Field of the Invention
[0001] This invention relates to microcapsules and more particularly, this invention relates
to microcapsules wherein polyfunctional aziridines are used as one of the primary
components in the formation of the shell wall of the microcapsule. This invention
also relates to a process for producing microcapsules through an interfacial polymerization
reaction.
Background of the Invention
[0002] Microencapsulation is the envelopment of small, solid particles, liquid droplets,
or gas bubbles with a coating, usually a continuous coating. Many terms are used to
describe the contents of a microcapsule such as active agent, active core, core material,
fill, internal phase, nucleus, and payload. The coating material used to form the
outer surface of the microcapsule is called a coating, membrane, shell, or wall. It
may be an organic polymer, hydrocolloid, sugar, wax, metal, or inorganic oxide. Microcapsules
usually fall in the size range of between 1 and 2000 microns, although smaller and
larger sizes are known.
[0003] Complex coacervation and interfacial polymerization are two well known processes
for the formation of microcapsules. Complex coacervation is carried out in aqueous
solution and is used to encapsulate water-immiscible liquids or water-insoluble solids.
In the complex coacervation of gelatin and gum arabic, for example, the water-immiscible
substance to be encapsulated is dispersed in a warm, gelatin solution. Gum arabic
and water are added, the pH of the aqueous phase adjusted to about 4, and a liquid
complex coacervate of gelatin and gum arabic is formed. As long as the coacervate
adsorbs on the substance being encapsulated, a coating of complex coacervate surrounds
the dispersed droplets or particles of water-insoluble substances to form microcapsules.
The gelatin is then crosslinked, typically with an aldehyde such as formaldehyde or
glutaraldehyde. A variety of other crosslinking agents are known, including polyfunctional
carbodiimides, anyhdrides, and aziridines.
[0004] Aldehydes provide only slight crosslinking, however, so the shell walls of the microcapsule
remain hydrophilic, swelling in water. Consequently, gelatin microcapsules may be
difficult to dry without aggregation. Furthermore, some of the aldehydes, such as
formaldehyde, are environmentally undesirable, partially because of their odor.
[0005] In interfacial polymerization reactions, the fill is typically a liquid rather than
a solid. Interfacial polymerization involves the reaction of various monomers at the
interface between two immiscible liquid phases to form a film of polymer that encapsulates
the disperse phase. The monomers diffuse together and rapidly polymerize at the interface
of the two phases to form a thin coating. The degree of polymerization can be controlled
by the reactivity of the monomers chosen, their concentration, the composition of
either phase vehicle, and by the temperature of the system.
[0006] Microcapsules produced through interfacial polymerization having shell walls composed
of polyamides, polyureas, polyurethanes, and polyesters are known; see U.S. Patent
Nos. 3,516,941, 3,860,565, 4,056,610, and 4,756,906. In some instances the shell walls
of these conventional microcapsules are very porous and consequently disperse their
fill too rapidly for some applications. Therefore, the microcapsules may have to be
post-crosslinked with such crosslinking agents as polyfunctional aziridines. The crosslinking
provides shell walls with greater structural integrity and reduced porosity. Of course,
an obvious disadvantage to post-crosslinking or curing is that it adds another step
to the microcapsule production process.
[0007] One of the difficulties in producing microcapsules through interfacial polymerization
reactions is that the shell wall precursors used can react too slowly with each other
at the interfacial boundary of the two different phases containing the reactants.
When the latter occurs, the reactants sometimes diffuse past one another and no polymerization
reaction will take place. Alternatively, if polymerization does take place, it proceeds
too slowly and microcapsules with shell walls having poor structural properties and
solubility characteristics will result. As one skilled in the art realizes, it can
be very difficult to achieve successful interfacial polymerization between two reactants
even though they are known to readily react with one another at room or higher temperatures
in solution or other types of polymerization reactions which do not occur at an interfacial
boundary. Therefore, in general, the fact that two materials will react readily in
the latter environment is not necessarily an indication that they will react well
in interfacial polymerization reactions.
[0008] It was against this background that Applicants began their search for microcapsules
which could be produced by an efficient process and yet which also possessed shell
walls having excellent structural properties and solubility characteristics. In the
course of their investigations, Applicants discovered that microcapsules containing
shell walls which are formed by using polyfunctional aziridines as one of the primary
reactants in the microcapsule production process during interfacial polymerization
possess such characteristics.
