Technical Field
[0001] The invention relates to a process for producing surfactant agglomerates with improved
color by admixing a solid bleaching agent.
Background of the Invention
[0002] The present invention involves a novel process for producing surfactant agglomerates
with improved color for use in detergent compositions by admixing a solid bleaching
agent. In particular, the surfactant agglomerate produced by the process of the present
invention comprises methyl ester sulfonates (MES) as one of the components. The production
of alkali metal salts of α-sulfofatty acid alkyl esters ("ester sulfonates") by sulfonation
of fatty acid methyl esters with gaseous SO₃ and subsequent neutralization of the
sulfonic acids formed with aqueous alkali metal hydroxides, for example with sodium
hydroxide, has been known for some time. The end products of this process, i.e. the
alkali metal salts of the corresponding α-sulfofatty acid alkyl esters, are predominantly
used as detergents in washing and cleaning preparations.
[0003] However, all hitherto known production processes have remained unsatisfactory either
because, although light colored end products suitable for direct use in the detergent
industry can be obtained, the yields of the sulfonation step leading to those products
are highly unsatisfactory, or because although high sulfonation yields can be obtained,
the color instability of the fatty acids or fatty acid esters in the sulfonation step
means that dark-colored to brown-black crude products unsuitable for direct use in
washing and cleaning preparations are regularly obtained. Accordingly, a sulfonation
step taken to high yields normally has to be followed by bleaching of the dark α-sulfofatty
acid derivatives formed in the sulfonation step to obtain light-colored products suitable
for use in washing and cleaning systems. Methyl ester sulfonates in particular have
been used in many detergent compositions as "natural" surfactants - i.e. surfactants
derived from such sources as tallow, coconut and palm. These products, in particular,
have been made only while encountering numerous problems, including the major problem
that when combining MES with inorganic powders to make MES agglomerates, such MES
agglomerates are generally dark to black in color, and therefore contain qualities
unsuitable to the consumer for a detergent product.
[0004] Another difficulty of hitherto known processes for the production of aqueous ester
sulfonates is that, in the course of the production process, the products accumulate
in the form of water-containing pastes having high active-substance content. In particular,
past attempts to come up with a acceptably colored detergent product comprising MES
yielded high viscosity pastes using other systems. However, pastes such as these can
no longer be pumped on their own; the high viscosity behavior of ester sulfonate pastes
such as these always involves the risk of blockages in apparatus and pipes. Accordingly,
there has long been a need to find production processes for such alkali metal salts
of α-sulfofatty acid alkyl esters in which the high viscosity of the products obtained
is avoided, or lessened in the process.
[0005] A third problem often encountered with ester sulfonates and particularly MES comprising
detergents, is that addition of hypochlorite or hydrogen peroxide to the acid mixture
to solve the color problem (in addition to causing a highly viscous paste) have also
tended to cause hydrolysis at the ester in alkaline solution and formation of a disalt
too hydrophilic for general dirt/grease detergency use.
[0006] Japanese published patent application no. 84-16870 describes a process for the production
of alpha-sulfofatty acid ester salts, in which alpha-sulfofatty acid esters formed
during the sulfonation step are bleached with H₂O₂ in the presence of a polycarboxylic
acid or one of its salts and subsequently converted by neutralization into the corresponding
alpha-sulfofatty acid esters salt. Although the salts formed are very suitable for
use as detergents in washing and cleaning preparations, the reaction time required
for the bleaching step is of the order of 1 hour which does not include the time required
for the following neutralization reaction.
[0007] US-A-4 547 318 describes a process for the production of color-stable, light-colored
aqueous salt pastes of washing-active alpha-sulfofatty acid esters in which the dark-colored
alpha-sulfofatty acid esters emanating from the sulfonation step are first prebleached
with alkali metal hypochlorites in neutral to mildly alkaline aqueous solution and
are then fully bleached with hydrogen peroxide in the usual way in a mildly acidic
aqueous solution. The bleaching process as a whole takes several hours, involves a
change in the pH value of the reaction medium with all the ensuing disadvantages,
and gives aqueous salt pastes of which the active substance content is in the range
of from 20 to 60% by weight which, as described above, gives rise to problems affecting
the process due to the considerable increase in viscosity with increasing active substance
content.
