BACKGROUND OF THE INVENTION
Field of the Invention
[0001] This invention relates to a wrapping packaging device in which substantial rectangular-shaped
contents such as many piled-up papers or books or longitudinal zig-zag folded and
overlapped belt-like clothes or fabrics or accumulated many boxes are covered by a
packaging sheet such as a craft paper, and more particularly, a device in which a
packaging sheet is supplied by an elevator, the packaging sheet is applied along an
outer surface of the content to seal the sheet with an adhesive tape while the packaging
sheet and the content placed on a mounting surface of the elevator are being transported
in a vertical direction from a packaging starting position under an ascending or descending
of the elevator.
Description of the Prior Art
[0002] As this kind of packaging device, as disclosed in the gazette of Japanese Patent
Publication No. 3-14685, there is provided a device in which a paper feeding table
where a packaging sheet piled up at the side of the ascending or descending passage
of the elevator is arranged to be directed toward the upper end of the ascending or
descending passage and inclined upwardly, only one packaging sheet positioned at the
downstream end of accumulating direction is separated and fed one-by-one and entire
piled-up packaging sheets while being held in linear line form of the paper feeding
table and supplied onto the elevator, the contents are placed on the predetermined
position on this packaging sheet, the elevator is lowered to fold both ends of the
packaging sheet into a substantial U-shape, then both ends are overlapped along the
upper surface of the contents to complete the winding stage, subsequently, the wound
contents are horizontally transported from the elevator toward the discharging table,
thereby both side flats of each of the feeding end portions of the packaging sheet
are folded inwardly along the side surfaces opened in the contents, thereafter the
upper flap of each of the feeding ends is folded down along both side surfaces of
the contents and concurrently an adhering tape fed out by a tape feeding mechanism
is adhered to both overlapped ends of the packaging sheet and sealed, thereafter the
lower flap is folded along the outside of the folded upper flap, then the extremity
ends of the outermost overlapped lower flap are under an inward projecting movement
of the guide is folded along the upper surface of the contents, the adhering tape
fed out by the tape feeding mechanism is adhered to the upper surface of the contents
together with the extremity end of the lower flap by an adhering mechanism and sealed.
[0003] In addition, as disclosed in the gazette of Japanese Utility Model Publication No.
3-11124, there is provided a device in which a paper feeding table where packaging
sheets accumulated at the side of the ascending or descending passage of the elevator
is mounted is inclined by about 45° toward the upper end of the ascending or descending
passage and arranged, the feeding-out rollers acting as the sheet feeding mechanism
are arranged above the packaging sheets accumulated on the paper feeding table while
being held in a linear line state, only the packaging sheet positioned at the upper
end is separated one-by-one under the rotation of the feeding-out rollers, fed out
in a substantial horizontal direction onto the elevator, the elevator is lowered after
the contents are placed on the predetermined position on the packaging sheet, thereby
the packaging sheet is bent along both side surfaces of the contents into a substantial
U-shape, thereafter both ends of these folded packaging sheets are overlapped along
the upper surface of the contents by a winding mechanism to complete the winding operation
and at the same time the feeding-out rollers are held by chains and the like and normally
abutted against the packaging sheet at the downstream end in the accumulating direction
by their own weights of the feeding-out rollers, thereby even after the packaging
sheet on the sheet feeding table is decreased as the feeding-out operation is carried
out, the packaging sheet is continuously fed out without being related to this operation.
[0004] However, in the prior art packaging device as described above, since the adhering
tape is fed out and adhered to the sealing part corresponding to the position of the
packaging sheet upon completion of the winding operation and the completion of the
folding operation, this prior art device has some problems that an exclusive stage
for adhering the adhering tape is necessary during the packaging stage of the contents
and concurrently the tape feeding mechanism and the tape adhering mechanism are arranged
at each of the positions corresponding to both of the wrapped ends of the wound packaging
sheet and the position corresponding to the lower flap extremity end of both folded
feeding-out ends, wherein guides to be used for winding or folding operation are disposed
at these winding completing position and folding completing position, so that they
must be arranged so as not to be interfered with these members, resulting in that
size of the entire device becomes not only large but also configuration becomes complicated.
[0005] In addition, this prior art has another problem that it becomes necessary to arrange
separating means utilizing an adhering power or a frictional power to make a positive
separation of only one packaging sheet one-by-one positioned at the downstream end
in the accumulating direction from the entire accumulated packaging sheets.
[0006] In addition, the paper feeding table where the packaging sheets are slantly accumulated
while being held in a linear line state and the ascending or descending passage of
the elevator are arranged side-by-side in a lateral direction, so that these arrangements
of the problem that the inclined arranging space for the packaging sheet becomes necessary
in a lateral direction separate from the ascending or descending passage of the elevator
and correspondingly a device elongated in a lateral direction to cause a large-sized
device.
[0007] In view of the foregoing, although it may be devised that an arranging space for
the packaging sheet is reduced in a lateral direction to make an entire compact device
by inclining the paper feeding table upto nearly its right angle, in this case, the
arranging space for the packaging sheet is not only slightly elongated in a vertical
direction from the ascending or descending passage of the elevator, but also the size
of the packaging sheet in its winding direction is longer than two times of value
in which a width size and a height size of the contents are added to each other, so
that an arranging space for the packaging sheet is required to be longer in a linear
line direction than an outer shape size of the contents, resulting in that it shows
a problem that an entire device becomes large in its size.
[0008] Further, the paper feeding table where the accumulated packaging sheets are mounted
is moved up and down, thereby the packaging sheet positioned at the downstream end
is kept at the desired height without having any relation with that accumulated amount,
a feeding-out length bending from the extremity end of the packaging sheet to the
packaging starting position on the elevator is made nearly constant, although in this
case, it is necessary to support the paper feeding table where the packaging sheets
are accumulated in such a manner that it may be ascended or descended and to cooperatively
arrange the ascending or descending driving part and it shows problem that the entire
device becomes large size and at the same time its structure is complicated, supplementing
of the packaging sheet becomes hard and costly.
[0009] In view of the aforesaid prior art circumstance, it is the first object of the present
invention to perform a concurrent sealing of the packaging sheet while the sheet is
being covered, its second object is to separate only one packaging sheet at the downstream
end without utilizing any sucking power or frictional force, its third object is to
keep a maximum sheet arranging space under a utilization of the dead space while only
one packaging sheet at the downstream end may easily separated without utilizing sucking
power or frictional force and its fourth object is to keep the packaging sheet at
the downstream end at the specified position without being related to its accumulated
amount while the packaging sheet is not moved up and down.
SUMMARY OF THE INVENTION
[0011] Technical means provided by the present invention in order to solve the aforesaid
problems is characterized by providing the tape feeding mechanism for feeding-out
the adhering tape toward the packaging sheet before its supplying and supporting the
same, the adhering mechanism for adhering the adhering tape moved toward and away
from the fed-out adhering tape to cause a part of the adhering tape to be projected
at the sealing corresponding position of the packaging sheet,and the sheet feeding
mechanism for supplying the packaging sheet having the adhering tape adhered thereto
along the feeding passage toward the packaging starting position onto the elevator.
[0012] Preferably, the packaging sheets accumulated below the ascending or descending passage
of the elevator are stored substantially in the horizontal direction along the bottom
surface of the frame and arranged, the extremity ends of these packaging sheets are
bent upwardly along the side surface of the frame while being accumulated, and at
the same time, the tape feeding-out mechanism is arranged in opposition to the extremity
ends of the packaging sheets positioned at the downstream ends of the bent accumulating
direction, the extremity ends of the bent packaging sheets while being accumulated
are moved toward the bending direction and counter-bending direction, and the adhering
mechanism to be moved toward and away from the adhering tape fed out by the tape feeding-out
mechanism is reciprocably arranged.
[0013] In addition, preferably, the stopper abutting against the end edge of the packaging
sheet is reciprocably arranged toward the extremity ends of the bent packaging sheets,
the sensor is arranged near the extremity end of the packaging sheet bent by the adhering
mechanism and at the same time the stopper is adjusted and moved in response to the
output from the sensor.
[0014] Further, it is preferable that when the adhering mechanism changes its movement from
the bending direction of the packaging sheet toward a counter-bending direction, there
is provided a partial bending means for partially bending the extremity end of the
bent packaging sheet in the counter-bending direction.
[0015] According to the aforesaid technical means, the present invention is constructed
such that the sealing corresponding position of the packaging sheet is moved toward
and away from, by the adhering mechanism to the adhering tape fed out from the tape
feeding-out mechanism, thereby the adhering tape is partially projected and adhered
to the sealing corresponding position, thereafter, the packaging sheet adhered with
this adhering tape is fed out by the sheet feeding-out mechanism to the packaging
starting position, thereby in concurrent with the completion of the folding of the
packaging sheet during the packaging process, the projected part of the adhering tape
is adhered.
