BACKGROUND OF THE INVENTION
[0001] The present invention relates to a machine for forming-filling packaging bags, in
particular for packaging food articles.
[0002] In the field of the machines designed for forming and filling flexible material bags,
are known several systems for handling a paper or the like material sheet, in order
to form bags, which are made by winding a film about mandrels of a rotary turret,
or which are made by winding the film directly on a single vertical mandrel and by
transferring successively the made bag, in several manners, to subsequent stations
for the filling-in operation.
[0003] The thus made bags, in particular, can be processed in several manners, by arranging
said bags on supporting elements of carousels comprising chain elements, driven either
with a continuous or an intermittent movement, which transport the bags for long linear
distances, passing through processing stations, in which there are performed the filling
and control operations on the bags; then, the filled bags are conveyed to further
carousel assemblies, provided with bell elements, in order to evacuate the filled
bags and sealing the thus formed packages.
[0004] The prior machines provided for performing sequentially the above disclosed operations,
require great spaces and, moreover, include a lot of very complex mechanisms, which
are susceptible to wear and require an expensive and frequent maintenance.
[0005] Another problem affecting the above discussed machines is that of the bag holder
supporting chains which, because of the working stresses exerted thereon, are susceptible
to be subjected to an increase of length, which requires a frequent maintenance for
re-adjusting the bag supporting elements with respect to the fixed working stations.
[0006] The above mentioned length variations, in the time, can not be further adjusted,
thereby the chain must be replaced together with its supporting guides.
[0007] In this connection it should be moreover pointed out that the chains of prior packaging
machines usually conveys the bags to the several working stations by their supplying
leg, whereas their return leg is usually devoid of any bags.
[0008] Because of this, the chain must have a comparatively great length which in actual
practice is not exploited for making purposes, but merely for causing the bag supporting
elements to be returned to their starting station.
SUMMARY OF THE INVENTION
[0009] Accordingly, the aim of the present invention is to overcome the above mentioned
problems, by providing a machine for forming-filling bags for packaging products,
which, while having a performance analogous to that of conventional packaging machines,
has a very reduced size.
[0010] Within the scope of the above mentioned aim, a main object of the present invention
is to provide such a machine which comprises very simple driving mechanisms so as
to greatly reduce the wear of the mechanical parts of the machine, thereby also reducing
the maintenance requirements.
[0011] Another object of the present invention is to provide such a machine which is specifically
designed for optimizing all of the filling and vacuum sealing operations of the bags
and which, in addition, is very safe and reliable in operation.
[0012] According to one aspect of the present invention, the above mentioned aim and objects,
as well as yet other objects, which will become more apparent hereinafter, are achieved
by a machine for forming-filling bags for packaging products, characterized in that
said machine comprises: a first section, including means for forming bags, a second
section, including means for filling the formed bags and means for controlling the
filling-in of said bags, and a third section, including means for vacuum sealing the
filled bags, said second section comprising a bag holder supporting carousel, having
a vertical axis, and provided for receiving the bags formed in said first section,
in order to sequentially convey said bags to filling-in stations arranged on the periphery
of said carousel, said third section comprising a vertical-axis tight bell holder
carousel for evacuating and sealing said bags, said second section being superimposed
on said third section.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Further characteristics and advantages of the invention will become more apparent
hereinafter from the following disclosure of a preferred, though not exclusive, embodiment,
of a forming-filling machine which is illustrated, by way of an indicative, but not
limitative, example, in the accompanying drawing, where:
[0014] Figure 1 schematically illustrates, by a perspective view, the forming-filling machine
according to the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0015] With reference to the number references of the above mentioned figures, the bag forming-filling
machine according to the present invention, which has been generally indicated by
the reference number 1, comprises: a first section 2 provided with means for forming
bags 3, a second section 4 provided, in a known manner, with means for filling-in
the formed bags 3 and with means for controlling the performed filling-in operation
and, finally, a third section or station 5, provided with means for vacuum sealing
the filled-in bags 3.
