FIELD OF INVENTION
[0001] This invention relates to frames for closure assemblies, such as patio doors and
windows, and specifically to those which are manufactured from fiberglass.
BACKGROUND OF THE INVENTION
[0002] It is known in the prior art to manufacture portions of closure assemblies such as
windows from fiberglass pultrusions.
[0003] Canadian Patent 1,216,722 assigned to Dynamit Nobel Ag of the Federal Republic of
Germany, teaches a method of forming hollow profiles by extruding glass fibre-reinforced
polyvinyl chloride wherein a synthetic resin shell is formed which surrounds at least
a part of the core as best seen in relation to Figures 1 and 2 of this patent. However
a core is required for this structure unlike the present subject matter of the instant
application.
[0004] U.S. Patent 4,720,951 assigned to Therma-Tru Corporation, Toledo, Ohio, teaches an
improved frame assembly for windows, doors and the like having a first and second
skin, having internal support ribs wherein an insert is provided in between the skins
as illustrated best in Figure 3 which provides a solid surface for attaching hinges,
drilling holes for door or window handles and lock assemblies and the like. The skin
is manufactured from fiberglass reinforced polyester because of the thermal advantages
of the qualities of fiberglass. The reinforcing portion extends throughout the frame
between the skin portions as illustrated in the above figure. Again the instant invention
does not contain such an internal portion.
[0005] Great Britain Patent Application 2,148,963 provides a pultruded glass reinforced
web which acts as a thermal insulation within aluminum extrusions.
[0006] European Patent Application 0 022,436 to Gamp describes as best understood by the
Applicant members of glass fibre reinforced plastic material having dovetail corner
joints in a window assembly. Nowhere within this reference is taught the mounting
of hardware as the substance of the application only relates to the dovetail corner
joints.
[0007] West German Offenlegungsschrift 2,904,295 to Maunz describes a compound window made
from plastics and having a wing of metal. The plastic window may be reinforced with
fiberglass.
[0008] The following patents describe in detail among others the pultruding technique known
in the prior art: U.S. Patent 4,559,262 to Imperial Chemical Industries, U.S. Patent
4,394,338 to Mitsubishi Petrochemical Company Limited, U.S. Patent 4,540,737 to Celanese
Corporation, U.S. Patent 4,541,884 to Imperial Chemical Industries, Canadian Patent
1,011,612 to Ube-Nitto Kasei Co., Ltd.,of Japan, Canadian Patent 945,713 to Glastrusions,
Inc., of California, Canadian Patent 920,310 to The English Electric Company Limited,
Canadian Patent 869,604 to Glastrusions, Inc.of California, U.S. Patent 4,640,065
to Owens-Corning Fiberglass and U.S. Patent 4,564,540 by Davies.
[0009] Referring now to U.S. Patent 4,640,065 there is provided a core material of a shaped
glass fiber board impregnated with resin in the outer surface portion which is cured.
The structure is best observed in relation to Figure 3. A considerable amount of fiberglass
therefore is used in order to prepare such framing sections, it being cost prohibitive
and difficult to justify forming windows by such. framing sections. Nowhere within
the 4,640,065 Patent is there taught the manufacture of thin walled pultrusions preferably
in the range of 0.6mm to 5.7mm (twenty-five thousandths of an inch to two hundred
and twenty-five thousandths of an inch) from which framing sections may be manufactured
by known pultrusion techniques.
[0010] Referring now to U.S. Patent 4,564,540, nowhere within this patent is there taught
the use of thin walled pultrusions for anything more than a spacing member as clearly
seen in relation to Figures 1 and 2.
[0011] The instant invention may be manufactured by any known pultrusion techniques and
methods of those described in the prior art discussed above, the methods of which
are herein incorporated by reference. In this respect, Applicant's structure may be
formed by any of the above pultrusion techniques depending on the end product desired.
[0012] It is known within the prior art to reinforce hollow framing sections. Great Britain
Patent Specification 1,522,475 describes a window frame of plastic having a thickness
of between 3 1/2 to 6 mm of plastic. It is necessary to provide internal continuous
reinforcing webs of plastic material to provide a frame of adequate strength. When
considering the cost of plastic to the higher cost of wooden frames it is possible
to reduce the thickness of the plastic while maintaining the strength by providing
continuous metal strengthening portions of any suitable metal alloy or by concrete
members. Thus the elongate plastic members are assembled to form a frame work and
metal or reinforced concrete members are externally affixed to the framework, the
metal or reinforcing concrete members serving to strengthen the hollow plastic members.
This invention is best observed in relation to the figures illustrated at Figure 2.
However, the forming of a plastic window does not have the thermal properties known
to be inherit in fiberglass. Thus, the thermal expansion of the plastic will be significantly
different from the concrete or the window pane and it is possible that the window
may experience fogging problems in cold weather. Applicant's structure however being
made from fiberglass having all of the known qualities of fiberglass will tend to
have improved response to thermal expansion.
[0013] Another example of reinforcing portions found within the prior art are found in West
German Patent 2,818,696 to Frei, and West German 3,132,938 to Brickenstein. Another
reference, European Patent 156, 108, shows the use of trapezoidal metal reinforcing
profiles inserted within cavities. However, the reinforcing profiles are not used
for mounting hardware thereto.
[0014] Within the prior art there also exists a number of publications and patents which
teach reinforcing of frame portions. These teachings are exemplified by West German
Offenlegungsschrift 2,545,209 to Bruder which describes a reinforcing angle piece
for the corner of window or glass panes, West German Offenlegungsschrift 3,040,625
which describes a stiffened hollow plastic window frame by a corner member, West German
Offenlegungsschrift 2,730,633 to Schock which teaches the angle portion to square
the corners of a miter joint, West German Offenlegungsschrift 2,300,281 to Köpke which
describes a corner reinforcement for a plastic profile door or window frames and U.S.
Patent 3,836,274 which describes a corner joint for a miter cut hollow prdfile member
of plastic.
[0015] U.S. Patents 4,662,110, 4,726,145 and 4,691,474 to Rokicki describe my sliding door
assembly wherein are provided cam portions as best seen in Figures 5 and 6 of U.S.
Patent 4,726,145, the cam portions being connected together by a cable portion which
is fastened together by a turn buckle type arrangement. By fastening the cable together
by a turn buckle arrangement it has resulted in a very time consuming assembly process
for the sliding door assembly. Further the joint so formed has proven to fail in time
and slip resulting in the cams going out of coincident motion. This specification
further teaches an improvement for joining cable systems and specifically for joining
the cables together within the instant invention. The teachings of the above-mentioned
patents to Rokicki are hereby incorporated by a reference in relation to the structure
of the sliding door assembly.
[0016] One of the problems facing commercial success of forming closure assemblies of thin
walled pultrusions is the fact that fiberglass is very brittle. Whenever a fastener
is inserted in such a pultrusion the glass fibres will crack and shatter around the
opening. The prior art indicates that closure assemblies can be formed from fiberglass
only when there is a core member such as wood or fiberglass between outer shells of
fiberglass.
[0017] Fiberglass of course is expensive. By forming thin walled pultrusions of the thickness
described above, one would be able to improve the yield in forming framing sections
by known pultrusion methods. Further by providing reinforcing portions contained in
strategic locations with each pultrusion the formation of a closure assembly allows
for the mounting of hardware on the thin walled pultrusion or the mounting of the
assembly itself which would not be mountable unless the fiberglass pultrusion were
reinforced around the point upon which the hardware will be mounted. For example,
the ends of the pultrusion may be moulded with nylon reinforcing portions to ensure
that the brittle properties normally associated with fiberglass are not prevalent
when mounting the hardware or the frame members to each other. By providing such reinforcing
portions such as plastic mouldings proximate the end of the framing section or wherever
the hardware may be mounted, considerable savings is realized in forming the thin
walled pultrusions which would flake and crack easily if it were not for the reinforcing
portions. Reinforcing portions may also be metal portions or any portion convenient
to reinforce a thin walled pultrusion of the instant invention. The prior art structures
allow for continuous reinforcement throughout the entire length of the framing portions
rendering them much less economical.
[0018] Supplementary portions for squaring miter frame sections and joining pultrusion sections
are also provided with this disclosure which are not found in the prior art combination
with the teachings of the instant invention.
[0019] It is therefore a primary object of this invention to provide thin walled pultrusions
which are used to form framing members for closure assemblies, when the pultrusions
are reinforced proximate their ends and at positions where hardware or the assembly
will be mounted.
[0020] It is a further object of preferred embodiments of this invention to provide closure
assemblies manufactured from thin walled pultrusion sections as described above having
unique portions for bracing and squaring the corners.
[0021] It is another object of those embodiments to provide a closure assembly which is
economical to manufacture and which has the recognised thermal properties of fiberglass
and the strength thereof.
[0022] It is a further object of some embodiments of this invention to provide an improved
joint for cable systems especially those found within sliding door assemblies having
cam portions and separate pivots as found in the prior art described above.
[0023] Further and other objects of this invention will become apparent to a man skilled
in the art when considering the following summary of the invention and the more detailed
description of the preferred embodiments illustrated therein.
SUMMARY OF THE INVENTION
[0024] To these ends and according to a primary aspect the invention there is provided a
load-bearing frame for a closure assembly, comprising framing sections and means fastening
together adjacent framing sections to form the frame, or for fastening frame hardware
to a said framing section characterised in that at least one framing section is a
thin-walled fibre glass pultrusion, the wall thickness being greater than 0.25mm (0.010
inches) and up to 5.7mm (0.225 inches) and the fastening means is a reinforcing means
shaped to conform to complementary-shaped portions of a said pultrusion such that
the reinforcing means receives concentrated fastening loads in preference to the pultrusion
and transmits said concentrated loads to the pultrusion as a distributed load which
is absorbed by the pultrusion without structural damage. The wall thickness is preferably
not substantially less than 0.6mm (0.025 inches), and preferably not substantially
more than 2.3mm (0.090 inches).
[0025] The frame may be a fixed outer frame for a closure assembly which is adapted for
securing in an opening in a building or other structure.
[0026] Alternatively the frame may be a movable frame for mounting in a fixed outer frame
which is adapted for securing in an opening.
[0027] A said reinforcing portion may be shaped to distribute a said fastening load in three
dimensions through the cross-section of the pultrusion.
