[0001] This invention relates to a sheet handling apparatus for removing sheets from stacks
of sheets held in a plurality of containers and for feeding said sheets towards an
output station.
[0002] The invention has application, for example, to a cash dispenser unit of an automated
teller machine (ATM) in which there is provided a currency note picking apparatus
for extracting notes from a plurality of currency cassettes mounted in the cash dispenser
unit. As is well known, in operation of an ATM a user inserts a customer identifying
card into the machine and then enters certain data (such as codes, quantity of currency
required or to be paid in, type of transaction, etc.) upon one or more keyboards associated
with the machine. The machine will then process the transaction, update the user's
account to reflect the current transaction, dispense cash, when requested, extracted
from one or more of the currency cassettes, and return the card to the user as part
of a routine operation.
[0003] One known kind of cash dispenser unit of an ATM (see GB-A-2 182 716) includes a plurality
of currency note pick mechanisms each of which incorporates pivotably mounted pick
arms disposed adjacent an associated currency cassette, the pick arms being arranged
to draw part of an end note of a stack of notes in the cassette away from the remainder
of the stack, by applying suction force to the end note, and to position said part
for engagement by transport means arranged to remove the end note from the cassette.
In a typical cash dispensing operation, the transport means feed a plurality of notes
one by one to note stacking means where the notes are stacked in a bundle, the bundle
of notes then being fed to an output station, represented by a cash exit slot, for
collection by a user of the ATM.
[0004] It can sometimes happen that, in operation of a currency note pick mechanism of a
cash dispenser unit, due to a malfunction of the mechanism a so-called gulp feed occurs
in which a plurality of currency notes, instead of a single note, are erroneously
picked from the cassette in one cycle of operation of the pick mechanism. Such a malfunction
may occur, for example, if the cassette has been loaded incorrectly, or if a note
pusher mechanism in the cassette has become jammed. When a gulp feed occurs, the gear
wheels driving the note transport means may be highly stressed and one or more gear
wheels may fail. Even though only one gear wheel may fail as a result of a gulp feed,
all other gears in the driving system will have been so highly stressed that it is
likely that further use will soon result in more failures. Thus, a known cash dispenser
unit has the disadvantage that, once a gulp feed has occurred, it is likely that a
major gear change will be required before the pick mechanism can be used again with
any confidence. Also, a known cash dispenser unit having a plurality of pick mechanisms
has the further disadvantage that, once a gulp feed has occurred, the whole of the
cash dispenser unit may be rendered non-operational until any note jam has been cleared
and/or any necessary repairs have been carried out.
[0005] It is an object of the present invention to provide a sheet handling apparatus of
the kind including a plurality of pick mechanisms for removing sheets from a plurality
of containers, in which the above mentioned disadvantages are substantially overcome.
[0006] According to the invention there is provided a sheet handling apparatus for removing
sheets one by one from a plurality of stacks of sheets respectively held in a plurality
of containers and for feeding said sheets towards an output station, said apparatus
including sheet transport means, a plurality of pick mechanisms respectively associated
with said containers, each pick mechanism being arranged to withdraw part of an end
sheet of the stack held in the associated container away from the remainder of said
stack to position said part for engagement by first and second roll means which are
included in the pick mechanism and which are arranged to grip said end sheet therebetween
for the purpose of removing said end sheet from the associated container, and a drive
mechanism for said transport means and said plurality of pick mechanisms, said drive
mechanism being driven in operation by an electric motor, characterized by a plurality
of torque limiting devices included in said drive mechanism and respectively associated
with said pick mechanisms, each torque limiting device including first and second
rotatable members which rotate in the course of operation of the associated pick mechanism,
said first member being arranged to apply a torque to said second member for the purpose
of driving said first and second roll means of the associated pick mechanism, and
each torque limiting device being arranged to disconnect drive to said first and second
roll means of the associated pick mechanism in the event of the torque applied by
said first member of the device to said second member exceeding a predetermined limit,
while permitting drive to continue to be applied to the or each other pick mechanism.
[0007] One embodiment of the invention will now be described by way of example with reference
to the accompanying drawings, in which:-
Fig. 1 is a schematic side elevational view of a cash dispenser unit of an ATM having
two pick mechanisms, with parts of said unit being omitted;
Fig. 2 is an enlarged part sectional side elevational view of part of the cash dispenser
unit of Fig. 1, shown partly broken away;
Fig. 3 is a elevational view of part of one of the pick mechanisms, the view being
taken in the direction of the arrow A in Fig. 2;
Fig. 4 is a side elevational view showing the drive mechanism for the pick mechanisms
and associated transport mechanisms;
Figs. 5A and 5B are respectively enlarged side and end views of a drive member of
a torque limiting mechanism included in the drive mechanism of Fig. 4, the view shown
in Fig. 5B being taken in the direction of the arrow B in Fig. 5A;
Figs. 6A and 6B are respectively enlarged side and end views of a driven member of
the torque limiting mechanism, the view shown in Fig. 6B being taken in the direction
of the arrow C in Fig. 6A;
Fig. 7, on the sheet with Fig. 3, is a side view of the torque limiting mechanism
of Figs. 5 and 6 shown mounted on a respective shaft, with part of the drive member
being broken away;
Figs. 8A and 8B are schematic views respectively illustrating a normal pick operation
and a pick operation involving a gulp feed; and
Fig. 9 is a schematic block diagram illustrating electrical interconnections between
parts of the cash dispenser unit.
