(1) Field of the Invention
[0001] The present invention relates to a thermal recording medium based on a coloration
reaction of an electron-donating chromophoric compound with an electron-accepting
compound and, in particular, a transparent thermal recording medium which is useful
for a sheet of a block copy film (for image forming) for plate-making in gravure printing,
offset lithography and screen process printing, more particularly, screen process
printing for dyeing, an image-forming film sheet for an overhead projector (hereinafter
referred to as an "OHP"), an image forming film for a CAD system and a geologic map.
(2) Description of the Prior Art
[0002] The above-mentioned thermal recording medium, which is based on the coloration reaction
of the electron-donating chromophoric compound (hereinafter also referred to as a
"color-producing agent"), is well known in the art.
[0003] Application of the thermal recording medium has been required to be expanded for
various purposes such as the OHP, a sub origin in diazo process and designing of drawings.
Furthermore, the thermal recording medium has been required to be used for the block
copy film for the gravure printing, the offset lithography and the screen printing.
[0004] General requirements for properties of the block copy film are listed as follows:
(1) A light-shielding property at a wavelength corresponding to ultraviolet light
is required to be achieved in one portion of the block copy film, where the ultraviolet
light should be shielded, and a transparency of the light is required to be obtained
in another portion, where the light should be transparent.
(2) The light-shielding property and the transparency of the light due to a change
in a temperature, a moisture and light do not change too significantly during a desired
interval (preservability).
(3) A visibility for inspecting a positioning error and a misprint between some superimposed
block copy films (inspectability) is required.
(4) A precise dimensional accuracy is required.
(5) A high resolution is required.
(6) A physical strength capable of recycling is required.
[0005] The known thermal recording medium for the block copy film does not yet achieve the
above-mentioned requirements.
[0006] The transparent thermal recording medium are described in Japanese Patent Application
No.61-121875 and Japanese Laid-Open Patent Application No.1-99873, in which an image
can be recorded directly on the transparent thermal recording medium with a thermal
head. However, it is a problem that a complicated process described below is required
to produce such a transparent thermal recording medium. For example, the color-producing
agent must be wrapped with a microcapsule, and application liquid, which comprises
an emulsified dispersion material formed by emulsifying and dispersing a developer
dissolved in an organic solvent which is slightly soluble or insoluble in water, must
be applied on a transparent support. On one hand, the thermal recording medium formed
in the above-mentioned way has an insufficient transparency.
[0007] On the other hand, other transparent thermal recording media of a good transparency
have a disadvantage that a stability of a coloring-image formed by the thermal energy
is low. The transparent thermal recording media, used for the block copy film for
plate-making, have a low contrast between a color-imaging portion and a non-imaging
portion at a wavelength rang from 370 nm to 450 nm, so that the transparent thermal
recording media can not be used for the block copy film for photosensitive plate-making
when the block copy film utilizes a lamp having a wavelength rang from 370 nm to 450
nm.
[0008] Furthermore, the conventional transparent thermal recording medium has another problem
that an offset between images printed on the respective films can hardly be found
during an inspection of the block copy film formed, for example, by an automatic tracer,
since the conventional transparent thermal recording medium has a coloring tone of
substantially black and more than two block copy films are superimposed together on
the inspection.
[0009] In other words, the color-imaging portion of the block copy film has a high absorption
of the light at the wavelength ranging from 450 nm to 600 nm, which is particularly
visible by visual inspection, and is deemed to be black, and thus results in a difficulty
in determing whether the imaging portions of the superimposed block copy films are
registerd together.
[0010] Accordingly, it is a general object of the present invention to provide a novel and
useful transparent thermal recording medium based on a coloration reaction of an electron-donating
chromophoric compound with an electron-accepting compound, in which the above-mentioned
problems are overcome and the transparent thermal recording medium has a high enough
contrast between light transmission factors of a color-imaging portion and a non-imaging
portion and has an effective coloring tone for inspecting an image-formed block copy
film to be useful for a block copy film sheet for plate-making.
[0011] To this end, according to the present invention a transparent thermal recording medium
is provided, in which the transparent thermal recording medium comprises: a thermal
recording layer, which is provided on a transparent layer, consisting essentially
of an electron-donating chromophoric compound, an electron-accepting compound and
binder resin; and a further-provided protective layer having an approximately equal
refractive index to the refractive index of said thermal recording layer, wherein
said binder resin is a compound having a hydroxyl group and/or a carboxyl group.
[0012] According to the present invention, the transparent thermal recording medium is further
provided, wherein the refractive index of said binder resin and the refractive index
of resin forming said protective layer range from 1.45 to 1.60 at ordinary temperature.
[0013] According to the present invention, a transparent thermal recording medium is provided,
in which the transparent thermal recording medium comprises: a supporting member,
and a thermal recording layer provided on the supporting member, the thermal recording
layer including an electron-donating chromophoric compound, an electron-acceptingcompound
and a binder resin, wherein a light transmission factor of non-imaging portion of
the thermal recoridng medium is over 35% at a wavelength ranging from 380 nm to 620
nm, and a light transmission factor of a color-producing imaging portion of the thermal
recording medium is under 10% at a wavelength ranging from 380 nm to 620 nm.
[0014] According to the present invention, a transparent thermal recording medium is provided,
in which the transparent thermal recording medium comprises: a supporting member,
and a thermal recording layer provided on the supporting member, the thermal recording
layer including an electron-donating chromophoric compound, an electron-accepting
compound and a binder resin, wherein the thermal recording medium has a high light
transmision factor at a wavelength ranging from 350 nm to 700 nm, a color-producing
imaging portion of the thermal recording medium formed by thermal energy having absorption
peaks at a wavelength ranging from 350 nm to 470 nm and a wavelength ranging from
470 nm to 700 nm respectively, a difference in light transmission factor between the
color-producing imaging portion and a non-imaging portion being over 35%.
[0015] According to the present invention, a transparent thermal recording medium is provided,
in which the transparent thermal recording medium comprises: a supporting member,
and a thermal recording layer provided on the supporting member, the thermal recording
layer including an electron-donating chromophoric compound, an electron-accepting
compound and a binder resin, wherein the thermal recording medium has a high light
transmision factor at a wavelength ranging from 350 nm to 700 nm, a color-producing
imaging portion of the thermal recording medium formed by thermal energy having absorption
peaks at a wavelength ranging from 350 nm to 470 nm and a wavelength ranging from
470 nm to 700 nm respectively, a difference in light transmission factor between the
color-producing imaging portion and a non-imaging portion being over 35% at a wavelength
ranging from 380 nm to 620 nm.
[0016] In the above invention, the binder resin has a hydroxyl group and/or a carboxyl group
in a molecule thereof and the refractive index of resin thereof ranges from 1.45 to
1.60 at ordinary temperature. Also, the binder resin has the same refractive index
as that of the protective layer.
[0017] The transparent thermal recording medium is also provided, wherein said electron-accepting
compound is an organo phosphoric acid compound.
[0018] Still further, according to the present invention, the transparent thermal recording
medium is provided, wherein said organo phosphoric acid compound is selected from
phosphonic acid compounds of the following general formulas (I) and (II):

where R is selected from linear alkyl groups having from 16 to 24 carbon atoms; and

where R' is selected from linear alkyl groups having from 13 to 23 carbon atoms.
[0019] Still further, according to the present invention the transparent thermal recording
medium is provided, wherein said electron-donating chromophoric compound is selected
from fluoran compounds of the following general formulas (III), (IV), (V), (VI), (VII)
and (VIII):

where R₁ is selected from alkyl groups having equal to or less than 8 carbon atoms,
R₂ is selected from a hydrogen atom and an alkyl group having equal to or less than
4 carbon atoms, and X represents a halogen atom selected from a fluorine atom, a chlorine
atom and a bromine atom;