[0028] The reinforcing means may include corner brackets, preferably made from nylon, having
mounting means, preferably arms, preferably each bracket being an angle bracket, preferably
being substantially L shaped, each arm of the bracket being affixed to proximate the
end of each pultrusion when the frame is assembled. In another embodiment the reinforcing
means further comprises a reinforcing member having compatible flanges, channels or
grooves which engage with the pultrusion and allow fastening thereof adjacent pultrusions
proximate the end of the pultrusions preferably the reinforcing means having detent
portions therewith, preferably cylindrical channels for receiving threaded fasteners,
the pultrusion and/or adjacent pultrusion being connected thereto; preferably each
pultrusion having disposed therewith at predetermined locations further reinforcing
means or mounting hardware means, for example latches, locks, tracks, handles, pivots,
or the like, or any hardware normally attached to conventional framing sections, the
further reinforcing means preventing cracking of the pultrusion proximate the hardware
means when the hardware means is mounted thereto. Preferably the further reinforcing
means being formed in predetermined shapes to compliment the shapes of the at least
one channel groove or flange when the further reinforcing means are affixed therewith.
In a preferred embodiment the further reinforcing means includes portions which engage
the outer flanges of the framing section to stiffen the section and to further provide
a flange to fasten the sections within an opening when assembled.
[0029] The first reinforcing means may be brackets made of nylon having compatibly shaped
portions to engage with the at least one groove, channel or flange of the framing
portions, thereby connecting adjacent framing portions. In another embodiment the
first and/or further reinforcing means may be molded in predetermined positions with
some of the pultrusions.
[0030] The first reinforcing means may be right angled brackets engaged with the at least
one groove, channel or flange of the framing portion, thereby squaring the orientation
of adjacent framing sections with respect to each other.
[0031] The second reinforcing means may have a base and at least one appendage extending
upwardly away from the base, preferably the appendage being flanges disposed with
the base, to brace the further reinforcing means in at least one channel, groove,
or flange of the framing section, thus rigidifying the channel, groove or flange.
Preferably the base has detent means disposed therewith preferably aligned with detent
means disposed with the pultrusion for mounting hardware therefor. Preferably the
detent means are openings. In another embodiment the base has a coplanar tang extending
therefrom to abut the pultrusion in use.
[0032] In a preferred embodiment the pultrusion forming sill portion of the closure assembly
further comprises detent portions proximate the edges thereof to engage with detents
disposed with supplementary portions, such as aluminum extrusions for track assemblies,
to be assembled therewith in use, preferably the pultrusion and the extrusion also
being connected to reinforcing portions which are affixed to both the pultrusion and
the extrusion with the flanges, grooves, and/or channels formed therewith.
[0033] The closure assembly may further comprise a substantial right angled three-dimensional
bracket having two appendages, the appendages for joining adjacent pultrusions proximate
the at least one groove, channel or flange thereof, preferably the bracket being manufactured
from resilient materials such as fiberglass, plastic, nylon or the like and preferably
for insertion within an opening or channel disposed proximate each end of adjacent
pultrusions. In one embodiment the three-dimensional bracket is moulded from moldable
materials having reinforcing portions therewith preferably truss like portions to
provide the necessary strength for connected adjacent pultrusions.
[0034] In one embodiment the hardware means may comprise window opening mechanisms. In another
embodiment the hardware means may comprise locking portions, or handle portions. In
yet another embodiment the hardware means may comprise mounting brackets for mounting
the closure assembly in an opening, preferably the mounting bracket having detent
portions which engage and rigidify the pultrusions and a mounting or nailing flange
disposed therewith for mounting the closure assembly in an opening.
[0035] In yet another embodiment the first reinforcing means may further comprise a first
portion preferably formed from metal, having compatible shaped portions formed therewith
to engage the at least one groove, channel or flange of pultrusions, preferably the
first portion having disposed therewith first detent portions, preferably openings,
to fasten the first portion to the pultrusion, the first portion having second detent
portions therewith, preferably substantially C-shaped cylinders preferably for receiving
threaded fasteners, to fasten adjacent pultrusions to the first portions and the pultrusion
to which it is fastened. Preferably the fasteners used are threaded fasteners. Preferably
notches disposed with either the first portion and or the pultrusion engage flanges
with either the first portion or pultrusions when fastened.
[0036] The reinforcing portions may further comprise abutting portions which abut the portions
formed with the pultrusions in use thereby reduce the amount of free play in the assembly.
[0037] The closure assembly may comprise a peripheral frame defining an opening in which
a moveable closure member is supported, the closure assembly having disposed proximate
at least one thereof cam portions upon which the closure member moves, each cam portion
being affixed to other cam portions at the same end of the closure member by connecting
means, preferably a length of cable, each cam portion having disposed therewith detent
means to engage the connecting means and to be fastened therewith by fastening means
engaging the detent means and the connecting means, preferably the connecting means
is a cable having two ends formed in a figure eight passing through openings in each
cam and being tightened and fastened thereat by a block insert through which the cable
ends pass and are pulled tight when assembled, the block inserts are disposed within
the opening of each cam and locked in position with the cable and block by a threaded
fastener, whereby during assembly the connecting means is pulled tight with respect
to the detent means of each cam prior to engaging the fastening means thus fastening
the connecting means proximate the detent means of the cam ensuring substantially
coincident motion of each cam with other cams disposed at the same end of the closure
member.
[0038] In yet another aspect of the invention there is provided a method of assembling a
closure assembly comprising:
(i) Forming a closure member having two ends from framing portions, the closure member
suspended or supported from a frame as set forth above, the framing portions of the
closure member having at least two openings at both ends of the closure member and
extending laterally from the closure assembly.
(ii) Inserting a link member through each pair of openings of the closure member.
(iii) Placing cam portions having first detent means therewith (preferably an opening)
to engage the ends of each link member, and having second detent means.
(iv) Providing interconnecting means (preferably a cable) extending between adjacent
cam portions, for engagement with the second detent means of each cam.
(v) Looping the interconnecting means around adjacent cam means in a loop preferably
engaging the cam in a groove disposed about the perimeter of each cam, preferably
a figure eight loop.
(vi) Passing the end of the interconnecting means proximate the second detent means
of each cam to engage therewith and pulling tight.
(vii) Fastening the interconnecting means by fastening means to the second detent
means of each cam portion whereby adjacent cams will move in unison as a result of
the assembly.
[0039] The closure assembly may comprise of patio doors, preferably slidable on truck portions
disposed in channels at both ends of the closure members wherein the cam portions
are connected, thereby allowing sliding and pivoting motion of the patio door assembly.
[0040] There may be interconnecting means being a cable which loops around adjacent cam
portions and is inserted with a block portion which is fastened with the cam portio
by a thread fastener thus locking the block portio and cable in position allowing
for presetting of the tension on the cable.
[0041] According to yet another aspect of the invention, there is provided a closure assembly
comprising a closure member movable with respect to the assembly and having two ends
formed from framing portions, the closure member being suspended or supported from
a frame as set forth above, the closure member having at least two openings at both
ends extending laterally from the closure assembly and having a link member with each
pair of openings of the closure member, having cam portions having first detent means
therewith preferably an opening to engage the ends of each link member, and having
second detent means disposed therewith, having interconnecting means preferably cable
extending between adjacent cam means in a loop, preferably engaging the cam in a groove
disposed about the perimeter of each cam, preferably in a figure eight loop; whereby
in use the end of the interconnecting means proximate the second detent means of each
cam is engaged therewith and pulled tight and whereby fastening means disposed with
each cam portion fastens the interconnecting means of the second detent means of each
cam thereby allowing adjacent cams to move in unison.
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] The following figures illustrate preferred and alternative embodiments of the invention,
wherein:
[0043] Figure 1 is a perspective view of a patio door embodying components therefor illustrated
in preferred and alternative embodiments of the invention.
[0044] Figure 2 is a close-up perspective view of the corner A of Figure 1, illustrating
the interconnection of the framing portions of the patio door assembly in a preferred
embodiment of the invention.
[0045] Figure 2A is a top view of the joint of Figure 2, illustrating the interconnection
of the framing portions in a preferred embodiment of the invention.
[0046] Figure 3 is a view similar to that of Figure 2, illustrating the joint between framing
portions at union B, illustrated in a preferred embodiment of the invention.
[0047] Figure 4 is a close up perspective view of corner A, illustrated in a preferred embodiment
of the invention.
[0048] Figure 5 is an assembled perspective view of the corner B illustrated in a preferred
embodiment of the invention.
[0049] Figure 6 is a close-up view of corner A and the components of the guide rails of
the bottom portion of the patio door assembly illustrated in a preferred embodiment
of the invention.
[0050] Figure 7 is a exploded perspective view of joint C, illustrated in a preferred embodiment
of the invention.
[0051] Figure 8 is a top view of Figure 7.
[0052] Figure 9 is a perspective view of a stop device incorporated in the patio door assembly
of Figure 1.
[0053] Figure 10 is a top view of the framing section 22 of Figure 1 illustrating the positioning
of the stop mechanism of Figure 9 illustrated in the preferred embodiment of the invention.
[0054] Figure 11 is a perspective view of a corner bracket for joining framing portions
of the moveable closure member 30 of the patio door assembly illustrated in a preferred
embodiment of the invention.
[0055] Figure 12 is an exploded perspective view of the framing sections making up the moveable
closure assembly 30 of Figure 1 incorporating the bracket of Figure 11 and illustrating
the interconnection thereof in a preferred embodiment of the invention.
[0056] Figure 13 is a cut away perspective view of the handle assembly 36 of the patio door
illustrated in Figure 1 showing the reinforcement of the handle assembly illustrated
in a preferred embodiment of the invention.
[0057] Figure 14 is a partial perspective view of the outside handle 37 and the components
therefor mounted to the framing portion 34 of the moveable closure assembly 30 illustrated
in a preferred embodiment of the invention.
[0058] Figure 15 is a plan cross-section of the framing portion of Figure 13.
[0059] Figure 16 is an exploded perspective view of the cams illustrated in Figure 1 showing
the interconnection of the components therefor illustrated in a preferred embodiment
of the invention.
[0060] Figure 16A and 16B are supplementary views illustrating the components of Figure
16 in a method of assembling those components illustrated in a preferred embodiment
of the invention.
[0061] Figure 17 is an assembled view of the components of Figures 16, 16A and 16B.
[0062] Figures 18 and 19 illustrate the motion of the closure member 30 in relation to the
truck portions on which the closure assembly 30 slidably moves.
[0063] Figure 20 and Figure 21 illustrate the corresponding motions illustrated in Figures
18 and 19 in a partial cut away perspective view of the patio door assembly of Figure
1 illustrating the components therein, in a preferred embodiment of the invention.
[0064] Figure 22 is a perspective view of a window assembly incorporating components and
portions which represent preferred and alternative embodiments of the invention.
[0065] Figure 23 illustrates a bracket for joining the corners of the outer framing portions
of the window assembly illustrated in Figure 22 in a preferred embodiment of the invention.