[0009] Although polyfunctional aziridines have been used as a crosslinking agent for the
shell walls of gelatin compositions as disclosed in U.S. Patent No. 2,950,197, there
has been no disclosure to date of which Applicants are aware that polyfunctional aziridines
have been used as one of the primary shell forming components in microcapsules. When
the polyfunctional aziridines have been used as crosslinking agents (i.e. typically
at levels of less than about 5 wt%), they have not been incorporated into the polymeric
backbone of the shell wall of the microcapsule as opposed to when they are employed
as a primary shell-forming component. Although polyfunctional aziridines are known
to react with a wide variety of other polyfunctional organic compounds at either room
or higher temperatures, there has been no indication from the literature as to whether
or not polyfunctional aziridines would be suitable as reactants in interfacial polymerization
where the reaction must take place very quickly in order to get desirable shell wall
properties as explained before. Typical crosslinking reactions involving aziridines
and other crosslinkers generally proceed over several hours or days, not seconds or
minutes as required in an interfacial polymerization reaction.
[0010] US-A-4,970,031 discloses a microencapsulation reaction based on the interfacial polymerization
of a polyalkyleneimine "monomer" (preferably polyethyleneimine) with a diisocyanate
"monomer".
Summary of the Invention
[0011] By the present invention, it has been discovered that polyfunctional aziridines can
react readily with a variety of other polyfunctional organic compounds through an
interfacial polymerization reaction to produce microcapsules which possess a wide
range of porosities, mechanical and structural properties, and solubility characteristics.
[0012] The microcapsules of this invention comprise a fill and a shell wall wherein the
shell wall is produced by an interfacial polymerization reaction between a polyfunctional
aziridine and at least one other polyfunctional coreactant selected from the group
consisting of polyacid halides, polycarboxylic acids, polyamines, polyhydroxyl-containing
compounds, polythiol-containing compounds, polyisocyanates, polyisothiocyanates, and
mixtures thereof.
[0013] The use of polyfunctional aziridines presents a number of advantages. To begin with,
they are capable of quickly reacting with a wide variety of different polyfunctional
organic groups in an interfacial polymerization reaction. Additionally, such interfacial
polymerization reactions can be carried out under a wide range of reaction conditions
since the polyfunctional aziridines are known to be soluble in both aqueous and water-immiscible
organic mediums. Finally, the fact that a wide variety of different functional groups
can be incorporated into the polymeric backbone of the shell wall allows one to produce
microcapsules having a wide range of shell wall porosities, mechanical and structural
properties, and solubility characteristics.
[0014] Other aspects, advantages, and benefits of the present invention are apparent from
the detailed disclosure, examples, and claims.
Detailed Description of the Invention
[0015] As used herein, the term "polyfunctional aziridine" refers to an organic compound
in which at least one aziridine ring and another reactive functional group are present.
[0016] Polyfunctional aziridines are well known in the literature; see for example, U.S.
Patent No. 3,255,013 and Japanese Patent Application No. 53-35869. They can be produced
by conventional methods well known to those skilled in the art such as, for example,
the reaction between ethyleneimine and a suitable ethylenically unsaturated compound
or between ethyleneimine and a chlorocarbamate of a difunctional alcohol in the presence
of an acid acceptor.
[0017] The preferred polyfunctional aziridines used in the present invention have the following
structural formula (as disclosed in U.S. Patent No. 3,225,013):
wherein:
- Q
- is a n-valent inorganic, aliphatic, aromatic, or alicyclic organic radical;
- n
- is an integer of at least 2 and preferably is 3 or 4;
- N
- is nitrogen and is preferably linked to an atom having a valence of 4 or 5 (most preferably
carbon or phosphorus); and
- R' and R''
- individually represent hydrogen or an alkyl or aryl group, preferably an alkyl group
having from 1 to 8 carbon atoms, and most preferably having 1-4 carbon atoms.
[0018] Q may be an aliphatic, aromatic, or alicyclic organic radical which may contain heteroatoms
such as, for example, oxygen, sulfur, or nitrogen.