[0016] The adhering mechanism moves the extremity end of the packaging sheet in the bending
direction while being accumulated to cause the extremity end to be abutted against
the adhering tape fed out of the tape feeding-out mechanism and supported by it, thereby
only the extremity end of the packaging sheet positioned at the lower end in the accumulating
direction is held, thereafter, to the contrary of this state, the extremity end of
the packaging sheet is moved in the counter-bending direction, the extremity end is
moved away from the tape feeding-out mechanism, a recovering force of the packaging
sheet returning toward its counter-bending direction is utilized, thereby the entire
extremity end of another accumulated packaging sheet is forcibly pulled away from
the extremity end of the downstream end packaging sheet held by the adhering tape.
[0017] In addition, the packaging sheet is bent while being accumulated between the ascending
or descending passage of the elevator and the bottom surface and the side surface
of the frame, the lower part and the side part of the ascending or descending passage
become a continuous sheet installing space,the extremity ends of the accumulated packaging
sheets are displaced from each other to show an acute angle, a close contact of the
packaging sheets to each other is prevented as this positional displacement is generated.
[0018] Further, a part near the extremity end of the bend packaging sheet is detected by
the sensor, and when its position does not reach the set position, the stopper is
moved, thereby the extremity end of the packaging sheet is pushed out and the extremity
end reaches the set position.
[0019] Furthermore, in concurrent with the operation of the extremity end of the packaging
sheet is supplied from the sheet supporting means at the upstream side of the sheet
supplying direction toward the sheet supplying direction, its sliding surface is moved
toward the sheet supplying direction and pulled out, thereby the packaging sheet is
not loosed downwardly while being supported on the sliding surface and applied to
the downstream side sheet supporting means.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Fig.1 is a longitudinal front elevational view in section for showing the packaging
device to illustrate one preferred embodiment of the present invention and the packaging
starting time and the packaging completion time are concurrently illustrated.
[0021] Fig.2 is a cross sectional top plan view of a similar figure.
[0022] Fig.3 is a partial enlarged sectional top plan view taken along as a line (3) of
Fig.1.
[0023] Fig.4 is a partial longitudinal front elevational view in section for showing in
sequence the feeding-out stages of the packaging sheet.
[0024] Fig.5 is a partial longitudinal front elevational view in section for showing in
sequence the winding stages.
[0025] Fig.6 is a partial enlarged cross sectional top plan view for showing the folding
starting state of the side flap.
[0026] Fig.7 is a partial enlarged cross sectional top plan view for showing the state just
before the completion of the folding of the side flap.
[0027] Fig.8 is a partial enlarged cross sectional top plan view for showing a folding-down
starting state of the upper flap.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0028] Referring now to the drawings, one preferred embodiment of the present invention
will be described as follows.
[0029] As shown in Figs.1 and 2, the preferred embodiment is constructed such that the packaging
sheets A are piled up in a vertical direction and in a substantial horizontal direction
on the paper feeding table 1 which can be ascended or descended in such a manner that
their longitudinal directions may be coincided with a long width direction of the
frame F, the extremity ends A1···corresponding to one longitudinal direction of each
of these packaging sheets A ····are bent in a slant upward direction, the bending
operation for bending the bent extremity ends A1····with the adhering mechanism 3
and the recovering operation for recovering them to the counter-bending direction
are repeated, thereby each of the sealing corresponding positions arranged at the
central right and left direction and both ends of the right and left direction of
the extremity end A1' of the packaging sheet A positioned at the downstream end in
the accumulating direction is adhered to the adhering tapes C1, C2, C2 supported at
the tape feeding-out mechanisms 2, 2, 2 to hold only the packaging sheet A at the
downstream end, and at the same time the packaging sheet A having the adhering tapes
C1, C2, C2 adhered thereto is fed out one-by-one by the sheet feeding-out mechanism
4 through the inverse L-shaped feeding-out passage A' onto the elevator 6.
[0030] The paper feeding table 1 is arranged along the bottom surface F1 of the frame F
below the ascending or descending passage 6b of the elevator 6 to be described later,
a substantial horizontal mounting surface 1a is laterally arranged at the central
position of the right and left direction crossing at a right angle with the long width
direction of the frame F in such a way that the surface may be reciprocated in a vertical
direction, a length size of its right and left direction is formed shorter than the
short size of the packaging sheet A of minimum size, the side guides 1b, 1b having
U-shaped side surfaces are oppositely laterally arranged at the right and left sides
of the mounting surface 1a in such a way that the guides may not be moved in a vertical
direction, and the packaging sheets A ··· mounted and supported from the mounting
surface 1a over side guides 1b, 1b.
[0031] The part of the mounting surface 1a opposing against the bottom surface of the bent
part of each of the packaging sheet A··· bent upwardly along the side surface F2 of
the frame F is bent in a slant upward direction, a resilient projection 1c such as
a sponge, for example, is projected at the central position of the right and left
direction of the bent part and forcibly contacted with the bottom surface of the bent
part of each of the packaging sheets A ···, and at the same time a flexible pressing
sheet 1d formed by material such as fluorine resin which may be slid upwardly from
the resilient projection 1c is fixed on the mounting surface 1a, the pressing sheet
1d is wound around a rising lever 3a of the adhering mechanism 3 to be described later,
pulled by the resilient member 1e such as a spring, for example, and mounted in a
tensile form from the bottom surface of the bent part of each of the sheets A··· along
the bottom surfaces of the extremity ends A1···.
[0032] Accordingly, the right and left central position of the bent part of each of the
bent packaging sheet A··· is bulged out upwardly from the resilient projection 1c
and bent in a bow-like form, and at the same time the mounting surface 1a is higher
than the lower end of the inner surface of each of the side guides 1b,1b, thereby
the substantial horizontal ends A2··· are bulged out upwardly, bent in a bow-like
form, the extremity ends A1···are prevented from being buckled and released downwardly
without being related to the accumulated amount of the packaging sheets A by these
bent parts and the tensile pressing sheet 1d, an abutting guide 1f is arranged and
fixed to the position opposing against the outer surface of the bent part of each
of the packaging sheets A···, and the extremity ends A1···of the packaging sheets
A ··· are further bent by the adhering mechanism 3 to be described later, the upper
surface of the bent part of each of the packaging sheets A··· is pressed against the
abutting guide 1f and bent.
[0033] In addition, the side guides 1b, 1b are supported in such a way that they may be
adjusted and moved in a rightward and leftward direction, the tape feeding-out mechanisms
2, 2 opposing to each of the sealing corresponding positions arranged at both right
and left ends of the extremity end A1' of the packaging sheet A are cooperatively
arranged above the side guides, an adjusting driving part such as a pulse cylinder,
for example, is cooperatively arranged, the mechanisms are adjusted and moved by this
adjusting and driving part by the same length in the rightward and leftward direction
in corresponding to the size variation in a short direction of the packaging sheet
A, the stopper 1g is vertically arranged at the position opposing to the end edge
A2' of each of the mounted packaging sheets A in such a way that the stopper can be
adjusted and moved in a long width direction of the frame F, the adjusting and driving
part, such as a pulse cylinder, for example, is cooperatively arranged, the adjusting
and driving part is controlled in its operation by the control part not illustrated,
and the stopper 1g is moved horizontally in response to the output of a sensor 1h
to be described later.
[0034] The sensor 1h is arranged near the extremity ends A1'··· of the bent packaging sheets
A, more particularly, near the oscillating supporting surface 2d of the tape feeding-out
mechanism 2 arranged at the central part to be described later, and when the extremity
ends A1'··· of the packaging sheets A ···are passed through the adjusting and driving
part of the stopper 1g through the aforesaid control part and further bent to be abutted
against the adhering tapes C1, C2, C2, the sensor detects the position of the extremity
end A' of the packaging sheet A positioned at the downstream end in the accumulating
direction, and when the extremity end does not reach the setting position, the adjusting
and driving part of the stopper 1g is operated until the extremity ends A1··· of the
next packaging sheets A ···are further bent, the extremity ends A2'··· of the packaging
sheets A ····are moved horizontally toward the extremity ends A1···of the packaging
sheets A ···.
[0035] The tape feeding-out mechanisms 2, 2, 2 are constructed such that the feeding-out
rollers 2a, 2a, 2a oppositely abutting against the adhering surfaces of the rewound
adhering tapes C1, C2, C2 and supporting surfaces 2b, 2b, 2b opposing against each
of the non-adhered surfaces of the adhering tapes C1, C2, C2 and each of the feeding-out
passages A' are arranged at the downstream ends of the tape feeding-out directions
of the adhering tape rolls C, C, C rotatably supported, and the cutters 2c, 2c, 2c
are crossed with the supporting surfaces 2b, 2b, 2b arranged to be projected out at
the downstream ends from these feeding-out rollers 2a, 2a, 2a.
[0036] In the preferred embodiment of the present invention, the tape feeding-out mechanism
2 opposing against the sealing corresponding position arranged at the central part
in the right and left direction on the extremity end A1' of the packaging sheet A
feeds out the adhering tape C1 from the adhering tape roll C along the supporting
surface 2b in the right and left horizontal direction as shown in Fig.3, the tape
feeding-out mechanisms 2, 2 opposing against each of the sealing corresponding positions
arranged at both ends in the right and left direction of the extremity ends A1' feed
out the adhering tapes C2, C2 from the adhering tape rolls C, C along the supporting
surfaces 2b, 2b in a vertical direction.