[0066] Figure 24 illustrates the use of the bracket of Figure 23 illustrated in a preferred
embodiment of the invention.
[0067] Figure 25 is an exploded perspective view of the assembled components of Figure 24
illustrated in a preferred embodiment of the invention.
[0068] Figure 26 is an exploded perspective view of a bracket similar to that illustrated
in Figure 25 illustrated in an alternative embodiment of the invention.
[0069] Figure 27 is a perspective view of a reinforcing portion used to mount the window
winding assembly 120 of Figure 22 in a preferred embodiment of the invention.
[0070] Figure 28 is a cross-sectional view from the end 107a of Figure 22 illustrating the
use of reinforcing portion G of Figure 27.
[0071] Figure 29 is an exploded perspective view of the framing portions which make up the
moveable closure member of the window assembly illustrated in Figure 22 illustrating
a bracket used for reinforcing and joining the end portions of the framing sections
of the closure assembly illustrated in a preferred embodiment of the invention.
[0072] Figure 29A is a perspective view of the bracket used in Figure 29.
[0073] Figure 30 illustrates a cut away perspective view of the fixed framing portion and
the moveable framing portion of the window 100 illustrated in Figure 22, illustrating
the interrelationship of the components therefore illustrated in a preferred embodiment
of the invention.
[0074] Figure 31 is a cross-sectional view of the framing portion embodying the moveable
closure member of window assembly 100 including a reinforcing portion within the hollow
of the framing portion illustrated in a preferred embodiment of the invention.
[0075] Figure 31A is a perspective view of the reinforcing portion illustrated in Figure
31.
[0076] Figure 32 is a cut away exploded perspective view of the handle assembly 130 of Figure
22 mounted to the hollow framing section 106 thereof and illustrated in a preferred
embodiment of the invention.
[0077] Figure 33 is a side cross-sectional view in elevation of the handle assembly of Figure
32 illustrated in a preferred embodiment of the invention.
[0078] Figure 34 is a exploded perspective partially cut away view of framing portion 111
of the moveable closure of the window assembly of Figure 22 showing the mounting of
the striker assembly on the hollow framing portion 111 thereof illustrated in a preferred
embodiment of the invention.
[0079] Figure 35 is a perspective view of a reinforcing portion 190 inserted within the
hollow of a framing portion 107 as illustrated in Figure 25 shown in a preferred embodiment
of the invention.
[0080] Figure 36 is a cross-sectional view of the profile of Figure 25 illustrating the
use of the bracket portion illustrated in Figure 35 shown in a preferred embodiment
of the invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
[0081] Referring now to Figures 1 through 21 inclusive, there is illustrated a patio door
assembly incorporating components and assemblies of the instant invention. Figures
22 through 36 illustrate many components of the instant invention assembled as a pivotable
window assembly. It is not intended that the instant invention be considered only
as applicable to patio door assemblies and window assemblies. The instant invention
finds practical application in door assemblies and other assemblies requiring a framing
of a closure member such as a window, door, sky light, or the like. The components
of both the patio door assembly and the window assembly are illustrated in preferred
and alternative embodiments of the invention. It is not the intention of Applicant
to limit the interpretation of the breadth of the invention by only the merits of
the preferred and alternative embodiments illustrated and described herein.
[0082] Referring now to Fig. 1 there is provided a patio door assembly 10 having a top and
bottom and two ends. The patio door assembly is made up of a fixed framing assembly
20 and a moveable closure member 30. The fixed framing assembly 20 includes a top
member 21, a bottom member 23, a end member 22 and another end member 24. The end
members 22 and 24 having disposed therebetween an intermediate portion 25 the use
for which will be described hereinafter. The moveable closure assembly 30 includes
a window pane not shown and framing portions 31 at the top thereof, 33 at the bottom
thereof, 32 at one end thereof and 34 at the other end thereof. The closure assembly
30 is moveable on truck portions 90 which are attached to cam portions 60, the use
of which is found in the previous Rokicki patents described in the background of the
invention. The truck portions 90 are moveable on a track assembly which will be described
hereinafter. Cam portions 60 are disposed proximate the four corners of the closure
member 30. A window, 35 is disposed within the moveable frame including members 31,
32, 33 and 34 and 26 within the fixed frame including a portion of top framing portion
21 and bottom portion 23 and the intermediate portion 25 and the side portion 22.
A stop portion 22a is provided to provide a resilient bumper for the closure assembly
30 when moved from its current position illustrated in Figure 1 to the position wherein
the framing portion 32 is located proximate the framing portion 22.
[0083] The framing portions 21, 22, 23 and 24 are hollow profiles manufactured by known
processes and methods from fiberglass. In the art the manufacture of such framing
sections is known as pultrusion. The framing sections 21, 22, 23, 24, 31, 32, 33,
34 and 25 are pultruded by methods such as those described in the prior art. The thickness
of the wall of the pultrusions may vary 0.6 to 5.7mm (twenty-five thousandths of an
inch to two hundred and twenty-five thousandths of an inch) depending on the application
of the instant invention.
Applicant has formed pultrusions as thin as 0.6mm (twenty-five thousandths of an inch)
but it is believed that a thickness is pultrudable to 0.25mm (ten thousandths of an
inch). Since it is believed that such a thickness would not be suitable for window
or door frames I have not recommended this thickness. Currently I am forming pultrusions
2.3mm (ninety thousandths of an inch) for the finished product.
[0084] As is known in the art, pultrusion of fiberglass into thin forms results in a brittle
member which does not readily accept screws and fasteners such as threaded fasteners.
In order to assemble the patio door assembly made up of hollow pultruded framing sections
of thickness of preferably 2.3mm (ninety thousandths of an inch) it is necessary to
provide corner brackets 40 which act as joining portions and reinforcing portions
at the ends of the pultruded framing members. A more detailed description of the brackets
and their use will follow.
[0085] Pultrusion 23 is an exception in that pultrusion 23 has affixed thereto two aluminum
track sections for the door assembly to allow for the motion of a truck portion 90
in the aluminum tracks joined to the pultrusion 23. Therefore an aluminum section
55 and 56 are connected to the pultrusion 23 using a bracket reinforcing portion similar
in use to that of the structure of bracket 40 used to interconnect the portions 23,
55 and 56 together, the portions 23, 55 and 56 further interconnecting by detent portions
provided on portions 55, 23 and 56 separate from the bracket 40 as will be described
hereinafter. A wooden member may be inserted within the pultrusion 23 to provide the
extra rigidity required when using the door frame as load bearing members.
[0086] The strength of fiberglass is well known in the art. However the use of hollow sections,
such as those found within the patio door assembly of Figure 1 is the substance of
Applicant's invention in part.
[0087] Referring now to Figure 2, there is illustrated the interconnection of the pultrusion
21 and the pultrusion 24 at corner A of Figure 1. A reinforcing portion 40 is located
at the end of the pultrusion 21, wherein the reinforcing portion is fastened by fasteners
F1 and F2 in predetermined locations by passing the fasteners F1 and F2 through openings
21c and 40c of the pultrusion 21 and the reinforcing portion 40 respectively. In doing
so many portions of the reinforcing portion 40 will marry with channels, grooves and
ridges disposed on the cross-sectional portion of pultrusion 21. For example, as best
seen in relation to Figure 4, flange 40d and 40a will be contained within opening
21a of pultrusion 21 wherein the flange 40d will abut the flange 21d of pultrusion
21. Portion 21b which represents the top of a substantially inverted U-shaped channel
of pultrusion 21 will be disposed within opening 40b of the reinforcing portion 40.
Portions 43c disposed proximate the end of the reinforcing portion remote the flange
40a will abut the surface of pultrusion 21 extending generally around hole 21c. An
opening or a slot 21e is provided in the pultrusion 21 proximate its end which cooperates
with a slot 40e of the reinforcing section which when once assembled will contain
the flange 24d of the pultrusion 24, thus interconnecting and aligning the pultrusions
21 and 24 in use. The reinforcing portion 40 has disposed therewith openings 41, 42
and 43 which are generally cylindrical in shape and are surrounded by arcuate flanges
41a and 41b, 42a and 42b, and 43a and 43b. These arcuate flanges provide the opening
within which a threaded fastener illustrated best in relation to Figure 4 may be inserted
to further fasten the pultrusion 24 to the pultrusion 21 proximate the end thereof.
The openings 24a, 24b and 24c disposed at the end of the pultrusion 24 are provided
through which the fasteners not shown extend to join the pultrusions together. As
can be readily seen from Figure 2 the pultrusions are hollow with the exception of
the reinforcing portion at the ends thereof and are provided with compatible flanges
24h, 24f, 24g which abut compatible flanges not shown of pultrusion 21. Seals S2 are
provided in openings 24e and 21ee which provide a circumferential seal around the
door assembly.
[0088] The need to provide the patio door assembly with reinforcing portions stems from
the fact that thin fiberglass pultrusions do not readily accept threaded fasteners
and would tend to rip, tear, shred and crack around the hole. It has been found that
hollow profiles are not connectable. The instant invention provides reinforcing portions
which allow the connection of hollow profiles proximate their ends without the result
of cracking, tearing etc., and without the need to fill the hollow profiles with a
continuous reinforcing internal member such as a wooden insert.
[0089] Figure 2A illustrates the assembly of Figure 2 from the top of pultrusion 24, wherein
a flange 24d extends into the slots 40e and 21e, thus interconnecting the reinforcing
portion 40, the pultrusion 21 and the pultrusion 24. Fasteners F engage the openings
41, 42 and 43 of the reinforcing portion 40 to fasten the pultrusion 24 to the reinforcing
portion. The reinforcing portion is further fastened via threaded fasteners at openings
40c to interconnect the reinforcing member 40 with the pultrusion 21. Thus a joint
is provided at corner A of patio door assembly 10 illustrated in Figure 1 which aligns
the pultrusions with respect to each other.
[0090] Referring now to Figure 4, there is illustrated the components of Figure 2 when assembled
showing the abutment of portions 43c with pultrusion 21 and the location of the cylindrical
openings 41, 42 and 43 in relation to the openings 40c of the reinforcing portion.
The openings 41, 42 and 43 are set out a predetermined distance to coordinate with
the openings 24a, 24b and 24c disposed near the end of pultrusion 24. Thus, the positioning
of the cylindrical portions providing openings 20, 41, 42 and 43 it is most important
when forming the reinforcing portion 40. All of the components as described in relation
to Figure 2 are interconnected in similar fashion in Figure 4.
[0091] Referring now to Figure 1, Figure 3, and Figure 5, there is illustrated the interconnection
of pultrusion 24 near corner B of the patio door assembly of Figure 1. The components
in Figure 3 are illustrated in exploded perspective to better describe their relationships.