[0019] Q may also be an inorganic radical such as
Preferably Q is an organic group containing a carbonyl group and is preferably selected
from the group consisting of:
wherein R is a n-valent aliphatic, aromatic, or alicyclic radical which may contain
atoms other than carbon, e.g., oxygen, nitrogen or sulfur, and each of x and y is
0 or 2; and n is as defined above.
[0020] Non-limiting examples of polyfunctional aziridines which may be used in the present
invention include:
trimethylol propane tris[3-aziridinyl propionate];
trimethylol propane tris[3(2-methyl-aziridinyl)propionate];
trimethylol propane tris[2-aziridinyl butyrate];
tris(l-aziridinyl)phosphine oxide;
tris(2-methyl-l-aziridinyl)phosphine oxide;
pentaerythritol tris-3-(1-aziridinyl propionate); and
pentaerythritol tetrakis-3-(1-aziridinyl propionate).
[0021] The polyfunctional aziridines utilized in the present invention undergo interfacial
polymerization reactions with a wide variety of other polyfunctional coreactants selected
from the group consisting of polyacid halides, polycarboxylic acids, polyamines, polyhydroxyl-containing
compounds, polythiol-containing compounds, polyisocyanates polyisothiocyanates, and
mixtures thereof.
[0022] The general reaction mechanisms between aziridines and the foregoing polyfunctional
organic groups are known. For a thorough discussion of aziridines and the reactions
they undergo with the coreactants disclosed in this application, see the Kirk-Othmer
Encyclopedia of Chemical Technology, Volume 13, pp. 142-166, (1981).
[0023] Generally, the polyfunctional aziridines will react with polyacid halides, polyisocyanates,
polycarboxylic acids, polyamines, polyhydroxyl-containing compounds and polythiol-containing
compounds through a ring opening reaction of the aziridine. With the exception of
the polyacid halides and polyisocyanates, the other aforementioned compounds all have
active hydrogen atoms which will protonate the aziridine nitrogen atom to form an
aziridinium (ammonium) nitrogen atom. In the case of the polyacid halides, the acyl
group of the acid halide binds to the nitrogen atom which also creates an aziridinium
nitrogen atom. After formation of the aziridinium nitrogen, the aziridine ring is
opened by nucleophilic attack of a conjugate anion at one of the aziridine carbon
atoms. Non-limiting examples of such polyfunctional organic compounds which can be
utilized as coreactants with polyfunctional aziridines in the present invention include
sebacoyl chloride, terephthaloyl chloride, trimesoyl chloride, ethylenediamine, hexamethylene
diamine, and triethylenetetramine.
[0024] In the case of the polyisocyanates and polyisothiocyanates, ring opening of the aziridine
also takes place after protonation of the aziridine nitrogen with added acid catalyst.
Non-limiting examples of such polyfunctional coreactants include toluene diisocyanate
and hexamethylene diisocyanate.
[0025] Preferred for use in the present invention are polycarboxylic acids, polyacid halides,
and polyisocyanates.
[0026] In the present invention, the fill within the microcapsule will be a hydrophobic
or hydrophilic liquid or solid such as a flavor, fragrance, pigment, pigment dispersion,
insecticide, herbicide, pharmaceutical preparation, dye, or solvent. Typically, the
shell wall will constitute from 5-95 wt% of the microcapsule and the liquid fill will
constitute from 5-95 wt% of the microcapsule, based upon the total weight of the microcapsule.
Preferably, the shell wall will constitute from 10-50 wt% and the liquid fill will
constitute from 50-90 wt% of the inventive microcapsule.
[0027] In one embodiment of the present invention, microcapsules are made by a process which
comprises first forming an aqueous phase comprising the fill material and the polyfunctional
aziridine. The ratio of fill to polyfunctional aziridine will generally be in the
range of about 1-50:1 and preferably about 4-8:1.
[0028] The conditions and requirements for producing microcapsules through interfacial polymerization
reactions are known. See, for example, P. B. Deasy,
Microencapsulation and Related Drug Processes, Marcel Dekker, Inc., (1984).
[0029] Because polyfunctional aziridines are soluble in a wide variety of solvents, they
may be utilized in the present invention in either the aqueous phase or a water-immiscible
organic phase. Preferably, the polyfunctional aziridine will be employed in an aqueous
based solvent since it usually has the greater solubility in the latter.