[0037] The oscillating and supporting surfaces 2b, 2b are cooperatively arranged in such
a way that they may be projected out toward the feeding-out passage A' at the downstream
ends of these supporting surfaces 2b, 2b, 2b, the projections 2e, 2e, 2e for preventing
the double-sheet adhering are projected toward the feeding-out passage A' at each
of the oscillating and supporting surfaces 2d, 2d, 2d as required, each of the feeding-out
rollers 2a, 2a, 2a, the cutters 2c, 2cx, 2c and the oscillating and supporting surfaces
2d, 2d, 2d are cooperatively related with the driving part such as a stepping motor,
for example.
[0038] The driving part for the tape feeding-out mechanisms 2, 2, 2 is controlled in its
operation by the control part in the same manner as that of the adjusting driving
part for the stopper 1g, the oscillating supporting surfaces 2d, 2d, 2d are spaced
apart from the feeding-out passage of the packaging sheet A at the initial stage before
feeding-out the packaging sheet A and waited there, the feeding-out rollers 2a, 2a,
2a are rotated after manual operation of the sheet feeding-out starting switch S1
or packaging starting switch S2 to be described later, each of the adhering tapes
C1, C2, C2 is fed out from the adhering tape rolls C, C, C by a predetermined length
up to the oscillating supporting surfaces 2d, 2d, 2d while applying the folding lines
extending toward a tape feeding-out direction.
[0039] After the adhering mechanism 3 to be described later is moved in a direction approaching
to the oscillating supporting surfaces 2d, 2d, 2d, only the cutter 2c for the tape
feeding-out mechanism 2 opposing against the central feeding corresponding position
is projected out, the oscillating supporting surface 2d is instantaneously projected
toward the feeding-out passage A' just after cutting the adhering tape C1 and returned
to the initial state, just after the pressing roller 4b of the sheet feeding-out mechanism
4 to be described later is moved near the oscillating supporting surfaces 2d, 2d,
2d, the cutters 2c, 2c of the tape feeding-out mechanisms 2, 2 opposing against both
right and left sealing corresponding positions are projected, and just after cutting
the adhering tapes C2, C2,these oscillating supporting surfaces 2d, 2d are projected
only for the predetermined time toward the feeding-out passage A' of the packaging
sheet A, and returned to the initial state, and the feeding-out rollers 2a, 2a, 2a
are slightly reverse rotated after cutting of the adhering tapes C1, C2, C2 as required.
[0040] Extension or retraction guides 2f, 2f formed by bending the resilient material such
as a spring steel plate, for example, in a zig-zag form are placed between these tape
feeding-out mechanisms 2, 2, 2, thereby the tape feeding-out mechanisms 2, 2, 2 opposing
against both right and left sealing corresponding positions can be adjusted and moved
in the right and left direction in response to the size variation of the packaging
sheets A ··· so as to prevent the extremity ends A1' of the packaging sheet A positioned
at the downstream end in the accumulating direction from being advanced into between
the tape feeding-out mechanisms 2, 2, 2.
[0041] The adhering mechanism 3 causes the substantial horizontal ring lever 3a against
the oscillating supporting surfaces 2d, 2d, 2d of the tape feeding-out mechanisms
2, 2, 2 to be reciprocably supported on a direction moved toward and away while the
extremity ends A1···of the packaging sheet A ···bent upwardly while being accumulated,
and at the same time, the lever 3a is abutted against the bottom surfaces of the extremity
ends A1···of the packaging sheets A ··· through the sliding surface 1f, the resilient
member such as a sponge, for example, is fixed to the outer surface of the rising
lever 3a. As required, even if the accumulating amount of the packaging sheets A ···
is reduced, it may be positively pushed against the oscillating supporting surfaces
2d, 2d, 2d.
[0042] The rising lever 3a is cooperatively related to the driving part such as a stepping
motor, for example, to cause the rising lever 3a to be reciprocated by the driving
part, and at the same time, the horizontal wedge lever 3b is oscillatably and laterally
arranged at the position opposing against the lower part of the feeding-out roller
4a to be described later so as to construct a partial bending means, these oscillating
pieces 3c, 3c are cooperatively provided with the resilient members 3d, 3d such as
springs, the wedge lever 3b is always pressed in a direction approaching to the lower
part of the feeding-out roller 4a, the fixed stoppers 3e, 3e abutted against the oscillating
pieces 3c, 3c are arranged in the midway where the rising lever 3a is moved away from
the oscillating supporting surfaces 2d, 2d, 2d of the tape feeding-out mechanisms
2, 2, 2, the wedge lever 3b is oscillated in a direction moving away from the lower
part of the feeding-out roller 4a.
[0043] The driving part for the adhering mechanism 3 is controlled in its operation by the
control part, the rising lever 3a is moved toward the direction in which the extremity
ends A1···of the packaging sheets A ··· are returned to their linear line state at
the initial condition before the feeding-out of the packaging sheet A, the packaging
sheet A positioned at the downstream end in the accumulating direction is waited to
be moved away from the abutting guide 1f and the oscillating supporting surface 2d
of each of the feeding-out mechanisms 2, the rising lever 3a and the wedge lever 3b
approached and moved in a direction in which the extremity ends A1··· of the packaging
sheets A ····are bent after the adhering tapes C1, C2 fed out by each of the feeding-out
rollers 2a, the extremity end A1' of the downstream end packaging sheet A is pressed
against the oscillating supporting surface 2d of each of the tape feeding-out mechanisms
2, thereafter, the rising lever 3a is delayed slower than the approaching moving speed
in a direction opposite to the former direction, for example, the lever is moved at
the speed of 1/3 of the approaching and moving speed, and the lever is moved away
from the oscillating supporting surfaces 2d, 2d, 2d and returned to its initial state.
[0044] The sheet feeding-out mechanism 4 is comprised of the feeding-out roller 4a arranged
to be lower than the oscillating supporting surface 2d of each of the tape feeding-out
mechanisms 2 and the pressing roller 4b arranged to be reciprocably in a direction
moving toward and away from the feeding-out roller 4a while holding the feeding-out
passage A', wherein the packaging sheet A is held between these feeding-out roller
4a and the pressing roller 4b and bent in a corrugated form in a direction crossing
at a right angle with the feeding-out passage A',thereby an advancing movement toward
the feeding-out direction is increased to enable its upward transportation to be carried
out.
[0045] The position opposing against the tape adhering mechanism 2 arranged at the central
part of the pressing roller 4b is covered by non-adhering material 4c such as silicone
rubber, for example, to prevent the adhering tape C1 from being adhered, the feeding-out
roller 4a and the pressing roller 4b are cooperatively related with the driving part
such as a stepping motor, for example, the feeding-out roller 4a is intermittently
rotated by the driving part, and then the pressing roller 4b is reciprocated in respect
to the feeding-out roller 4a.
[0046] The driving part for the sheet feeding-out mechanism 4 is controlled in this operation
by the control part, the pressing roller 4b is spaced apart from the feeding-out roller
4a and waited while the rotation of the feeding-out roller 4a is being stopped, the
pressing roller 4b is approached to the feeding-out roller 4a after the rising lever
3a of the adhering mechanism 3 is moved away, the feeding-out roller 4a is rotated
only while the oscillating supporting surfaces 2d, 2d of the tape feeding-out mechanisms
2, 2 opposing against both right and left ends sealing corresponding positions, the
packaging sheet A positioned at the downstream end in the accumulating direction being
held between the feeding-out roller 4a and the pressing roller 4b is fed out to the
sheet transporting mechanism 5 to be described later along the feeding-out passage
A' while being bent in a corrugated form, and the pressing roller 4b is moved away
from the feeding-out roller 4a after the elevator 6 to be described later is lifted
up to its upper limit position and then it is returned to its initial state.
[0047] The sheet transporting mechanism 5 is constructed such that the transporting roller
5a and the pressing roller 5b acting as the upstream end sheet supporting means are
arranged while holding the feeding-out passage A', each of a plurality of the pressing
rollers 5b arranged at the adhering surfaces of the adhering tapes C1, C2, C2 adhered
at each of the sealing corresponding position of the extremity end A1' of the packaging
sheet A is reciprocably arranged at a position not interfering with the passing positions
of the adhering tapes C1, C2, C2 in a direction moving toward or away from the transporting
roller 5a, the driving part such as a stepping motor, for example, is cooperatively
related to the transporting roller 5a and the pressing roller 5b, the transporting
roller 5a is rotated by the driving part and further the pressing roller 5b is reciprocated
against the transporting roller 5a.