A pultrusion 23 is provided with a socket portion 23d near the front thereof which
engages a generally T-shaped in cross-section portion 56c of an aluminum extrusion
56. The recessed 23d or groove thus captures the general T-shaped portion 56c thereby
interconnecting the aluminum extrusion 56 with the pultrusion 23. The aluminum extrusion
56 has a front portion 56a behaving as a retaining portion, a rib 56b upon which the
portion 90 of patio door assembly 10 of Figure 1 rides. Disposed proximate the other
side of aluminum extrusion 56 is a second aluminum extrusion 55 which is attached
to the other side of the pultrusion 23 by another groove 23x disposed within the pultrusion
wherein a flange portion 55f extends therein to interconnect the extrusion with the
pultrusion. Further a lip portion 55e engages a flange portion 23e to further interconnect
the extrusion 55 with the pultrusion 23. Once the pultrusions 55 and 56 are engaged
with the pultrusion 23 the reinforcing insert 40 is inserted to align the slot 40n
of reinforcing portion 40 with the slot 55f of the pultrusion. Openings 40h, 40g extending
through the reinforcing portion 40 will engage fasteners F7 and F6 which extend through
the openings 55d and 56d in the aluminum extrusions 55 and 56 respectively to interconnect
the extrusion of the reinforcing portion. An opening not shown may also be included
to engage the pultrusion 23, but in use this has not found to have been necessary.
A weather seal not shown is disposed on the other side of the upwardly extending web
55a to engage and ensure the sealing of the window portion therein. Abutting portions
40i and 40j abut the angled sloping portion proximate the hole 55d of the aluminum
extrusion 55. The abutments abut underneath such portion of the extrusion. A flange
55y extends above the flange 40y of the reinforcing portion 40. Openings 40d, 40e
and 40f are disposed in cylindrical portions with the reinforcing members similar
to that found in relation to Figure 2. These portions will engage threaded fasteners
F3, F4 and F5 which extend through the openings 24h, 24i and 24j of pultrusion 24
which will then fasten the pultrusion 24 to the reinforcing portion 40 which is attached
to the pultrusion 23 and the supplementary aluminum extrusions 55 and 56. Abutting
portions 401 and 40m will abut the underneath portion of the extrusion 56 on the other
side of the rib 56b. A tapered wall adjacent the opening 40h and near the abutment
40i extending between the abutments 40j and 40i is compatibly engaged with the sloping
surface of the underside of the aluminum extrusion 55 proximate the opening 55d. A
seal S4 is provided which extends about the perimeter of the entire system.
[0092] Thus, in reviewing the joints of Figure 5 and of Figure 2 and 2A, it can be readily
seen that pultrusions are connected to other pultrusions as well as to other extrusions
by means of a reinforcing portion. The pultrusions are hollow and are only joined
by the reinforcing portion proximate the end thereof to compensate for the brittle
nature of fiberglass pultrusions. In alternative embodiments of the invention it is
not necessary that the reinforcing portions such as portion 40 be made from metal,
however it is preferred. For example, the reinforcing portion may be made from other
materials such as space age plastic which will provide strength at the corners for
the joints of the pultrusion framing sections.
[0093] Referring now to Figure 6, there is illustrated the structure of Figure 5 and Figure
3, illustrated and connected at corner B of Figure 1. The aluminum extrusion 56 and
55 are connected as per the details of Figures 3 and 5 to form the footer portion
of the assembly. The footer portion includes the pultrusion 23 along with the extrusions
55 and 56. A rib 56b is disposed therewith between track T1 and Track T2. An upwardly
extending flange 55a extends from the aluminum extrusion 55 which acts as a weather
guard for the framing section. The pultrusion 24 is thus connected thereto to via
fasteners F3, F4, F5 as per the description in relation to Figure 3 and Figure 5.
An upwardly extending portion 25 constitutes another framing section of the patio
door assembly as shown in Figure 1. The upwardly extending portion 25 must engage
the top portion of pultrusion 23 as well as the upwardly extending flange portion
55a of the aluminum extrusion 55. Further, a reinforcing insert is provided within
the pultrusion 25 to fasten the pultrusion 23 as best seen in relation to Figure 7
and Figure 8.
[0094] Referring now to Figures 7 and 8, a pultrusion 25 is illustrated in portion having
outwardly extending flanges which extend laterally away from the end of the pultrusion
25 but stops just short of the bottom of the pultrusion before opening 25c. An opening
25a, 25b, 25c and 25d are disposed on the sides of the pultrusion to engage the pultrusion
with the upwardly extending web 55a of extrusion 55 and the openings 44i, 44j and
44k disposed within the reinforcing portion 44. The reinforcing portion is shaped
to fit within the opening of the hollow of pultrusion 25. Thus, a fastener F8, for
example will engage with the opening 25a and the opening 44k disposed within the reinforcing
portion 44. The cylindrical portions 44a, 44b and 44c are used for the same purposes
as for the other reinforcing members previously illustrated and described. At the
bottom of pultrusion 23, there is provided openings, not shown, which engage the bottom
of the cylindrical portions 44a, 44b and 44c respectively. This fastens the reinforcing
portion 44 to the pultrusion 23. The fastener F11 extends through the opening 55h
of 55a into the bottom of 44c to fasten the aluminum extrusion 55 to the reinforcing
portion. Abutment portions 44f and 44g, 44e and 44d are disposed within the profile
of the reinforcing portion 44, which can be clearly seen in relation to Figure 8 and
abut the walls proximate fasteners F9, F8 etc. to provide additional reinforcing proximate
the fasteners. A seal portion S4 is disposed within a groove portion proximate the
side of the pultrusion 25 adjacent opening 25b. According to the requirements of the
structure the pultrusion 25 is not affixed to the aluminum extrusion 55 in the preferred
embodiment. Alternatively, it may be done in a compatible fashion to that wherein
the member 56 is affixed to 25. Of course, it is known that at the top of pultrusion
25 a similar reinforcing portion 44 is disposed used in similar manner to that described
in relation to the subject matter of Figure 7 and 8.
[0095] Preferably the reinforcing portions such as 40 and 44 are made from extrude of aluminum.
It is not necessary that they be made from aluminum and they may be alternatively
manufactured from any other strengthening substance which provides the same features
as described above.
[0096] Referring now to Figure 9 and Figure 10, there is described and illustrated the stop
portion 22a illustrated in Figure 1. The stop portion is made from a resilient member,
preferably plastic or synthetic rubber. The stop portion 22a has an opening 22al therethrough
extending from a generally planar portion 22a4. Laterally extending flanges 22a2 and
22a3 provide a generally U-shaped containment for an opening 22a5. The opening and
portions 22a3 and 22a2 are compressible within the generally U-shaped channel of pultrusion
22. A fastener fastens through the opening 22al to fasten the stop to the pultrusion
22. This stop acts as a bumper or cushion when the moveable door assembly 30 abuts
the stop portions 22a.
[0097] Referring now to Figures 11 and 12, there is described a corner bracket and the assembly
thereof in relation to components 34 and 33 of the moveable closure assembly 30. The
pultrusions 33 and 34 are hollow fiberglass pultrusions of the same dimensions described
above in relation to the framing sections. The thickness is therefore between 0.25
and 2.5mm (ten and one hundred thousandths of an inch). The interconnection bracket
70 is used to interconnect the pultrusions 34 and 33 at the corner proximate B of
Figure 1.
The reinforcing portion 70 is a hollow member preferably made from galvanized metal
by conventional methods. Openings 70c, 70d, 70a are set upon the top and sides of
member 70. A bushing B2 extends through an opening 70b extending from the top or bottom
of the enforcing portion depending on the orientation thereof. Angled corners 73b
and 73a are disposed within the galvanized reinforcing bracket. A stop plate extending
upwardly away from the portion 70 at 72 and is provided to abut forward edge of the
pultrusion 33. A second stop 71 is provided to abut the mitered edge of the pultrusion
34c, thus orienting the pultrusions in relation to one another. An upwardly extending
flange 74 abuts the material wall 33b of the pultrusion 33 to align the pultrusion
33 in relation to pultrusion 34. Forwardly extending appendage such as hollow 75 extends
inwardly into the opening of pultrusion 33. An arcuate ramp 33e is disposed with the
pultrusion to allow for the edge 77 which is stepped up from the bottom edge of the
insert 70. To assemble and interconnect the pultrusions 34 and 33, the arm 75 extends
into the pultrusion opening of 33 until the stop 72 abuts the forward edge 33bl of
pultrusion 33 with the ramp or step 77 extending on the arcuate portion 33e. The opening
70b for the bushing B2 will align with the opening 33a of the pultrusion 33. Insert
70 is hollow in order to provide an assembly which allows for the passage of link
members best seen in relation to Figure 20 therethrough. To complete the assembly
the pultrusion 34 is then extending downwardly upon the portion 70 until the holes
34d and 34g align with the holes 70a and the stop 71 and 72 interconnects with the
mitered edges comparable to 33bl and 33d of pultrusion 34. This portion is not shown,
however it will engage the portion of the member 70 including the stops 71, 72 and
the upwardly extending portion wherein the hole 70a is disposed. Fasteners F12 and
F13, F15 and F14 will then be interconnected through the openings 70d, 70c, 70a respectively
of the reinforcing portion which joins the two pultrusions together.
[0098] In relation to joining framing pultrusions together proximate their ends, it is not
necessary that the portion 70 be made from metal, in fact, in an alternative embodiment
illustrated in relation to Figure 29, it is shown made from plastic. However, in using
the structure with patio doors it is beneficial if the structure is hollow at least
in part to allow the passage of a link member through the bushing to interconnect
with the cams illustrated in relation to Figure 20. In another embodiment bracket
70 may be molded from any suitable moldable material.
