[0001] The present invention relates to a door actuators, and particularly concerns a door
opening and closing apparatus for an electric train.
[0002] In Figures 3a and 3b, there is seen a schematic perspective view of a conventional
door opening and closing apparatus for a train, and a schematic section of the pneumatic
actuator.
[0003] As shown in Figure 3a, a pair of doors 25 are arranged between an upper rail 26 and
a lower rail 27, and are driven to be opened and closed by a door operating mechanism
28. As shown in Figure 3b, the door operating mechanism 28 uses compressed air as
a power source and converts reciprocating motion of a piston in a differential air
cylinder 281 to opening and closing motion of the door 25 through a rack and semicircular
pinion gear 282 and a coupling link 283 to open or close the doors 25, 25.
[0004] An example of a control portion for controlling the door closing mechanism 28 is
shown in Figure 4.
[0005] The control portion comprises an electromagnetic valve 31, choke valves 32 and ball
valves 33. The control portion continuously supplies air to the smaller diameter cylinder
37, and selectively admits air into the chamber of a large diameter cylinder 36, which
houses a large diameter piston. When air is supplied to both the large cylinder chamber
36 and to the smaller diameter cylinder 37, the piston rod and pistons 34 and 35 move
to the left as seen in Figure 4. When air is supplied only to the smaller diameter
cylinder 37, the piston rod and pistons 34 and 35 move to the right as seen in Figure
4.
[0006] The control portion controls the flow of air into and out of the two cylinder chambers,
and also the space between the pistons, by means of two ball valves 33, 33, and choke
valves 32, 32, and by means of the positional relation between two air exits and the
cylinders, the driving speed of the door is decreased during the last stage of its
opening or closing movement. Hereinafter, such a door driving scheme as described
above will be referred to as "pneumatic driving".
[0007] However, the door opening and closing apparatus according to the prior art suffers
from the following difficulties:
(1) Since the door opening and closing apparatus, shown in Figure 3, exerts, in addition
to necessary horizontal drive force, unnecessary strong force obliquely to the door,
door suspension rollers and the upper rail are overstrained. Since this overstrain
often causes displacement of the door suspension rollers and the upper rail from their
right positions, and abnormal friction between the door suspension rollers and the
upper rail, fine adjustment of the fitting positions of the door suspension rollers
and the upper rail becomes very difficult.
(2) Such a controller as is shown in Figure 4, exclusively annexed to the door opening
and closing apparatus for regulating driving force and door speed, causes operational
delay and makes rapid and accurate motion of the door very difficult to achieve.
(3) The controller of Figure 4 also causes an increase in the number of parts required,
because the controller further needs a door locking mechanism, and ancillary components
and devices such as piping, etc. for each door. Since these additional devices and
parts are frequently operated repeatedly, troubles such as fatigue, wear, rattles,
air leaks, etc, are often caused and maintenance and inspection of these additional
devices are serious problems.
[0008] In view of the foregoing, an object of the present invention is to provide a door
opening and closing apparatus which does not overstrain the door of an electric train,
eliminates troublesome fine tuning of the door mechanism, eliminates operational delay
of the door by avoiding the pneumatic drive, and drives the door finely and quickly.
A further object of the present invention is to provide a door opening and closing
apparatus which facilitates opening and closing the door of an electric train in an
emergency when normal electrical power supply is interrupted.
[0009] According to the present invention, a door opening and closing apparatus for an electric
train, comprises a linear motor, and further comprises stator coils and a moving field
means, and is mechanically coupled with a door of an electric train to drive the door
along a linear path, an electric power converter for supplying electric power to the
linear motor; a control circuit for controlling the electric power converter, by which
to control the linear motor; and an emergency power supply means for supplying electric
power to the electric power converter in an emergency, so as to enable opening and
closing of the door in an emergency.
[0010] By driving the door of the electric train with a linear motor, the door is not overstrained.
Additionally, the door is opened and closed by the emergency power supply means and
the control circuit in an emergency when the normal power supply to the power converter
is interrupted.