[0008] US-A-3 142 691 describes the production of light-colored sulfonated fatty acids and
fatty acid derivatives, more particularly through a process for bleaching dark-colored
sulfonated fatty acids and sulfonated fatty acid derivatives by treatment with oxyacids
having a strong oxidizing effect, or salts or anhydrides of these oxyacids.
[0009] US-A4 874 552 describes the production of solid, substantially anhydrous alkali metal
salts of alpha-sulfofatty acid alkyl esters by simultaneously mixing the esters with
an aqueous solution of hydrogen peroxide or an H₂O₂-yielding compound with a solid
alkali metal carbonate at particular temperature ranges , optionally in the presence
of aqueous alkali metal hydroxide.
[0010] The present invention seeks to provide a process for improving the color of surfactant
agglomerates, particularly MES comprising agglomerates. It further seeks to provide
a process which avoids the prior art two-step process of bleaching and agglomeration
separately, with no visible detriment to agglomerate color with time. The present
invention further describes a process which avoids the addition of water or aqueous
bleaching agents or solutions comprising other bleaching agents, thus reducing the
problems associated with high viscous pastes and/or foaming acid product which is
often associated with the high quantity of water in the processes of the prior art.
In accomplishing this, the present invention seeks to provide the advantage of a process
for producing highly active particle agglomerates with decreased water content, which
thereby reduces the need for drying of the agglomerates.
Summary of the Invention
[0011] The present invention relates to a process for producing improved color surfactant
agglomerates comprising ester sulfonates, especially methyl ester sulfonates (MES).
In currently practiced processes, many surfactant agglomerates, such as those comprising
MES, retain undesirable color properties, rendering the surfactants unsuitable for
use in the most widely used detergent products. For this reason, most detergents comprising
MES have bleached MES granules after esterification with an aqueous bleaching agents
prior to its neutralization.
[0012] It has now surprisingly been found that solid α-sulfofatty acid alkyl ester salts
substantially free from water, and particularly MES comprising agglomerates, having
outstanding color values and high color stability can be obtained by carrying out
bleaching with solid bleaching agents, and preferably, neutralization (especially
dry neutralization) of the dark-colored α-sulfofatty acid alkyl esters such as MES,
resulting from the sulfonation step.
[0013] In the process of the present invention, by avoiding early bleaching or neutralization
of the product before agglomeration of the granules, the high viscous paste product
is avoided, and thus the present invention also provides the unexpected benefit of
ease in formation of the color-acceptable product. The present invention also reduces
the problem of an overly hydrated paste which increases the tendency to disalt formation.
[0014] By avoiding the addition of hypochlorite or hydrogen peroxide to the acid mixture,
and the subsequent step of hydrolysis at the ester in alkaline solution and formation
of a disalt, the present invention unexpectedly reduces the problem of an overly hydrated
paste. In the process of the invention, a preferred embodiment allows that any alkali
metal carbonates can be used either individually or in admixture as the alkali metal
carbonate both in the presence and in the absence of the aqueous alkali metal hydroxide
solution. However, sodium carbonate is preferably used for the process of the invention
by virtue of its inexpensive availability.
[0015] In addition, the products formed have a high solids or active-substance content and
are much easier to further process and use as detergents in washing and cleaning preparations
than state-of-the-art products. Alkali metal salts of α-sulfofatty acid esters prepared
from crude α-sulfofatty acid esters by neutralization and, optionally, bleaching always
contain a certain proportion of dialkali metal salts of the free α-sulfofatty acids.
These disalts emanate partly from the alkaline hydrolysis of the mixed anhydrides
of α-sulfofatty acid esters and methyl sulfuric acid proportionately present in the
crude sulfonation product. Another proportion of disalt emanates from the unwanted
alkaline hydrolysis of the α-sulfofatty acid methyl ester at elevated temperature
and at pH values of 9 and higher. Therefore, extreme care must be exercised during
the execution of these steps to avoid disalt formation.