[0099] Referring now to Figure 13, 14 and 15, there is described and illustrated a reinforcing
portion 80 which is disposed within the hollow of pultrusion 34. The reinforcing portion
80 is generally L-shaped in cross-section with a slight hook portion at the end of
the L. The hook portion extends into a compatibly shaped opening disposed within the
hollow of the pultrusion 34 to allow for the fastening of handle portions 37 and 36
to the pultrusion 34. The handle portion 36 includes openings through which fasteners
36a, 36b, 36c, and 36d extend. The handle portion 36 is pivotable via a pivot P. The
handle 36h has a locking portion 36c extending at one end thereof remote the handle
36h. The outside handle 37 is formed into a generally U-shaped portion having flanges
extending away from the ends of the U. The U-shaped portion includes openings wherein
fasteners 37a and 37b are disposed. The handle portion 37c is therefore grippable
by an individual. The unique aspect of the enforcing portion 80 is that it will allow
the assembly of and fastening of the handle assembly 36 and or handle assembly 37
depending on the needs of the patio door to the pultrusion 34. Thus the pultrusion
is connected to the reinforcing portion proximate the assembly 36 via fasteners 36a
and 36b, the reinforcement portion then extending away from the lock portion 36 towards
the other side of the pultrusion 34, wherein on a slope surface through a fastener
37a that face of the pultrusion 34 is fastened to a web portion 80a of the reinforcing
member 80. Thus web portions 80b and 80a are provided to mount both the inside handle
and the outside handle. Abutting portions 80c, 80d allow for a good fit of the interconnecting
reinforcing portion 80 within the hollow pultrusion 34. It is not necessary that the
reinforcing portions of the pultrusion be required to affix handles and the like.
In another embodiment of the invention, the reinforcing portion 80 has no fasteners
and is merely inserted within the hollow of the pultrusion as a reinforcing portion
being connected thereto without the need of handle portions. Such reinforcement would
be necessary to improve the strength of the pultrusion under varying loads.
[0100] Referring now Figures 16, Figure 16A, Figure 16B and Figure 17, there is illustrated
one of the cam portions 60 of Figure 1. In the prior patents to Rokicki there is described
the use of the cams as set out in the background of the invention, however, the present
invention deals with a unique joint which speeds up the assembly of the doors and
eliminates the need of any turn buckles required in the previous preferred embodiment
of the inventions of the previous Rokicki teachings. Therefore a cam C is provided
having a pivot C1 disposed therewith at one end with a through portion C2 therewith.
This pivot portion, for example would be inserted into the truck portions 90 of Figure
1, as best seen in relation to Figures 18 and 19. Specifically referring to Figure
16A, a block portion C3 is provided having an opening therewith C10 and two openings
C9 through which a cable C4 extends one end El through the first opening, one end
E2 through the second opening. The cable extends around the grooves C6 in use. An
opening C5 is disposed within the cam C to contain the block C3 when assembled. In
use, the ends of the cable extend through the block through the openings thereof,
the block is then inserted within the opening C5 as is clearly seen in relation to
Figure 16b. The ends El, E2 are then pulled to establish the required tension of the
cable as best seen in relation to Figure 18, so that the cams C will cooperate in
motion which are connected by the cables C4 looped in a preferably figure eight fashion.
The figure eight is necessary to allow the cams to move in opposite directions when
free to do so.
[0101] Figure 16 illustrates the passage of the cable C4 through a block B3 as a single
pass, whereas the illustration in Figures 16a and 16b illustrate a double pass through
the two openings. This is representative of the two cams found at the top of the patio
door assembly. It has been determined that the bottom cams will move in unison with
the top cams without an additional cable system located there as well. The cable is
passed through the first block illustrated in Figure 16, looped around the groove
C6 and tightened in position. The cable then passes with its ends E1 and E2 through
the block C3 at the other end of the patio door assembly, wherein the two ends are
pulled tight and the threaded fastener is first fastened in the opening C10 at the
end of the block where the cable passes once through the block of the cam and then
the fastener C7 is fastened proximate the ends E1 and E2 after the ends have been
pulled tight. This assembly is much simpler than the previously known methods using
turn buckles and vastly simplifies the construction and most importantly the installation
of the assembly in the patio doors. It also has been found that the current cable
system is much more reliable than the previous system and will not slip as readily,
and is easier to repair.
[0102] Referring now to Figure 17, 18 and 19, clearly the assembly is illustrated with the
bushings B2, and the link L extending being interconnected to the cam portions C.
The cam portion C extend through the framing pultrusions 30 as illustrated in relation
to Figure 11 and 12 through the hollow of the reinforcing portion 70 and is therefore
interconnected to the link member L. The link member L extends to the other end of
the patio door wherein it will extend to a complementary set of cams reinforcing portions
30 bushings B2. As best seen in relation to Figure 18 and 19, the resilient member
C4 will thus allow the compatible motion of cam portions C whether in the open position
as shown in Figure 19 or in the closed position as shown in Figure 18. The portion
C2 engages openings within the trucks 90 which have rollers 91 which roll along the
rib 56b of the aluminum extrusion 56 previously illustrated.
[0103] As can be seen in relation to Figures 18 and 19, the opening C5 of each cam and the
distance between the openings in terms of the amount of cable therebetween is a constant
because of the fastening of the cable to those openings by the threaded fastener.
Therefore, the orientation of the cams is ensured by the compatible motion thereof
as required by the patio door assembly of Figure 1.
[0104] Referring now to Figure 20 and 21, there is illustrated the components of the linkage
linking cams C at one side of the patio door assembly of Figure 1, with the cams C
of the second side of the patio door assembly. Block C3 as previously described above
engages cables C4 which ensures the cooperative motion of cams C on the right side
of the page and on the left side of the illustration. These cams are interconnected
with compatibly positioned cams C disposed at the bottom of the patio door assembly
as illustrated in Figure 1, wherein the trucks 90 are riding on wheels 91 which engage
a rib portion 56b of the extrusion 56. The extrusion 56 is attached to the pultrusion
23 proximate the bottom of the door assembly. A link portion L interconnects the upper
cams and the lower cams thus the cable C4 may be disposed top or top and bottom and
ensure the cooperative motion of the cams C in all respects. The structure of the
patio door and the links therefore L has been clearly set out in the previous Rokicki
teachings. The substance of this invention is the interconnection of the cams by the
elimination of the turn buckle on the cable now fastened within the openings C10 of
blocks C3 by threaded fasteners C7. This allows for the quick and accurate installation
of the patio door assembly whether provided within an aluminum door assembly of a
fiberglass door assembly.
[0105] Referring now to Figure 22 there is illustrated in perspective a window assembly
100 having a framing assembly made up of pultrusions 105, 106, 107 and 108, and a
movable or pivotable closure member or window made up of fiberglass pultrusions 110,
111, 112 and 113. Of course as is the case with the door previously described in relation
in Figure 1 through 21 inclusive it is not absolute necessary that the framing portions
in alternative embodiments of the invention be pultrusions for a 100% of the framing
portions. For example the portions 110, 111, 112 and 113 may be hollow fiberglass
pultrusion of 2.3mm (90 thousandths of an inch). The remaining framing sections may
in alternative embodiments in the invention be made alternative materials. However,
in the preferred embodiment of the invention framing sect'ions as is the case with
the framing sections of patio door are made from hollow fiberglass pultrusion of the
thickness described above. The framing section 105 is connected to the pultrusion
108 and 106 by a corner reinforcing portions 105a which are inserted within co-operative
channels supports within the permitter of pultrusion 105, 108 and 106. Similarly pultrusion
108 is connected to pultrusion 107 by a similar corner reinforcing portion 107a as
it is clearly observe in relations to Figure 22. Fasteners 105c, 105d, 105e, 105f,
108c, 108d, 108a and 108b fasten the reinforcing corner portions to respective pultrusions.
The handle assembly 130 with the handle 133 and its fastener 131, are illustrated
attached to pultrusion 106. This handle of course is as known in the art to lock the
window from the inside. Further a pivotable handle assembly 120 is provided disposed
upon pultrusion 107 which engages a number of levers by rotations of the handle 126
thus the opening and closing the window supported between the pultrusions 110, 111,
112 and 113.
[0106] Referring now to Figures 23, 24 and 25 there is illustrated therein a bracket portion
140 which is shaped to be inserted within the openings of the pultrusion 107 and the
pultrusion 106 as seen in the drawings.
[0107] Referring to Figure 23 the reinforcing portion 140 includes openings 147, 148, 140a
and 140b wherein fasteners 108a, 108b, 107b and 107c will be affixed. The reinforcing
portion 140 is preferably made from nylon or other moldable material with conceivable
strength and resilience having a portion 141 which extends in use within for example
the opening 107iii in Figure 25. Further the flanges 144, 145a and 145 will rest upon
flanges 107i and 107ii of pultrusion 107. Similarly the ends 141, 145 and 144 as best
seen in Figure 25 will engages 106iii, 106ii and 106i similarly as in the case of
pultrusion 107. Openings 147 and 149 are reinforced by reinforcing portion 147a and
149a respectively. The same is true for openings 140a and 140b.
[0108] Alternatively referring now to Figure 26 there is provided a generally rectangular
shaped bracket 107b as illustrated in relation to Figure 22 which is an alternative
form of the instant invention. The bracket is made from an extruded aluminum angled
section included openings 107b which align with fasteners 106b, 106a, 107c and 107b
respectively as shown in figure 26. The upwardly extending portion of bracket 107b
is inserted within the open end and secure above the ramps 106iii, 106ii, 106i,107iii
and 107i of pultrusion 106 and 107 respectively. Otherwise the fastening thereof is
similar to the fastening of the nylon bracket illustrated in Figures 23, 24 and 25.
Further the pultrusions 107 and 106 include a groove 106xv and 107xv which engages
an angular L shaped member H which has two ends H1 and H2 which are inserted within
the groove to align pultrusions 106 and 107 with respect to one another and square
the corners therefor when assembled.
[0109] Referring now to Figure 27, 28 and Figure 1, the reinforcing portion of Figure 27
includes a generally triangular shaped portion having two ends having a downwardly
extending appendage G1 of reinforcing portion G at one end and upwardly extending
appendage G2 disposed at the other end thereof. An opening G7 is provided to affix
the reinforcing portion within the upward extending flanges 107xiv. The fasteners
G10 is inserted therefor through the opening of the pultrusion through the opening
G7 of the reinforcing portion, the reinforcing portion thus hooking into the groove
107xii and the rearward flanges G2 and G6 are oriented to fit within a space between
the groove of 107xv and the portion G. Reinforcing G4 and G3 extend in triangular
fashion along some of the length of reinforcing portion G extending upwardly through
to flanges G6 and G2 which stopping short of a hook portion G1. Clearly it can be
seen that the reinforcing portions, normally two, are supposed to allow the portions
G8 and G5 to extend within the channel of pultrusion 107 wherein portion G8 at the
top of the pultrusion thereby allows the fixing and positioning of window winding
mechanism 120 of the window assembly 100. As many reinforcing portions that are necessary
to adequately fix the reinforcing member to the window winding assembly may be provided.
The fastening is done from the channel side of the pultrusion of the framing section
107 thus providing for a clean package hiding the fasteners yet reinforcing the window
winding mechanism to the fiberglass pultrusion without the need of continuous inserts
which are solid such as wood etc.