[0008] Referring to Fig. 1, the cash dispenser unit 10 shown therein includes two similar
pick mechanisms 12 arranged one above the other and respectively associated with two
currency cassettes 14 which are removably mounted in a supporting framework 16 of
the dispenser 10. Each of the cassettes 14 is arranged to contain a stack of currency
notes 18, corresponding long edges of which are supported on a horizontal support
plate 20 mounted in the cassette 14. The two cassettes 14 respectively contain notes
18 of different denominations.
[0009] Referring now additionally to Fig. 2, the stack of notes 18 in each cassette 14 is
urged by a spring loaded pusher member 22 (Fig. 1) towards a stop member 24 (Fig.
2) mounted at the front end (left hand end with reference to Figs. 1 and 2) of the
cassette 14. An opening 26 (Fig. 2) is formed in the front end of each cassette 14,
the opening 26 being normally closed by conventional shutter means (not shown) when
the cassette 14 is not mounted in the dispenser unit 10. When a cassette 14 is mounted
in its correct operational position in the dispenser unit 10, the relevant shutter
means is automatically retracted away from its closed position so as to enable currency
notes 18 to be extracted through the opening 26 by the associated pick mechanism 12.
Brushes 28 are provided at the front end of the support plate 20 of each cassette
14 for a purpose which will be explained later.
[0010] Each pick mechanism 12 includes a tubular member 30 which extends between, and is
rotatably mounted with respect to, side walls 32 and 34 of the framework 16. Two conventional
pick arms 36, each incorporating a rubber suction pad 38, are secured on each tubular
member 30, each pick arm 36 communicating with the interior of the associated tubular
member 30. Corresponding ends of the tubular members 30 project beyond the side wall
34, and are each connected by a respective swivel elbow connector 40 to a respective
rubber tube 42 via which reduced pressure is applied in operation to the respective
tubular member 30.
[0011] A gear segment 44 is secured to that part of each tubular member 30 projecting beyond
the side wall 34, the gear segment 44 being in cooperative engagement with a toothed
end portion 46 of a first arm of a respective bell crank lever 48 which is pivotably
mounted on a stud 50 secured to the outer surface of the wall 34. Each lever 48 is
urged to rotate in a counterclockwise direction with reference to Fig. 2 by means
of a spring 52 the ends of which are respectively attached to the side wall 34 and
to the end of the second arm of the lever 48. A stud 54 is secured to one side of
each lever 48, the stud 54 engaging in a cam track 56 formed in an associated cam
member 58. Each cam member 58 is secured to a respective gear wheel 60 which is rotatably
mounted on a respective shaft 62 projecting from the outer surface of the side wall
34. The gear wheels 60 are driven by gear wheels 64 forming part of a gear mechanism
65 (Fig. 4) operated by a main drive electric motor 66 (Figs. 4 and 9). In operation,
with the motor 66 energized, the gear wheels 60 are rotated in a clockwise direction
with reference to Fig. 2. This rotation of the gear wheels 60 brings about an oscillatory
pivotal movement of the levers 48 by virtue of the engagement of the studs 54 in the
cam tracks 56, the springs 52 holding the studs 54 in engagement with the inner edges
of the cam tracks 56. By virtue of the engagement of the gear segments 44 with the
toothed portions 46 of the levers 48, the oscillatory movement of the levers 48 brings
about an oscillatory pivotal movement of the assemblies of the tubular members 30
and the associated pick arms 36. As will be explained in more detail later, the oscillatory
movement of either of the assemblies of the tubular members 30 and associated pick
arms 36 is effective to cause currency notes to be picked one by one from the stack
of currency notes 18 held in the associated currency cassette 14.
[0012] A timing disc 68 is secured to that face of each gear wheel 60 remote from the associated
cam member 58. Each timing disc 68 is for the most part transparent but incorporates
an arcuate opaque strip 70 extending around just over half the periphery of the disc
68. Each timing disc 68 is associated with optical sensing means, comprising an LED
(not shown) and a cooperating phototransistor sensor 73, which is arranged to sense
the opaque strip 70. In operation, as each assembly of a gear wheel 60 and the associated
cam member 58 and timing disc 68 rotates in response to energization of the motor
66, the associated sensor 73 generates output signals in response to the sensing of
the leading and trailing edges of the associated opaque strip 70. It should be understood
that the signals generated by each of the sensors 73 provide indications as to the
precise positions of the associated pick arms 36 at the times when these signals are
generated.