[0016] It has surprisingly been found that the alkali metal salts of α-sulfofatty acid esters
(MES agglomerates) prepared by the process of the present invention avoid substantial
disalt problems, without any special consideration.
Detailed description of the Invention
[0017] The present invention relates to a process for manufacturing improved color surfactant
agglomerates, particularly comprising methyl ester sulfonates, for use in detergent
compositions, said process comprising sulfonation of methyl ester, digestion of the
sulfonation product, esterification of said sulfonated product to produce an acid
product and agglomeration of said acid product, characterized in that said acid product
is exposed to a solid bleaching agent immediately prior to or during agglomeration
of said acid product. The agglomerates thus formed and ultimately used in detergent
compositions are generally of adequate particle size for detergent, and especially
powder detergent compositions (preferably from about 100 µm to 1400 µm in diameter),
and exhibit good free flowing characteristics.
[0018] In such a process, it is preferred that said acid product is neutralized simultaneous
with or subsequent to its exposure to the solid bleaching agent; it is even more preferred
that said in said process said acid product is neutralized subsequent to its exposure
to the solid bleaching agent. It is further preferred that subsequent, concurrent
with, or preferably before the formation of the MES comprising agglomerates, the acid
product is neutralized by dry neutralization.
[0019] The terms used herein are those generally known to the man skilled in the art. Some
of the initial steps of the process of the present invention are also known to the
man skilled in the art. An example of digestion is an α-sulphofatty acid sulphoester
process by which the mixture of products leaving the falling film sulphonator adjust
to the maximization of the α-sulphofatty acid ester. This can be done in a holding
tank at a given temperature with a residence time large enough so that the kinetically
preferred α-sulphofatty acid sulphoester slowly rearranges to the thermodynamically
preferred α-sulphofatty acid ester. Another step known to the man skilled in the art
is esterification, an example being a process by which the acid mixture after digestion
is contacted with methanol for a given residence time at a certain temperature in
order to maximize the formation of the α-sulphofatty acid ester and reduce the level
of disalt formation. Other steps, such as addition of perfumes, coating agents, solubilizing
agents, etc., can also be found in common agglomeration processes. In describing characteristics
of detergent agglomerates a man of skill in the art recognizes that good free flowing
characteristics include such qualities as low caking tendency, low stickiness, low
angle of repose, and the like. Percentages herein are generally by weight, unless
otherwise indicated.
[0020] Any of a number of solid bleaching agents may be utilized in the process of the present
invention. Solid bleaching agents include sodium perborates in any hydration form
(monohydrate, tetrahydrate, etc.), sodium percarbonate, etc. Non limiting-examples
of such solid bleaching agents include sodium perborates (monohydrate, tetrahydrate,
etc.), sodium percarbonate, urea peroxide, phosphate peroxyhydrates (such as sodium
pyrophosphate peroxyhydrate), calcium hypochlorite, lithium hypochlorite, chlorinated
trisodium phosphate, sodium chlorite, potassium permonosulphate, sodium or potassium
bisulphites, sodium or zinc dithionites, and sodium borohydride. Preferred solid bleaching
agents for use in the present invention include solid bleaching agents selected from
the group consisting of perborates, percarbonates, and organic peroxygens (peracid);
more preferred being sodium or potassium percarbonate. It is also preferred that the
solid bleaching agent of the present invention be in a finely divided, powder-type
form. It is more preferred that the solid bleaching agent have an average particle
size of less than 800 µm, even more preferred less than 200 µm.
[0021] The solid bleaching agents of the present invention may be used at various levels
and in quantities presently used to bleach detergent granules and in conventional
ratios to the acid product before bleaching. Preferably, the solid bleaching agent
is used at a level related to the acid product wherein the ratio of said solid bleaching
agent is between 1% to 200% of said acid product, preferably between 10% to 100% of
said acid product. It has also been found that the acid product, at the time of exposure
to the solid bleaching agent, is preferably at a temperature of between 60°C - 90°C.