[0048] The driving part for the sheet transporting mechanism 5 is controlled in its operation
by the control part, the pressing roller 5b is moved away from the transporting roller
5a and waited while the transporting roller 5a is being stopped in its rotation, the
pressing roller 5b is approached and pressed against the transporting roller 5a substantially
in concurrent with the approaching movement of the pressing roller 4b of the sheet
feeding-out mechanism 4, and at the same time the packaging sheet A fed out under
the rotation of the transporting roller 5a is pushed out horizontally and transported
up to the packaging starting position P1, and after the transported packaging sheet
A is supplied to the downstream end sheet supporting means 5c to be described later,
the pressing roller 5b is moved away from the transporting roller 5a, the rotation
of the transporting roller 5a is stopped and it is returned to its initial state.
[0049] The downstream end sheet supporting means 5c is horizontally and laterally arranged
in the right and left direction in the substantial same height as that of the upper
end position of the transporting roller 5a, the downstream end of the downstream end
sheet supporting means 5c is bent slantly and upwardly projected,and there is provided
the feeding-out roller for feeding out the packaging sheet A supplied up to its upstream
end (not illustrated) as required toward the downstream end projected slantly and
upwardly.
[0050] The sliding surface 5d is arranged between the transporting roller 5a and the downstream
end sheet supporting means 5c along the lower surface of the downstream end of the
feeding-out passage A' in such a way that it may be fed out in the sheet supplying
direction, the sliding surface 5d is formed by material such as fluorine resin, for
example, which may easily be bent and slid, into a sheet form, the width size in the
sheet supplying direction is longer than a distance from the transporting roller 5a
to the downstream end sheet supporting means 5c and at the same time the length size
in the right and left direction is substantially the same length as that of the maximum
length size of the packaging sheet A. In addition, the sliding surface 5d is divided
into a plurality of segments in the right and left direction so as not to interfere
with the transporting roller 5a, the sliding surface is wound around the transporting
roller 5a, the upstream end of the sliding surface 5d in the sheet supplying direction
is fixed to each of the winding rods 5e, resiliently wound by a resilient member such
as a spring, for example, the winding rods 5e are rotatably and laterally arranged
below the transporting roller 5a, and the downstream ends are fixed to the upstream
end winding guide 7 to be described later.
[0051] At the packaging start position P1, the reference guides 21, 21 opposing against
each of a set of opposing side surfaces P1, P1 of the contents B and the vertical
reference surface 22 opposing against one of at least remaining side surfaces B2,
B2 are arranged above the elevator 6 to be described later, and when the contents
B placed on the packaging starting position P1 enclosed by these members, the side
surfaces B1, B1, B2 of the contents B are abutted against each of the reference guides
21, 21 and the reference surfaces 22, 22 and their positions are set.
[0052] The elevator 6 is laterally arranged before the reference guides 21, 21 in such a
manner that it may be reciprocated in a vertical direction, the width size of the
mounting surface 6a in the long width direction of the frame F, that is, in the supplying
direction of the packaging sheet A set by the sheet transporting mechanism 5 is formed
into a size where two pieces of contents B of the maximum size are mounted side-by-side
in the sheet feeding direction, the length size in the right and left direction is
formed into a such a size where the contents B of the maximum size can be mounted
in the right and left direction and at the same time, the driving part such as a stepping
motor, for example, is cooperatively arranged to ascend or descend the mounting surface
6a by the driving part.
[0053] The driving part of the elevator 6 is controlled in its operation by the control
part, the mounting surface 6a is lifted up to its upper limit position and waited
under the initial condition before feeding-out the packaging sheet A, the mounting
surface 6a is descended down to a position near its lower limit position substantially
in concurrent with the starting operation of the feeding-out roller 4a of the sheet
feeding-out mechanism 4, and the mounting surface 6a is lifted up to its upper limit
position just after the winding guides 7, 7 to be described later are moved to a position
just below the reference guides 21, 21 and then the mounting surface 6a is approached
to the winding guides 7, 7.
[0054] Then, as the contents B is mounted on the packaging sheet A and the sheet pressers
7b, 7b are moved away from the upper surfaces 7a, 7a of the winding guides 7, 7, the
upper surface B3 of the contents B is descended down to the lower limit position below
the winding guides 7, 7 and compressive receiving plates 8, 8 and subsequently the
upper surface B3 of the contents B is ascended by a predetermined amount until it
is forcibly contacted with the compressive receiving plates 8, 8 and at the same time
it is slightly descended after the downstream side winding guide 7 is projected up
to the central upper positions of the compressive receiving plates 8, 8, the mounting
surface 6a is ascended or descended in such a way that the lateral folding guides
9····to be described later are opposed against the desired height positions of both
side flaps A4··· without any relation to the height size of the contents B, and it
is lifted upon completion of the advancement of the pusher 10 and returned to its
initial state.
[0055] A pair of winding guides 7, 7 for winding the packaging sheet A around the contents
B, compressive receiving plates 8, 8 which can be projected into the ascending or
descending passage 6e of the elevator 6 opposing against the upper surface B3 of the
descended contents B, the lateral folding guides 9 for folding each of both side flaps
A4···of the expanded end parts A3, A3 of the wound packaging sheet A along each of
the opened side surfaces B2, B2 of the contents B are arranged in the midway of the
ascending or descending passage of the contents B by the elevator 6, the pusher 10
is provided for horizontally transporting the contents B along the mounting surface
6a of the descended elevator 6 toward the sheet supplying direction and at the same
time the upper holding guides 11, 11 for holding the lower flaps A5, A5 of the expanded
ends A3, A3 of the horizontal transported packaging sheet A along the opened side
surfaces B2, B2 of the contents B, the folding guides 12, 12 are arranged above the
upper holding guides 11, 11 in order to fold down the upper flaps A6, A6 of the expanded
ends A3, A3 along the opened side surfaces B2, B2 of the contents B.
[0056] The winding guides 7, 7 are formed into plates in which their upper surfaces 7a,
7a are substantially kept horizontal and opposing inner ends 7b, 7b are in parallel
with the side surfaces B1, B1 closed under winding of the descended contents B, their
length size in the right and left direction is longer than the length size of the
contents B of the maximum size, resilient members 7c, 7c such as a sponge or a leaf
spring, for example, are fixed to the lower surface of it as required, they may be
arranged below the reference guides 21, 21 in a vertical direction and in such a manner
that they may be reciprocated in a sheet supplying direction along the upper surface
B3 of the descended contents B, the driving part such as a stepping motor, for example,
is cooperatively arranged to each of them, and they may be moved up and down and alternatively
reciprocated by these driving parts.
[0057] The driving parts for the winding guides 7, 7 are controlled in their operations
by the control part, the winding guides 7 are arranged at the upstream side in the
sheet supplying direction under the initial state before the packaging sheet A is
fed out toward the transporting roller 5a of the sheet transporting mechanism 5 by
the sheet feeding-out mechanism 4 is waited near the transporting roller 5a or at
a position just below the reference guide 21, the winding guide 7 arranged at the
downstream side is waited at each of the central upper positions of the compressive
receiving plates 8, 8, the downstream end winding guide 7 is moved near the downstream
end supporting means 5c in concurrent with the advancing movement of the pusher 10
to be described later. The upstream end winding guide 7 is moved in the sheet supplying
direction at the same speed as the supplying speed of the packaging sheet A after
the extremity end A1' of the packaging sheet A pushed out and supplied by the transporting
roller 5a and the pressing roller 5b reaches the upstream side winding guide 7 and
then the upstream side winding guide 7 is approached to the downstream side winding
guide 7.
[0058] Extremity end A1' of the supplied packaging sheet A is moved from the upstream side
winding guide 7 onto the downstream side winding guide 7, and moved from the downstream
winding guide 7 onto the downstream supporting means 5c, thereafter each of both winding
guides 7, 7 is moved in a counter sheet supplying direction up to the position just
below the reference guides 21, 21, each of the upper surfaces 7a, 7a is slightly moved
upward as the elevator 6 is ascended to its upper limit position, the inner ends 7b
7b are arranged in the substantial same vertical plane as the upstream and downstream
both side surfaces B1, B1 of the contents B in the sheet supplying direction and the
winding guides 7, 7 are slightly moved down as the elevator 6 is descended, they are
projected by a predetermined amount in a direction approaching to each other just
after the elevator 6 is descended down to its lower limit position.
[0059] In addition, just after the elevator 6 is slightly ascended and the upper surface
B3 of the contents B is placed against the compressive receiving plates 8, 8, the
upstream side winding guide 7 is projected to the central part of the upper surface
B3 of the contents B, thereby downstream winding guide 7 is projected with a slight
delay and approached to the upstream side winding guide 7, and upon completion of
this approaching, the upstream side winding guide 7 is returned and moved in a counter
sheet supplying direction, the downstream winding guide 7 is projected up to the central
upper positions of the compressive receiving plates 8, 8 and returned to its initial
state.