where R₃ is selected from a hydrogen atom and an alkyl group having equal to or less
than 8 carbon atoms, and R₄ is selected from alkyl groups having equal to or less
than 8 carbon atoms;

where R₅ and R₆ are selected from alkyl groups having equal to or less than 8 carbon
atoms, and R₇ is selected from a hydrogen atom, a lower alkyl group and a lower alkoxy
group;

where R₈ represents a hydrogen atom, R₉ represents an alkyl group having equal to
or less than 8 carbon atoms, R₁₀ is selected from a hydrogen atom, a lower alkyl group
and a lower alkoxy group, R₁₁ is selected from a hydrogen atom and an alkyl group
having equal to andless than 8 carbon atoms, and R₁₂ is selected from an alkyl group
having equal to or less than 8 carbon atoms, a phenyl group and a substituted phenyl
group;

where R₁₃ represents an alkyl group having equal to or less than 8 carbon atoms, R₁₄
is selected from a methyl group and an ethyl group, R₁₅ is selected from a hydrogen
atom and an alkyl group having equal to or less than 4 carbon atoms, and Y and Z are
selected from halogen atoms such as fluorine atoms, chlorine atoms and bromine atoms;
and

where R₁₆ represents an alkyl group having equal to or less than 8 carbon atoms, R₁₇
is selected from a methyl group and an ethyl group, R₁₈ is selected from an alkyl
group having equal to or less than 4 carbon atoms and a halogen atom such as a fluorine
atom, a chlorine atom and a bromine atom, and Ar is selected from a phenyl group and
a benzyl group.
[0020] Still further, according to the present invention, a transparent thermal recording
medium is provided, in which the transparent thermal recording medium comprises: a
thermal recording layer provided on a transparent support, wherein said thermal recording
layer consists essentially of an electron-donating chromophoric compound, an organo
phosphoric acid compound, and binder resin having a refractive index ranging from
1.45 to 1.60 at ordinary temperature and including a hydroxyl group and/or a carboxyl
group; and a protective layer provided on said thermal recording layer, said protective
layer consisting essentially of resin having a refractive index ranging from 1.45
to 1.60 at ordinary temperature.
[0021] Still further, a transparent thermal recording medium is provided, in which the transparent
thermal recording medium comprises: a thermal recording layer provided on a transparent
support, wherein said thermal recording layer consists essentially of an electron-donating
chromophoric compound, an organo phosphoric acid compound, and binder resin having
a refractive index ranging from 1.45 to 1.60 at ordinary temperature and including
a hydroxyl group and/or a carboxyl group; and a protective layer provided on said
thermal recording layer, said protective layer consisting essentially of resin having
a refractive index ranging from 1.45 to 1.60 at ordinary temperature, wherein a difference
of light transmission factors between a color-producing imaging portion formed on
the transparent thermal recording medium by a thermal energy and a non-imaging portion
is over 35% at a wavelength ranging from 380 nm to 440 nm.
[0022] Yet, further, according to the present invention, a block copy film is formed of
the above-memtioned transparent thermal recording medium by applying a thermal energy,
wherein a difference of light transmission factors between a color-producing imaging
portion formed on the block copy film by a thermal energy and a non-imaging portion
is over 35% at a wavelength ranging from 380 nm to 440nm. The difference of the light
transmission factor (A%) is determined by a light transmission factor in a non-imaging
portion (B%) and a light transmission factor in a imaging portion (C%) according to
the following equation.

The above and other objects, features, and advantages of the present invention
will be more apparent from the following detailed description.
[0023] A description will now be given of an embodiment of a transparent thermal recording
medium according to the present invention.
[0024] An electron-donating chromophoric compound according to an embodiment of the present
invention is per se an achromatic or pale dye precursor, and a fluoran compound is
a non-limiting example of typically known electron-donating chromophoric compounds.
For example, the fluoran compound can be selected from the following compounds.
3-diethylamino-7-anilinofluoran
3-di-n-butylamino-7-anilinofluoran
3-(N-n-hexyl-N-ethylamino)-7-anilinofluoran
3-diethylamino-7-dibenzylaminofluoran
3-diethylamino-5-methyl-7-dibenzylaminofluoran
3-diethylamino-7-piperidinofluoran
3-diethylamino-7-(o-chloranilino)fluoran
3-di-n-butylamino-7-(o-chloranilino)fluoran
3-dimethylamino-6-methyl-7-anilinofluoran
3-diethylamino-6-methyl-7-anilinofluoran
3-di-n-butylamino-6-methyl-7-anilinofluoran
3-(N-n-propyl-N-methylamino)-6-methyl-7-anilinofluoran
3-(N-iso-propyl-N-methylamino)-6-methyl-7-anilinofluoran
3-(N-n-butyl-N-ethylamino)-6-methyl-7-anilinofluoran
3-(N-iso-butyl-N-methylamino)-6-methyl-7-anilinofluoran
3-(N-n-amyl-N-methylamino)-6-methyl-7-anilinofluoran
3-(N-iso-amyl-N-ethylamino)-6-methyl-7-anilinofluoran
3-(N-cyclohexyl-N-methyl)-6-methyl-7-anilinofluoran
3-(N-n-amyl-N-ethylamino)-6-methyl-7-anilinofluoran
3-(N-p-tolyl-N-ethylamino)-6-methyl-7-anilinofluoran
3-(N-2-ethoxypropyl-N-ethylamino)-6-methyl-7-anilinofluoran
3-pyrrolidino-6-methyl-7-anilinofluoran
3-(N-tetrahydrofurfuryl-N-ethylamino)-6-methyl-7-anilinofluoran
3-diethylamino-7-(m-trifluoromethylanilino)fluoran
3-diethylamino-6-methyl-7-(2',4'-dimethylanilino)fluoran
3-diethylamino-6-chlor-7-anilinofluoran
3-diethylamino-5-methyl-7-( α-phenylethylamino)fluoran
3-(N-p-tolyl-N-ethylamino)-7-(α-phenylethylamino) fluoran
A color-producing agent according to the present invention is preferably selected
from fluoran compounds of the general formulas (III), (IV), (V), (VI), (VII) and (VIII).
An embodiment of the color-producing agent can be selected from the following compounds.
Embodiments of the general formula (III)
[0025] 2-(O-chlorophenylamino)-6-ethylamino-7-methylfluoran
2-(O-chlorophenylamino)-6-n-butylamino-7-methylfluoran
2-(O-fluorophenylamino)-6-ethylamino-7-methylfluoran
2-(O-chlorophenylamino)-6-n-butylaminofluoran
2-(O-chlorophenylamino)-6-n-hexylaminofluoran
2-(O-chlorophenylamino)-6-n-octylaminofluoran
2-(O-fluorophenylamino)-6-iso-amylaminofluoran
2-(O-fluorophenylamino)-6-n-octylaminofluoran
Embodiments of the general formula (IV)
[0026] 2-(O-nitrophenylamino)-6-diethylaminofluoran
2-(O-nitrophenylamino)-6-di-butylaminofluoran
2-(O-nitrophenylamino)-6-(N-ethyl-N-n-butylamino)fluoran
2-(O-nitrophenylamino)-6-(N-ethyl-N-iso-amylamino)fluoran
Embodiments of the general formula (V)
[0027] 2-amino-6-diethylaminofluoran
2-amino-6-di-n-butylaminofluoran
2-amino-3-methyl-6-diethylaminofluoran
2-amino-3-methyl-6-di-n-butylaminofluoran
2-amino-3-methyl-6-(N-ethyl-N-iso-amylamino)fluoran
2-amino-3-methoxy-6-diethylaminofluoran
2-amino-3-methoxy-6-di-n-butylaminofluoran
Embodiments of the general formula (VI)
[0028] 2-methylamino-6-n-butylaminofluoran
2-n-butylamino-6-n-butylaminofluoran
2-n-octylamino-6-n-ethylaminofluoran
2-n-octylamino-3-methyl-6-n-butylaminofluoran
2-phenylamino-6-ethylaminofluoran
2-phenylamino-6-n-butylaminofluoran
2-phenylamino-6-n-octylaminofluoran
2-phenylamino-3-methyl-6-n-butylaminofluoran
2-phenylamino-3-methyl-6-ethylaminofluoran
2-phenylamino-3-methyl-6-n-hexylaminofluoran
2-phenylamino-3-methyl-6-n-amylaminofluoran
2-phenylamino-3-methyl-6-iso-amylaminofluoran
2-phenylamino-3-methyl-6-n-octylaminofluoran
2-phenylamino-3-methoxy-6-n-butylaminofluoran
2-phenylamino-3-methoxy-6-n-hexylaminofluoran
Embodiments of the general formula (VII)
[0029] 2-(3',4'-dichlorophenylamino)-6-ethylamino-7-methylfluoran
2-(3',4'-dichlorophenylamino)-6-n-butylamino-7-methylfluoran
2-(3'-chloro-4'-fluorophenylamino)-6-ethylamino-7-methylfluoran
2-(N'-methyl-N-3'-chlorophenylamino)-6-ethylamino-7-methylfluoran
2-(N-ethyl-N-3'-chlorophenylamino)-6-ethylamino-7-methylfluoran
2-(N-methyl-N-4'-chlorophenylamino)-6-ethylamino-7-methylfluoran
Embodiments of the general formula (VIII)
[0030] 2-phenylamino-3-methyl-6-ethylamino-7-methylfluoran
2-phenylamino-3-methyl-6-n-butylamino-7-methylfluoran
2-phenylamino-3-ethyl-6-ethylamino-7-methylfluoran
2-benzylamino-3-methyl-6-ethylamino-7-methylfluoran
2-phenylamino-3-chloro-6-ethylamino-7-methylfluoran
2-phenylamino-3-chloro-6-N-butylamino-7-methylfluoran
2-benzylamino-3-chloro-6-ethylamino-7-methylfluoran
According to the embodiment of the present invention, a developer for coloring
the above-described color-producing agent is preferably selected from a phenol compound
and an organo phosphoric acid compound. For example, an embodiment of the phenol compound
is selected from a gallic acid compound, a protocatechuic acid compound and a bis(hydroxyphenyl)acetic
acid. An embodiment of the organo phosphoric acid compound is selected from an alkylphosphonic
acid compound and an α-hydroxyalkylphosphonate. The organo phosphoric acid is excellent
in surface blushing and thermal sensitivity.
[0031] The organo phosphoric acid is preferably selected from a phosphonate of the general
formulas (I) and (II):