[0022] In a preferred embodiment, the process of the present invention comprises the steps
of :
1) Contacting the acid MES with the desired amount of the solid bleaching agent in
a finely divided powder form to form a mix;
2) contacting the above mix immediately with a dry neutralizing agent (or alternatively,
a dry neutralizing agent, and other desirable powders), in a suitable mixer/agglomerator;
3) manufacturing MES agglomerates with good free flowing
characteristics in the agglomerating equipment; where suitable (improved color)
finished agglomerates comprising MES are obtained.
[0023] Steps 1 and 2 could alternative be done simultaneously, thus allowing contact between
the acid MES with the bed of premixed powders in the mixer/agglomerator. In this manner,
adequate product is formed, but there may be a slight decrease in color improvement
over the above described method.
[0024] The agglomerates made by the process of the present invention may initially appear
of less than desired or adequate color, but upon storage the color continuously improves.
[0025] Accordingly, the present invention relates to a process for the production of methylalkali
metal salts of ester sulfonate comprising agglomerates, and particularly MES comprising
agglomerates, by bleaching and, preferably neutralization of methyl ester sulfates
in an apparatus suitable for the processing of products. The MES is mixed at 20°C
to 120°C, preferably 60°C to 120°C, more particularly at 60°C to 90°C, simultaneously
with a solid bleaching agent or an H₂O₂-yielding compound and with solid alkali metal
carbonate, optionally in the presence of the ratio by weight of ester to solid bleaching
agent being from 0.5 to 25; preferably from about 1.5 to 5. The product formed is
a particle (agglomerate) of adequate characteristics to be dry added to granular detergents
and the solids formed are blended by known methods.
[0026] Any apparatus, plants or units suitable for the processing of MES can be used for
carrying out the process according to the invention. Suitable apparatus includes,
for example, falling film sulphonating reactors, digestion tanks, esterification reactors,
etc. For mixing/agglomeration any of a number of mixers/ agglomerators can be used.
In one preferred embodiment, the process of the invention is continuously carried
out. Especially preferred are mixers of the Fukae® FS-G series manufactured by Fukae
Powtech Kogyo Co., Japan; this apparatus is essentially in the form of a bowl-shaped
vessel accessible via a top port, provided near its base with a stirrer having a substantially
vertical axis, and a cutter positioned on a side wall. The stirrer and cutter may
be operated independently of one another and at separately variable speeds. The vessel
can be fitted with a cooling jacket or, if necessary, a cryogenic unit.
[0027] Other similar mixers found to be suitable for use in the process of the invention
include Diosna® V series ex Dierks & Söhne, Germany; and the Pharma Matrix® ex T K
Fielder Ltd., England. Other mixers believed to be suitable for use in the process
of the invention are the Fuji® VG-C series ex Fuji Sangyo Co., Japan; and the Roto®
ex Zanchetta & Co srl, Italy.
[0028] Other preferred suitable equipment can include Eirich®, series RV, manufactured by
Gustau Eirich Hardheim, Germany; Lödige®, series FM for batch mixing, series Baud
KM for continuous mixing/agglomeration, manufactured by Lödige Machinenbau GmbH, Paderborn
Germany; Drais® T160 series, manufactured by Drais Werke GmbH, Mannheim Germany; and
Winkworth® RT 25 series, manufactured by Winkworth Machinery Ltd., Bershire, England.
[0029] The α-sulfofatty acid alkyl esters used as starting materials for the process emanate
from the processes typically used in the prior art for the sulfonation of fatty acid
alkyl esters. Esters such as these are obtained from synthetic, semi-synthetic or
natural oils and/or fats which may in turn originate from plants, land animals or
aquatic animals. Their fatty acid residues contain from 8 to 22 carbon atoms and preferably
from 12 to 18 carbon atoms. More preferred fatty acid residues of the present invention
contain from 16 to 18 carbon atoms. The ester group of the fatty acid alkyl esters
normally contains from 1 to 6 and preferably from 1 to 3 carbon atoms, the corresponding
methyl esters being particularly preferred.