[0030] Examples of water-immiscible organic solvents which can be utilized in the present
invention include, but are not limited to, xylene, hexane, heptane, methylene chloride,
mineral oils, and combinations thereof.
[0031] When the liquid to be encapsulated has solvating properties, it can sometimes act
as the sole solvent for the polyfunctional aziridine or other polyfunctional organic
compound which serves as a shell wall precursor. Preferably, though, an additional
organic solvent will be employed to provide maximum solubility for the shell wall
precursor.
[0032] In the typical microencapsulation process by interfacial polymerization, the fill
and polyfunctional aziridine or other polyfunctional organic compound are mixed together
to form the first phase. Subsequently, the second phase is added. The two phases are
then emulsified, such as by shear or agitation of the solution.
[0033] Finally, the second shell wall precursor (polyfunctional aziridine or other compound)
is added to the resulting emulsion. Preferably, the ratio of the second shell wall
precursor to polyfunctional aziridine is in the range of about to 0.5 to 20:1, preferably
about 1 to 5:1.
[0034] An interfacial polymerization reaction will then proceed with microcapsules being
formed. Generally, the reaction temperature is in the range of room temperature to
40°C and the reaction time is on the order of 30 minutes to 3 hours.
[0035] One skilled in the art will realize that there can be modifications and variations
to the foregoing reaction conditions and details recited for formation of microcapsules
by interfacial polymerization. For example, it may be preferable in some circumstances
to add the second shell wall precursor during the emulsification step.
[0036] After the reaction process is complete, the microcapsules may be recovered by filtration,
washed, and then dried.
[0037] The following non-limiting examples further illustrate the present invention.
Example 1
[0038] This example illustrates the encapsulation of an organic (oil) fill utilizing the
inventive process.
[0039] A solution of MONDUR® MRS polyfunctional isocyanate (available from Mobay Chemical
Company, Pittsburgh, Pennsylvania) (11.5 g) in 1:1 (v/v) mineral oil/methylene chloride
(100mL) was added to a mixture of 10% aqueous VINOL® 205 polyvinyl alcohol (Air Products
and Chemical Company) (8.0 g), 20% sulfuric acid (0.5 g), and water (300 mL) and the
mixture stirred with a Waring turbine at 750 rpm for 2 minutes. A solution of 3.74
grams of trimethyol propane tris[3-(2-methyl-aziridinyl)-propionate], a trifunctional
aziridine available as CX-100 from Polyvinyl Chemical Company, in water (10mL) was
added dropwise over 1 minute and the mixture stirred for 3 hours. A slurry of capsules
was obtained, size range 1-200 »m (75 »m avg.).
Example 2
[0040] This example illustrates the encapsulation of an organic (oil) fill utilizing the
inventive process.
[0041] The same procedure was followed as in Example 1 except that 100 mL Miglyol 812 oil
(available from Hüls America, Inc., Piscataway, N.J.) was substituted for the mineral
oil/methylene chloride. A slurry of capsules was obtained, size range 1-150 »m (60
»m avg.).
Example 3
[0042] This example illustrates the encapsulation of an organic (oil) fill utilizing the
inventive process.
[0043] A solution of 11.5 g of MONDUR® MRS polyfunctional isocyanate in 1:1 (v/v) mineral
oil/methylene chloride was stirred with a mixture of 10% aqueous VINOL® 205 polyvinyl
alcohol (8.5 g); 20% sulfuric acid (0.5 g), and water (300 mL) with a Waring turbine
at 750 rpm for 2 minutes. A solution of N-(2-hydroxyethyl)ethylenimine ("HEEI") (available
from Cordova Chemical Company, Sacramento, CA) (1.10 g) in water (10 mL) was added
dropwise over 1 minute and the mixture stirred for 3 hours. A slurry of capsules was
obtained, size range
1-150 »m (40 »m avg.).
Example 4
[0044] This example illustrates the encapsulation of an organic (oil) fill in a "mixed"
shell utilizing the inventive process wherein the "mixed" shell wall is formed by
reaction of a polyfunctional aziridine with a mixture of polyisocyanate and polyacid
chloride.