[0013] Referring now also to Fig. 3, each pick mechanism 12 also includes a first pair of
rolls 74 secured on a drive shaft 76, and a second pair of rolls 78 (hereinafter referred
to as cam rolls) which are secured on a drive shaft 80 in cooperative relationship
with respect to the rolls 74, and whose peripheries comprise low portions 82 and high
portions 83. The drive shafts 76 and 80 extend between, and are rotatably mounted
with respect to, the side walls 32 and 34, and are respectively driven by two gear
wheels 84 and 85 forming part of the gear mechanism 65 so that in operation the rolls
74 and the cam rolls 78 respectively rotate in clockwise and counterclockwise directions
with reference to Fig. 2, the rolls 74 and the cam rolls 78 making two revolutions
for each revolution of the timing discs 68. In the course of a normal pick operation,
the lower long edge of the first currency note 18′ of the stack of notes 18 in the
relevant cassette 14 is pulled partly out of the cassette 14, under the action of
suction force applied by the respective pick arms 36, and is fed between the low portions
82 of the respective cam rolls 78 and the associated rolls 74 as the arms 36 are pivoted
in a clockwise direction from the position 36′ shown in chain outline in Fig. 2 to
the position shown in solid outline. The note 18′ is thereafter pulled completely
out of the cassette 14 by virtue of being gripped between the rolls 74 and the high
portions 83 of the cam rolls 78.
[0014] The cash dispenser unit 10 includes two note transport mechanisms 86 respectively
associated with the two pick mechanisms 12, the transport mechanisms 86 being driven
by the gear mechanism 65 previously referred to. Each transport mechanism 86 includes
guide means 87 (Fig. 2) and sets of feed rolls 88, 90, 92, 94, and 96 for feeding
a currency note picked by the associated pick mechanism 12 along a respective feed
path 98 towards a further transport mechanism 100 which is positioned above the mechanisms
86 and which is also driven by the motor 66 via transmission means (not shown). The
transport mechanism 100 serves to feed currency notes one by one to a conventional
stacking wheel 102. The sets of cam rolls 78 and cooperating rolls 74 of each pick
mechanism 12 feed a picked currency note to cooperating sets of rolls 88 and 90, from
where the note is fed by cooperating sets of rolls 90 and 92 and cooperating sets
of rolls 94 and 96 upwardly out of the respective transport mechanism 86. The upper
one of the transport mechanisms 86 additionally includes two further sets of cooperating
rolls 104 for accepting a currency note fed upwardly out of the lower transport mechanism
86 and for feeding this note to the cooperating rolls 90 and 92 of the upper mechanism
86, from where the note is fed to the transport mechanism 100.
[0015] Referring now particularly to Fig. 1, the stacking wheel 102 is driven by the motor
66 and is arranged to rotate continuously in operation in a counterclockwise direction.
Means (not shown) are provided between the upper transport mechanism 86 and the stacking
wheel 102 for detecting any multiple feeding of notes and for detecting any invalid
or torn note. The stacking wheel 102 comprises a plurality of stacking plates 110
spaced apart in parallel relationship along the stacker wheel shaft 112, each stacking
plate 110 incorporating a series of curved tines 114. The tines 114 of the stacking
plates 110 pass between portions 116 of a rockably mounted stripper plate assembly
118. In operation, each note fed by the transport mechanism 100 to the stacking wheel
102 enters between adjacent tines 114 and is carried partly around the axis of the
stacking wheel 102, the note being stripped from the wheel 102 by the portions 116
and being stacked against belt means 120 with a long edge of the note resting on the
stripper plate assembly 118. The belt means 120 cooperates with belt means 122 normally
held in the position shown in Fig. 1. When a bundle of notes 18˝ (or possibly a single
note only) to be dispensed to a user in response to a cash withdrawal request has
been stacked against the belt means 120, the belt means 122 is rocked in a clockwise
direction about a shaft 124 so as to trap the bundle of notes 18˝ between the belt
means 120 and the belt means 122. It should be understood that in the course of this
rocking movement separate belts making up the belt means 122 pass between adjacent
pairs of the stacking plates 110.
[0016] Assuming that none of the notes in the bundle 18˝ have been rejected for any reason,
the belt means 120 and 122 are operated so as to drive the bundle 18˝ to a pair of
drive belt means 126 and 128. The belt means 126 and 128 serve to drive the bundle
18˝ through a note exit slot 130 in a housing 132 of the ATM to a position where the
bundle 18˝ can be collected by the user of the ATM, a shutter 134, which serves to
close the slot 130 when the ATM is not in operation, having previously been retracted
to an open position. It should be understood that the belt means 120 and 122 are mounted
in resilient relationship relative to each other, and the belt means 126 and 128 are
also mounted in resilient relationship relative to each other, so that bundles of
notes of varying thickness can be held between, and fed by, the belt means 120 and
122 and the belt means 126 and 128. If a multiple feeding has been detected in the
course of stacking the bundle of notes 18˝ against the belt means 120, or if one or
more of the notes in the bundle 18˝ have been rejected for any other reason, then
the stripper plate assembly 118 is rocked into the position shown in chain outline
in Fig. 1, and the belt means 120 and 122 are operated to feed the bundle 18˝ in a
direction opposite to the normal feed direction, the bundle 18˝ being deposited in
a reject note container 136 via an opening in the top thereof.