[0110] Referring now to Figure 29 and 29a there is provided the bracket similar to the structure
found within Figures 11 and 12 accept that the bracket is not hollow but is made from
moldable material such as plastic, polyethylene, fiberglass, nylon or the like. The
plastic member 150 is provided with a top and bottom having disposed at the sides
thereof reinforcing ribs 153 to reinforce the flanges 152 and 151 at one side thereof
without the need to provide a solid form. Thus the webs are separated by openings
allow for economy in forming the bracket 150. Openings 150a and 150b are provided
which allow for the fastening of pultrusions 112 and 111 via openings 111e and 112e
to the bracket faces. The brackets has portions 154 and 155 wherein the portions of
the generally L shaped bracket meet further having flanges 152 and 151 whereat angled
surfaces 151a and 152a extend into the openings llla and 112a in use to allow the
faces 151 and 152 to fit within the opening 112a and llla. When the surface 111g abuts
the surface 154 then the bracket will be assembled and fastened in position in relation
to the pultrusion 111 and 112. A seal 112i is disposed within the groove 112c and
111c with pultrusion 112 to provided a circumferential seal around the closure member.
The closure assembly therefor is assembled by use of such bracket 150 having co-operative
portions 150, 151 and 152 which engage with co-operative channels llla and 112a with
the respective pultrusions thereby fastening the assembly. All four corners are joined
by such a preferred bracket.
[0111] Referring now to Figure 31 and 31a there is provided a reinforcing portion 160 having
two ends and having disposed proximate one end outwardly extending tang 161 and proximate
the other end a upperly extending tang 163. Further the reinforcing portion 160 has
an upperly and angularly extending portion extending upwardly from near the tang portion
161. Such portion is label as 162. Openings 160a and 160b are disposed on the bottom
of the reinforcing portion in the same plane as tang 161. The reinforcing portion
is fastened through an opening in pultrusion 111. The fastener 160a fastens a pultrusion
and the reinforcing portion together allowing for the reinforcing portion to reinforce
the profile of the pultrusion 111. The upperly angularly extending portions 162 abuts
the pultrusion at surface 111f via abutting portion 162a. Further the upperly extending
tang 163 abuts the pultrusion at surface 111h and the tang portion 161 abuts the pultrusion
remote 111h. Thus it is found that in between the corner brackets of Figures 29 and
29a there is disposed the reinforcing portion for further reinforce the pultrusion
in use. Further the reinforcing bracket allows the fastening of the lever K1 as best
seen in Figure 31B to the pultrusion 112 of Figure 22. As the window will be supported
by the framing sections 110 and 112 when pivoting it is important that the reinforcing
bracket 160 of Figure 31A be located within the pultrusion aligned with openings in
each pultrusion whereat the fasteners will not only reinforce each pultrusion 110
and 112, but will also serve to fasten the levers K1 and K2 to each pultrusion at
openings Ka and Kb.
[0112] The pultrusion further includes a flange portion llld which extends from the main
body of the pultrusion to which a further reinforcing portion, which is best described
in relation to Figure 34, is disposed to connect the striker portion compatible with
assembly 130 of the window assembly. The latch portion 180 is therefor described in
cross-section having a fastener to fasten the portion in position with the reinforcing
portion 187a disposed therewith to engage the other side of the flange llld. Such
assemblies are clearly shown in relation to Figure 34 wherein the reinforcing portions
189a and 187a are provided with openings 189b and 188a, 187b and 186a respectively
which connect to the other side of flanges llld with fasteners 189, 187, 186 and 188.
The fasteners extend through openings 181, 182, 183 and 184 of bracket member 180
which includes a striker portions of 185 which will engage the lever assembly 136b
best illustrated in figure 33. Therefor reinforcing portions 189a and 187a are required
to properly mount the hardware 180 in the proper location the reinforcing portions
as best seen in relation to Figure 31 and 34 are flat essentially in profile having
corrugated openings.
[0113] Referring now to Figure 30, there is illustrated a connected corner of the window
assembly proximate corner S of Figure 22 shown the squaring portion H having ends
H2 to H3 and H4 support with a compatible shape groove 107xv and 106xv. Therefor the
pultrusions 106 and 107 comprise the outer framing section and the pultrusion 111
and 112 comprise the inward movable portion wherein a downwardly extending portion
112d will abut underneath the fully extending flanges 107xvi. The edge 112f will abut
above the edge 107xvii, the seal 112i will abut just below portion 107xvii wherein
112f will finally upon complete closure of the window rest adjacent 107xviii with
the seal 112i located proximate 107xvii. All of the pultrusions in this example are
hollow and reinforced at predetermined location as required by the strength of the
assembly. The larger breadth that the framing section may have to span, then the greater
the reinforcing requirement. However in all cases the reinforcing are discreet reinforcing
portions which also serve as mounting brackets and are not continuous reinforcing
portions extending the full length of the pultrusion but are localized only. In other
aspects of the invention the reinforcing portions may extend the full length of the
pultrusion. For example the reinforcing portion of Figure 31 and 31a may extend the
full length of the pultrusion even though the pultrusion is hollow and still providing
reinforcing portions therein.
[0114] Referring now to Figure 32 and 33 there is provided handle assembly 130 pivotable
upon a pivot P within the housing 137 of the assembly. Disposed within the assembly
are openings 130b and 130a which fasteners 132 and 131 fasten the handle assembly
through the pultrusion 106 to the flange portion 106k thereof. Reinforcing portions
134 and 135 are provided with openings 134a and 135a respectively which engage with
the fasteners 131a and 132 to fasten the handle mechanism on the hollow profile at
flange 106k. The portion 136a and 136b engage with the edge 135a of the reinforcing
portion 135 respectfully which acts as stops when the handle pivots in the direction
indicated and moves from a horizontal position to substantially vertical position
whereat the window would be locked. An arcuate portion 136 connects the handle to
the end 136b of the locking portion which engages underneath the striker portion 185
as best illustrated in Figure 34. Locking handle portions are already known in the
art. It is the mounting of the handle assembly to the pultrusion by the reinforcing
portion 134 and 135 that is the substance of the invention and preferably in combination
with the hollow profile of the pultrusion. Any reinforcing portion similar in use
to items 134 and 135 which fit within the require openings adjacent flanges 106k will
be suitable.
[0115] Referring now to Figures 35 and 36 there is provided a mounting bracket 190 having
two ends and having disposed proximate each end openings 190a, 190b, 190c and 190d
respectively. At the end of proximate the openings 190a is disposed a flange portion
192 extending parallel to the plane in which the openings 190a and 190b are disposed.
Below this plain but in a substantially parallel plane yet above the plane which the
openings 190a and 190b are disposed there is another tang portion 193 extending opposite
in direction to the tang portion 192. The same is the case in relation portions 194
and 191 found adjacent the openings 190c and 190d of the bracket. The bracket further
includes a upwardly extending edge 196 proximate each side of the reinforcing bracket.
It is clearly seen in relation of Figure 36 the portion 193 abuts the flange 107y
by reinforcing the flange should a force extend downwardly on the flange tending to
compress it. Further the reinforcing tab 194 extends into the recess bounded by end
107xx further reinforcing the hollow profile. The hollow profile is attached to the
reinforcing portion via a threaded fasteners 195a and a opening 190a, 190b, and 190c
respectively thus allowing planer portion 195 to lie flat against the flanges portion
and thereat securing a hinge mechanism HM to the hollow profile 107. The hinge profile
is not shown but would be that hinge profile which is conventually used in relation
to the assembly 120 as best illustrated in Figure 22 including levers and rods to
open and close the window frame comprising pultrusions 110, 111, 112 and 113 and swinging
it pivotably such as a door on a door hinge in relation to the stationary frame comprising
pultrusion 105, 106, 107 and 108. The handle 126 is connected to a worm and worm gear.
When the handle 126 is rotated the worm, not illustrated, rotates,the worm having
a helical thread running down the length of it and engaging with a sector or worm
gear having a lever assembly attached to the sector at one end and to pultrusions
110 and 112 proximate the other end whereat reinforcing portion 160 of Figure 31A
is disposed. The top portion attached to 110 of Figure 22 is slaved to the bottom
portion 112. This general structure is know in the art but not in relation to hollow
pultrusions. It is the fastening of the hinge assembly HM in Figure 36 via the reinforcing
portion 190 disposed within the hollow profile adjacent flanges 107y, 107x and 107xx
which is a portion of the invention of this application. A seal 107xxx is disposed
in a groove 107aa of the profile of Figure 36. Clearly the profile of Figure 36 is
identical to the profile of Figure 25. Referring to Figure 25 within the opening 107iii
there is positioned but not illustrated this reinforcing portion of Figure 35 the
tang portion 192 extending into the groove established by outwardly extending arcuate
portion 107xx.
[0116] Referring now to Figure 22 and Figure 25 there is disposed a nailing flange 200 which
has unique properties. Not only does the nailing flange act as a reinforcing portion
for the pultrusion to which it is connected, but it also forms a strengthening box
beam with the pultrusion. Further the nailing flange 200 has detent portions 201 202
and 203 which engage the flanges and grooves 24f, 24h and 24g as best seen in Figure
2. It is customary to provide nailing flanges with window assemblies. Nailing portion
200 offers unique advantages of mounting and strengthening when used with hollow pultrusions.
[0117] Although the reinforcing portions as described herein in relation to illustrations
of Figure 1 through Figure 36 are shown in preferred embodiments, many alternative
structures may be designed by those skilled in the art in light of the teachings of
this disclosure which include profiles with reinforcing portions which reinforce thin
wall pultrusions and join the thin wall pultrusions together and prevent the ripping,
tearing and shredding of the fiberglass. Reinforcing portions which allow for the
mounting of hardware to the thin walled hollow pultrusions such as the hardware of
assembly 120 and 130, 136 and 137 with patio door system are considered part of this
invention. Any reinforcing portion which allows for the strengthening of hollow pultrusion
and truly reinforces would perform equally as well whether it serves the double function
of a mounting bracket or not. All matter contained within the description of the preferred
embodiment and alternative embodiments of the invention are considered to be representative
of those which may be designed by those skilled in the art to be analogous in use
and therefor mechanical equivalents.
[0118] As many changes can be made to the preferred and alternative embodiments of the invention
without departing from the scope of the invention as defined by the claims, it is
intended that all material contained herein be interpreted as illustrative of the
invention and not in a limiting sense.