[0060] Further, the upper surfaces 7a, 7a of the winding guides 7, 7 are provided with the
sheet pressers 7d··· comprised of weights, for example, in such a way that they may
be moved toward and away from in the vertical direction, these sheet pressers 7d ···
are arranged so as not to interfere with the passing position of the adhering tape
C1 adhered in advance to the packaging sheet A, and arranged to interfere with the
passing position of the adhering tape C1 adhered in advance only to the upper surface
7a of the downstream side winding guide 7, and at the same time, a superior feeding
sheet is adhered to the bottom surface of the tape as required, each of the sheet
pressers 7d··· is cooperatively related to the driving parts 7e, 7e such as solenoids,
for example, arranged above the sheet pressers, the sheet pressers 7d ····are moved
up and down by these driving parts 7e, 7e to be moved toward and away from the upper
surfaces 7a, 7a of the winding guides 7, 7.
[0061] The driving parts 7e, 7e for the sheet pressers 7d ··· are controlled in their operations
by the control part, the sheet pressers 7d ··· are moved up under the initial state
before the packaging sheet A is fed out to the transporting roller 5a of the sheet
transporting mechanism 5, the sheet pressers 7d are moved away from the upper surfaces
7a, 7a of the winding guides 7, 7 , the sheet pressers 7d··· are moved down just below
the elevator 6 is ascended up to its upper limit position, as the sheet pressers 7d
··· are forcibly contacted to the upper surfaces 7a, 7a of the winding guides 7, 7
, the sheet pressers 7d ···are moved up under the operation of the packaging start
switch S2 to be described later and moved away from the winding guides 7, 7, the sheet
pressers 7d ···are moved down just after the elevator 6 is descended down to its lower
limit position and the sheet pressers 7d ···forcibly contacted to the upper surfaces
7a, 7a of the winding guides 7, 7 and the sheet pressers 7d··· are moved up upon completion
of approaching of the winding guides 7, 7 and returned to their initial states.
[0062] The compressive receiving plates 8, 8 are processed at the upper surfaces with non-adhering
processing by coating non-adhesive agent such as silicone coating,for example, the
compressive receiving plates 8, 8 are arranged in such a manner that they may be reciprocated
in the right and left direction toward between the winding guides 7, 7 and the upper
surface B3 of the descended contents B out of the ascending or descending passage
6b of the elevator 6, the width size in the sheet supplying direction when the plates
are projected at least into the ascending or descending passage 6b is substantially
the same as the width size in the sheet supplying direction of the contents B, both
ends of it in each of the sheet supplying direction are arranged just above both ends
of the upper surface B3 of the contents B in the sheet supplying direction, and these
compressive receiving plates 8, 8 are cooperatively related with the driving parts
such as a stepping motor, for example, and each of the plates is moved in the right
and left direction by these driving parts.
[0063] The driving parts for the compressive receiving plates 8, 8 are controlled in their
operations by the control part, the compressive receiving plates 8, 8 are waited out
of the ascending or descending passage 6b of the elevator 6 where they do not interfere
with the ascending of the packaging sheet A and the contents B with the elevator 6
at the initial state before the packaging sheet A is fed out to the transporting roller
5a of the sheet transporting mechanism 5. The packaging is started, the plates projected
above the contents B descended just after the descending of the elevator 6 to cause
the right and left ends of the upper surface B3 of the contents B to be engaged to
each other, resulting in that the winding guides 7, 7 are approached to each other
and just after the elevator 6 is slightly descended, the plates are returned and moved
from above the contents B out of the ascending or descending passage 6b of the elevator
6 and returned to the initial state.
[0064] The lateral folding guides 9···are arranged such that only the two guides are placed
below the winding guides 7, 7 and oppositely against the vertical intermediate positions
of both side flaps A4··· of the extending-out ends A3, A3 on the same plane as the
opened side surfaces B2, B2 of the wound contents B and placed at the downstream side
from the contents B in the sheet supplying direction in such a manner that they may
be reciprocated in the sheet feeding direction, and at the same time, two guides positioned
at the downstream side from the contents B are arranged in such a manner that they
may not be moved in the sheet supplying direction, each of the lateral intermediate
positions is rotatably supported in the folding direction of the side flaps A4···,
abutting portions 9a ··· opposing substantially in parallel to the closed side surfaces
B1, B1 at the initial state spaced apart from the contents B are formed at one half
of the linear inner surface opposing against the contents B, and the folding portions
9b ··· opposing against in substantial parallel with the side flaps A4···at the initial
state spaced apart from the contents B are formed at the other half part of the inner
surface.
[0065] In addition, these lateral folding guides 9··· descend the folding portions 9b ···
toward the lower flaps A5, A5 by the predetermined height as the abutting portions
9a ··· and the side flaps A4···are abutted against to each other and each of the intermediate
portions of the inner surfaces slides over four corners of the side surfaces B1, B1,
B2, B2 of the contents B by 1/4 rotation. In the case that the extending length of
each of the extending end portions A3 are longer than the half of the width size of
each of the opened side surfaces B2, the elevator 6 and the upper folding guides 11,
11 are descended by the predetermined height substantially corresponding to a descending
amount of the folding portions 9b···,and in turn, in the case that the extending length
of each of the extending end portions A3 is shorter than the half of the width size
of each of the opened side surfaces B2, the elevator 6 and the upper folding guides
11, 11 are ascended by the predetermined height in such a manner that the lower end
of the descended folding portions 9b··· reach the bottom surface B4 of the contents
B.
[0066] The lateral folding guides 9, 9 at the upstream side are cooperatively provided with
the driving parts such as a stepping motor, for example, these driving parts are operated
in their operations by the control part, the abutting portions 9a, 9a and the folding
portions 9b, 9b are waited at the positions where they may not interfere with the
descending of the packaging sheet A and the contents B by the elevator 6, the abutting
portions 9a, 9a are moved in the same direction in substantial concurrence with the
advancing movement of the pusher 10 to be described later, thereby abutted against
the closed upstream side surface B1 of the contents B, the folding portions 9b, 9b
are located, their advancing movements are stopped at the positions near the rotated
downstream lateral holding guides 9, 9, they are retracted toward the upstream side
upon completion of transporting of the contents B by the pusher 10, thereafter returning
projections 9c, 9c are abutted against and engaged with them after their retraction,
they are forcibly rotated in a reverse direction opposite to the folding direction
and returned to the initial state.
[0067] The downstream side lateral folding guides 9, 9 have temporary holding portions 9d,
9d such as permanent magnets or electromagnets, for example, the abutting portions
9a, 9a are waited in substantial parallel with the closed downstream side surface
B1 of the contents B transported by the pusher 10, and at the same time, lower ends
of these abutting portions 9b, 9b are formed with slant cam surfaces 9e, 9e, as the
side flaps A4, A4 are abutted, slant cam surfaces 9e, 9e rotated toward the folding
direction and the upward inclined sides 11a, 11a of the ascending upper folding guides
11, 11 are abutted and engaged to each other, thereby these lateral folding guides
9, 9 are forcibly rotated in a reverse direction opposite to the folding direction
and returned to their initial stages.
[0068] The pusher 10 is reciprocably arranged in the sheet supplying direction in opposition
to the closed upstream-side surface B1 while passing vertically through the elevator
6 and winding contents B, upper end of the vertical transporting surface 10a is arranged
below the compressive receiving plates 8, 8 and at the same time the driving part
such as a stepping motor, for example, is cooperatively arranged and the pushing surface
10a is reciprocated by these driving parts.
[0069] The driving part for the pusher 10 is controlled in its operation by the control
part, the pushing surface 10a is waited in the same vertical plane as the upstream
side surface B1 in the sheet supplying direction of the contents B, the pushing surface
10a is abutted to advance substantially in concurrent with the advancing of the upstream
lateral folding guides 9, 9 toward the downstream side, it is stopped at the position
where the closed downstream side surface B1 of the contents B is abutted against the
downstream side lateral folding guides 9, 9, and it is moved forward again after the
upstream side lateral folding guides 9, 9 are advanced to the desired positions of
the opened side surfaces B2, B2 of the contents B, it is stopped at the position where
it is advanced to the downstream side from the arranged position of the downstream
side lateral folding guides 9, 9, it is retracted toward the upstream side during
ascending of the elevator 6 or just after completion of the ascending operation and
it is returned to the initial state.
[0070] The upper folding guides 11, 11 are placed on the same horizontal surface as those
of the opened side surfaces B2, B2 of the wound contents B and vertically arranged
near the downstream side from the waiting positions of the downstream lateral folding
guides 9, 9, upper slant sides 11a, 11a opposing against the lower flaps A5, A5 are
formed at the upper ends, supported in such a way that they may be moved up and down,
upper slant sides 11a, 11a are adjusted and moved as to be slightly higher than the
mounting surface 6a during its descending without relation with the descending amount
of the elevator 6, upon completion of the advancing movement of the pusher 10, it
is ascended from the opened side surfaces B2, B2 of the contents B, it is abutted
against the lower flaps A5, A5 transported by the pusher 10, folded along the opened
sides B2, B2 and further it is ascended in the same speed as that of it when the elevator
6 is ascended.