[0017] Referring now again to Fig. 3, together with Figs. 4, 5A and 5B, 6A and 6B and Fig.
7, the gear mechanism 65, which is driven by the electric motor 66 via belts 138 and
pulleys 140 (Fig. 4), includes two torque limiting mechanisms 142 respectively associated
with the two pick mechanisms 12. Each torque limiting mechanism 142 comprises a drive
member 144 (best shown in Figs. 5A and 5B), and a driven member 146 (best shown in
Figs. 6A and 6B), each of the members 144 and 146 being of unitary construction and
being formed of moulded plastic such as an acetal resin.
[0018] Referring particularly to Figs. 5A and 5B, the drive member 144 includes a hollow
cylindrical hub portion 148 formed integral at one end with a gear wheel portion 150.
A resilient tripping finger 152 projects from the outer surface of the hub member
148, the free end portion 154 of the tripping finger 152 having a rounded extremity
156 facing away from the hub portion 148. The end portion 154 is offset in a counterclockwise
direction (with reference to Fig. 5B) from the portion 158 of the tripping finger
152 which adjoins the hub portion 148. The portions 154 and 158 of the tripping finger
152 are connected together by an integral central portion 160 which extends around
approximately one eighth of the circumference of the hub portion 148. As seen in Fig.
5A, the tripping finger 152 extends over the major part of the length of the hub portion
148, with the end portion 154 extending parallel to the axis of the drive member 144.
The tripping finger 152 is so constructed that the end portion 154 can be moved inwardly
towards the hub portion 148 against the spring action of the finger 152, this spring
action tending to restore the finger 152 to its original position.
[0019] Referring particularly to Figs. 6A and 6B, the driven member 146 comprises a hollow
cylindrical portion 162 and a gear wheel portion 164, the cylindrical portion 162
being integral at one end with the gear wheel portion 164. A recess 166 which has
a rounded configuration and which extends along the whole length of the cylindrical
portion 162 is formed in the inner surface of the portion 162. The length of the cylindrical
portion 162 is slightly greater than the dimension of the tripping finger 152 parallel
to the axis of the drive member 144.
[0020] The drive member 144 of each torque limiting mechanism 142 is rotatably mounted on
a respective shaft 168 (Figs. 3, 4 and 7) which extends between the side walls 32
and 34. As shown in Figs. 3 and 4, the gear wheel portion 150 of the drive member
144 engages with a respective gear wheel 170 of the gear mechanism 65. The driven
member 146 of each torque limiting mechanism 142 is rotatably mounted on the respective
shaft 168 with the tripping finger 152 of the drive member 144 disposed inside the
cylindrical portion 162 of the driven member 146, the extremity 156 of the end portion
154 nesting in the recess 166 as shown in Fig. 7. It should be understood that the
resilient nature of the tripping finger 152 holds the extremity 156 of the end portion
154 resiliently in position in the recess 166. As shown in Fig. 3, the gear wheel
portion 164 of the driven member 146 engages with the respective gear wheel 84. In
operation of the cash dispenser unit 10, the drive member 144 of each torque limiting
mechanism 142 is driven by the respective gear wheel 170 in a counterclockwise direction
with reference to Figs. 4 and 7. In normal operation, this drive is transmitted via
the relevant tripping finger 152 to the respective driven member 146 which in turn
drives the gear wheels 84, 85, 64 and 60 of the respective pick mechanism 12, thereby
rendering this pick mechanism 12 operational. It should be noted that the end portion
154 of the tripping finger 152 is offset from the portion 158 in a direction opposite
to the direction of rotation of the drive member 144. As will be explained in more
detail later, if due to a malfunction in the pick mechanism 12 the torque applied
by the drive member 144 to the driven member 146 exceeds a certain limit, then the
end portion 154 of the tripping finger 152 is displaced towards the relevant hub portion
148 out of engagement with the recess 166, against the spring action of the tripping
finger 152, thereby allowing the drive member 144 to rotate relative to the driven
member 146 with the driven member 146 and the associated rolls 74 and 78 being stationary.
For so long as the condition which gave rise to the malfunction remains, the drive
member 144 can continue to rotate relative to the driven member 146 with no drive
being transmitted to the relevant pick mechanism 12. It should be understood that
although the drive to the pick mechanism 12 in which the malfunction occurred is disconnected,
drive continues to be applied in normal manner to the other pick mechanism 12 via
the respective torque limiting mechanism 142.
[0021] The operation of the cash dispenser unit 10 will now be described with additional
reference to Figs. 8A and 8B and Fig. 9. This operation is controlled by electronic
control means 172 (Fig. 9) of the cash dispenser unit 10. The electronic control means
172 is connected to the motor 66, to each phototransistor sensor 73, and to a suction
control means 174 of each pick mechanism 12. When the main ATM processor (not shown)
sends a request to the electronic control means 172 that one or more currency notes
are to be dispensed by the dispenser unit 10 in response to a cash withdrawal request
by a user of the ATM, the control means 172 sends a signal to the motor 66 so as to
switch on the motor 66 and cause the assemblies of the gear wheels 60, cams 58 and
timing discs 68 to commence to rotate. Shortly thereafter, the electronic control
means 172 initiates the sending of signals to the suction control means 174 of a selected
one of the pick mechanisms 12 so as to connect the tubular member 30 of the selected
pick mechanism 12 in controlled manner to a source (not shown) of the reduced pressure,
thereby initiating the picking of notes from the associated cassette 14. The timing
of the application of reduced pressure to the tubular member 30, and hence to the
associated suction pads 38, is under the control of signals generated by the phototransistor
sensor 73 of the selected pick mechanism 12.