1. A load-bearing frame for a closure assembly, comprising framing sections (eg. 111,112)
and means fastening together adjacent framing sections to form the frame, or for fastening
frame hardware (K₁,K₂) to a said framing section (112) characterised in that at least
one framing section is a thin-walled fibre glass pultrusion (eg. 112) of thickness
greater than 0.25mm (0.010 inches) and up to 5.7mm (0.225 inches) and the fastening
means is a reinforcing means (150,160) shaped to conform to complementary-shaped portions
of a said pultrusion such that the reinforcing means receives concentrated fastening
loads in preference to the pultrusion and transmits said concentrated loads to the
pultrusion as a distributed load which is absorbed by the pultrusion without structural
damage.
2. The frame of Claim 1, wherein the thickness of the walls of the pultrusions do not
substantially exceed 2.3mm (ninety thousandths of an inch).
3. The frame of claim 1 or claim 2 wherein the thickness of the walls is not substantially
less than 0.6mm (0.025 inches).
4. The frame of any preceding claim comprising further said load-distributing reinforcing
means (160,200) for fastening an assembled frame (106,107) within an opening, whereby
the further reinforcing means receives concentrated fastening loads in preference
to the pultrusion and transmits said concentrated loads to the pultrusion as distributed
loads which are absorbed by the pultrusion without structural damage.
5. The frame of Claim 4, wherein the further reinforcing means (200) includes a portion
(203) which engages an outer flange of the pultrusion to stiffen the pultrusion and
to further provide an external flange (200a) for fastening the frame within an opening.
6. The frame of any preceding claim, wherein a said reinforcing portion (eg. 44,150)
is shaped to distribute a said fastening load in three dimensions through the cross-section
of the pultrusion.
7. The frame of any preceding claim, wherein a said reinforcing means is a bracket (140,150)
having portions conforming to complementary-shaped portions of pultrusions disposed
orthogonally to each other, and connecting said pultrusions to form a corner of said
frame.
8. The frame of Claim 7, wherein the bracket (140,150) is manufactured from a resilient
plastics material such as nylon.
9. The frame of Claim 7, wherein the bracket (150) is molded from moldable materials
having reinforcing truss like portions.
10. The frame of any preceding claim, wherein a said reinforcing means is molded in a
predetermined position with a said pultrusion.
11. The frame of Claim 1 or Claim 2, being a fixed outer frame for a closure assembly
which is adapted for securing in an opening in a building or other structure.
12. The frame of Claim 1 or Claim 2, being a movable frame for mounting in a fixed outer
frame which is adapted for securing in an opening.
13. A closure assembly comprising a peripheral frame as claimed in Claim 11 and defining
an opening in which a moveable closure member is supported, the closure assembly having
disposed proximate at least one end thereof cam portions (60) upon which the closure
member moves, each cam portion being affixed to other cam portions at the same end
of the closure member by connecting means (C₄), each cam portion having disposed therewith
detent means (C₅) to engage the connecting means and to be fastened therewith by fastening
means (C₃) engaging the detent means and the connecting means whereby during assembly
the connecting means is pulled tight with respect to the detent means of each cam
prior to engaging the fastening means thus fastening the connecting means proximate
the detent means of the cam ensuring substantially coincident motion of each cam with
other cams disposed at the same end of the closure member.
14. A method of assembling a closure assembly comprising:
(i) Forming a closure member (30) having two ends from framing portions, the closure
member being suspended or supported from a frame (20) as claimed in Claim 11, the
framing portions of the closure member having at least two openings at both ends of
the closure member and extending laterally from the closure assembly;
(ii) Inserting a link member (L) through each pair of openings of the closure member;
(iii) Placing cam portions (C) having first detent means therewith to engage the ends
of each link member, and having second detent means (C₅),
(iv) Providing interconnecting means (C₄) extending between adjacent cam portions,
for engagement with the second detent means for each cam;
(v) Looping the interconnecting means (C₄) around adjacent cam means in a loop;
(vi) Passing the end of the interconnecting means proximate the second detent means
of each cam to engage therewith and pulling tight;
(vii) Fastening the interconnecting means by fastening means (C₃) to the second detent
means of each cam portion whereby adjacent cams will move in unison as a result of
the assembly.
15. A closure assembly comprising a closure member (30) moveable with respect to the assembly
(10) and having two ends formed from framing portions, the closure member being suspended
or supported from a frame (20) as claimed in Claim 11, the closure member having at
least two openings at both ends extending laterally from the closure assembly and
having a link member (L) with each pair of openings of the closure member, having
cam portions (C) having first detent means therewith to engage the ends of each link
member, and having second detent means (C₅) disposed therewith, having interconnecting
means (C₄) extending between adjacent cam portions for engagement with the second
detent means for each cam, said interconnecting means looping around adjacent cam
means whereby in use the end of the interconnecting means (C₄) proximate the second
detent means (C₅) of each cam is engaged therewith and pulled tight and whereby fastening
means (C₃) disposed with each cam portion fastens the interconnecting means of the
second detent means of each cam thereby allowing adjacent cams to move in unison.
1. Lasttragender Rahmen für eine Schließanordnung, mit Rahmenabschnitten (z.B. 111, 112)
sowie Mitteln, die benachbarte Rahmenabschnitte aneinander befestigen, um den Rahmen
zu bilden, oder zum Befestigen von Rahmenbeschlägen (K₁, K₂) an einem genannten Rahmenabschnitt
(112), dadurch gekennzeichnet, daß mindestens ein Rahmenabschnitt ein dünnwandiger Glasfaser-Strangpreßling (z.B.
112) mit einer Dicke ist, die größer ist als 0,25 mm (0,010 Zoll) und bis zu 5,7 mm
(0,225 Zoll), und daß die Befestigungsmittel Verstärkungsmittel (150, 160) sind, die
so geformt sind, daß sie mit komplementär geformten Abschnitten des genannten Strangpreßlings
übereinstimmen, so daß die Verstärkungsmittel konzentrierte Befestigungslasten gegenüber
dem Strangpreßling vorrangig aufnehmen und die genannten konzentrierten Lasten als
eine verteilte Last auf den Strangpreßling übertragen, die vom Strangpreßling ohne
strukturelle Schädigung absorbiert wird.
2. Rahmen des Anspruchs 1, worin die Wandstärke der Strangpreßlinge 2,3 mm (90 Tausendstel
eines Zolls) nicht wesentlich überschreitet.
3. Rahmen des Anspruchs 1 oder Anspruchs 2, worin die Dicke der Wände nicht wesentlich
kleiner ist als 0,6 mm (0,025 Zoll).
4. Rahmen eines jeden vorangehenden Anspruchs, ferner mit weiteren, genannten, lastverteilenden
Verstärkungsmitteln (160, 200) zum Befestigen eines zusammengebauten Rahmens (106,
107) innerhalb einer Öffnung, wobei die weiteren Verstärkungsmittel konzentrierte
Befestigungslasten gegenüber dem Strangpreßling vorrangig aufnehmen und die genannten
konzentrierten Lasten auf den Strangpreßling als verteilte Lasten übertragen, die
vom Strangpreßling ohne strukturellen Schädigungen absorbiert werden.
5. Rahmen des Anspruchs 4, worin die weiteren Verstärkungsmittel (200) einen Abschnitt
(203) umfassen, der in einen äußeren Flansch des Strangpreßlings eingreift, um den
Strangpreßling zu versteifen und um ferner einen äußeren Flansch (200a) zum Befestigen
des Rahmens innerhalb einer Öffnung vorzusehen.
6. Rahmen eines jeden vorangehenden Anspruchs, worin ein genannter Verstärkungsabschnitt
(z.B. 44, 150) so geformt ist, daß er die genannte Befestigungslast üben den Querschnitt
des Strangpreßlings in drei Dimensionen verteilt.
7. Rahmen irgendeines vorangehenden Anspruchs, worin die genannten Verstärkungsmittel
ein Bügel (140, 150) mit Abschnitten sind, die mit komplementär geformten Abschnitten
von Strangpreßlingen übereinstimmen, die senkrecht zueinander angeordnet sind, und
die genannten Strangpreßlinge verbinden, um eine Ecke des genannten Rahmens zu bilden.
8. Rahmen des Anspruchs 7, worin der Bügel (140, 150) aus federndem Kunststoff, wie etwa
Nylon, hergestellt ist.
9. Rahmen des Anspruchs 7, worin der Bügel (150) aus formbarem Material mit konsolenartigen,
verstärkenden Abschnitten geformt ist.
10. Rahmen irgendeines vorangehenden Anspruchs, worin die genannten Verstärkungsmittel
in einer vorbestimmten Lage zusammen mit dem genannten Strangpreßling geformt sind.
11. Rahmen des Anspruchs 1 oder Anspruchs 2, der ein fester Außenrahmen für eine Schließanordnung
ist, die zur Befestigung in einer Öffnung in einem Gebäude oder einem sonstigen Aufbau
eingerichtet ist.
12. Rahmen des Anspruchs 1 oder Anspruchs 2, der ein beweglicher Rahmen zur Anbringung
in einem festen äußeren Rahmen ist, der zur Befestigung in einer Öffnung eingerichtet
ist.
13. Schließanordnung mit einem Umfangsrahmen, wie beansprucht in Anspruch 11, und die
eine Öffnung bildet, in welcher ein bewegliches Verschlußteil getragen ist, wobei
die Schließanordnung Steuerkurvenabschnitte (60) aufweist, die mindestens nahe einem
ihrer Enden angeordnet sind, worauf sich das Verschlußteil bewegt, wobei jeder Steuerkurvenabschnitt
an anderen Steuerkurvenabschnitten am selben Ende des Verschlußteils durch Verbindungsmittel
(C₄) befestigt ist, wobei mit jedem Steuerkurvenabschnitt Arretiermittel (C₅) angeordnet
sind, um in die Verbindungsmittel einzugreifen und hiermit durch Befestigungsmittel
(C₃) befestigt zu werden, die in die Arretiermittel und die Verbindungsmittel eingreifen,
und wobei während des Zusammenbaus die Verbindungsmittel hinsichtlich der Arretiermittel
einer jeden Steuerkurve vor dem Eingriff in die Befestigungsmittel festgezogen werden
und somit die Verbindungsmittel nahe den Arretiermitteln der Steuerkurve festlegen,
was die im wesentlichen zusammenfallende Bewegung einer jeden Steuerkurve mit anderen
Steuerkurven sicherstellt, die am selben Ende des Verschlußteils angeordnet sind.