where R is selected from linear alkyl groups having from 16 to 24 carbon atoms; and

where R' is selected from linear alkyl groups having from 13 to 23 carbon atoms.
[0032] An embodiment of the phosphonic acid compound of the general formula (I) may be selected
from hexadecylphosphonate, octadecylphosphonate, eicosylphosphonate, docosylphosphonate
and tetracosylphosphonate.
[0033] An embodiment of the phosphonic acid compound of the general formula (II) may be
selected from α-hydroxytetradecylphosphonate, α-hydroxyhexadecylphospho nate, α-hydroxyoctadecylphosphonate,
α-hydroxyeicosylpho sphonate and α-hydroxytetracosylphosphonate.
[0034] According to the present invention, either one developer solely or a mixture of two
or more developers can be employed. Either of one color-producing agent or a mixture
of two or more color-producing agents can also be employed.
[0035] An average particle size of the developer according to the present invention is preferably
equal to or less than 10 µm, and more preferably, the average particle size is equal
to or less than 1 µm and the maximum particle size of the developer is not more than
1 µm, so that a thermal sensitivity and a resolution of the thermal recording medium
can be improved.
[0036] Conditions required for a binder included in a thermal recording layer is described
hereinafter. When a coloration reaction of the color-producing agent with the developer
is generated, for example, by a thermal energy, protons from the developer may attack
the color-producing agent so as to enrich a periphery of a dye coloring body, being
colored by a ring-opening, with the protons, thus allowing the coloring body to remain
stable and preventing the coloring dye from fading. Therefore, it is preferable that
the binder resin is selected from compounds including, for example, a hydroxyl group
and/or a carboxylic acid group to satisfy the above-mentioned requirements, and more
preferably, that the compound has a refractive index (hereinafter also referred to
as R.I.) ranging from 1.45 to 1.60 at ordinary temperature.
[0037] This binder resin is selected from poly(vinyl butylal): R.I. = 1.48 to 1.49, poly(vinyl
acetal): R.I. = 1.50, epoxy resin: R.I. = 1.55 to 1.61, ethyl cellulose: R.I. = 1.46
to 1.49, cellulose acetate: R.I. = 1.46 to 1.50, cellulose acetate butylate: R.I.
= 1.46 to 1.49, cellulose acetate propionate: R.I. = 1.46 to 1.49, nitro cellulose:
R.I. = 1.49 to 1.51 and styrene-maleic acid monoalkylester: R.I. = 1.50 to 1.51.
[0038] Also, oxide as impurities included in the binder resin, and the ultraviolet absorbing
agent and antioxidant agent having a hydroxyl group or a carboxyl group in a molecule
can perform the same function as the above binder resin.
[0039] An improvement of a light stability of the thermal recording medium according to
the present invention can be achieved by including a light stabilizer in either the
thermal recording layer or the protective layer. According to the present invention
the light stabilizer may be selected from an ultraviolet absorber, an antioxidant,
an anti-aging agent, an extinctive agent of a sing let enzyme and an extinctive agent
of a superoxide anion.
[0040] The ultraviolet absorber, for example, may be selected from a benzophenone ultraviolet
absorber such as 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone,
4-dodecyloxy-2-hydroxybenzophenone, 2,2'-dihydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone,
2,2',1,4'-tetrahydroxybenzophenone, 2-hydroxy-4-methoxy-2'-carboxybenzophenone, 2-hydroxy-4-oxybenzylbenzophenone,
2-hydroxy-4-chlorobenzophenone, 2-hydroxy-5-chlorobenzophenone, 2-hydroxy-4-methoxy-4'-methylbenzophenone,
2-hydroxy-4-n-heptoxybenzophenone, 2-hydroxy-3,6-dichlor-4-methoxybenzophenone, 2-hydroxy-3,6-dichlor-4-ethoxybenzophenone
and 2-hydroxy-4-(2-hydroxy-3-methylacryloxy)propoxybenzophenone; a benzotriazol ultraviolet
absorber such as 2-(2'-hydroxy-5'-methylphenyl)benzotriazol, 2-(2'-hydroxy-3',5'-ditertiary-butylphenyl)benzotriazol,
2-(2'-hydroxy-3'-tertiary-butyl-5'-methylphenyl)benzotriazol, 2-(2'-hydroxy-4'-octoxy)benzotriazol,
2-(2'-hydroxy-3',5'-ditertiary-butylphenyl)5-chlorobenzotriazol, 2-(3'-tertiary-butyl-2'-hydroxy-5'-methylphenyl)5-chlorobenzotriazol
and 2-(2'-hydroxy-5-ethoxyphenyl)benzotriazol; a salicylic acid phenyl ester ultraviolet
absorber such as phenyl salicylate, P-octylphenyl salicylate, P-tertiary-butylphenyl
salicylate, carboxylphenyl salicylate, methylphenyl salicylate and dodecylphenyl salicylate;
P-methoxybenzyliden malonic acid dimethyl ester; 2-ethylhexyl-2-cyano-3,3'-diphenylacrylate;
ethyl-2-cyano-3,3'-diphenylacrylate; 3,5-ditertiary-butyl-P-hydroxybenzoic acid; resorcinol
monobenzoate; 2,4-ditertiary-butylphenyl; 3,5-ditertiarybutyl-4-hydroxybenzoate; and
the like.
[0041] The antioxidant and the anti-aging agent may be selected, for example, from 2,6-ditertiary-butyl-4-methylphenol,
2,4,6-tritertiarybutylphenol, styrene modified phenol, 2,2'-methylenebis(4-methyl-6-tertiarybutylphenol),
4,4'-isopropylidenebisphenol, 2,6-bis(2'-hydroxy-3'-tertiarybutyl-5'-methylbenzyl)-4-methylphenol,
4,4'-thiobis-(3-methyl-6-tertiarybutylphenol), tetrakis- {methylene(3,5-ditertiarybutyl-4-hydroxyhydrocinnamate)}
methane, parahydroxyphenyl-3-naphthylamine, 2,2,4-trimethyl-1,2-dihydroquinoline,
thiobis(β-naphthol), mercaptobenzothiazole, mercaptobenzimidazole, aldol-2-naphthylamine,
bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate, 2,2,6,6-tetramethyl-4-piperidylbenzoate,
dilauryl-3,3'-thiodipropionate, distearyl-3,3'-thiodipropinate, tris(4-nonylphenol)phosphate,
and the like.
[0042] The extinctive agent of the singlet enzyme may be selected from a caroten class,
a pigment class, an amine class, a phenol class, a nickel complex group and a sulfide
class.
[0043] An embodiment of the extinctive agent of the singlet enzyme may be, for example,
selected from 1,4-diazabicyclo(2,2,2)octane, β-caroten, 1,3-cyclohexadiene, 2-diethylaminomethylfuran,
2-phenylaminomethylfuran, 9-diethylaminomethylanthracene, 5-diethylaminomethyl-6-phenyl-3,4-dihydroxypyran,
nickeldimethyldithiocarbamate, nickeldibutyldithiocarbamate, nickel-3,5-di-t-butyl-4-hydroxybenzyl-O-ethylephosphonate,
nickel-3,5-di-t-butyl-4-hydroxybenzyl-O-butylphosphonate, nickel {2,2'-thiobis(4-t-octylphenolate)
} (n-butylamine), nickel {2,2'-thiobis(4-t-octylphenolate)} (2-ethylhexylamine), nickelbis
{2,2'-thiobis(4-t-octylphenolate)} , nickelbis {2,2'-sulfonebis(4-octylphenolate)
} , nickelbis(2-hydroxy-5-methoxyphenyl-N-n-butylaldoimine), nickelbis(dithiobenzyl),
nickelbis(dithiobiacetyl) and so on.
[0044] A non-limiting example of the extinctive agent of the superoxide anion according
to the present invention may be selected from superoxidedismutase, a cobalt[III] complex
and a nickel[II] complex. These are used solely or in a mixture of more than two thereof.
[0045] A substrate of the thermal recording medium according to the present invention is
a transparent support, which preferably has a refractive index ranging from 1.45 to
1.60 at ordinary temperature. For example, the transparent support can be generally
selected from a polyester film such as poly(ethylene terephthalate) and poly(butylene
terephthalate); a cellulose derivative film such as cellulose triacetate; a polyolefin
film such as polypropylene and polyethylene; a polystyrene film; and a laminate thereof.
It is preferable that an adhesive layer is inserted between the thermal recording
layer and the transparent support. The adhesive layer may be generally formed of acryl
resin, saturated polyester resin and hardened resin thereof.
[0046] In case of the thermal recording medium having no protective layers, the thermal
recording layer contains fine particles of the developer dispersed in the binder resin,
so that a surface and an inside of the thermal recording layer is inhomogeneous. Since
this inhomogeneity results in a presence of air in an unevenness or vacancy of the
thermal recording layer and a difference of the refractive index in the thermal recording
layer, light thus being scattered, the thermal recording layer appears to be opaque
or semitransparent. However, according to the thermal recording medium of the present
invention, the unevenness and the vacancy of the thermal recording layer can be removed
by applying and drying (hardening) some resin on the opaque or semitransparent recording
layer, in which the resin has the same refractive index at ordinary temperature as
that of the binder resin of the thermal recording layer, and thus the thermal recoding
layer remains homogeneous. This eliminates the light scattering and improves the transparency
of the thermal recording medium. The resulting protective layer not only contributes
to transparency of the medium, but also effectively improves chemical resistance,
water resistance, abrasion resistance, light fastness and a head matching property.
Therefore, the protective layer is an essential component of the high performance
transparent thermal recording medium.
[0047] The protective layer according to the present invention includes a coating formed
principally of water-soluble resin or hydrophobic resin as well as a coating formed
principally of ultraviolet curable resin or electron beam curable resin. Due to the
formation of such a protective layer, the thermal recording medium with no practical
problems can be achieved even if an organic solvent, a plasticiser, oil, sweat and
water contact with the thermal recording medium. Furthermore, an inclusion of an organic
or inorganic filler and a slippable agent results in the thermal recording medium
of high reliability and high head matching quality while preventing, for example,
the medium being stuck by contacting with the thermal head.
[0048] A detail description of the protective layer according to the present invention will
be given hereinafter. The protective layer of the present invention comprises resin
having substantially the same refractive index as that of the binder resin forming
the thermal recording layer. An acceptable difference between those refractive indexes,
which are substantially equal to each other, ranges from approximately -5% to +5%.
The resin preferably has the refractive index ranging from 1.45 to 1.60 at ordinary
temperature.
[0049] The resin satisfying the above-mentioned requirement can be selected from water-soluble
resin, water emulsion, hydrophobic resin, ultraviolet curable resin and electron beam
curable resin. An embodiment of the water-soluble resin may be selected from polyvinyl
alcohol, denatured polyvinyl alcohol, cellulose derivatives (methylcellulose, methoxycellulose,
hydroxyethylcellulose and so on), casein, gelatin, polyvinyl pyrrolidone, a styrene-maleic
anhydride copolymer, a diisobutylene-maleic anhydride copolymer, polyacrylamide, modified
polyacrylamide, a methylvinyl ether-maleic anhydride copolymer, carboxy modified polyethylene,
a polyvinyul alcohol/acrylamide block copolymer, melamine-formaldehyde resin, urea-formaldehyde
resin and so on. An embodiment of the water emulsion resin and the hydrophobic resin
may be selected from polyvinyl acetate, polyurethane, a stylene/butadiene copolymer,
a styren/butadiene/acryl copolymer, polyacrylic acid, polyacrylate, a vinyl chloride/vinylacetate
copolymer, polybutyl methacrylate, an ethylene/vinylacetate copolymer and so on. These
resin can be used individually or mixed together, and a hardner may also be added
to the resin to harden the resin.
[0050] A detailed description of the ultraviolet curable resin and the electron beam curable
resin, which are most preferred embodiments of the protective layer according to the
present invention, is given hereinafter.
[0051] Various well-known monomers and oligomers (prepolymers), which are polymerized and
hardened by emitting ultraviolet light so as to form resin and which are non-limiting
examples, can be used for the ultraviolet curable resin for forming the protective
layer. The monomer or oligomer is selected from (poly)ester acrylate, (poly)urethane
acrylate, epoxy acrylate, polybutadiene acrylate, silicone acrylate and melamine acrylate.
(Poly) ester acrylate is a reaction of polyhydric alcohol such as 1,6-hexanediol,
propylene glycol (in a form of a propylene oxide) and diethylene glycol; polybasic
acid such as adipic acid, phthalic anhydride and trimellitic acid; and acrylic acid.
Formulas of the above-mentioned reaction products are written as follows.
(a) Adipic acid/1,6-hexanediol/acrylic acid:

where n represents an integer varying from 1 to 10.
(b) Phthalic anhydride/propylene oxide/acrylic acid:

where l represents an integer varying from 1 to 10; m represents an integer varying
from 1 to 10; and n represents an integer varying from 1 to 10.
(c) Trimellitic acid/diethylene glycol/acrylic acid:

(Poly)urethane acrylate is a reactive production of a compound having an isocyanate
group such as tolylene diisocyanate (TDI) with acrylate having a hydroxy group. A
formula (IV) of the reactive production is written as follows.
(d) HEA/TD1/HDO/ADA/HDO/TDI/HEA
HEA represents 2-hydroxyethylacrylate; HDO represents 1,6-hexanediol; and ADA represents
adipic acid:

where n represents an integer varying from 1 to 10.
Epoxy acrylate is generally categorized into bisphenol type, novolac type and alicyclic
type, in which an epoxy group of epoxy resin is acryl-modified with acrylic acid so
that a functional group thereof is modified to an acryloyl group. Formulas of the
epoxy acrylate are shown as follows.
(e) Bisphenol A-epichlorohydrin type/acrylic acid:

where n represents an integer varying from 1 to 15.
(f) Phenol novolac-epichlorohydrin type/acrlic acid:

where n represents an integer varying from 0 to 5.
(g) Alicylic type/acrylic acid:

where R represents -(CH₂)n-; and n represents an integer varying from 1 to 10.
[0052] Polybutadiene acrylate is, for example, a reactive production of 1,2-polybutadien
acrylate including an OH end group with isocyanate or 1,2-mercaptoethanol and further
being reacted with acrylic acid and so on.

Silicone acrylate is, for example, prepared by a condensation reaction (demethanol
reaction) of organic functional trimethoxysilane with polysiloxane including a silanol
group so as to be methacryl-modified. A formula (i) of silicone acrylate is given
as follows:

where n represents an integer varying from 10 to 14.
[0053] When the ultraviolet curable resin is used, a solvent is sometimes used with the
resin. The solvent is, for example, selected from organic solvents such as tetrahydrofuran,
methyl ethyl keton, methyl isobutyl keton, chloroform, carbon tetrachloride, ethanol,
isopropyl alcohol, ethyl acetate, butyl acetate, toluene, benzene and so on. Alternately,
a photopolymerizable monomer can be used for a reactive diluent to achieve an easy
treatment.
[0054] The photopolymerizable monomer may be selected from 2-ethylhexyl acrylate, cyclohexyl
acrylate, butoxyethyl acrylate, neopentylglycol diacrylate, 1,6-hexanediol diacrylate,
polyethyleneglycol diacrylate, trimethylolpropane triacrylate, pentaerythrite acrylate
and so on.
[0055] Next a detail description of the electron beam curable resin will be given hereinafter.
Various non-limiting examples of the electron beam curable resin are available. In
particular, a preferred embodiment of the electron beam curable resin comprises a
branching molecular structure having more than 5 functional groups of a polyester
skeleton (hereinafter referred to as "electron beam curable acryl-modified polyuretane
resin"), and another preferred embodiment is one which essentially consists of silicone-modified
electron beam curable resin.
[0056] The electron beam curable acryl-modified polyurethane resin, for example, can be
produced as follows.
[0057] First, polyester diol of one reactive production of 1,4-butadinol with adipic acid
or another reactive production of propyleneglycol with adipic acid (both of them corresponding
to the polyester skeleton) is mixed with polyether triol to achieve a mixture. Then
diisocyanate and a compound having an acryl double bond are added to the mixture to
react with the mixture, so as to produce the electron beam curable acryl-modified
polyurethane resin.
[0058] A mixture of polyester diol with polyether triol, a mixture of polyester diol with
polyester triol or polyether diol with polyester triol can be employed to prepare
the electron beam curable acryl-modified polyurethane resin as an aletrnative to the
mixture of the polyester diol with the polyether triol.
[0059] For example, diisocyanate may be selected from 2,4-tolylenediisocyanate, 2,6-tolylenediisocyanate,
1,6-hexamethylenediisocyanate, xylenediisocyanate, isophoronediisocyanate, methylenebis(4-phenylisocyanate)
and so on. The compound having the acryl double bond, for example, can be selected
from 2-hydroxyethyl(meta) acrylate, 2-hydroxypropyl(meta)acrylate, 3-hydroxypropyl(meta)acrylate
and so on. Polyester diol is commercially available, for example, in a form of ADECANEWACE
Y4-30 (produced by ASAHI DENNKAKOGYO Corp.) and polyether triol is also commercially
available, for example, in a form of SUNNIX TP-400 or SUNNIX GP-3000 (produced by
SANYO KASEI Corp.).
[0060] A molecular weight of a polyester portion of the electron beam curable acryl-modified
polyurethane resin preferably ranges from 2000 to 4000 in order to achieve a desired
flexibility and robustness in a heat resistance slip layer. Further, a total molecular
weight of the electron beam curable acryl-modified polyurethane resin preferably ranges
from 20000 to 50000 due to the same reason as described above. The resin having not
less than 5 functional groups, and preferably 7 to 13 functional groups, can effectively
cause a progress for hardening and an improvement of hardness.
[0061] The silicone-modified electron beam curable resin is written as the following formula:

where R represents -(CH₂)-n, where n represents an integer varying from 0 to 3; TDI
represents 2,4-tolylenediisocyan ate; and HEM represents 2-hydroxyethyl acrylate,
where x ranges from 50 to 100 and y ranges from 3 to 6.
[0062] This silicone-modified electron beam curable resin has a superior covering property
to form a uniform thin coating fairly well and has an effective slip property due
to a silicone functional group.
[0063] In simultaneous use of the electron beam curable acryl-modified resin and the electron
beam silicone-modified resin, it is preferable that 30 parts by weight, and more preferably
5 to 20 parts by weight, electron beam silicone-modified resin may be added to 100
parts by weight electron beam curable acryl-modified resin.
[0064] In the protective layer according to the present invention, it is preferable that
a multi-sensitive electron beam curable monomer is employed simultaneouly in order
to progress the hardening while forming the layer and to improve the heat resistance
of the layer. This monomer acts as a cross-linking stimulator and has an advantage
in forming a complicated and high-density cross-linking structure.
[0065] An embodiment of the above-mentioned monomer can be selected from trimethylolpropaneacrylate,
tetramethylolmethanetetraacrylate, pentaerythritoltriacryl ate, dipentaerythritolhexatriacrylate
and so on.
[0066] It is preferable that less than 50 parts monomer by weight, more preferably 20 to
50 parts by weight, are added to 100 parts by weight electron beam curable acryl-modified
polyurethane resin. More than 50 parts monomer results in a weakness of lubricant
hardening and a degradation of the slip effect.
[0067] Another embodiment of the protective layer according to the present invention is
phosphazene resin having repeated units including a phosphazene skeleton of the following
formula, and having significant heat resistance.
(̵ P = N )̵
A more particular and non-limiting example of the phosphazene resin is written
as the following formula:

where a and b represent real numbers satisfying the following equations: a > 0, b
≧ 0 and

