frame configuration,
he/she operates the minimum lens diameter-key. Then, the arithmetic/judgment circuit
102, as shown in Fig. 3, converts the lens frame coordinates P
i(X
i, Y
i) to coordinates P
i'(X
i', Y
i') of a coordinate system serving the origin O
L as its origin using the following equations;
and then converts the coordinates P
i'(X
i', Y
i') to a coordinate system serving the origin O as its origin using the following equations;


and then selects the longest one out of the vector radii ρ
i'. Then, a lens L' serving this as its radius R
m is the minimum lens required taking the lens frame configuration. Radius

is served as the minimum lens diameter machinable and the same is displaced in numerical
value on a minimum diameter-display portion 225b. Also, it may be image displayed
on the image display portion 21.
[0085] In a machinability judgment apparatus and a lens grinding machine having the same
in the above-described embodiments, measuring data of the lens frame 501 coming from
the frame configuration measuring apparatus 10 is utilized as the lens frame configuration
information. However, the present invention is not limited to this. Information initially
stored in a memory medium such as floppy disk and IC card may be utilized as the lens
frame configuration information or otherwise, online information from a frame maker
and agent may be utilized.
[0086] As described in the foregoing, according to the present invention, there can be provided
a lens machinability judging apparatus, in which the optical center of the uncut lens
is decentered from the geometrical center of the lens frame image by a desired amount
and therefore, the lens image having a lens diameter of the uncut lens can be image
displayed together with the lens frame image. With this apparatus, the operator can
check the external configuration machinability in which a judgment is made by the
operator's eye as to whether at least a part of the lens frame image is expanded from
the lens image. It has such an advantage as that when expanded, it can be checked
that the desired lens frame configuration "cannot be taken" even if the material lens
should be ground by the lens grinding machine before the material lens is subjected
to such machining.
[0087] Also, by providing judgment means and warning means, a judgment as to whether at
least a part of the lens frame configuration is "expanded" outside the lens image
or not can be performed automatically. And when "expanded", the warning means can
automatically issue a warning to the operator that the desired lens frame configuration
"cannot be obtained" even if the material lens should be ground by the lens grinding
machine. By this, the operator is not required to perform a judging operation as to
"expansion".
[0088] Furthermore, according to the present invention, a construction of a lens machinability
judging apparatus and a function thereof can be added to the lens grinding machine.
Owing to the foregoing, the invention has such an advantage as that there can be checked
as for machinability of the external configuration before the lens is subjected to
the machining treatment.
[0089] Also, according to the present invention, there can be provided a machinability judging
apparatus, in which the lens frame image and the sucking disk external configuration
image can be image displayed together by decentering them by decentering amount portion
of the lens frame and the uncut lens and the machining interference can be checked
by checking whether at least a part of the sucking disk external image is expanded
outside the lens frame image or not, before the lens is subjected to the grinding
treatment.
[0090] Also, there can be provided a machinability judging apparatus, in which an uncut
lens with a sucking disk already sucked and attached thereto can be placed on the
display screen as such that the sucking disk will be coincident to the sucking disk
external configuration image, and by checking whether at least a part of the external
periphery of the uncut lens placed on the display screen is expanded from the lens
frame image or not, there can be perform an external configuration machinability checking
for checking whether a desired lens frame configuration can be taken from this uncut
lens before the lens is subjected to the grinding treatment.
[0091] Furthermore, there can be provided a lens grinding machine having the machinability
judging apparatus, by which there can be checked as to the machining interference
and as to the external configuration machinability during the machining process before
the material lens is subjected to the grinding treatment.