[0016] More specifically, the first section 2 comprises a carousel assembly 6, which can
in turn comprise, for example, a chain, meshing with two gear wheels 7a and 7b, having
parallel vertical axes, at least one of which is rotatively driven by a controllable
electric motor 8.
[0017] Spaced along the chain of the carousel assembly 6, are arranged holder or supporting
elements 9, provided for supporting the bags 3.
[0018] The forming of the bags 3 is performed in a forming station 10, which is arranged
above the carousel 6 and substantially comprises a forming mandrel 11, having a vertical
axis, on which is wound, in a known manner, a film 12 coming from a roll or coil 13.
[0019] The two vertical portions of the film 12, wound on the forming mandrel 11, are continuously
sealed, so as to provide a continuous tubular body, which is cut in preset length
portions and downwardly removed, for example by means of suitable crawlers 14, so
as to progressively remove said tubular portions constituting the bags 3, from the
forming mandrel 11, and so as to properly locate them on the holders 9 of the carousel
assembly 6.
[0020] At the bottom of the carousel assembly 6 there are provided, in any known manner,
sealing means 40, for sealing the bottom end portion of the tubular elements formed
on the forming mandrel 11, so as to make, from the mentioned tubular portions, the
bags 3 during the advancement thereof on the carousel assembly 6.
[0021] Laterally and at the bottom of the carousel assembly 6, is arranged the second section
4 also comprising a carousel assembly, on which there are arranged holders or supporting
elements 15 provided for receiving the bags 3 from the carousel assembly 6 and for
conveying said bags to the several processing stations, arranged along the periphery
of the carousel assembly of the second section 4.
[0022] In particular, the carousel assembly of the second section 4 has a vertical axis
and is rotatively driven, about this axis, by a disc of fifth wheel element 16, which
is rigidly affixed to the carousel assembly, and therewith a pinion 17 meshes which
is driven by a servomotor 18.
[0023] Along the path of the holders 15 of the carousel assembly of the second section 4,
are arranged filling-in devices 19 for filling the bags 3, as well as weighing devices
20, for controlling the filled-in product weight.
[0024] Along the path followed by the holders 15 of the carousel assembly of the second
section 4, are moreover provided devices for ejecting filled-in bags the weight of
which does not correspond to a pre-set weight, as well as further devices 21 for compacting
the product in the bags, and devices 22 for pre-closing the bags.
[0025] On the bottom of the second section 4 is provided the third section 5 which is constructionally
and mechanically similar to the second section 4; in particular, the third section
5 is also constituted by a carousel assembly, which is coaxially coupled to a disc
or fifth-wheel element 31, meshing with a pinion 32 driven by a servomotor 33.
[0026] On the periphery of the carousel assembly 30 of the third section 5 there are arranged
holders 34, thereon there are provided sealed or tight bell 35 for evacuating the
bags which are vertically conveyed from the holders 15 of the second section 4 to
the holders 34 of the third section 5.
[0027] The bell 35, in particular, can be raised so as to allow for the operation of devices
37, of known type, by means of which the bags are sealed, as well as of cutting devices
38, for trimming the top end portion of the sealed bags.
[0028] Downstream of the sealing and cutting devices 37 and 38 is arranged a conveyor belt
39, by means of which the packaged bags 3 are removed from the forming-filling machine.
[0029] The holders 15 provided on the carousel assembly of the second section 4, are provided
in a number which is equal to that of the holders 34 arranged on the carousel assembly
of the third section 5.
[0030] Moreover, the pitch diameters of the carousel assemblies of the sections 4 and 5
supporting the respective holders 15 and 34 are substantially equal to one another,
so as to afford the possibility of aligning the holders 15 on the top of the holders
34 during the transfer of the bags from the second to the third sections.
[0031] The servomotors 18 and 33, in particular, can be driven in an independent manner,
so as to properly control the rotary movement of the carousel assembly of the second
section 4, with respect to the carousel assembly of the third section 5, and so as
to provide the possibility of properly programming the advancing movements of the
two carousel assemblies, to properly finishing the bags.