; A represents a polymerization curable group of the following formula such as a
metaacryloyloxyethyl group:

where R₁, R₂, R₃, R₄ and R₅ are selected from a hydrogen atom, a chlorine atom, a
bromine atom and a halogenated alkyl group having from 1 to 4 carbon atoms; M is selected
from an oxygen atom, a sulfur atom and an imino group.
[0068] One of the above-mentioned phosphazene resins, where A is a metaacryloyloxyethyl
group and b is equal to 0, can be prepared by a ring-opening polymerization of a compound
of the following formula:

If the resin has the polymerization curable group as is the case with the phosphazene
resin, a mechanical strength, hardness and heat resistance of the resin can be improved
by hardening with ultraviolet rays , electron rays or heat.
[0069] The improvement of light stability of the protective layer according to the present
invention is also achieved by the protective layer containing the same light stabilizer
as that contained in the thermal recording layer as described above. The light stabilizer
can be selected from the ultraviolet absorber, the antioxidant, the anti-aging agent,
the extinctive agent of the single enzyme and the extinctive agent of the superoxide
anion, which are all the same as those employed with the thermal recording layer.
[0070] The inclusion of the organic or inorganic filler and the slippable agent, to the
extent that the transparency of the protective layer would not be degenerated, results
in the improvement of the head matching property.
[0071] The organic filler employed in the present invention is selected from polyolefin
particles, polystylene particles, urea-formaldehyde resin particles and plastic fine
hollow spheral particles; and the inorganic filler is selected from aluminium hydroxide,
heavy and light calcium carbonate, zinc oxide, titanium oxide, sulfur barium, silica
gel, colloidal silica (from 10 to 50 mµm), alumina sol (from 10 to 200 mµm), activated
clay, talc, clay titanium white, kaolinite, calcined kaolinite, diatom earth, synthetic
kaolinite, a zirconium compound and a glass fine hollow sphere. In particular, the
spherally shaped filler having the same slippable property as that of Si resin or
fluorine resin is preferably employed.
[0072] A slippable additive may be selected from a slippable agent such as silicone oil,
a surfactant, an organic salt and a class of wax; and a slippable filler.
[0073] The silicone oil is selected from dimethylpolysiloxane, methylphenylpolysiloxane,
methylhydrodienepolysiloxane, alkyl-modified polysiloxane, carbon-modified polysiloxane
and alcohol-modified polysiloxane.
[0074] The surfactant is selected from a commercially available carboxylate, sulfate ester
salt of higher alcohol, sulfonate, phosphate of higher alcohol and salt thereof. A
non-limiting embodiment of the surfactant can be selected from sodium laurate, sodium
stearate, sodium oleate, lauryl alcohol sodium sulfate ester, myristyl alcohol sodium
sulfate ester, cetyl alcohol sodium sulfate ester, stearyl alcohol sodium sulfate
ester, oleyl alcohol sodium sulfate ester, sodium sulfate ester of an ethylene oxide
adduct of higher alcohol, sodium octylsulfonate, sodium decylsulfonate, sodium dodecylsulfonate,
sodium octylbenzene sulfonate, sodium dodecylbenzene sulfonate, potassium dodecylbenzene
sulfonate, sodium nonylnaphthalene sulfonate, sodium dodecylnaphthalene sulfonate,
potassium dodecylnaphthalene sulfonate, sodium N-oleyl-N-methyltaurine, tetraethoxylaurylalcohol
acid ester, sodium monostearylester phosphate and sodium distearylesterphosph ate.
[0075] The class of organic salts may be selected from metallic soap such as zinc stearate,
aluminium stearate, calcium stearate, magnesium stearate; and a class of salts such
as hexylammoniumchloride, sodium sulfosalicylate, sodium succinate, potassium succinate,
potassium benzonate and potassium adipate.
[0076] The wax may be selected from natural wax such as candelilla wax, carnauba wax, rice
wax, bees wax, lanolin wax, montan wax, paraffin wax and microcrystalline wax; and
synthetic wax such as polyethylene wax, hydrogenated castor oil and derivatives thereof
and fatty acid amide. An appropriate amount of the slippable agent in the protective
layer ranges from 0.001 to 15.0% by weight. If the amount of the slippable agent exceeds
the appropriate range, the mechanical strength of the protective layer degrades, and
if the amount is less than the appropriate one, an effect of the slippable agent can
not be achieved.
[0077] The transparent thermal recording medium according to the present invention can be
prepared with one of the following methods. First the applying liquid is prepared
in accordance with each of the methods. In the first method, solely the developer
is homogeneously dispersed in the organic solvent, and then the color-producing agent
and the binder resin in series are homogeneously mixed with the solvent to prepare
the applying liquid for the thermal recording layer. In the second method, the developer
is homogeneously dispersed in a solution of the binder resin, in which the binder
resin is dissolved in the organic solvent, and the applying liquid for the thermal
recording layer is prepared by homogeneously mixing the color-producing agent and
so on with the solution. In the third method, the color-producing agent and the developer
are dispersed in the organic solvent with the binder resin to prepare the applying
liquid for the thermal recording layer. Then the applying liquid having been dispersed
homogeneously by one of the above-mentioned ways is applied and dried on one side
or both sides of the transparent support so as to provide the thermal recording layer
on the support, and then the protective layer consisting essentially of the resin
is provided on the thermal recording layer.
[0078] The organic solvent for dissolving the binder resin can be selected from a class
of ethers such as dibutylether, isopropylether, dioxane and tetrahydrofuran; a class
of ketones such as acetone, diethylketone, methylethylketone, methylisobutylketone
and methylpropylketone; a class of esters such as ethyl acetate, isopropyl acetate
and n-propyl acetate; and a class of aromatic hydrocarbons such as benzene, toluene
and xylene. One of those compounds solely or a mixture of several of the compounds
can be employed.
[0079] There are no limitations of the available method for coating the protective layer
and the amount of the applied material. However, in consideration of a performance
and an economy, the protective layer requires a thickness of the applied layer on
the thermal recording medium to be from 0.1 to 20 µm, and preferably from 0.5 to 10
µm,so as to achieve enough performance of the protective layer and keep a capacity
of the theraml recording medium.
[0080] Also, it is preferred that an antistatic layer is provided on the bottom side of
the recording medium for easy handling thereof, preventing dust from being attached
to the recording medium and improving image quality. As the electrostatic agent suitable
even at low temperature, electrically conductive metal oxide compound can be listed.
[0081] Generally speaking, an antistatic agent including electrically conductive metal oxide
is expensive. However, since metal oxide compound itself is electrically conductive,
even a small amount of metal oxide compound performes great antistatic characteristics.
Also, metal oxide compound does not prevent a production of transparent recording
medium.
[0082] As the electrically conductive metal oxide, SnO2, In2O3, ZnO, TiO2, MgO, Al2O3, BaO
or MoO3 can be used solely or these compounds can be used with P, Sb, Sn or Zn. However,
the electrically conductive metal oxide is not limited to those listed above. It is
preferred that particlesof the electrical conductive metal oxide is fine to realize
a transparent recording medium. In this invention, the average particle size is less
than 0,2 µm to realize a transparent recording medium.
[0083] As a binder to be used with those, hydrophilic resin, hydrophilic emulsion, hydrophobic
resin, ultraviolet curable resin and electron curable resin can be listed. As the
hydrophilic resin, polyvinylalcohol, cellulose derivative, casein, gelatin, styren-maleic
acid unhydride, carboxy-denatured polyethylene resin can be lised.
[0084] As the hydrophilic emulsion and the hydrophobic resin, polyacetic acid vinyl, polyurethane,
vinyl chloride/vinyl acetate copolymer, polyester, polybutylaccrelate, polyvinylacetal,