[0071] The folding guides 12, 12 are constructed such that the supporting frames 12b, 12b
are arranged above the upper folding guides 12, 12 in correspondence with the variation
in size of the length of the contents B and adjustably moved in the right and left
direction, each of the inner ends 12a, 12a supported at these supporting frames 12b,
12b in such a way that they may be reciprocated in the right and left contacting direction,
and at the same time there are provided weights 12c, 12c for applying the specified
pressure in the direction to cause the inner ends 12a, 12a to be approached to each
other, stoppers 12d, 12d not enabling the inner ends 12a, 12a to be projected and
to cause the upper surface B3 of the contents B due to the ascending of the elevator
6, thereby its engagement is released to enable the inner ends 12a, 12a to be projected,
and returning means 12e, 12e for moving the projected inner ends 12a, 12a in a reverse
direction opposite to the projecting direction and engaging them with the stoppers
12d, 12d.
[0072] In turn, an input means 23 such as a key pad, for example, for inputting an outer
shape and a size of each of the packaging sheet A and the contents B and sheet feeding-out
starting switch S1 as well as the packaging start switch S2 are arranged at the upper
surface of the device where the packaging starting position P1 is arranged, the inputting
means 23 is communicated with the aforesaid sheet feeding-out mechanism 4 and the
sheet transporting mechanism 5 through the control part, the driving part for the
sheet feeding-out mechanism 4 and the driving part for the sheet transporting mechanism
5 are controlled in their operations in response to the result of calculation at the
control part by re-inputting variably every time the outer shapes and the sizes of
the packaging sheet A and the contents B are changed, thereby the feeding-out amount
of the packaging sheet A is adjusted in such a manner that the extremity ends A1'
of the overlapped packaging sheets A wound without being related to the changing in
size may be arranged at the central position of the sheet supplying direction of the
upper surface B3 of the contents B and the winding ending form may become constant
and at the same time the inputted value is displayed to a displaying part 23a such
as CRT.
[0073] The sheet feeding-out start switch S1 and the packaging start switch S2 are communicated
with the driving part for the aforesaid tape feeding-out mechanisms 2, 2, 2, the driving
part for the adhering mechanism 3, the driving part for the sheet feeding-out mechanism
4, the driving part for the sheet transporting mechanism 5, the driving part for the
elevator 6, the driving part for the winding guides 7, 7, the driving part for the
compressive receiving plates 8, 8, the driving part for the lateral folding guides
9···, the driving part for the pusher 10, and the driving part for the upper folding
guides 11, 11. The sheet feeding-out start switch S1 is manually operated, thereby
the driving part for the tape feeding-out mechanisms 2, 2, 2, the driving part for
the adhering mechanism 3, the driving part for the sheet feeding-out mechanism 4,
and the driving part for the sheet transporting mechanism 5 are operated in sequence
to cause one sheet of the packaging sheet A to be supplied to the packaging start
position P1.
[0074] Under this condition, the contents B is placed on the packaging start position P1,
the packaging start switch S2 is manually operated, thereby the driving part for the
elevator 6, the driving part for the winding guides 7, 7, the driving part for the
compressive receiving plates 8, 8, the driving part for the lateral folding guides
9···,the driving part for the pusher 10, and the driving part for the upper folding
guides 11, 11 are operated in sequence, and in concurrent with the starting of the
packaging of the contents B, the driving part for the tape feeding-out mechanisms
2, 2, 2, the driving part for the adhering mechanism 3, the driving part for the sheet
supplying mechanism 4, and the driving part for the sheet transporting mechanism 5
are operated in sequence and the next one packaging sheet A is supplied to the packaging
start position P1.
[0075] In addition, the packaging completing position P2 arranged at the downstream side
from the packaging start position P1 is arranged at the supporting means resiliently
projected along the bottom surface B4 of the contents B ascended by the elevator 6
near the folding guides 12, 12, thus the supporting means is comprised of latches
13···· having a small projecting amount projected toward the right and left ends of
the bottom surface B4 through the resilient members 3a ··· such as springs, for example,
from the supporting frames 12b, 12b of the folding guides 12, 12, and a latch 14 having
a large projecting amount projecting to a substantial central part of the bottom surface
B4 with being fed in or fed out to the recess 6c formed at the downstream end of the
mounting surface 6a, the upper end surfaces of these latches 13····14 are arranged
at the substantial same height position as that of the surface of the folding guides
12, 12 and the bottom surface B4 of the contents B is supported while being projected.
[0076] The latch 14 having a large projecting amount is constructed such that a rising piece
14b is arranged on the base 14a arranged lower than the lower limit position of the
mounting surface 6a in such a manner that it may be resiliently located in the sheet
supplying direction, the resilient member 14c such as a spring, for example, is placed
between the rising piece 14b and the side surface F3 of the frame to cause the rising
piece 14b to be always pressed toward the upstream-side.
[0077] Operation of such a packaging device will be described later.
[0078] At first, the sheet supplying start switch S1 is manually operated, the tape feeding-out
mechanisms 2, 2, 2 are started to operate to feed out each of the adhering tapes C1,
C2, C2 up to each of the oscillating supporting surfaces 2d, 2d, 2d and support them,
and subsequently the rising lever 3a of the adhering mechanism 3 and the pressing
sheet 1d are moved in a bending direction while holding the extremity ends A1··· of
the upward bent packaging sheets A ··· as shown in Fig.4(a), the entire packaging
sheets A ··· are bent along the abutting guide 1f and at the same time the extremity
end A1' of the packaging sheet A positioned at the downstream end in the accumulating
direction is forcibly contacted to the oscillating supporting surfaces 2d, 2d, 2d
and each of the adhering tapes C1, C2, C2 is partially projected and partially adhered
at the feeding corresponding positions arranged at the central part of the extremity
ends A1' and both right and left ends.
[0079] In the case that the position of the extremity end A1' is detected by the sensor
1h in this case and the extremity end A1' does not reach up to the setting position,
the stopper 1g is moved to push out the accumulated packaging sheets A ··· along the
pressing sheet 1d, thereby, the extremity end A1' of the downstream side packaging
sheet A to be bent reaches the setting position, and in concurrent with this operation,
the wedge lever 3b partially holds the extremity ends A1··· of the packaging sheets
A ··· by the resilient members 3d, 3d and forcibly presses them against the lower
part of the feeding-out roller 4a and thus a part of each of the extremity ends A1···
is bent along the outer circumferential surface of the feeding-out roller 4a.
[0080] The cutter 2c of the tape feeding-out mechanism 2 opposing against the central sealing
corresponding position is projected only as shown in Fig.3 to cut the adhering tape
C1, thereby with a slight delay, its oscillating supporting surface 2d is projected
toward the feeding-out passage A' of the packaging sheet A to adhere the adhering
tape C1 over the entire right and left direction.
[0081] Thereafter, the rising lever 3a starts gradually its movement toward the reverse
direction, only the rising lever 3a is slowly moved away from the oscillating supporting
surfaces 2d, 2d, 2d as shown in Fig.4(b), although the rising lever 3b partially holds
the extremity ends A1···· of the packaging sheets A ··· by the resilient members 3d,
3d and is continued to forcibly press against the lower part of the feeding-out roller
4a, resulting in that a recovering force to be returned in a counter-bending direction
is applied to the upper extremity ends A1'···· to cause other accumulated extremity
ends A1' to be forcibly pulled apart from the extremity end A1' of the downstream
end packaging sheet A adhered to the adhering tapes C1, C2, C2 and then they enter
between these members to release their close contacted condition.
[0082] This pulling-out operation is effective in the case that the accumulated amount of
the packaging sheets as shown is less, the packaging sheets can be separated positively
up to the final one sheet, thereafter the wedge lever 3b is also moved away from the
lower part of the feeding-out roller 4a as shown in Fig.4(c), returned together with
the rising lever 3a in a counter-bending direction, during this returning operation,
oscillating pieces 3c, 3c are abutted against the fixed stoppers 3e, 3e, the wedge
lever 3b is oscillated in a direction moving apart from the lower part of the feeding-out
roller 4a.
[0083] Subsequent to this operation, the pressing roller 4b is entered as shown in Fig.4(d)
between the entire extremity ends A1····of the packaging sheets A ····returned in
a counter-bending direction and the extremity end A1 of the downstream end packaging
sheet A and forcibly contacted with the feeding-out roller 4a, thereafter, the cutters
2c, 2c of the tape feeding-out mechanisms 2, 2 opposing against both right and left
sealing corresponding positions are projected to cut the adhering tapes C2, C2, just
after this operation, each of the oscillating supporting surfaces 2d, 2d is projected
toward the feeding-out passage A' and in concurrent with this operation, the feeding-out
roller 4a is rotated to cause the downstream end rising sheet A having the adhering
tapes C1, C2, C2 adhered thereto is fed out toward the sheet transporting mechanism
5 along the feeding-out passage A'.
[0084] With a little delay, the extremity end A1' of the fed-out packaging sheet A advances
between the transporting roller 5a and the pressing roller 5b of the sheet transporting
mechanism 5, the packaging sheet A is horizontally supplied towards the packaging
start position P1 under the rotation of the transporting roller 5a, the sliding surface
5d is slid against the supporting roller 5a and is not fed out.