[0032] The operation of the forming-filling machine according to the invention should be
self-evident from the above description and illustration: in particular, it should
be pointed out that the bags 3, formed in the forming station 10, are conveyed to
the holders 9 of the first section 2, where they are closed at the bottom and then
conveyed to the holders 15 of the second section 4 which, by rotating about the axis
thereof, will progressively bring the bags 3 to the filling-in devices 19, and to
the weighing devices 20 for controlling the weight of the product supplied by the
devices 19.
[0033] Then, the filled-in bags are pressed and pre-closed, and then they are conveyed from
the holders 15 to the holders 34 of the third section 5, where the filled-in bags
3 are evacuated and sealed, and then the sealed bags being removed by the conveyor
belt 39.
[0034] From the above disclosure and from the figures of the accompanying drawing, it should
be apparent that the invention fully achieves the intended aim and objects.
[0035] In particular, the fact is to be pointed out that it has been provided a bag forming-filling
machine, for packaging products, which has a very reduced size with respect to prior
forming-filling machines.
[0036] Moreover, owing to the fact that the sections in which there are performed the filling
and vacuum sealing operations on the bags are constituted by carousel assemblies,
which are driven by gear wheels, it is possible to reduce to a minimum the maintenance
requirements and, moreover, the operating sections must be driven in a more accurate
manner.
[0037] The thus disclosed forming-filling machine is susceptible to several variations and
modifications, all of which will come within the inventive idea scope.
[0038] Moreover, all of the details can be replaced by other technically equivalent elements.
[0039] In practicing the invention, the used materials, as well as the contingent size and
shapes, can be any, depending on requirements.
1. A machine for forming-filling bags for packaging products, characterized in that said
machine comprises: a first section, including means for forming bags, a second section,
including means for filling the formed bags and means for controlling the filling-in
of said bags, and a third section, including means for vacuum sealing the filled bags,
said second section comprising a bag holder supporting carousel, having a vertical
axis, and provided for receiving the bags formed in said first section, in order to
sequentially convey said bags to filling-in stations arranged on the periphery of
said carousel, said third section comprising a vertical-axis tight bell holder carousel
for evacuating and sealing said bags, said second section being superimposed on said
third section.
2. A forming-filling machine, according to Claim 1, characterized in that said second
section is coaxially superimposed on said third section.
3. A forming-filling machine, according to Claims 1 and 2, characterized in that said
machine further comprises driving means for rotatively driving the carousel assembly
of said second section and further driving means for rotatively driving the carousel
assembly of said third section, said driving means being suitable to be operated in
an independent manner.
4. A forming-filling machine, according to one or more of the preceding claims, characterized
in that the driving means for driving the carousel assembly of said second section
comprise a driving disc which is coaxially connected to said carousel assembly of
said second section and a pinion meshing with said driving disc and driven by a servomotor.
5. A forming-filling machine, according to one or more of the preceding claims, characterized
in that said driving means for driving the carousel assembly of said third section
comprise a driving disc, coaxially coupled to said carousel assembly of said third
section and a pinion meshing with said driving disc and driven by a respective servomotor.
6. A forming-filling machine, according to one or more of the preceding claims, characterized
in that said first section comprises a bag forming station, provided with a vertical
axis forming mandrel, with said forming mandrel being associated means for sealing
the vertical edges of a film material, wound about said mandrel for forming a tubular
body, and means for transferring tubular body portions to holder element associated
with a translation element.
7. A forming-filling machine, according to one or more of the preceding claims, characterized
in that, at the bottom of said translating element, there are arranged means for closing
the bottom end portions of said tubular bodies, for forming, from each of said tubular
bodies, a bag.
8. A forming-filling machine, according to one or more of the preceding claims, characterized
in that said translating element comprises a carousel assembly, driven by a programmable
servomotor.
9. A forming-filling machine, according to one or more of the preceding claims, characterized
in that said carousel assembly is arranged on the top and laterally of said second
section.
10. A forming-filling machine, according to one or more of the preceding claims, characterized
in that said holders of said second section are provided in a number equal to that
of said holders of said third section and are arranged on the same pitch diameter
as said holders of said third section.