1. Apparat zum Beurteilen, ob eine unbearbeitete Linse (L) bearbeitet werden sollte oder
nicht, mit
einer Anzeigevorrichtung (2) zur Anzeige eines Bildes (211) eines Linsenrahmens, das
die Konfiguration eines Linsenrahmens (501) eines Brillenrahmens (500) mit einer davon
umrahmten körperlichen Linse oder einer durch Nachbilden derselben erhaltenen Schablone
zeigt, und eines Bildes der Konfiguration der unbearbeiteten Linse (L);
einer bilderzeugenden Schaltung (104) zum Bilden eines auf der Anzeigevorrichtung
angezeigten Bildes;
einer Linsendurchmesser/-radius-Eingabevorrichtung zur Eingabe des Durchmessers/Radius
der körperlichen Linse;
gekennzeichnet durch
eine Positionseingabevorrichtung zur Eingabe einer optischen Mittenposition der körperlichen
Linse relativ zu einer geometrischen Mitte des Linsenrahmens; und
eine arithmetische Beurteilungs-Schaltung (102), welche bewirkt, daß die bilderzeugende
Schaltung das Bild des Linsenrahmens auf der Anzeigevorrichtung (2) anzeigt, wobei
die Konfiguration des Linsenrahmens aus Vektorradiusinformationen (ρ1,ϑ1), die durch
einen Rahmenkonfigurations-Meßapparat (10) des Linsenrahmens des Brillenrahmens eingegeben
werden, oder aus Vektorradiusinformationen der durch Nachbilden desselben erhaltenen
Schablone berechnet werden, und welche bewirkt, daß die bilderzeugende Schaltung (104)
gleichzeitig ein Linsenbild der unbearbeiteten Linse auf der Anzeigevorrichtung zusammen
mit dem Linsenrahmenbild anzeigt, wobei eine Position des Linsenbildes der unbearbeiteten
Linse derart erhalten wird, daß eine durch die Positionseingabevorrichtung angezeigte
optische Mitte bestimmt wird als die Mitte des Linsenbildes der unbearbeiteten Linse
mit einem durch die Linsendurchmesser/-radius-Eingabevorrichtung angezeigten Durchmesser/Radius.
2. Apparat zum Beurteilen, ob eine unbearbeitete Linse bearbeitet werden sollte oder
nicht, nach Anspruch 1, welcher weiterhin enthält: eine Beurteilungsvorrichtung zum
Beurteilen, ob sich wenigstens ein Teil des Linsenrahmenbildes außerhalb des Linsenbildes
erstreckt oder nicht, und eine Warnvorrichtung zur Abgabe einer Warnung, wenn die
Beurteilungsvorrichtung bestimmt hat, daß sich wenigstens ein Teil des Linsenrahmenbildes
außerhalb des Linsenbildes erstreckt.
3. Linsenschleifmaschine zur Eingabe von Konfigurationsdaten eines Linsenrahmens eines
Brillenrahmens mit einer davon eingerahmten körperlichen Linse oder einer durch dessen
Nachbildung erhaltenen Schablone, und zum Schleifen der körperlichen Linse auf der
Grundlage der Konfigurationsdaten, wobei die Linsenschleifmaschine einen Linsenbearbeitungs-Beurteilungsapparat
nach Anspruch 1 oder 2 aufweist.
4. Apparat zum Beurteilen, ob eine bereits angesaugte und befestigte unbearbeitete Linse
bearbeitet werden sollte der nicht, mit einer Anzeigevorrichtung (2) zur Anzeige eines
Bildes (211) eines Linsenrahmens, das die Konfiguration eines Linsenrahmens (501)
eines Brillenrahmens (500) mit einer davon umrahmten körperlichen Linse oder einer
durch Nachbilden derselben erhaltenen Schablone zeigt;
einer bilderzeugenden Schaltung (104) zum Bilden eines auf der Anzeigevorrichtung
angezeigten Bildes;
einer Eingabevorrichtung zur Eingabe einer optischen Mittenposition der körperlichen
Linse relativ zu einer geometrischen Mitte des Linsenrahmens;
gekennzeichnet durch
eine Speichervorrichtung (103) zum anfänglichen Speichern einer äußeren Konfiguration
(213) einer Saugscheibe (C), die an die unverarbeitete Linse angesaugt und an dieser
befestigt ist; und
eine arithmetische/Beurteilungs-Schaltung (102), welche bewirkt, daß die bilderzeugende
Schaltung das Bild des Linsenrahmens (211) auf der Anzeigevorrichtung (2) anzeigt,
wobei die Konfiguration des Linsenrahmens aus Vektorradiusinformationen, die durch
einen Rahmenkonfigurations-Meßapparat des Linsenrahmens des Brillenrahmens eingegeben
werden, oder aus Vektorradiusinformationen der durch Nachbilden desselben erhaltenen
Schablone berechnet werden, und welche bewirkt, daß die bilderzeugende Schaltung gleichzeitig
ein Bild der äußeren Konfiguration (213) der Saugscheibe (C) auf der Anzeigevorrichtung
zusammen mit dem Linsenrahmenbild anzeigt, wobei eine Position des Bildes der äußeren
Konfiguration der Saugscheibe derart erhalten wird, daß die Mitte (O') der äußeren
Konfiguration der Saugscheibe (C) mit der optischen Mittenposition (O) der körperlichen
Linse zusammenfällt auf der Grundlage von Informationen betreffend eine äußere Konfiguration
der Saugscheibe.