ethylene/vinylacetat e copolymer can be listed. One of those compounds solely or a
mixture of several of the compounds can be employed. Also, hardener can be used with
those compound if necessary.
[0085] An image to be recorded on the transparent thermal recording medium according to
the present invention can be formed in various ways by using, for example, a thermal
pen, a thermal head, laser heating, or thermal etching with light, according to a
purpose of image usage. In practice it is preferable that the thermal head is employed
to form the image.
[0086] The transparent thermal recording medium is suitable for a thermal recording medium
for a block copy.
[0087] As a thermal recording medium siutabel for a block copy, a thermal recording medium
for a bock copy, comprising, a supporting member, and a thermal recording layer provided
on said supporting member, said thermal recording layer including an electron-donating
chromophoric compound, an electron-accepting compound and a binder resin, wherein
said thermal recording medium has a high light transmission factor at a wavelength
ranging from 350nm to 700nm, a color-producing imaging portion of said thermal recording
medium formed by thermal energy having absorption peaks at a wavelength ranging from
350nm to 470nm and a wavelength ranging from 470nm to 700nm respectively, a difference
in light transmission factor between said color-producing imaging portion and a non-imaging
portion being over 35%, can be used.
[0088] Also, a thermal recording medium for a block copy, comprising, a supporting member,
and a thermal recording layer provided on said supporting member, said thermal recording
layer including an electron-donating chromophoric compound, an electron-accepting
compound and a binder resin, wherein said thermal recording medium has a high light
transmission factor at a wavelength ranging from 350nm to 700nm, a color-producing
imaging portion of said thermal recording medium formed by thermal energy having absorption
peaks at a wavelength ranging from 350nm to 470nm and a wavelength ranging from 470nm
to 700nm respectively, a difference in light transmission factor between said color-producing
imaging portion and a non-imaging portion being over 35% at a wavelength ranging from
380nm to 620nm can be used.
[0089] Further, a thermal recording medium for a block copy, comprising, a transparent supporting
member, and a thermal recording layer provided on said transparent supporting member,
said thermal recording layer including an electron-donating chromophoric compound,
an organic phosphoric compound and a binder resin having a refractive index ranging
from 1.45 to 1.60, said binder resin including a hydroxyl group and/or a carboxyl
group in a molecule thereof, and a protective layer provided on said thermal recording
layer, said protective layer including a resin having a similar refractive index to
that of said binder resin at ordinary temperature, wherein a difference in light transmission
factor between a said color-producing imaging portion formed by a thermal energy and
a non-imaging portion being over 35% at a wavelength ranging from 350nm to 470nm can
be used.
[0090] Moreover, a thermal recording medium for a block copy, comprising a transparent supporting
member, and a thermal recording layer provided on said transparent supporting member,
said thermal recording layer including an electron-donating chromophoric compound,
an organic phosphoric compound and a binder resin having a refractive index ranging
from 1.45 to 1.60, said binder resin including a hydroxyl group and/or a carboxyl
group in a molecule thereof, and a protective layer provided on said thermal recording
layer, said protective layer includinga resin having a similar refractive index to
that of said binder resin at ordinary temperature, wherein a difference in light transmission
factor between a said color-producing imaging portion formed by a thermal energy and
a non-imaging portion being over 35% at a wavelength ranging from 380nm to 440nm.
However, the present invention is not limited to the above-described mediums.
[0091] A detail description of the present invention will be given by referring to non-limiting
examples hereinafter.
[0092] Terms "parts" and "%" written in the following examples are based on weight.
Example 1
[0093] An applied liquid for the recording layer was prepared by dispersing the following
composition with a desk-top type ball mill so as to yield a 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0094]
3-diethylamino-6-methyl-7-anilinofluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0095] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0096]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.49] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0097] The applied liquid for the recording layer was applied and dried on a 100-µm HPJ
polyester film (produced by Teijin Corp.) by a wired-bar so as to yield a 6.0-µm thickness
of the applied coating layer, and thus forming the thermal recording layer. Further,
the applied liquid for the protective layer was applied and dried on the thermal recording
layer with the wired bar, and then hardened with a 80-W/cm ultraviolet ray lamp to
form the protective layer of about a 6.0 -µm thickness. Thus a transparent thermal
recording medium was produced.
Example 2
[0098] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0099]
2-(o-chlorophenylamino)-6-ethylamino-7-methylfluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0100] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0101]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0102] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired-bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of the about 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 3
[0103] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield a 0.3 -µm average particle
size of eycosylphosphonic acid.
[Applied liquid for recording layer]
[0104]
2-(o-chlorophenylamino)-6-n-octylaminofluoran |
10 parts |
Eycosylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0105] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0106]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0107] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired-bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 4
[0108] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of eycosylphosphonic acid.
[Applied liquid for recording layer]
[0109]
2-(o-nitrophenylamino)-6-diethylaminofluoran |
10 parts |
Eycosylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0110] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0111]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0112] The applied liquid for the recording layer was applied and dried on the 100 µm HPJ
polyester film (produced by Teijin Corp.) by the wired-bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired bar, and then hardened with the 80-W/cm of
ultraviolet ray lamp to form the protective layer of about the 6.0-µm thickness. Thus
a transparent thermal recording medium was produced.
Example 5
[0113] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0114]
2-amino-3-methyl-6-di-n-butylaminofluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0115] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0116]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0117] The applied liquid for the recording layer was applied and dried on the 100 µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired-bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 6
[0118] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0119]
2-phenylamino-3-methyl-6-di-n-butylaminofluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0120] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0121]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0122] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 7
[0123] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0124]
2-(N-methyl-N-3'-chlorophenylamino)-6-ethylamino-7-methylfluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0125] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0126]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0127] The applied liquid for the recording layer was applied and dried on the 100 µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 8
[0128] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of eycosylphosphonic acid.
[Applied liquid for recording layer]
[0129]
2-phenylamino-3-methyl-6-ethylamino-7-methylfluoran |
10 parts |
Eycosylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0130] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0131]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0132] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired-bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired-bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 9
[0133] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0134]
2-benzylamino-3-chloro-6-ethylamino-7-methylfluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0135] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0136]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0137] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired-bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 10
[0138] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield the 0.3 -µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0139]
2-(3',4'-dichlorophenylamino)-6-ethylamino-7-methylfluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] |
15 parts |
(Denkabutyral #3000-2 produced by Denka Kagaku Kogyo Corp.) |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[0140] An applied liquid for the protective layer was prepared by dispersing the following
composition homogeneously.
[Applied liquid for protective layer]
[0141]
75% of urethane acrylate ultraviolet curable resin Solution of acetate-n-butyl [refractive
index 1.56] (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.) |
100 parts |
Solution of 52% silicone resin xylene (Byk-344 produced by Bic Chemy Japan Corp.) |
4 parts |
Ethylacetate |
50 parts |
[Production of transparent thermal recording medium]
[0142] The applied liquid for the recording layer was applied and dried on the 100-µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar so as to yield the 8.0-µm
thickness of the applied coating layer, and thus forming the thermal recording layer.
Further, the applied liquid for the protective layer was applied and dried on the
thermal recording layer with the wired-bar, and then hardened with the 80-W/cm ultraviolet
ray lamp to form the protective layer of about the 6.0 -µm thickness. Thus a transparent
thermal recording medium was produced.
Example 11
[0143] An applied liquid for the recording layer was prepared by dispersing the following
compositions with the desk-top type ball mill so as to yield a 0.3 µm average particle
size of eycosylphosphonic acid.
[Applied liquid for recording layer]
[0144]
2-(o-chlorophenylamino)-6-n-octylaminofuran |
10 prats |
Eycosylphosphonic acid |
30 parts |
Styrene/maleic acid monoisobutyle ester copolymer [refractive index 1.57, produced
by Gifu Cerac Corp.] 15 parts Mixed liquid of toluene/methylethylketone (ratio 1/4) |
285 parts |
[0145] An applied liquid for the protective layer was prepared by dispersing the following
compositions homogeneously.
[Applied liquid for protective layer]
[0146] 75% of urethane acrylate ultraviolet curable resin [refractive index 1.56] n-butyl
acetate solution (Unidick C7-157 produced by Dainihon Ink Kagaku Corp.]
100 parts Xylene solution of 52% sillicone resin (Byk-344 produced by Byk Chemy Japan
Corp.)
4 parts Colloidal silica gel (Mizucasil P-527 produced by MizusawaKagaku Corp.)
20 parts Ethylacetate
50 parts [Production of transparent thermal recording medium]
The applied liquid for the recording layer was applied and dried on the 75 µm Melinex
705 polyester film (produced by ICI Japan Inc.) by the wired bar so as to yield the
8.0 µm thickness of the applied coating layer, and thus forming the thermal recording
layer. Further, the applied liquid for the protective layer was applied and dried
on the thermal recording layer with the wired-bar, and then hardened with the 80W/cm
ultraviolet ray lamp to form the protective layer of about the 4.0 µm thickness. Thus,
a transparent thermal recording medium was produced.
Example 12
[0147] An applied liquid for the recording layer was prepared by dispersing the following
compositions with the desk-top type ball mill so as to yield a 0.3 µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0148]
2-amino-3-methyl-6-butylaminofluoran |
16 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
10 parts |
Styrene/maleic acid monoisobutyle ester copolymer [refractive index 1.57, produced
by Gifu Cerac Corp.] 5 parts Mixed liquid of toluene/methylethylketone (ratio 1/4) |
285 parts |
[0149] An applied liquid for the protective layer was prepared by dispersing the following
compositions homogeneously.
[Applied liquid for protective layer]
[0150]
Silicone-denatured polyvinylbutyral (SP-712 produced by Dainichiseika Corp., solid
content 12.5%) |
84 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/2) |
200 parts |
[Applied liquid for antistatic layer]
[0151]
SnO2-Sb/vinyl chloride resin (ELCOM 3519-3 produced by Shokubai Kasei Kogyo Inc.) |
20 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
80 parts |
[Production of transparent thermal recording medium]
[0152] The applied liquid for the antistatic layer was applied and dried on one side of
the 75 µm Melinex 705 polyester film (produced by ICI Japan Corp.) by the wired-bar
so as to yield the 0.3 µm thickness of the applied antistatic layer. The applied liquid
for the recording layer is applied and dried on the other side of the polyester film
by the wired-bar so as to yield the 8.0 µm thickness of the applied coating layer,
and thus forming the thermal recording layer. Further, the applied liquid for the
protective layer was applied and dried on the thermal recording layer with the wired-bar
to form the protective layer of about the 2.0 µm thickness. Thus, a transparent thermal
recording medium was produced.
Control 1
[0153] An applied liquid for the recording layer was prepared by dispersing the following
composition with the desk-top type ball mill so as to yield a 1.3 µm average particle
size of octadecylphosphonic acid.
[Applied liquid for recording layer]
[0154]
3-diethylamino-6-methyl-7-anilinofluoran |
10 parts |
Octadecylphosphonic acid |
30 parts |
Polyvinylbutyral [refractive index 1.49] (Denkabutyral #3000-2 produced by Denka Kagaku
Kogyo Corp.) |
15 parts |
Mixed liquid of toluene/methylethylketone (ratio 1/1) |
285 parts |
[Production of thermal recording medium]
[0155] The applied liquid for the recording layer was applied and dried on the 100 µm HPJ
polyester film (produced by Teijin Corp.) by the wired bar, and thus a thermal recording
medium was produced.
Control 2
[0156] A transparent thermal recording medium according to the control 2 was prepared similarly
to the example 1 except that polyvinylbutyral was replaced with a polyvinyl chloride-vinyl
acetate copolymer [refractive index: 1.54] (UYHH: produced by Union Carbite Corp.).
Control 3
[0157] A transparent thermal recording medium according to the control 3 was prepared similarly
to the example 1 except that polyvinylbutyral was replaced with saturated polyester
Byron 300 [refractive index: 1.56] (produced by Toyobo Corp.).
Control 4
[0158] A transparent thermal recording medium according to the control 4 was prepared similarly
to the example 1 except that polyvinylbutyral was replaced with acryl resin Dianal
BR-85 [refractive index: 1.49] (produced by Mitsubishi Kasei Corp.).
[0159] An energy having a power of 0.7 W/dot and a pulse width of 0.5 msec was applied to
the thermal recording media, which had been produced in the above-mentioned ways,
by a printer using a thermal head of 8 dot/mm so as to record images on the media.
Then the recorded images were evaluated by the following tests.
[Color Tone]
[0160] A color tone for each of the recorded images were visually inspected immediately
after being recorded.
[Transmission Density]
[0161] An image density and a non-printed surface density for each of the recorded images
were measured by a transparent densitometer X-Rite310TR (produced by X-RITE COMPANY)
operating with VISUAL mode.
[Spectral Transmission Factor]
[0162] Spectral transmission factors for a color-imaging portion and a non-imaging portion
(non-printed surface) of the thermal recording media were measured by a spectrophotometer
UV-3100 produced by Simazu Seisakusyo at spectral wavelengths of 380 nm, 440 nm and
550 nm.
[Continuous Heat Resistance]
[0163] After the thermal recording media were preserved at 60° C in a dry environment for
24 hours, transmission rates for the color-imaged portion and the non-imaged portion
of the thermal recording media were measured.
[0164] Results of the above-mentioned tests will be given in the following Table 1.