[0045] The same procedure was followed as in Example 1 except that a mixture of MONDUR®
MRS polyfunctional isocyanate (5.75 g) and phthaloyl chloride (1.28 g) were used as
the shell wall forming components. The capsules were collected, washed twice with
water, and dried overnight to give 38.9 grams of beige capsules, size range 1-100
»m (50 »m avg.).
Example 5
[0046] This example illustrates the encapsulation of an aqueous fill into a "mixed" shell
wall utilizing the inventive process.
[0047] A solution of 3.74 grams trifunctional aziridine trimethyol propane tris[3-(2-methyl-aziridinyl)propionate],
12.6 g glycerol (10 mL), 20% sulfuric acid (0.5 g), and water (10.0 g) was stirred
in 1:1 (v/v) mineral oil/methylene chloride (200 mL) with a six-blade paddle turbine
3.49 cm diameter (1.375" diameter), paddle size 1.9 cm x 0.95 cm (.75" x .375"), long
edge parallel to rotor axis at 350 rpm for 1.5 minutes. A solution of phthaloyl chloride
(1.28 g) and MONDUR® MRS (5.75 g) polyfunctional isocyanate in 1:1 (v/v) mineral oil/methylene
chloride (100 mL) was added over 15 minutes and the mixture stirred for 6 hours. The
capsules were collected, washed twice with cyclohexane, and dried overnight on absorbent
paper to give 22.7 g of beige capsules, size range 10-500 »m (250 »m avg.).
Example 6
[0048] This example illustrates the encapsulation of an aqueous fill utilizing the inventive
process.
[0049] A solution of CX-100 trifunctional aziridine (3.74 g), glycerol (12.6 g; 10mL); 20%
sulfuric acid (0.5 g), and water (10.0 g) was stirred in mineral oil (200 mL) with
a Waring turbine at 400 rpm for 1 minute. A solution of 1,2-propanedithiol (1.48 g)
in mineral oil (10 mL) was added over a period of 1.5 minutes and the mixture stirred
for 18 hours. Fragile capsules were obtained, size range 1000-2000 »m.
Example 7
[0050] This example illustrates the encapsulation of an organic (oil) fill utilizing the
process of the present invention.
[0051] The same procedure as Example 1 was utilized, except that a solution of 1,2-propanedithiol
(1.48 g) in mineral oil (10 ml) was substituted for MONDUR® MRS solution. Fragile
capsules were obtained, size range 1-100 »m (50 »m avg.).
Example 8
[0052] This example illustrates the encapsulation of an organic (oil) fill utilizing the
process of the present invention.
[0053] The same procedure as Example 1 was utilized, except that a solution 1,12-dodecanediamine
(2.73 g) was substituted for the MONDUR® MRS solution and H₂SO₄ was omitted. Fragile
capsules were obtained, size range 1-150 »m (60 »m avg.).
Example 9
[0054] This example illustrates the encapsulation of an aqueous fill utilizing the process
of the present invention.
[0055] A solution of 3.74 g of XAMA-7 polyfunctional aziridine (believed to be a 50:50 mixture
of trimethyol propane tris[3-(1-aziridinyl)propionate] and pentaerythritol tetrakis
[3-(1-aziridinyl) propionate]), available from Cordova Chemical Company of Sacramento,
CA); glycerol (12.6 g; 10mL); water (10.0g), and 20% sulfuric acid (0.5 g) was stirred
in mineral oil (200 mL) with a six-blade paddle turbine of 3.49 cm diameter, paddle
size 1.9 cm x 0.95 cm (1.375" diameter, paddle size .75" x .375"), long edge parallel
to rotor axis at 250 rpm for 1 minute. A solution of MONDUR® MRS polyfunctional isocyanate
(11.5 g) in 1:1 (v/v) mineral oil/methylene chloride (100 mL) was added over a period
of 7 minutes and the mixture stirred for 16 hours. The capsules were collected, washed
twice with 1:1 (v/v) mineral oil, twice with cyclohexane, and dried overnight on absorbent
paper to give 7.2 g of hard, beige microcapsules, size range 600-2300 »m (1300 »m
avg.).
Example 10
[0056] This example illustrates the encapsulation of an aqueous fill utilizing the inventive
process.