[0030] These esters are generally formed by saponification of synthetic, semi-synthetic
or natural oils and/or fats and mixtures thereof and reaction of the fatty acids formed
with monohydric alcohols containing from 1 to 6 carbon atoms or by direct transesterification
with the corresponding alcohols, particularly methanol. The corresponding fatty acid
esters are then sulfonated in known manner at elevated temperature with a mixture
of gaseous sulfur trioxide and inert gas in a sulfonation reactor, resulting in the
formation of products having a degree of sulfonation of more than 90%, which are more
or less dark in color due to the color instability of the fatty acid alkyl esters.
[0031] In an embodiment of the process of the invention, neutral to mildly alkaline α-sulfofatty
acid alkyl ester salts ("ester sulfonates") having a water content of less than 10%
and Klett color values below 100 can be prepared by simultaneous oxidative bleaching
and neutralization. The starting materials used are the crude products of the sulfonation
of fatty acid alkyl esters containing from 8 to 22 carbon atoms and preferably from
12 to 18 carbon atoms in the fatty acid chain, i.e., α-sulfofatty acid alkyl esters.
[0032] Bleaching is carried out with solid bleaching agents as disclosed herein or a combination
of solid bleaching agents. The neutralization may be carried out with alkali metal
carbonates, particularly sodium carbonate or sodium bicarbonate or other alkaline
solids such as sodium citrate, sodium silicate, etc. In the course of a preferred
embodiment of the present invention, a preferably simultaneous bleaching and dry neutralization
reaction occurs, the bleaching effect of the solid bleaching agent being surprisingly
enhanced or not substantially affected by the dual reactions, without the problems
to a significant extent which often occur with two-step bleaching and neutralization
treatments known from the prior art. There is thus no need for a second alkaline bleaching
treatment. Neutral to mildly alkaline solids which may be pelletized, granulated or
flaked by methods known per se are obtained as the products of the simultaneous bleaching
and neutralization reaction upon cooling of the reaction mixture to room temperature
the products are not tacky and are readily soluble in water.
[0033] The more or less dark-colored α-sulfofatty acid alkyl esters obtained from the sulfonation
of fatty acid alkyl esters are used in substantially (anhydrous) form in the process
of the invention. The starting materials may be solid or molten, depending on the
α-sulfofatty acid alkyl esters used as raw material and the particular reaction temperature
selected. The reaction temperature is normally in the range of from 20°C to 120°C,
preferably from 20°C to 90°C, most preferably in a temperature range of from 60°C
to 90°C, being particularly preferred for carrying out the bleaching and, preferably,
neutralization process according to the invention. At high temperatures, for example
at temperatures of from 60°C to 90°C, the α-sulfofatty acid alkyl esters used are
preferably present in molten form.
[0034] Solid bleaching agent and a solid alkali metal carbonate or bicarbonate are simultaneously
added in the temperature range indicted to the α-sulfofatty acid alkyl esters used
as starting materials, of which - as described above - the methyl esters are particularly
preferred by virtue of their ready accessibility from native sources, such as tallow,
coconut oil or palm kernel oil, after reaction with methanol. Solid bleaching agents
having application in typical detergent formulations such as sodium perborates and
percarbonates are preferably used in practice. The safety precautions required for
the handling of concentrated hydrogen peroxide solutions are known to the man of skill
in the art and have to be taken here.
[0035] The agglomeration process itself is well known in the art. Numerous standardly used
powders can be of use in agglomerate formation, including, for example, carborates,
zeolites, silican, and the like.
[0036] In some processes where α-sulfofatty acid alkyl esters or ester mixtures are obtained
directly from the sulfonation of native fatty acid alkyl esters, the esters are mixed
as such with the bleach and possibly a neutralizing agent, in a suitable mixer/agglomerator.
The reaction begins spontaneously. The beginning of the reaction is reflected in the
foaming (under the effect of carbon dioxide released) and gradual lightening of the
mixture. In the present invention, the problem of foaming is avoided, thus simplifying
the obtainment of acceptable agglomerates.
Methods of using the process of the invention
Composition Examples
[0037] The following examples illustrate some of the possible embodiments of the present
invention.
[0038] In the following composition examples, the agglomerates contain the following particulate
composition.