[0011] The present invention will now be described in detail with reference to the accompanying
drawings which illustrate the preferred embodiment of the present invention. In the
Figures:
Figure 1 is an isometric view showing an embodiment of the present invention;
Figure 2 is a block diagram showing a control portion of the linear motor;
Figure 3 is a schematic showing an outline of the door opening and closing apparatus
according to the prior art; and
Figure 4 is a block diagram showing an example of a control portion for the door opening
and closing apparatus of Figure 1
[0012] Referring now to Figures 1 and 2, a linear motor comprising stator coils 2 and a
moving field means 3 is disposed in a frame 1. The moving field means 3 may be formed
by a plurality of field magnets or field coils. In Figure 1, an end cap 4 of the frame
1 is shown removed, and the linear motor is pulled out from the frame 1 so as to be
illustrated clearly. A door 6 is coupled with the moving field means 3 of the linear
motor through a drive arm 8 and a coupling 5 so that the door 6 may be moved in parallel
with a rail 9. The door 6 is supported on the rail 9 by suspension members 7 and wheels
7a.
[0013] In the structure described above, since the moving field means 3 is driven in parallel
with the stator coils 2 by controlling current flow through the linear motor, the
door 6 moves along the rail 9, by which opening and closing of the door 6 is facilitated.
Since only horizontal force is exerted between the stator coils 2 and the moving field
means 3 and since any unnecessary vertical or oblique force is not exerted, problems
such as displacement of the fitting position of the door, wear of the structural constituent
elements, etc. are not caused.
[0014] Figure 2 is a block diagram showing a control portion (control circuit) of the linear
motor. In Figure 2, a DC power supply 11 is fed to an inverter 13 and thence to a
linear motor 14. A capacitor 12 is coupled to the DC supply, with a diode to prevent
reverse current flow. An encoder 15 associated with the linear motor 14 provides information
on the position of the door, while a current detector 16 monitors current being supplied
to the linear motor 14. A magnetic pole speed and position detector 17 receives signals
from the encoder 15, and provides signals to a current regulator 18 and a speed regulator
19. A position and speed pattern addresser 20, a parameter setting device 21 and an
interface 22 receiving external signals 23 complete the apparatus.
[0015] In Figure 2, the linear motor 14 is driven by the inverter 13. The inverter 13 is
connected with a major speed regulation loop comprising a speed regulator 19 and with
a minor current regulation loop comprised of the current regulator 18 by which the
switching elements of the inverter 13 are controlled, for example, by pulse width
modulation. In controlling the inverter 13, position and speed of the magnetic pole
or position of the moving field means (door) are detected by a magnetic pole speed
and position detector 17, based on the output of an encoder 15 associated with the
linear motor 14. The output of the magnetic pole speed and position detector 17 is
fed to the current regulator 18, the speed regulator 19, and a position and speed
pattern addresser 20.
[0016] The position and speed pattern addresser 20 generates a speed command from an operation
command fed from the interface 22 as the external signal 23 based on the output of
the magnetic pole speed and position detector 17, and feeds the speed command to the
speed regulator 19. The speed regulator 19 executes a predetermined regulation operation
so as to bring the speed signal from the magnetic pole speed and position detector
17 into conformity with the speed command from the position and speed pattern addresser
20. At the same time, the current regulator 18 converts the output of the magnetic
pole speed and position detector 17 to a current command, and executes a predetermined
regulation operation so as to bring the current value detected by the current detector
16 in coincidence with the current command value. Position-speed patterns can be set
at will in the position and speed pattern addresser 20.
[0017] The capacitor 12 stores electrical power supplied from the DC power supply 11 while
the door is closed, that is while the linear motor is not driven (while the electric
train is running), and supplies this stored electric power to the inverter 13 when
the normal power supply from the DC power supply 11 is interrupted by any cause. Therefore,
by properly selecting the value of the capacity of the capacitor 12, the door may
be opened and closed as many times as needed even in an emergency.
[0018] The present invention, which is explained by way of example in relation to the opening
and closing of the door of an electric train, is applicable to other sliding doors
in the similar way as described above.
[0019] According to the present invention, by driving the door of an electric train by a
linear motor, the door mechanism is not overstrained, and cumbersome fitting and tuning
of the door mechanism are eliminated. And by the provision of an emergency power supply,
the door can be opened and closed predetermined times in an emergency when the normal
power supply to the electric power converter which controls linear motor is interrupted.