[0057] A solution of 3.74 g of CX-100 trifunctional aziridine; glycerol (12.6 g; 10 mL);
water (10.0 g); and 20% sulfuric acid (0.5 g) was stirred in 1:1 (v/v) mineral oil/methylene
chloride (200 mL) with a six-blade paddle turbine of 3.49 cm diameter, paddle size
1.9 cm x 0.95 cm (1.375" diameter, paddle size .75" x .375"), long edge parallel to
rotor axis at 1200 rpm for 1 minute. A solution of MONDUR® MRS polyfunctional isocyanate
(6.4 g) in 1:1 (v/v) mineral oil/methylene chloride (100 Ml) was added over a period
of 7 minutes and the mixture stirred for four hours. The capsules were collected,
washed twice with 1:1 (v/v) mineral oil/methylene chloride, twice with cyclohexane,
and dried overnight on absorbent paper to give 21.3 g of hard, beige microcapsules;
size range 600-1600 »m (100 »m avg.).
Example 11
[0058] This example illustrates the slow-release properties of a microcapsule prepared utilizing
the inventive process.
[0059] The process of Example 10, above, was used to prepare capsules of 375 »m average
size containing oxytetracycline hydrochloride (OTC-HCL). These capsules were immersed
in water and the release of OTC-HCL monitored spectrophotometrically (at 365 nm).
The capsules were found to release their contents over a period of approximately 4
weeks. By contrast, polyamide (Nylon 610) capsules containing a glycerol/water solution
of sodium hydroxide (prepared by interfacial encapsulation techniques) completely
released their capsule contents in less than 15 seconds (the time period required
for the pH of the aqueous solution to reach a maximum constant value).
1. A microcapsule composition comprising a shell wall and a liquid fill, said shell wall
produced by an interfacial polymerization reaction between a polyfunctional aziridine
and at least one other polyfunctional organic coreactant selected from the group consisting
of polyacid halides, polycarboxylic acids, polyamines, polyhydroxyl-containing compounds,
polythiol- containing compounds, polyisocyanates, polyisothiocyanates, and mixtures
thereof.
2. A microcapsule composition according to Claim 1 wherein said polyfunctional aziridine
is represented by the formula:
wherein:
Q is a n-valent inorganic, aliphatic, aromatic, or alicyclic organic radical;
n is an integer and is at least 2; and
R' and R'' are individually hydrogen, or alkyl, or aryl.
3. A microcapsule composition according to Claim 2 wherein Q is:
wherein:
R is a n-valent aliphatic, aromatic, or alicyclic radical;
x and y are individually 0 or 2; and
n is an integer of at least 2.
4. A microcapsule composition according to any preceding claim wherein said at least
one other polyfunctional coreactant is selected from the group of polycarboxylic acids,
polyacid halides, and polyisocyanates.
5. A microcapsule composition according to any preceding claim wherein the ratio of said
at least one other polyfunctional organic compound to said polyfunctional aziridine
during said interfacial polymerization reaction is in the range of 0.5 to 20:1.
6. A process for the production of microcapsule compositions by an interfacial polymerization
reaction, said microcapsule compositions having a shell wall and a liquid fill wherein
during said interfacial polymerization reaction said liquid fill and a shell wall
precursor are provided in a first reaction phase and another shell wall precursor
is provided in a second reaction phase, characterized in that one of said shell wall
precursors is a polyfunctional aziridine and the other shell wall precursor is at
least one polyfunctional organic compound selected from polyacid halides, polycarboxylic
acids, polyamines, polyhydroxyl-containing compounds, polythiol containing compounds,
polyisocyanates, polyisothiocyanates, and mixtures thereof.
7. A process according to claim 6 wherein the ratio of polyfunctional aziridine to the
other polyfunctional organic coreactants is in the range of 0.5-20:1.
8. A process according to any one of preceding claims 6-7 wherein said polyfunctional
aziridine is represented by the formula:
wherein:
Q is a n-valent inorganic, aliphatic, aromatic, or alicyclic organic radical;
n is an integer and is at least 2; and
R' and R'' are individually hydrogen or alkyl.
9. A process according to Claim 8 wherein Q is selected from the group consisting of:
wherein:
R is a n-valent aliphatic, aromatic, or alicyclic radical;
x and y are individually 0 or 2; and
n is an integer of at least 2.