Applications
[0165] The film produced in the above-mentioned examples, in which the images were formed
thereon with the thermal head were used for positive films (block copy films) for
screen process printing, and thus blocks for the screen process printing were produced.
Images were printed on the blocks with an easy mimeograph machine and the block copy
films were evaluated on a capability for printing.
[0166] Furthermore, two block copy films, on which the same image had been formed, were
superimposed and a capability for visual inspection of the superimposed images was
evaluated. The following Table 2 illustrates results of the applications.
Table 2
|
Positive Film Sample |
Print |
Inspection |
Application 1 |
Example 1 |
YES |
a little bad |
Application 2 |
Example 2 |
YES |
YES |
Application 3 |
Example 3 |
YES |
YES |
Application 4 |
Example 4 |
YES |
YES |
Application 5 |
Example 5 |
YES |
YES |
Application 6 |
Example 6 |
YES |
YES |
Application 7 |
Example 7 |
YES |
YES |
Application 8 |
Example 8 |
YES |
YES |
Application 9 |
Example 9 |
YES |
YES |
Application 10 |
Example 10 |
YES |
a little bad |
Application 11 |
Example 11 |
YES |
YES |
Application 12 |
Example 12 |
YES |
YES |
Application 13 |
Control 1 |
NO |
NO |
Application 14 |
Control 2 |
NO |
NO |
Application 15 |
Control 3 |
NO |
NO |
Application 16 |
Control 4 |
NO |
NO |
[0167] Therefore, the transparent thermal recording medium according to the present invention
can be effectively used for the block copy film, on which the image are formed, for
plate-making, particularly, in photogravure, offset printing and screen process printing,
because the transparent thermal recording medium has the contrast of light transmission
factors between the color-imaging portion and the non-imaging portion, in which the
contrast is not less than 50% at the wavelength ranging from 370 nm to 450 nm.
[0168] Further, the present invention is not limited to the above-described embodiments,
and variations and modifications may be made without departing from the scope of the
present invention.