[0022] As previously explained, in response to rotational movement of the gear wheel 60
of the selected pick mechanism 12, the pick arms 36 of this pick mechanism 12 will
undergo an oscillatory movement. In known manner, while the picking of notes from
the associated cassette 14 is taking place, for each pivotal movement of the pick
arms 36 in a clockwise direction (with reference to Fig. 2), the pick arms 36 apply
a suction force to the first note 18′ of the stack of notes 18 held in the cassette
14 so as to pull the lower part of the note 18′ out of the cassette 14 until the lower
end of the note 18′ comes into contact with the set of rolls 74.
[0023] It should be understood that, as the lower end of the note 18′ is approaching the
rolls 74, the low portions 82 of the cam rolls 78 are facing the rolls 74 so that
the cam rolls 78 do not interfere with the movement of the note 18′. The suction pads
38 become disengaged from the note 18′ when the high portions 83 of the cam rolls
78 are about to come into cooperative relationship with the rolls 74, and the note
18′ is then gripped between the rolls 74 and the high portions 83 of the cam rolls
78 as shown in Fig. 8A. The rolls 74 and 78 pull the note 18′ away from the cassette
14 until the leading edge of the note 18′ enters the nip of the rolls 88 and 90 of
the associated transport mechanism 86, after which the note 18′ is pulled completely
out of the cassette 14 and fed to the stacking wheel 102 in the manner previously
described.
[0024] After the note 18′ has been fed to the stacking wheel 102, the electronic control
means 172 may cause a series of further pick operations to be carried out in each
of which a currency note is picked from one or other of the cassettes 14. Upon the
control means 172 ascertaining that the correct number and denomination of currency
notes have been picked from the cassettes 14, the control means 172 returns the cash
dispenser unit 10 to its quiescent condition by de-energizing the motor 66.
[0025] When the first note 18′ is being picked from the associated cassette 14, it is possible,
due to a certain amount of porosity of the first note 18′, for the second note of
the stack of notes 18 to commence to be drawn away from the remainder of the stack
together with the first note 18′. The brushes 28 will normally prevent the second
note from being drawn out of the cassette 14 together with the first note 18′, since,
in the event of the first and second notes commencing to be drawn out of the cassette
14, the brushes 28 flex the lower ends of these notes, thereby interrupting the application
of suction force to the second note and so permitting the second note to fall back
into its correct position in the cassette 14.
[0026] In the event of a gulp feed occurring, for example due to incorrect loading, or jamming
of the pusher member 22, of the relevant cassette 14, a bunch of notes 18‴ may be
drawn out of the cassette 14 and become gripped between the rolls 74 and the leading
edges of the high portions 83 of the cam rolls 78 as shown in Fig. 8B. Following the
gripping of the bunch of notes 18′˝ between the high portions 83 and the rolls 74,
an immediate increase occurs in the torque applied by the drive member 144 of the
relevant torque limiting mechanism 142 to the associated driven member 146. If the
bunch of notes 18‴ has an overall thickness of more than 2 millimetres (representing
about 20 notes in number), then this torque will be greater than the limit previously
referred to, thereby causing the end portion 154 of the tripping finger 152 of the
drive member 144 to become disengaged from the associated recess 166 so as to disconnect
the drive to the relevant pick mechanism 12. In response to the sensor 73 of the relevant
pick mechanism 12 ceasing to apply timing pulses to the electronic control means 172
(which pulses are generated in synchronism with the rotation of the relevant rolls
74 and 78), the electronic control means 172 sends a signal over an output line 176
to the main ATM processor (not shown), this signal indicating that a gulp feed has
occurred in the cash dispenser unit 10, and identifying the pick mechanism 12 in which
the gulp feed occurred.
[0027] It should be understood that, when there occurs a gulp feed involving more than a
critical number of notes, the relevant driven member 146 is disengaged from the associated
drive member 144 before the gear mechanism 65 and associated parts are subjected to
any damaging stress. Upon the note jam being cleared by an operator, the pick mechanism
12 in which the gulp feed occurred is ready to recommence operation without any other
reservicing being necessary. In this connection, it should be noted that the design
of each torque limiting device 142 is such that, when the relevant pick mechanism
12 recommences operation, the drive member 144 re-engages with the associated driven
member 146 in exactly the same rotational position relative to the other parts of
the pick mechanism 12 as it was in when disengagement occurred. Thus, no resetting
of any part of the relevant pick mechanism 12 is necessary prior to it recommencing
operation. Also, it should be understood that, following the disengagement of the
driven member 146 from the drive member 144 of one of the torque limiting mechanisms
142 as a result of a gulp feed, the note jam may quickly free itself after one or
more turns of the drive member 144, in which case the drive member 144 will re-engage
automatically with the driven member 146 without the relevant pick mechanism 12 being
rendered non-operational.