10. A process according to any one of preceding claims 6-9 wherein said at least one other
polyfunctional organic coreactant is selected from the group consisting of polycarboxylic
acids, polyacid halides, and polyioscyanates.
1. Mikrokapsel-Zusammensetzung, umfassend eine Schalenwandung und eine flüssige Füllung,
welche Schalenwandung mit Hilfe einer Grenzflächenpolymerisationsreaktion zwischen
einem polyfunktionellem Aziridin und mindestens einem weiteren polyfunktionellen,
organischen Reaktionspartner erzeugt wird, welcher Reaktionspartner ausgewählt aus
der Gruppe, bestehend aus Polysäurehalogeniden, Polycarbonsäuren, Polyaminen, Polyhydroxyl-enthaltenden
Verbindungen, Polythiol-enthaltenden Verbindungen, Polyisocyanaten, Polyisothiocyanaten
und deren Mischungen.
2. Mikrokapsel-Zusammensetzung nach Anspruch 1, bei welcher das polyfunktionelle Aziridin
durch folgende Formel dargestellt wird:
darin sind:
Q ein n-wertiges anorganisches, aliphatisches, aromatisches oder alicyclisches organisches
Radikal;
n eine ganze Zahl und mindestens 2 und
R' und R'' , die einzeln Wasserstoff oder Alkyl oder Aryl sind.
3. Mikrokapsel-Zusammensetzung nach Anspruch 2, worin Q
ist,
und worin sind:
R ein n-wertiges aliphatisches, aromatisches oder alicyclisches Radikal;
x und y einzeln 0 oder 2 und
n eine ganze Zahl von mindestens 2.
4. Mikrokapsel-Zusammensetzung nach einem der vorgenannten Ansprüche, bei welcher mindestens
ein weiterer polyfunktioneller Reaktionspartner ausgewählt wird aus der Gruppe von
Polycarbonsäuren, Polysäurehalogeniden und Polyisocyanaten.
5. Mikrokapsel-Zusammensetzung nach einem der vorgenannten Ansprüche, bei welcher das
Verhältnis der mindestens einen weiteren polyfunktionellen, organischen Verbindung
zum polyfunktionellen Aziridin während der Grenzflächenpolymerisationsreaktion im
Bereich von 0,5 ... 20:1 liegt.
6. Verfahren zur Herstellung von Mikrokapsel-Zusammensetzungen mit Hilfe einer Grenzflächenpolymerisationsreaktion,
wobei die Mikrokapsel-Zusammensetzungen eine Schalenwandung und eine flüssige Füllung
aufweisen und wobei während der Grenzflächenpolymerisationsreaktion die flüssige Füllung
und ein Präkursor der schalenwandung in einer ersten Reaktionsphase und ein weiterer
Präkursor der Schalenwandung in einer zweiten Reaktionsphase bereitgestellt werden,
dadurch gekennzeichnet, daß einer der Präkursoren der Schalenwandung ein polyfunktionelles
Aziridin und der andere Präkursor der Schalenwandung mindestens eine polyfunktionelle
organische Verbindung ist, ausgewählt aus Polysäurehalogeniden, Polycarbonsäuren,
Polyaminen, Polyhydroxyl-enthaltenden Verbindungen, Polythiol-enthaltenden Verbindungen,
Polyisocyanaten, Polyisothiocyanaten und deren Mischungen.
7. Verfahren nach Anspruch 6, bei welchem das Verhältnis von polyfunktionellem Aziridin
zu den anderen polyfunktionellen organischen Reaktionspartnern im Bereich von 0,5
... 20:1 liegt.
8. Verfahren nach Anspruch 6 und 7, bei welchem das polyfunktionelle Aziridin dargestellt
wird durch die Formel:
worin sind:
Q ein n-wertiges anorganisches, aliphatisches, aromatisches oder alicyclisches organisches
Radikal;
n eine ganze Zahl und mindestens 2 und
R' und R'' einzeln Wasserstoff oder Alkyl.
9. Verfahren nach Anspruch 8, bei welchem Q ausgewählt wird aus der Gruppe, bestehend
aus:
worin sind:
R ein n-wertiges aliphatisches, aromatisches oder alicyclisches Radikal;
x und y einzeln 0 oder 2 und
n eine ganze Zahl von mindestens 2.
