OBJECT OF THE INVENTION
[0001] The present invention relates to a safety fuse for home electrical appliances of
all kinds, fitted at one of the available thermostat terminals in order that when
the thermostat stops working properly, either because the connections are welded together
or the bimetallic strip is deformed or otherwise whatsoever, and the temperature of
the appliance rises alarmingly, the conductor joined to the thermostat through the
fuse will be broken off by fusion of the latter.
BACKGROUND OF THE INVENTION
[0002] In home electrical and appliances of any other kind whatsoever which require a safety
thermal device, such device usually comprises a fuse mounted independently of the
thermostat, i.e. connected to a terminal other than the thermostat terminals.
[0003] One such device, which is the least used and known as the minimet, is mounted inside
an insulating ceramic box having a fixing plate. Devices of this kind work well but
their high cost renders them rather unsuitable to be used in small appliances in which
the end prices and hence profit margins are not very high.
[0004] The device that is currently used most is mounted inside a cylindrically-shaped metal
cartridge. This device costs less than the above-mentioned device but is shorter-lived
and is moreover inconvenient in that if not suitably insulated dielectric strength
problems ensue.
[0005] Another disadvantage of the systems described above and currently used is how rapidly
appliances using fuses of this kind age, and an improvement of this aspect would therefore
be welcome.
[0006] The application of the system subject of the invention brings down the cost of the
appliance and extends its life for it transmits the temperature at points that are
far less critical than pure connection points.
DESCRIPTION OF THE INVENTION
[0007] The present invention lies in the use of a safety fuse mounted at one of the thermostat
connections, which fuse comprises an insulating box and a conducting strip that is
welded at one end to the connection by means of a material that melts at a suitable
temperature, whereas the other end stays free and constitutes a fast connection.
[0008] The insulating box is made of a self-extinguishing material, is mounted directly
on the thermostat terminal, and internally comprises two parallel channels that are
respectively designed to house the two ends of the conducting strip. The upper channel
houses the thermostat terminal and one of the ends of said strip, and thus for the
two to be connected, the strip end is bent until it contacts the terminal and is then
welded with a material having a suitable melting point. On the other hand, the lower
channel houses the other end of the strip, that passes through the said channel to
leave its end free for connection to be made as appropriate to the terminal used.
[0009] The strip end welded to the thermostat terminal is therefore live, housed inside
the insulating material box, and so when the weld is worn down by action of the heat
the strips comes off the terminal and its end folds up to contact with the roof of
the insulating plastic box, moving back to its initial position and hence breaking
off the passage of current through it, ensuring that the appliance is switched off
forthwith.
DESCRIPTION OF THE DRAWINGS
[0010] In order to provide a fuller description and contribute to the complete understanding
of the characteristics of this invention, a set of drawings is attached to the specification
which, while purely illustrative and not fully comprehensive, shows the following:
[0011] Figure 1.- Shows three views of a thermostat without the fuse subject of the invention.
[0012] Figure 2.- Shows three views of a thermostat with the fuse subject of the invention
fitted.
[0013] Figure 3.- Shows two cross-sections of the fuse subject of the invention, where it
can be seen with the contact made.
[0014] Figure 4.- Shows two cross-sections of the fuse subject of the invention, where it
can be seen with the contact broken off.
PREFERRED EMBODIMENT OF THE INVENTION
[0015] With reference to the figures, the fuse subject of the invention is arranged at one
of the thermostat terminals and comprises a conducting strip and an insulating member
(3), forming a sort of hollow box, with a mid-wall (4) that defines two parallel channels
inside the box (3), an upper (5) and a lower (6) channel, for the said strip to be
housed.
[0016] This box (3) has a slot (9) designed to be fitted directly onto the terminal (2),
the said terminal being arranged inside the upper channel (5) and slightly above the
mid-wall (4), passing through the box (3) and ending (2) in an upwardly folded extension
entwined about the box (3) locking it in such position.
[0017] The conducting strip (7) is arranged inside the box (3), folded, as shown in figure
3, to achieve a better spring effect between its ends, and thus it defines a short
end (7') and a long end (7'') with longitudinal grooves to make up a fast coupling.
[0018] The long end (7'') of the strip (7) is housed in the lower channel (6) and passes
through the same to leave its end free, thereby to allow an easy connection thereto.
[0019] On the other hand, the short end (7') of the strip (7) is arranged inside the upper
channel (5) and locked to the terminal by means of a weld (8) having a suitable melting
point, thereby allowing the passage of current when the thermostat makes connection
between terminal (1) and terminal (2).
[0020] When the intensity flowing through the terminal (2) is too high and the thermostat
fails to break off the passage of current, the intensity flowing will melt the weld
(8) and the strip (7) will be free from the joint holding it connected to the terminal
(2) and will, due to the above-mentioned spring effect, have its short end (7') rise
to touch the roof of the box (3), thereby being sufficiently separated from the terminal
(2) to ensure that they are not connected again accidentally.
[0021] We feel that the description need not be extended any longer for any expert in the
art to have grasped the full scope of the invention and the advantages it offers.
[0022] The materials, shape, size and layout of the elements may be altered provided that
this entails no modification of the essential features of the invention.
[0023] The terms used to describe the invention herein should be taken to have a broad rather
than a restrictive meaning.
1.- A fuse fitted in the thermostat of a home electrical appliance, essentially characterised
in that one of the two connections, between which the thermostat is fitted, is provided
with a conducting strip (7) folded at the centre and welded at one end (7') to the
terminal (2), whereas the other end (7'') is free to constitute a fast connection
point, the use of an insulating box (3) being moreover provided, which box is internally
divided by a wall (4) into two parallel channels (5) and (6) such that the end (7'')
of the strip (7) is housed in the lower channel (5) fully passing through the same,
whereas the other end (7') is arranged inside the upper channel (6) and locked to
the terminal (2) by welding (8) in order that when the connection between the strip
(7) and the said terminal (2) is broken due to a strong intensity flowing and melting
the weld (8), the end (7') will be released from the joint fixing it to the terminal
(2) and rise upwardly, driven by a certain spring-like effect, until it contacts the
roof of the box (3) to lie at a sufficient distance from the terminal (2) and avoid
the passage of current between the two.