[0028] It will be appreciated that the torque limiting devices 142 provide a simple, cheap
and effective means of protecting the cash dispenser unit 10 from damage in the event
of a gulp feed occurring.
[0029] Also, it will be appreciated that, in the event of a gulp feed occurring in one of
the pick mechanisms 12 such as to cause the relevant torque limiting mechanism 142
to disconnect the drive to that pick mechanism 12, the other pick mechanism 12 remains
fully operational so that the cash dispenser unit 10 also remains operational, the
unit 10 being able to dispense currency notes picked from the cassette 14 associated
with the operational pick mechanism 12. Thus, the present invention reduces the time
that the cash dispenser unit is out of operation as a result of a malfunction occurring
in one or another of the pick mechanisms 12.
[0030] In the particular embodiment described above, picking of multiple notes having an
overall thickness of not more than 2 millimetres by one of the pick mechanisms 12
will not cause a jam or any damage to the gear mechanism 65, such multiple notes being
detected by the multiple note detect means previously referred to and being diverted
to the reject note container 136.
[0031] In an alternative arrangement to that described above, a cash dispenser unit in accordance
with the invention could incorporate more than two pick mechanisms each associated
with a respective currency cassette and with a respective torque limiting mechanism.
Again, in the case of this alternative arrangement, the cash dispenser unit would
remain operational even though drive to one of the pick mechanism may have been disconnected
as a result of a gulp feed occurring in that mechanism, each of the other pick mechanisms
remaining fully operational.
1. A sheet handling apparatus for removing sheets one by one from a plurality of stacks
(18) of sheets respectively held in a plurality of containers (14) and for feeding
said sheets towards an output station (130), said apparatus including sheet transport
means (86), a plurality of pick mechanisms (12) respectively associated with said
containers, each pick mechanism being arranged to withdraw part of an end sheet (18′)
of the stack held in the associated container away from the remainder of said stack
to position said part for engagement by first (74) and second (78) roll means which
are included in the pick mechanism and which are arranged to grip said end sheet therebetween
for the purpose of removing said end sheet from the associated container (14), and
a drive mechanism (65) for said transport means (86) and said plurality of pick mechanisms
(12), said drive mechanism being driven in operation by an electric motor (66), characterized
by a plurality of torque limiting devices (142) included in said drive mechanism (65)
and respectively associated with said pick mechanisms (12), each torque limiting device
including first (144) and second (146) rotatable members which rotate in the course
of operation of the associated pick mechanism, said first rotatable member (144) being
arranged to apply a torque to said second rotatable member (146) for the purpose of
driving said first and second roll means (74,78) of the associated pick mechanism,
and each torque limiting device (142) being arranged to disconnect drive to said first
and second roll means of the associated pick mechanism in the event of the torque
applied by said first rotatable member (144) of the device to said second rotatable
member (146) exceeding a predetermined limit, while permitting drive to continue to
be applied to the or each other pick mechanism.
2. A sheet handling apparatus according to claim 1, characterized in that said first
member (144) of each torque limiting device (142) is arranged to become disengaged
from said second member (146) of the device, so as to permit said first member to
continue to rotate relative to said second member, in the event of said torque applied
by said first member to said second member exceeding said predetermined limit, said
second member and said first and second roll means (74,78) of the associated pick
mechanism being stationary while the conditions which brought about such disengagement
persist.
3. A sheet handling apparatus according to claim 2, characterized in that each pick mechanism
(12) includes pulse generating means (68,73) arranged to generate a series of timing
pulses in synchronism with the rotation of said first and second roll means (74,78)
of the associated pick mechanism (12), and in that there is provided electronic control
means (172) to which are applied said timing pulses from each pick mechanism (12),
said electronic control means being arranged to generate a signal indicative that
a malfunction has occurred in a particular pick mechanism in the event that said pulse
generating means of that pick mechanism ceases to apply timing pulses to said electronic
control means.
4. A sheet handling apparatus according to any one of the preceding claims, characterized
in that said first rotatable member (144) includes a gear wheel portion (150) which
is in engagement with a respective gear wheel (170) forming part of a power transmission
means (65,138,140) connected to said electric motor (66).
5. A cash dispensing mechanism (10) for dispensing currency notes, characterized in that
said mechanism includes an apparatus according to any one of the preceding claims
for removing currency notes one by one from a plurality of stacks (18) of notes respectively
held in a plurality of currency cassettes and for feeding said notes towards a note
exit slot (130), each torque limiting device being arranged to disconnect drive to
said first and second roll means (74,78) of the associated pick mechanism (12) in
the event of a bundle of notes (18‴) of more than a certain thickness being withdrawn
erroneously from the associated currency cassette (16) and being gripped between said
first and second roll means of the associated pick mechanism.