[0085] As the extremity end A1' of the fed-out and supplied packaging sheet A reaches near
the supporting roller 5a or the upstream side winding guide 7 waiting at the position
just below the reference guide 21, the upstream side winding guide 7 starts to move
in the sheet supplying direction at the same speed as the supplying speed of the packaging
sheet A, and along with this, the sliding surface 5d fixed to the upstream side winding
guide 7 is also pulled in the sheet supplying direction, thereby the sliding surface
5d is rewound from the winding rod 5e, and pulled out in the sheet supplying direction
along the lower surface at the downstream side of the feeding-out passage A' at the
same speed as the supplying speed of the packaging sheet A.
[0086] Accordingly, the packaging A is supported on the sliding surface 5d, pushed out and
supplied without being loosened downwardly, thereafter as the upstream side winding
guide 7 is moved near the downstream side winding guide 7 and stopped, its extremity
ends A1' are moved from the sliding surface 5d onto the downstream side winding guide
7, and further moved from the downstream side winding guide 7 onto the downstream
side supporting means 5c and at the same time, extreme end A1' is guided slantly and
upwardly as shown in Fig.1 along the downstream side supporting means 5c and the transporting
through the transporting roller 5a is completed.
[0087] Upon completion of the supplying of the packaging sheet A, as the elevator 6 is ascended
to its upper limit position, the winding guides 7, 7 are moved to the positions just
below the reference guides 21, 21 are slightly moved upwardly as shown in Fig.1, thereafter
the sheet pressers 7d··· are moved downwardly to hold the packaging sheet A supplied
between the upper surfaces 7a, 7a of the winding guides 7, 7 to prevent the positional
displacement of the packaging sheet A and under this condition, as the contents B
is position set on the packaging sheet A and mounted there, the packaging sheet A
is bent by the weight of the contents B to cause the lower surface B4 of the contents
B to be abutted against the mounting surface 6a of the elevator 6.
[0088] Thereafter, upon manual operation of the packaging start switch S2, the sheet pressers
7d····· are moved upwardly to release the holding of the packaging sheet A, the elevator
6 starts to descend, thereby the packaging sheet A is held in a substantial U-shape
along the bottom surface B4 of the contents B and both sides B1, B1 as shown in Fig.5(a)
and upon stopping of the descending operation of the elevator 6, the sheet pressers
7d····are moved downwardly to hold the packaging sheet A between the upper surfaces
6a, 6a of the winding guides 6, 6 and then substantially in concurrent with this operation,
the compressive receiving plates 8, 8 are projected above the contents B.
[0089] Subsequently, after the winding guides 7, 7 are projected by a predetermined amount
in their approaching directions, the elevator 6 is slightly ascended as shown in Fig.5(b)
to cause the outer surfaces B3 of the contents B to be engaged with the compressive
receiving plates 8, 8 and at the same time the contents B is held between the mounting
surface 6a and the compressive receiving plates 8, 8 in such a manner that the contents
B may not be moved and the contents B is compressed in a vertical direction, thereby
each of both side surfaces B1, B1 of the contents B and the packaging sheet A opposing
against these side surfaces is loosened in a vertical direction, although just after
it, upstream side winding guide 7 is projected as shown in Fig.5(c) and subsequently
the downstream end winding guide 7 is projected as shown in Fig.5(d).
[0090] With such an arrangement, each of the extremity end 1 and the end part A2 of the
packaging sheet A is wound and closely contacted in U-shape along the upper surfaces
7a, 7a of the winding guides 7, 7, inner ends 7d, 7d and the resilient members 7c,
7c, a loosed end portion of the packaging sheet A is pulled upwardly through the frictional
resistances, its winding is fastened, and as the winding guides 7, 7 are protected
after the loosening of the packaging sheet A is eliminated, the tension applied to
the packaging sheet A is larger than the frictional resistance between the packaging
sheet A and the winding guides 7, 7, resulting in that each of the packaging sheets
A is pulled out from between the upper surfaces 7a, 7a of the winding guides 7, 7
and the sheet pressers 7d ···, end portions A2 of the packaging sheet A is folded
at first along the upper surface B3 of the contents B as shown in Fig.5(c).
[0091] Then, the extremity end A1 of the packaging sheet A is also pulled out as shown in
Fig.5(d), at this time, adhering surface of the adhesive tape C1 is adhered to the
bottom surface of the downstream side sheet presser 7d arranged so as to be interfered
with the passing position of the adhering tape C adhered in advance to cause the leading
end A1' to be stopped, thereby the packaging sheet A is further fastened and folded
along the upper surface B3 of the contents B and at the same time the folded end A2'
and end portion A1' while being drawn are pushed against the upper surface B3 of the
contents B by resilient members 7c, 7c so as to prevent each of them from being pulled
out.
[0092] Subsequently, the sheet pressers 7d ···are moved upwardly as shown in Fig.5(e), the
downstream side winding guide 7 is projected up to the central upper positions of
the compressive receiving plates 8, 8 as shown in Fig.5(f), the extremity end A1'
of the packaging sheet is overlapped on the outside of the end portion A2' and at
the same time, the overlapped end A2' and end A1' are held by the lower resilient
member 7c of the downstream side winding guide 7 and the upper surface B3 of the contents
B, the projected portions of the adhering tapes C1, C2, C2 adhered to the extremity
end A1' are pushed against the end A2', adhering tapes C1, C2, C2 are adhered so as
to seal them.
[0093] Subsequently, the elevator 6 is slightly descended as shown in Fig.5(g), the compression
of the content B is loosened, then the compressive receiving plates 8, 8 are pulled
out to complete the winding stage, thereafter the contents B is transported under
the advancing movement of the pusher 10, and as shown in Fig.6, the side surface B1
of the closed downstream side is abutted against the abutting portions 9a, 9a of the
downstream side lateral folding guides 9, 9 and at this time, the contents B is held
and position set immovably between the temporary stopped pusher 10 and the downstream
side abutting portions 9a, 9a temporarily held by the temporary holding portions 9d,
9d.
[0094] Under this condition, each of the abutting portions 9a, 9a is abutted against the
winding closed downstream side surface B1 of the contents B, the folding portions
9b, 9b are descended toward the lower flaps A5, A5 of the expanding end portions A3,
A3 as each of the inner surface intermediate portions slides over the corners between
the upstream side surface B1 and the opened side surfaces B2, B2 by 1/4 rotation,
thereby, entire upstream side flaps A4, A4 are pulled downwardly, upper portions of
base ends of these side flaps A4, A4 are tightly folded along the opened side surfaces
B2, B2 of the contents B while pressing against the corner.
[0095] Subsequently, contents B is transported again with the pusher 10, the folding portions
9b, 9b are descended toward the lower flaps A, A5 as the inner surface intermediate
portions of the downstream side lateral folding guides 9, 9 slide over the corners
between the downstream side surface B1 and opened side surfaces B2, B2 by 1/4 rotation,
thereby entire downstream side flaps A4, A4 are pulled downwardly, upper portions
of base ends of these side flaps A4, A4 are tightly folded while being pressed against
the corners.
[0096] The contents B passes between the inner surfaces of the abutted and rotated lateral
holding guides 9···· and guided to the downstream side of the mounting surface 6a,
base end portions of lower flaps A5, A5 are abutted against the upper slant sides
11a, 11a of the upper folding guides 11, 11 slightly higher than the mounting surface
6a of the elevator 6 and folded, thereby the folded side flaps A4 ··· are prevented
from being loosened.
[0097] Subsequently, the closed downstream side surface B1 of the contents B transported
by the pusher 10 abutted against a rising piece 14b of the latch 14 having a large
projecting amount waited at the upstream end as shown by a two-dotted line of Fig.7,
its subsequent transportation causes the contents B to be pushed downwardly while
the rising piece 14b being press contacted to the closed downstream side surface B1,
and when the contents B reaches the predetermined position, the advancing movement
of the pusher 10 is completed.
[0098] Substantially in concurrent with this operation, the upstream side lateral folding
guides 9, 9 are abutted against and engaged with the returning projections 9c, 9c
as shown in Fig.8 during their retracting operation, thereby the upstream side lateral
folding guides 9, 9 are forcibly rotated in a reverse direction and returned to its
initial state, subsequently, upper folding guides 11, 11 are ascended to cause the
lower flaps A5, A5 to be folded outside flaps A4···concurrently the upper slant sides
11a, 11a are abutted against and engaged with the slant cam surfaces 9e, 9e of the
downstream side lateral folding guides 9, 9, thereby the downstream side lateral folding
guides 9, 9 are forcibly rotated in a reverse direction and returned to their initial
states.
[0099] Subsequently, the mounting surface 6a of the elevator 6 is ascended, pushes up the
contents B along the pushing surface 10a advanced and stopped, the rising piece 14b
of the latch 14 having a large projecting amount, and the folding guides 11, 11 ascended
and the upper surface B3 of the ascending contents B is struck against the stoppers
12d, 12d of folding guides 12, 12, resulting in that inner ends 12a, 12a of the folding
guides 12, 12 are pushed against the opened side surfaces B2, B2 of the contents B
at a specified pressure by the weights 12c, 12c.