Process examples
EXAMPLE I
[0039] Acid MES (methyl ester sulphuric acid) is heated up in a conventional oven until
it reaches 60°C. At the same time, a mixture of powders is prepared containing the
solid bleaching agent (perborate monohydrate), the dry neutralizing agent (sodium
carbonate) and some flowing acids (Zeolite A). The mixture of these powders is placed
inside an Eirich mixer model RV02 (from Maschinenfabrik Gustav Eirich) and the equipment
is started. The acid MES is then slowly poured on the powder bed until acceptable
agglomerates are formed.
EXAMPLE 2
[0040] The methyl ester sulphuric acid is again heated up to about 60°C in a suitable vessel
(for example in a thermostated bath). The desired amount of the solid bleaching agent
is then added to the acid and the mix is stirred until good dispersion is observed.
This mix is then poured into the Eirich mixer model RV02 where a mixture of the rest
of the powder ingredients (dry neutralizing agent, flowing aids, etc.) has been placed.
The mixer is then operated until acceptable agglomerates are formed.
1. A process for manufacturing improved color surfactant agglomerates comprising methyl
ester sulfonate in detergent compositions, said process comprising sulfonation of
methyl ester, digestion of the sulfonation product, esterification of said sulfonated
product to produce an acid product and agglomeration of said acid product, characterized
in that said acid product is exposed to a solid bleaching agent immediately prior
to or during agglomeration of said acid product.
2. A process according to claim 1 wherein said acid product is neutralized simultaneous
with or subsequent to its exposure to the solid bleaching agent.
3. A process according to claim 2 wherein said acid product is neutralized subsequent
to its exposure to the solid bleaching agent.
4. A process according to claim 1 or 2 wherein said solid bleaching agent is selected
from the group consisting of perborate; percarbonate, preferably sodium or potassium
percarbonate; and organic peroxygens (peracid).
5. A process according to claim 2, 3 or 4 wherein said acid product is neutralized by
dry neutralization.
6. A process according to any of claims 1-5 wherein the ratio of said solid bleaching
agent is between 1% to 200% of said acid product, preferable between 10% to 100% of
said acid product.
7. A process according to any of claims 1-6 wherein said acid product is at a temperature
of between 60°C - 90°C at the time of its exposure to the solid bleaching agent.
8. A process for manufacturing improved color surfactant agglomerates comprising methyl
ester sulfonate (MES) in detergent compositions according to claim 1, said process
comprising the steps of:
1) contacting the acid MES with the desired amount of the solid bleaching agent in
a finely divided powder form, to form a mix;
2) contacting the above mix immediately with a dry neutralizing agent in a suitable
mixer/agglomerator;
3) manufacturing MES agglomerates with good free flowing characteristics in the agglomerating
equipment;
whereby improved color finished agglomerates comprising MES are obtained.
1. Verfahren zur Herstellung Methylestersulfonat umfassender grenzflächenaktiver Agglomerate
mit verbesserter Farbe in Detergenszusammensetzungen, welches Verfahren das Sulfonieren
von Methylester, den Abbau des Sulfonierungsproduktes, die Veresterung des genannten
sulfonierten Produktes zur Herstellung eines Säureproduktes und die Agglomerierung
des genannten Säureproduktes umfaßt, dadurch gekennzeichnet, daß das genannte Säureprodukt
unmittelbar vor oder während der Agglomerierung des genannten Säureproduktes einem
festen Bleichmittel ausgesetzt ist.
2. Verfahren nach Anspruch 1, worin das genannte Säureprodukt gleichzeitig mit oder unmittelbar
nach seinem Aussetzen unter das feste Bleichmittel neutralisiert wird.
3. Verfahren nach Anspruch 2, worin das genannte Säureprodukt unmittelbar nach seinem
Aussetzen unter das feste Bleichmittel neutralisiert wird.
4. Verfahren nach Anspruch 1 oder 2, worin das genannte feste Bleichmittel von der aus
Perborat, Percarbonat, vorzugsweise Natrium- oder Kaliumpercarbonat, und organischen
Persauerstoffverbindungen (Persäure) ausgewählt ist.