1. Blatthandhabungsvorrichtung zum einzelnen Entfernen von Blättern von einer Vielzahl
von Stapeln (18) von Blättern, die jeweils in einer Vielzahl von Behältern (14) gehalten
sind, und zum Fördern der Blätter zu einer Ausgabestation (130), wobei die Vorrichtung
aufweist: eine Blatt-Transportvorrichtung (86), eine Vielzahl von jeweils den Behältern
zugeordneten Greifmechanismen (12), wobei jeder Greifmechanismus angeordnet ist, um
einen Teil eines Endblattes (18′) des in dem zugeordneten Behälter gehaltenen Stapels
von dem restlichen Stapel abzuziehen und diesen Teil zum Eingriff durch erste (74)
und zweite (78) Walzenmittel zu positionieren, die in dem Greifmechanismus enthalten
und so angeordnet sind, daß sie das Endblatt zwischen sich greifen zu dem Zweck, das
Endblatt aus dem zugehörigen Behälter (14) zu entfernen, und einen Antriebsmechanismus
(65) für die Transportvorrichtung (86) und die Vielzahl von Greifmechanismen (12),
wobei der Antriebsmechanismus im Betrieb durch einen Elektromotor (66) angetrieben
ist,
gekennzeichnet durch eine Vielzahl von Drehmomentbegrenzungsvorrichtungen (142), die
in dem Antriebsmechanismus (65) enthalten und jeweils mit den Greifmechanismen (12)
verbunden sind, wobei jede Drehmomentbegrenzungsvorrichtung erste (144) und zweite
(146) drehbare Elemente aufweist, die sich während des Arbeitsablaufes des zugeordneten
Greifmechanismus drehen, wobei das erste drehbare Element (144) so angeordnet ist,
daß es ein Drehmoment auf das zweite drehbare Element (146) ausübt zu dem Zweck, die
ersten und zweiten Walzenmittel (74, 78) des zugehörigen Greifmechanismus anzutreiben,
und jede Drehmomentbegrenzungsvorrichtung (142) so angeordnet ist, daß sie den Antrieb
der ersten und zweiten Walzenmittel des zugehörigen Greifmechanismus unterbricht,
für den Fall, daß das von dem ersten drehbaren Element (144) der Vorrichtung auf das
zweite drehbare Element (146) ausgeübte Drehmoment einen vorbestimmten Grenzwert überschreitet,
während sie die Antriebsausübung auf den oder jeden anderen Greifmechanismus weiter
zuläßt.
2. Blatthandhabungsvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß das erste
Element (144) jeder Drehmomentbegrenzungsvorrichtung (142) so angeordnet ist, daß
es von dem zweiten Element (146) der Vorrichtung außer Eingriff gelangt, damit sich
das erste Element weiter relativ zu dem zweiten Element drehen kann, für den Fall,
daß das von dem ersten Element auf das zweite Element ausgeübte Drehmoment den vorbestimmten
Grenzwert überschreitet, wobei das zweite Element und die ersten und zweiten Walzenmittel
(74, 78) des zugehörigen Greifmechanismus ortsfest sind, solange die Bedingungen andauern,
die diese Entkuppelung herbeigeführt haben.
3. Blatthandhabungsvorrichtung nach Anspruch 2, dadurch gekennzeichnet, daß jeder Greifmechanismus
(12) Impulserzeugungsmittel (68, 73) aufweist, die angeordnet sind, um synchron zur
Drehung der ersten und zweiten Walzenmittel (74, 78) des zugehörigen Greifmechanismus
(12) eine Taktimpulsfolge zu erzeugen, und daß eine elektronische Steuervorrichtung
(172) vorgesehen ist, an die die von jedem Greifmechanismus (12) ausgehenden Taktimpulse
angelegt werden, wobei die elektronische Steuervorrichtung angeordnet ist, um ein
Signal zu erzeugen; das anzeigt, daß in einem bestimmten Greifmechanismus eine Fehlfunktion
aufgetreten ist, für den Fall, daß die Impulserzeugungsvorrichtung dieses Greifmechanismus
keine Taktimpulse mehr an die elektronische Steuervorrichtung anlegt.
4. Blatthandhabungsvorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet,
daß das erste drehbare Element (144) einen Zahnradabschnitt (150) aufweist, der mit
einem entsprechenden Zahnrad (170) in Eingriff ist, das Teil einer mit dem Elektromotor
(66) verbundenen Kraftübertragungsvorrichtung (65, 138, 140) ist.
5. Bargeld-Ausgabemechanismus (10) zum Ausgeben von Banknoten, dadurch gekennzeichnet,
daß der Mechanismus eine Vorrichtung nach einem der vorhergehenden Ansprüche aufweist,
um Banknoten einzeln nacheinander von einer Vielzahl von Stapeln (18) mit Banknoten
zu entnehmen, die jeweils in einer Vielzahl von Geldscheinkassetten gehalten sind,
und die Scheine zu einem Banknotenausgabeschlitz (130) zu fördern, wobei jede Drehmomentbegrenzungsvorrichtung
so angeordnet ist, daß sie den Antrieb zu den ersten und zweiten Walzenmitteln (74,
78) des zugehörigen Greifmechanismus (12) unterbricht, für den Fall, daß irrtümlich
ein Geldscheinbündel (18′˝) mit mehr als einer bestimmten Dicke aus der zugehörigen
Geldscheinkassette (16) herausgezogen und zwischen den ersten und zweiten Walzenmitteln
des zugehörigen Greifmechanismus gegriffen wird.