5. Apparat zum Beurteilen, ob eine bereits angesaugte und befestigte unbearbeitete Linse
bearbeitet werden sollte oder nicht, nach Anspruch 4, worin die Bildanzeigevorrichtung
so gestaltet ist, daß die körperliche Linse mit der daran angesaugten und befestigten
Saugscheibe auf einer Anzeigefläche hiervon in der Weise plaziert werden kann, daß
die Saugscheibe mit der äußeren Konfiguration der Saugscheibe zusammenfällt.
6. Apparat zum Beurteilen, ob eine unbearbeitete Linse bearbeitet werden sollte oder
nicht, nach einem der Ansprüche 1, 2, 4 und 5, worin die Eingabevorrichtung enthält:
eine FPD-Eingabevorrichtung zur Eingabe eines Rahmen-PD-Wertes des Brillenrahmens,
eine PD-Eingabevorrichtung zur Eingabe eines Pupillenabstandswertes des Brillenträgers,
eine arithmetische Vorrichtung zum Berechnen einer Differenz zwischen dem Rahmen-PD-Wert
und dem Pupillenabstandswert und zum Finden eines innenseitigen Betrages der körperlichen
Linse, und eine UP-Eingabevorrichtung zur Eingabe eines aufwärtsseitigen Betrages
der körperlichen Linse.
7. Apparat zum Beurteilen, ob eine bereits angesaugte und befestigte unbearbeitete Linse
bearbeitet werden sollte oder nicht, nach einem der Ansprüche 4 bis 6, welcher weiterhin
enthält: eine Beurteilungsvorrichtung zum Bestimmen, ob wenigstens ein Teil der äußeren
Konfiguration der Saugscheibe sich außerhalb der Konfiguration des Rahmens oder der
Schablone "befindet" oder nicht, und eine Warneinrichtung zur Ausgabe einer Warnung
aufgrund des Umstands, daß die Beurteilungsvorrichtung als "befindet" bestimmt hat.
8. Apparat zum Beurteilen, ob eine bereits angesaugte und befestigte unbearbeitete Linse
bearbeitet werden sollte oder nicht, nach einem der Ansprüche 4 bis 7, worin die Speichervorrichtung
geeignet ist zum Speichern des Radius eines Sauggummis der Saugscheibe zu der Zeit,
zu der die körperliche Linse angesaugt und befestigt wird, als die äußere Konfiguration
der Saugscheibe.
9. Linsenschleifmaschine zur Eingabe von Konfigurationsdaten des Linsenrahmens des Brillenrahmens,
von dem die körperliche Linse umrahmt werden soll, oder der durch Nachbilden derselben
erhaltenen Schablone, und zum Schleifen der körperlichen Linse auf der Grundlage der
Konfigurationsdaten, wobei die Linsenschleifmaschine mit dem Apparat zum Beurteilen,
ob eine bereits angesaugte und befestigte unbearbeitete Linse bearbeitet werden sollte
oder nicht, nach einem der Ansprüche 4 bis 8 versehen ist.
10. Verfahren zum Beurteilen, ob eine bereits angesaugte und befestigte unbearbeitete
Linse bearbeitet werden sollte oder nicht, mit einem Apparat nach Anspruch 4, dadurch
gekennzeichnet, daß eine Entscheidung, ob die unbearbeitete Linse bearbeitet werden
sollte oder nicht, in der Weise gebildet wird, daß eine visuelle Entscheidung gebildet
wird, ob das auf der Anzeigevorrichtung angezeigte Linsenrahmenbild innerhalb der
äußeren Peripherie der auf der Anzeigevorrichtung plazierten unbearbeiteten Linse
enthalten ist oder nicht, wenn die unbearbeitete Linse mit der bereits daran angesaugten
und befestigten Saugscheibe auf der Anzeigevorrichtung plaziert ist, um die Saugscheibe
an eine äußere Konfiguration einer auf der Anzeigevorrichtung angezeigten Saugscheibe
anzupassen.