[0100] With such an arrangement as above, the upper flaps A6, A6 are gradually folded down
while being rubbed downwardly, overlapped on outside of the lower flaps A5, A5, as
shown in Fig.1, in the case that the projecting length of the upper flaps A6, A6 is
shorter than the height size of the contents B, the adhering tapes C2, C2 adhered
to the extremity ends of the upper flaps A6, A6 while being tensioned downwardly by
the inner ends 12a, 12a of the folding guides 12, 12 are adhered to the lower flaps
A5, A5, the sealing and edge folding step is completed. In addition, in the case that
the projecting length of the upper flaps A6, A6 is longer than the height size of
the contents B and the extremity ends of the flaps A6, A6 are projected downwardly
from the bottom surface B4 of the contents B upon completion of the folding-down operation,
the inner ends 12a, 12a of the folding guides 12, 12 are projected along the bottom
surface B4 of the contents B by the weights 12c, 12c when the contents B being ascended
completely passes between the inner ends 12a, 12a of the folding guides 12, 12, thereby
latches 13 ··· of small projecting amount are projected along the right and left ends
of the bottom surface B4, and also the rising piece 14b of the latch 14 having a large
projecting amount is projected along the bottom surface B4 up to near the central
part.
[0101] When the mounting surface 6a of the elevator 6 is descended after the contents B
is supported by these latches 13····, 14, inner ends 12a, 12a of the folding guides
12, 12 are projected further by the weights 12c, 12c, extremity ends of the upper
flaps A6, A6 are folded along the bottom surface B4 of the contents B, and at the
same time, they are adhered by the adhering tapes C2, C2 adhered at these ends and
then they are sealed.
[0102] Contents B of which folding is completed is started for its packaging, the elevator
6 starts to descend even if the folding guides 12, 12 are moved in a removing direction
to each other, they are supported by latches 13····, 14 so that they are not be ascended,
in the case that the next contents B is packaged without removing the contents B of
which packaging is completed, these contents B are piled on the latches 13····.
[0103] In addition, in the case that the size of the packaging sheets A ····is changed,
the control part automatically adjusts and moves the side guides 1b, 1b or stopper
1i in response to the size inputted data and as the side guides 1b, 1b are moved,
the tape feeding-out mechanisms 2, 2 opposing to the sealing corresponding positions
at the right and left ends are moved in the right and left direction, and then a feeding
amount of the packaging sheet A caused by the sheet feeding-out mechanism 4 and the
sheet transporting mechanism 5 is automatically changed.
[0104] In the case that that the outer shape and size of the contents B is changed and its
height size is changed, the control part automatically changes the feeding-out amount
of the packaging sheet A by the sheet feeding-out mechanism 4 and the sheet transporting
mechanism 5, automatically changes the descending amount of the elevator 6 and the
height position of the upper folding guides 11, 11, and when the width size of the
contents B is changed, the control part automatically changes the feeding-out amount
of the packaging sheet A caused by the sheet feeding-out mechanism 4 and the sheet
transporting mechanism 5. Each of the reference guides 21, 21 and the winding guides
7, 7 is moved in the sheet supplying direction, the spacing of them is automatically
changed, and when the length size of the contents B is changed, each of the upper
folding guides 11, 11 and the folding guides 12, 12 is moved in the right and left
direction and their space is automatically changed.
[0105] In the aforesaid preferred embodiment, the packaging sheet A is folded in a substantial
U-shape along both side surfaces B1, B2 of the contents B under the descending of
the elevator 6 and wound, the preferred embodiment is not limited to this form, the
upper surface of the contents may be abutted against the packaging sheet supplied
upwardly as the elevator 6 is ascended, thereby the packaging sheet A may be folded
in an inverse U-shape along both side surfaces B1, B1 of the contents B and wound.
[0106] The lower flaps A5, A5 are folded up, thereafter the upper flaps A6, A6 are folded
down to be overlapped on the outside of the lower flaps A5, A5, the preferred embodiment
may not be limited to this form, for example, after the upper flaps A6, A6 are folded
down by the folding-down guides arranged between the downstream side lateral folding
guides 9, 9 and the upper folding guides 11, 11, thereafter the lower flaps A5, A5
are folded and overlapped by the upper folding guides 11, 11, the extremity ends of
these lower flaps A5, A5 may be sealed by the adhering tapes adhering in advance,
and the extremity ends of the folded up lower flaps A5, A5 may be sealed by the adhering
tapes adhered in advance after folding along the upper surface B3 of the contents
B through the projecting movements of the folding guides 12, 12.
[0107] Since the present invention has the aforesaid configuration, the present invention
has the following advantages.
1) The sealing corresponding position of the packaging sheet is moved toward and away
from the adhering tape fed out from the tape feeding-out mechanism by the adhering
mechanism, thereby a part of the adhering tape is projected and adhered to the sealing
corresponding position, thereafter, the packaging sheet having the adhering tape adhered
thereto is fed out by the sheet feeding-out mechanism to the packaging start position,
thereby in concurrent with the completion of the folding of the packaging sheet during
the packaging process, the projected part of the adhering tape is adhered and the
sealing can be performed simultaneously while the packaging sheet is being packaged.
Accordingly, as compared with the prior art packaging device in which each of the
adhering tapes is fed out upon completion of the winding and upon completion of the
folding and adhered to the sealing corresponding position of the packaging sheet,
exclusive stage for adhering tapes during the packaging stage of the contents B is
not necessary and at the same time each of the tape feeding-out mechanism and the
adhering mechanism is not required to arrange at the positions opposing against the
overlapped both ends of the packaging sheet wound and the position opposing against
the lower flap extremity end of each of both folded and fed-out ends, resulting in
that the entire device can be made small and its structure is also simplified.
2) The adhering mechanism moves the extremity end of the packaging sheet while the
sheets being accumulated, and abuts the sheet against the adhering tape fed out and
supported by the tape feeding-out mechanism, thereby only the extremity end of the
packaging sheet located at the downstream end in its accumulating direction is held,
thereafter, the extremity end of the packaging sheet is moved in a counter-bending
direction and moved away from the tape feeding-out mechanism, thereby a recovering
force of the packaging sheet returning in the counter-bending direction is utilized,
an entire extremity end of the downstream side packaging sheet held at the adhering
tape from the extremity end of the other accumulated packaging sheet is forcibly pulled
out, resulting in that the adhering force or frictional force is not utilized and
only one downstream side packaging sheet can be separated.
As compared with the prior art packaging device in which it is required to have separately
a separating means utilizing the adhering or frictional force in order to perform
a positive separation of only one packaging sheet positioned at the downstream end
in the accumulating direction from entire accumulated packaging sheets, the present
invention does not require any separate arrangement of the separating means, its structure
is simplified and entire device can be made small.
3) The packaging sheets are bent while being accumulated between the ascending or
descending passage of the elevator and the bottom surface and side surfaces of the
frame, lower part and side parts of the ascending or descending passage become a continuous
sheet arranging space, and at the same time each of the extremity ends of the accumulated
packaging sheets is displaced from each other to show an acute angle, cross contact
of the packaging sheets themselves in this positional displacement can be prevented,
so that the maximum sheet arranging space can be assured under utilization of the
dead space while only one downstream end packaging sheet may easily be separated without
utilizing any adhering force or frictional force.
Accordingly, as compared with the prior art packaging device having the paper feeding
table where the packaging sheets are slantly accumulated while being kept in their
linear line state and the ascending or descending passage of the elevator is arranged
side-by-side in a lateral direction, the present invention can store the long packaging
sheet in a compact manner without changing a size of the entire device in a lateral
direction and a vertical direction for the packaging sheet.
4) A part near the extremity end of the bent packaging sheet is detected by a sensor,
it is moved when its position does not reach the set position, thereby the extremity
end of the packaging sheet is pushed out and the extremity end reaches the set position,
so that the downstream side packaging sheet can be kept at the specified position
without moving up and down the packaging sheet without any relation with the accumulated
amount.
Accordingly, compared with the prior art system in which the accumulated packaging
sheets are moved up and down and the packaging sheet located at the downstream end
is maintained at the desired height without being related to the accumulated amount,
the present invention provides a compact entire device without forming any large-size,
a simplified structure and a supplementing of the packaging sheet are more easily
be attained and its cost can be reduced.
5) The slipping surface is moved in the sheet supplying direction to pull out the
packaging sheet in concurrent with the extremity end of the packaging sheet is supplied
in the sheet supplying direction from the downstream end sheet supporting means in
the sheet supplying direction, thereby the packaging sheet is being supported on the
slipping surface and applied over the downstream end sheet supporting means without
being loosed downwardly, so that the packaging sheet can be supplied without being
supported in the sheet supplying direction, and the feeding mechanism such as a feeding
belt may not be laterally arranged in the sheet supplying direction, so the structure
is simplified and correspondingly its cost can be reduced.