5. Verfahren nach Anspruch 2, 3 oder 4, worin das genannte Säureprodukt durch trockene
Neutralisation neutralisiert wird.
6. Verfahren nach einem der Ansprüche 1 bis 5, worin der Anteil an dem genannten festen
Bleichmittel von 1% bis 200% des genannten Säureproduktes, vorzugsweise von 10% bis
100% des genannten Säureproduktes beträgt.
7. Verfahren nach einem der Ansprüche 1 bis 6, worin das genannte Säureprodukt zum Zeitpunkt
seines Aussetzens unter das feste Bleichmittel bei einer Temperatur von 60°c bis 90°C
vorliegt.
8. Verfahren zur Herstellung von Methylestersulfonat (MES) umfassenden grenzflächenaktiven
Agglomeraten mit einer verbesserten Farbe in Detergenszusammensetzungen nach Anspruch
1, welches Verfahren aus den Schritten:
1) Inkontaktbringen des sauren MES mit der gewünschten Menge des festen Bleichmittels
in einer feinverteilten Pulverform zur Ausbildung eines Gemisches;
2) sofortigem Inkontaktbringen des vorstehenden Gemisches mit einem trockenen Neutralisierungsmittel
in einem geeigneten Mischer/einer geeigneten Agglomeriervorrichtung;
3) Herstellen von MES-Agglomeraten mit guten Eigenschaften hinsichtlich des freien
Fließens in der Agglomerierungseinrichtung;
besteht, wodurch MES umfassende fertige Agglomerate mit verbesserter Farbe erhalten
werden.
1. Procédé pour fabriquer des agglomérats tensioactifs colorés améliorés comprenant un
sulfonate d'ester méthylique dans des compositions détergentes, ledit procédé comprenant
la sulfonation de l'ester méthylique, la digestion du produit de sulfonation, l'estérification
dudit produit sulfoné pour produire un produit acide, et l'agglomération dudit produit
acide, caractérisé en ce que ledit produit acide est exposé à un agent de blanchiment
solide immédiatement avant ou pendant l'agglomération dudit produit acide.
2. Procédé selon la revendication 1, dans lequel ledit produit acide est neutralisé en
même temps que ou après son exposition à l'agent de blanchiment solide.
3. Procédé selon la revendication 2, dans lequel ledit produit acide est neutralisé après
son exposition à l'agent de blanchiment solide.
4. Procédé selon la revendication 1 ou 2, dans lequel ledit agent de blanchiment solide
est choisi dans l'ensemble constitué par les perborates, les percarbonates, de préférence
le percarbonate de sodium ou de potassium, et les peroxydes organiques (peracides).
5. Procédé selon la revendication 2, 3 ou 4, dans lequel ledit produit acide est neutralisé
par neutralisation à sec.
6. Procédé selon l'une quelconque des revendications 1 à 5, dans lequel la proportion
dudit agent de blanchiment solide est comprise entre 1 et 200 % par rapport audit
produit acide, et de préférence entre 10 et 100 % par rapport audit produit acide.
7. Procédé selon l'une quelconque des revendications 1 à 6, dans lequel ledit produit
acide se trouve à une température comprise ente 60 et 90°C au moment de son exposition
à l'agent de blanchiment solide.
8. Procédé pour fabriquer des agglomérats tensioactifs colorés améliorés comprenant un
sulfonate d'ester méthylique (MES) dans des compositions détergentes selon la revendication
1, ledit procédé comprenant les étapes consistant à :
1) mettre en contact le MES acide avec la quantité souhaitée de l'agent de blanchiment
solide sous une forme pulvérulente finement divisée, pour former un mélange ;
2) mettre immédiatement en contact le mélange ci-dessus avec un agent de neutralisation
à sec dans un dispositif d'agglomération/mélangeur approprié ;
3) fabriquer des agglomérats de MES avec de bonnes caractéristiques
d'écoulement libre dans l'équipement d'agglomération ; grâce à quoi on obtient des
agglomérats finis colorés améliorés contenant un MES.