10. Verfahren nach Anspruch 6 bis 9, bei welchem mindestens ein weiterer polyfunktioneller
organischer Reaktionspartner ausgewählt wird aus der Gruppe, bestehend aus Polycarbonsäuren,
Polysäurehalogeniden und Polyisocyanaten.
1. Composition de microcapsules comprenant une paroi d'enveloppe et une charge liquide,
ladite paroi d'enveloppe étant produite par une réaction de polymérisation interfaciale
entre une aziridine polyfonctionnelle et au moins un autre coréactif organique polyfonctionnel
choisi dans le groupe constitué par les halogénures de polyacide, les acides polycarboxyliques,
les polyamines, les composés contenant un polyhydroxyle, les composés contenant un
polythiol, les polyisocyanates, les polyisothiocyanates et leurs mélanges.
2. Composition de microcapsules selon la revendication 1, dans laquelle ladite aziridine
polyfonctionnelle est représentée par la formule:
dans laquelle :
Q est un radical inorganique, organique aliphatique, aromatique, ou alicyclique de
valence n;
n est un nombre entier et vaut au moins 2; et
R' et R'' représentent individuellement un hydrogène, ou un alkyle ou un aryle.
3. Composition de microcapsules selon la revendication 2, dans laquelle Q représente:
où:
R est un radical aliphatique, aromatique, ou alicyclique de valence n;
x et y valent individuellement 0 ou 2; et
n est un nombre entier valant au moins 2.
4. Composition de microcapsule selon l'une quelconque des revendications précédentes,
dans laquelle ledit autre coréactif polyfonctionnel, présent à au moins un exemplaire,
est choisi dans le groupe constitué par les acides polycarboxyliques, les halogénures
de polyacide et les polyisocyanates.
5. Composition de microcapsule selon l'une quelconque des revendications précédentes
dans laquelle le rapport dudit autre composé organique polyfonctionnel, présent à
au moins un exemplaire, à ladite aziridine polyfonctionnelle au cours de ladite réaction
de polymérisation interfaciale est dans un intervalle de 0,5 à 20:1.
6. Procédé de production de compositions de microcapsule par une réaction de polymérisation
interfaciale, lesdites compositions de microcapsule ayant une paroi d'enveloppe et
une charge liquide où au cours de ladite réaction de polymérisation interfaciale,
ladite charge liquide et un précurseur de paroi d'enveloppe sont fournis dans une
première phase réactionnelle et un autre précurseur de paroi d'enveloppe est fourni
dans une seconde phase réactionnelle, caractérisé en ce qu'au moins un desdits précurseurs
de paroi d'enveloppe est une aziridine polyfonctionnelle et l'autre précurseur de
paroi d'enveloppe est au moins un composé organique polyfonctionnel choisi parmi les
halogénures de polyacide, les acides polycarboxyliques, les polyamines, les composés
contenant un polyhydroxyle, les composés contenant un polythiol, les polyisocyanates,
les polyisothiocyanates et leurs mélanges.
7. Procédé selon la revendication 6, dans lequel le rapport de l'aziridine polyfonctionnelle
aux autres coréactifs organiques polyfonctionnels est dans un intervalle de 0,5-20:1.
8. Procédé selon l'une quelconque des revendications 6-7 précédentes, dans lequel ladite
aziridine polyfonctionnelle est représentée par la formule:
dans laquelle:
Q est un radical inorganique, organique aliphatique,
aromatique ou alicyclique de valence n;
n est un nombre entier et vaut au moins 2; et
R' et R'' représentent individuellement un hydrogène ou un alkyle.
9. Procédé selon la revendication 8, dans lequel Q est choisi dans le groupe constitué
par:
dans lequel:
R est un radical aliphatique, aromatique ou alicyclique de valence n;
x et y valent individuellement 0 ou 2; et
n est un nombre entier valant au moins 2.
10. Procédé selon l'une quelconque des revendications 6-9 précédentes dans lequel ledit
autre coréactif organique polyfonctionnel, présent à au moins un exemplaire, est choisi
dans le groupe constitué par les acides polycarboxyliques, les halogénures de polyacide,
et les polyisocyanates.