14. Verfahren zum Zusammenbauen einer Schließanordnung, mit den folgenden Schritten:
(i) Bilden eines Verschlußteils (30) mit zwei Enden aus Rahmenabschnitten, wobei das
Verschlußteil an einem Rahmen (20), wie beansprucht in Anspruch 11, aufgehängt oder
getragen ist, und die Rahmenabschnitte des Verschlußteils mindestens zwei Öffnungen
an beiden Enden des Verschlußteils aufweisen und sich seitlich von der Schließanordnung
erstrekken;
(ii) Einführen eines Verbindungsgliedes (L) durch jedes Paar Öffnungen des Verschlußteils;
(iii) Einsetzen von Steuerkurvenabschnitten (C) mit ersten Arretiermitteln zum Eingreifen
in die Enden eines jeden Verbindungsgliedes, und mit zweiten Arretiermitteln (C₅),
(iv) Bereitstellen von Verbindungsmitteln (C₄), die sich zwischen benachbarten Steuerkurvenabschnitten
erstrekken, für den Eingriff mit den zweiten Arretiermitteln für jede Steuerkurve;
(v) Herumschlagen der Verbindungsmittel (C₄) rund um benachbarte Steuerkurvenmittel
in einer Schleife;
(vi) Überführen des Endes der Verbindungsmittel nahe den zweiten Arretiermitteln einer
jeden Steuerkurve zum Eingriff hiermit und Festziehen;
(vii) Befestigen der Verbindungsmittel durch Befestigungsmittel (C₃) an den zweiten
Arretiermitteln eines jeden Steuerkurvenabschnitts, wodurch benachbarte Steuerkurven
sich gemeinsam als Ergebnis des Zusammenbaus bewegen werden.
15. Schließanordnung mit einem Verschlußteil (30), das hinsichtlich der Anordnung (10)
beweglich ist und zwei Enden aufweist, die von Rahmenabschnitten ausgehend ausgebildet
sind, wobei das Verschlußteil an einem Rahmen (20) aufgehängt oder von diesem getragen
ist, wie er im Anspruch 11 beansprucht ist, wobei das Verschlußteil mindestens zwei
Öffnungen an beiden Enden aufweist, die sich seitlich von der Verschlußanordnung erstrecken,
und ein Verbindungsglied (L) mit jedem Paar von Öffnungen des Schließteils aufweist,
mit Steuerkurvenabschnitten (C), die erste Arretiermittel aufweisen, um hiermit den
Eingriff der Enden eines jeden Verbindungsgliedes herzustellen, und mit zweiten Arretiermitteln
(C₅), die hiermit angeordnet sind und Verbindungsmittel (C₄) aufweisen, die sich zwischen
benachbarten Steuerkurvenabschnitten zum Eingriff mit den zweiten Arretiermitteln
für jede Steuerkurve erstrecken, wobei die genannten Verbindungsmittel eine Schleife
rund um benachbarte Steuerkurvenmittel bilden, wodurch im Gebrauch das Ende der Verbindungsmittel
(C₄), das den zweiten Arretiermitteln (C₅) einer jeden Steuerkurve nächstgelegen ist,
hiermit in Eingriff gebracht wird und festgezogen wird, und wobei Befestigungsmittel
(C₃), die mit jedem Steuerkurvenabschnitt angeordnet sind, die Verbindungsmittel der
zweiten Arretiermittel einer jeden Steuerkurve festlegen und es hierdurch benachbarten
Steuerkurven gestatten, sich gleichförmig zu bewegen.
1. Cadre de portée de charge pour un dispositif de fermeture, comprenant des profilés
d'encadrement (par exemple 111,112) et des moyens de fixation des profilés d'encadrement
adjacents les uns aux autres pour former le cadre, ou de fixation d'un équipement
de cadre (K₁,K₂) à un dit profilé d'encadrement (112), caractérisé en ce qu'au moins
un profilé d'encadrement est un profilé en fibres de verre à paroi mince extrudé par
étirage (par exemple 112) dont l'épaisseur est supérieure à 0,25 mm (0,010 inch) et
peut atteindre 5,7 mm (0,225 inch), et le moyen de fixation est un moyen de renforcement
(150,170) configuré en conformité à des parties complémentaires d'un dit profilé extrudé
par étirage, de sorte que le moyen de renforcement reçoit les charges de fixation
concentrées, de préférence au profilé extrudé par étirage, et il transmet lesdites
charges concentrées au profilé extrudé par étirage en une charge répartie qui est
absorbée par le profilé extrudé par étirage, sans dommage structurel.
2. Cadre suivant la revendication 1, dans lequel l'épaisseur des parois des profilés
extrudés par étirage n' est pas sensiblement supérieure à 2,3 mm (0,09 inch).
3. Cadre suivant la revendication 1 ou la revendication 2, dans lequel l'épaisseur des
parois n'est pas sensiblement inférieure à 0,6 mm (0,025 inch).
4. Cadre suivant une quelconque des revendications précédentes, comprenant un autre dit
moyen de renforcement et de répartition de charge (160,200) pour fixer. un cadre assemblé
(106,107) dans une ouverture, de sorte que ledit autre moyen de renforcement reçoit
les charges de fixation concentrées, de préférence au profilé extrudé par étirage,et
transmet lesdites charges concentrées au profilé extrudé par étirage sous la forme
de charges réparties qui sont absorbées par le profilé extrudé par étirage, sans dommage
structurel.
5. Cadre suivant la revendication 4, dans lequel ledit autre moyen de renforcement (200)
comprend une partie (203) qui vient en contact avec une aile extérieure du profilé
extrudé par étirage, afin de raidir ce dernier et de constituer en outre une aile
extérieure (200a) pour fixer le cadre dans une ouverture.
6. Cadre suivant l'une quelconque des revendications précédentes, dans lequel une dite
partie de renforcement (par exemple 44,150) est configurée de manière à répartir une
dite charge de fixation dans trois dimensions sur la section transversale du profilé
extrudé par étirage.
7. Cadre suivant une quelconque des revendications précédentes, dans lequel undit moyen
de renforcement est une équerre (140,150) ayant des parties en conformité à des parties
de forme complémentaire de profilés extrudés par étirage disposés mutuellement perpendiculairement,
et reliant lesdits profilés extrudés par étirage de manière à former un angle dudit
cadre.
8. Cadre suivant la revendication 7, dans lequel l'équerre (140,150) est fabriquée en
une matière plastique résiliente, telle que du nylon.
9. Cadre suivant la revendication 7, dans lequel l'équerre (150) est moulée en une matière
moulable et comporte des parties de renforcement en forme de goussets.
10. Cadre suivant une quelconque des revendications précédentes, dans lequel un dit moyen
de renforcement est moulé dans une position prédéterminée avec un dit profilé extrudé
par étirage.
11. Cadre suivant la revendication 1 ou la revendication 2, qui est un cadre extérieur
fixe pour un dispositif de fermeture destiné à être fixé dans une ouverture d'un bâtiment
ou d'une autre structure.
12. Cadre suivant la revendication 1 ou la revendication 2, qui est un cadre mobile pour
montage dans un cadre extérieur fixe prévu pour fixation dans une ouverture.
13. Dispositif de fermeture comprenant un cadre périphérique suivant la revendication
11 et définissant une ouverture dans laquelle est supporté un élément de fermeture
mobile, le dispositif de fermeture comportant, près d'au moins une de ses extrémités,
des cames (60) sur lesquelles l'élément de fermeture se déplace, chaque came étant
accouplée aux autres cames prévues à la même extrémité de l'élément de fermeture par
un moyen d'interconnexion (C₄), chaque came comportant un moyen d'enclenchement (C₅)
pour venir en prise avec le moyen d'interconnexion et être attachée à celui-ci par
un moyen d'attache (C₃) qui accouple le moyen d'enclenchement et le moyen d'interconnexion
de sorte que, lors de l'assemblage, on tend fortement le moyen d'interconnexion par
rapport au moyen d'enclenchement de chaque came avant d'accoupler le moyen d'attache
pour fixer ainsi le moyen d'interconnexion près du moyen d'enclenchement de la came,
ce qui assure un mouvement sensiblement en coïncidence de chaque came avec les autres
cames prévues à la même extrémité de l'élément de fermeture.
14. Procédé d'assemblage d'un dispositif de fermeture, comprenant :
(i) la formation d'un élément de fermeture (30) ayant deux extrémités, à partir de
portions d'encadrement, l'élément de fermeture étant suspendu ou supporté dans un
cadre (20) suivant la revendication 11, les portions d'encadrement de l'élément de
fermeture ayant au moins deux trous, aux deux extrémités de l'élément de fermeture,
et s'étendant dans la direction latérale par rapport au dispositif de fermeture ;
(ii) l'insertion d'un élément de transmission (L) à travers chaque paire de trous
de l'élément de fermeture ;
(iii) le montage de cames (C) comportant un premier moyen d'enclenchement pour s'accoupler
aux extrémités de chaque élément de transmission, et comportant un deuxième moyen
d'enclenchement (C₅).
(iv) la préparation d'un moyen d'interconnexion (C₄) s'étendant entre des cames adjacentes,
pour accouplement avec le deuxième moyen d'enclenchement de chaque came ;
(v) le bouclage du moyen d'interconnexion (C₄) autour des cames adjacentes, en une
boucle ;
(vi) le passage de l'extrémité du moyen d'interconnexion à proximité du deuxième moyen
d'enclenchement de chaque came,pour venir en contact avec celle-ci, et la tension
dudit moyen d'interconnexion ; et
(vii) l'attache du moyen d'interconnexion, par un moyen d'attache (C₃), au deuxième
moyen d'enclenchement de chaque came, de sorte que les cames adjacentes se déplacent
à l'unisson comme résultat de l'assemblage.
15. Dispositif de fermeture comprenant un élément de fermeture (30) déplaçable par rapport
au dispositif (10) et ayant deux extrémités formées par des portions d'encadrement,
l'élément de fermeture étant suspendu ou supporté dans un cadre (20) suivant la revendication
11, l'élément de fermeture ayant au moins deux trous aux deux extrémités s'étendant
latéralement par rapport au dispositif de fermeture et comportant un élément de transmission
(L) associé à chaque paire de trous de l'élément de fermeture, ayant des cames (C)
qui comportent un premier moyen d'enclenchement pour montage sur les extrémités de
chaque élément de transmission et qui comportent un deuxième moyen d'enclenchement
(C₅), et ayant un moyen d'interconnexion (C₄) qui s'étend entre des cames adjacentes
pour accouplement avec le deuxième moyen d'enclenchement de chaque came, ledit moyen
d'interconnexion formant une boucle autour des cames adjacentes de sorte que, en utilisation,
l'extrémité du moyen d'interconnexion (C₄) proche du deuxième moyen d'enclenchement
(C₅) de chaque came est mise en contact avec celle-ci et elle est tendue, et de sorte
qu'un moyen d'attache (C₃) prévu avec chaque came accouple le moyen d'interconnexion
et le deuxième moyen d'enclenchement de chaque came, permettant ainsi un mouvement
à l'unisson des cames adjacentes.