1. Un appareil de manipulation des feuilles pour enlever les feuilles une par une d'une
pluralité de piles (18) de feuilles respectivement contenues dans une pluralité de
récipients (14) et pour acheminer lesdites feuilles vers un poste de sortie (130),
ledit appareil comportant des moyens de transport des feuilles (86), une pluralité
de mécanismes de prise (12) respectivement associés auxdits récipients, chaque mécanisme
de prise étant arrangé pour retirer une partie d'une feuille d'extrémité (18′) de
la pile contenue dans le récipient associé du reste de ladite pile pour positionner
ladite partie pour engagement par des premier (74) et deuxième (78) moyens rouleaux
qui sont inclus dans le mécanisme de prise et qui sont arrangés pour serrer ladite
feuille d'extrémité entre eux aux fins d'enlever ladite feuille d'extrémité du récipient
associé (14), et un mécanisme d'entraînement (65) pour lesdits moyens de transport
(86) et ladite pluralité de mécanismes de prise (12), ledit mécanisme d'entraînement
étant entraîné en service par un moteur électrique (66), caractérisé par une pluralité
de dispositifs limiteurs de couple (142) inclus dans ledit mécanisme d'entraînement
(65) et respectivement associés auxdits mécanismes de prise (12), chaque dispositif
limiteur de couple comportant des premier (144) et deuxième (146) éléments rotatifs
qui tournent pendant le fonctionnement du mécanisme de prise associé, ledit premier
élément rotatif (144) étant arrangé pour appliquer un couple audit deuxième élément
rotatif (146) aux fins d'entraîner lesdits premier et deuxième moyens rouleaux (74,
78) du mécanisme de prise associé, et chaque dispositif limiteur de couple (142) étant
arrangé pour déconnecter l'entraînement auxdits premier et deuxième moyens rouleaux
du mécanisme de prise associé au cas où le couple appliqué par ledit premier élément
rotatif (144) du dispositif audit deuxième élément rotatif (146) dépasserait une limite
prédéterminée, tout en permettant à l'entraînement de continuer d'être appliqué au
mécanisme de prise ou à chacun des autres mécanismes de prise.
2. Un appareil de manipulation des feuilles conformément à la revendication 1, caractérisé
en ce que ledit premier élément (144) de chaque dispositif limiteur de couple (142)
est arrangé pour se dégager dudit deuxième élément (146) du dispositif, de façon à
permettre audit premier élément de continuer de tourner relativement audit deuxième
élément, au cas où ledit couple appliqué par ledit premier élément audit deuxième
élément dépasserait ladite limite prédéterminée, ledit deuxième élément et lesdits
premier et deuxième moyens rouleaux (74, 78) du mécanisme de prise associé étant stationnaires
tant que les conditions ayant donné lieu à ce dégagement subsistent.
3. Un appareil de manipulation des feuilles conformément à la revendication 2, caractérisé
en ce que chaque mécanisme de prise (12) comporte un moyen de génération d'impulsions
(68, 73) arrangé pour générer une série d'impulsions de rythme en synchronisme avec
la rotation desdits premier et deuxième moyens rouleaux (74, 78) du mécanisme de prise
associé (12), et en ce qu'il est fourni un moyen de contrôle électronique (172) auquel
sont appliquées lesdites impulsions de rythme provenant de chaque mécanisme de prise
(12), ledit moyen de contrôle électronique étant arrangé pour générer un signal indiquant
qu'il s'est produit un mauvais fonctionnement dans un mécanisme de prise particulier
au cas où ledit moyen de génération d'impulsions de ce mécanisme de prise cesserait
d'appliquer des impulsions de rythme audit moyen de contrôle électronique.
4. Un appareil de manipulation des feuilles conformément à l'une quelconque des revendications
précédentes, caractérisé en ce que ledit premier élément rotatif (144) comporte une
partie roue dentée (150) qui est en engagement avec une roue dentée respective (170)
faisant partie d'un moyen de transmission de puissance (65, 138, 140) connecté audit
moteur électrique (66).
5. Un mécanisme de distribution de billets (10) pour distribuer des billets, caractérisé
en ce que ledit mécanisme comporte un appareil conformément à l'une quelconque des
revendications précédentes pour enlever les billets un par un d'une pluralité de piles
(18) de billets respectivement contenus dans une pluralité de cassettes à billets
et pour acheminer lesdits billets vers une fente de sortie de billets (130), chaque
dispositif limiteur de couple étant arrangé pour déconnecter l'entraînement auxdits
premier et deuxième moyens rouleaux (74, 78) du mécanisme de prise associé (12) au
cas où une liasse de billets (18′˝) de plus d'une certaine épaisseur serait retirée
par erreur de la cassette à billets associée (16) et serait serrée entre lesdits premier
et deuxième moyens rouleaux du mécanisme de prise associé.